Manitowoc Ice Ice Maker QM45 Series User Manual

QM45 Series  
Ice Machines  
Installation, Use, Care,  
and Service Manual  
Thank you for selecting a Manitowoc Ice Machine, the dependability leader in ice making equipment and  
related products. With proper care and maintenance, your new Manitowoc Ice Machine will provide you with  
many years of reliable and economical performance.  
We reserve the right to make product improvements at any time.  
Specifications and design are subject to change without notice.  
Part Number 000001774  
10/06  
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Table of Contents  
Table of Contents  
Section 1 - General Information  
Model Numbers................................................................................................................................................1-1  
Accessories........................................................................................................................................................1-1  
Model/Serial Number Location ......................................................................................................................1-2  
Owner Warranty Registration Card..............................................................................................................1-3  
Warranty Coverage .........................................................................................................................................1-3  
Section 2 - Installation Instructions  
General..............................................................................................................................................................2-1  
Ice Machine Dimensions..................................................................................................................................2-1  
Location of Ice Machine..................................................................................................................................2-2  
Ice Machine Heat of Rejection........................................................................................................................2-2  
Leveling the Ice Machine.................................................................................................................................2-3  
Electrical Service..............................................................................................................................................2-5  
Water Service/Drains.......................................................................................................................................2-6  
Installation Checklist.......................................................................................................................................2-8  
Before Starting the Ice Machine.....................................................................................................................2-8  
Section 3 - Ice Machine Operation  
Component Identification ...............................................................................................................................3-1  
Ice Making Sequence of Operation ................................................................................................................3-2  
Ice Making Sequence of Operation Energized Parts Chart......................................................................... 3-3  
Operational Checks  
Siphon System ........................................................................................................................................... 3-4  
Water Level Check ................................................................................................................................... 3-4  
Ice Bridge Thickness................................................................................................................................. 3-5  
i
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Table of Contents  
Table of Contents (c ont.)  
Section 4 - Maintenance  
General..............................................................................................................................................................4-1  
Cleaning and Sanitizing Procedure................................................................................................................4-1  
Exterior Cleaning.............................................................................................................................................4-7  
Cleaning the Condenser ..................................................................................................................................4-7  
Removal from Service/Winterization.............................................................................................................4-8  
Section 5 - Before Calling for Service  
Checklist............................................................................................................................................................5-1  
Safety Limit Feature........................................................................................................................................5-2  
Safety Limits..................................................................................................................................................... 5-3  
ii  
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Section 1  
General Information  
Section 1  
General Information  
Model Numbers  
This manual covers the following models:  
MANITOWOC CLEANER AND SANITIZER  
Manitowoc Ice Machine Cleaner and Sanitizer are  
available in convenient 16 oz. (473 ml) and 1 gal  
(3.78 l) bottles. These are the only cleaner and  
sanitizer approved for use with Manitowoc products.  
Self-Contained  
Air-Cooled  
Voltage  
QM45A  
QM45AE  
115/60/1  
230/50/1  
Cleaner Part Number  
16oz 94-0456-3  
1 Gallon 94-0580-3  
Sanitizer Part number  
16oz 94-0565-3  
1 Gallon 94-0581-3  
Accessories  
Contact your Manitowoc distributor for these  
optional accessories:  
ARCTICPURE WATER FILTER SYSTEM  
Engineered specifically for Manitowoc ice machines,  
ArcticPure water filters are an efficient, dependable,  
and affordable method of inhibiting scale formation,  
filtering sediment, and removing chlorine taste and  
odor.  
Warning  
PERSONAL INJURY POTENTIAL  
Do not operate equipment that has been,  
misused, abused, neglected, damaged,  
or altered/modified from that of original  
manufactured specifications.  
1-1  
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General Information  
Section 1  
Model/Serial Number Location  
Record the model and serial number of your ice  
machine in the space provided below. These numbers  
are required when requesting information from your  
local Manitowoc distributor, service representative,  
or Manitowoc Ice, Inc.  
The model and serial number are listed on the  
OWNER WARRANTY REGISTRATION CARD.  
They are also listed on the MODEL/SERIAL  
NUMBER DECAL affixed to the ice machine.  
MODEL/SERIAL  
NUMBER PLATE  
MODEL/SERIAL  
NUMBER PLATE  
SV1732  
Model/Serial Number Location  
Ice Machine  
Model Number  
Serial Number  
1-2  
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Section 1  
General Information  
Owner Warranty Registration Card  
GENERAL  
EXCLUSIONS  
The packet containing this manual also includes  
warranty information. Warranty coverage begins the  
day your new ice machine is installed.  
The following items are not included in the ice  
machine’s warranty coverage:  
1. Normal maintenance, adjustments and cleaning as  
outlined in this manual.  
Important  
2. Repairs due to unauthorized modifications to the  
ice machine or use of non-standard parts without  
prior written approval from Manitowoc Ice, Inc.  
3. Damage caused by improper installation of the  
ice machine, electrical supply, water supply or  
drainage, or damage caused by floods, storms, or  
other acts of God.  
4. Premium labor rates due to holidays, overtime,  
etc.; travel time; flat rate service call charges;  
mileage and miscellaneous tools and material  
charges not listed on the payment schedule.  
Additional labor charges resulting from the  
inaccessibility of equipment are also excluded.  
5. Parts or assemblies subjected to misuse, abuse,  
neglect or accidents.  
Complete and mail the OWNER WARRANTY  
REGISTRATION CARD as soon as possible to  
validate the installation date.  
If you do not return your OWNER WARRANTY  
REGISTRATION CARD, Manitowoc will use the  
date of sale to the Manitowoc Distributor as the first  
day of warranty coverage for your new ice machine.  
Commercial Warranty Coverage  
GENERAL  
The following Warranty outline is provided for your  
convenience. For a detailed explanation, read the  
warranty bond shipped with each product.  
6. Damage or problems caused by installation,  
cleaning and/or maintenance procedures  
inconsistent with the technical instructions  
provided in this manual.  
Contact your local Manitowoc representative or  
Manitowoc Ice, Inc. if you need further warranty  
information.  
AUTHORIZED WARRANTY SERVICE  
To comply with the provisions of the warranty, a  
refrigeration service company qualified and  
authorized by your Manitowoc distributor, or a  
Contracted Service Representative must perform the  
warranty repair.  
PARTS  
1. Manitowoc warrants the ice machine against  
defects in materials and workmanship, under  
normal use and service for three (3) years from  
the date of original installation.  
LABOR  
NOTE: If the dealer you purchased the ice machine  
from is not authorized to perform warranty service,  
contact your Manitowoc distributor or Manitowoc  
Ice, Inc. for the name of the nearest authorized  
service representative.  
1. Labor required to repair or replace defective  
components is covered for three (3) years from  
the date of original installation.  
SERVICE CALLS  
Normal maintenance, adjustments and cleaning as  
outlined in this manual are not covered by the  
warranty. If you have followed the procedures listed  
on page 5-1 of this manual, and the ice machine still  
does not perform properly, call your authorized  
service company.  
1-3  
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General Information  
Section 1  
Residential Warranty Coverage  
WHAT DOES THIS LIMITED WARRANTY COVER?  
WHAT IS NOT COVERED?  
Subject to the exclusions and limitations below, Manitowoc  
Ice, Inc. (“Manitowoc”) warrants to the original consumer that  
any new ice machine manufactured by Manitowoc (the  
“Product”) shall be free of defects in material or workmanship  
for the warranty period outlined below under normal use and  
maintenance, and upon proper installation and start-up in  
accordance with the instruction manual supplied with the  
Product.  
This limited warranty does not cover, and you are solely  
responsible for the costs of: (1) periodic or routine  
maintenance, (2) repair or replacement of the Product or parts  
due to normal wear and tear, (3) defects or damage to the  
Product or parts resulting from misuse, abuse, neglect, or  
accidents, (4) defects or damage to the Product or parts  
resulting from improper or unauthorized alterations,  
modifications, or changes; and (5) defects or damage to any  
Product that has not been installed and/or maintained in  
accordance with the instruction manual or technical  
instructions provided by Manitowoc. To the extent that  
warranty exclusions are not permitted under some state laws,  
these exclusions may not apply to you.  
HOW LONG DOES THIS LIMITED WARRANTY  
LAST?  
Ice Machine - Twelve (12) months from the sale date  
WHO IS COVERED BY THIS LIMITED WARRANTY?  
EXCEPT AS STATED IN THE FOLLOWING SENTENCE,  
THIS LIMITED WARRANTY IS THE SOLE AND  
EXCLUSIVE WARRANTY OF MANITOWOC WITH  
This limited warranty only applies to the original consumer of  
the Product and is not transferable.  
REGARD TO THE PRODUCT.  
WARRANTIES ARE STRICTLY LIMITED TO THE  
DURATION OF THE LIMITED WARRANTY  
ALL IMPLIED  
WHAT ARE MANITOWOC ICE’S OBLIGATIONS  
UNDER THIS LIMITED WARRANTY?  
APPLICABLE TO THE PRODUCTS AS STATED ABOVE,  
INCLUDING BUT NOT LIMITED TO, ANY WARRANTY  
OF MERCHANTABILITY OR OF FITNESS FOR A  
If a defect arises and Manitowoc receives a valid warranty  
claim prior to the expiration of the warranty period,  
Manitowoc shall, at its option: (1) repair the Product at  
Manitowoc’s cost, including standard straight time labor  
charges, (2) replace the Product with one that is new or at least  
as functionally equivalent as the original, or (3) refund the  
purchase price for the Product. Replacement parts are  
warranted for 90 days or the balance of the original warranty  
period, whichever is longer. The foregoing constitutes  
Manitowoc’s sole obligation and the consumer’s exclusive  
remedy for any breach of this limited warranty. Manitowoc’s  
liability under this limited warranty is limited to the purchase  
price of Product. Additional expenses including, without  
limitation, service travel time, overtime or premium labor  
charges, accessing or removing the Product, or shipping are  
the responsibility of the consumer.  
PARTICULAR PURPOSE.  
Some states do not allow  
limitations on how long an implied warranty lasts, so the  
above limitation may not apply to you.  
IN NO EVENT SHALL MANITOWOC OR ANY OF ITS  
AFFILIATES BE LIABLE TO THE CONSUMER OR ANY  
OTHER  
PERSON  
FOR  
ANY  
INCIDENTAL,  
CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY  
KIND (INCLUDING, WITHOUT LIMITATION, LOSS OF  
PROFITS, REVENUE OR BUSINESS) ARISING FROM OR  
IN ANY MANNER CONNECTED WITH THE PRODUCT,  
ANY BREACH OF THIS LIMITED WARRANTY, OR ANY  
OTHER CAUSE WHATSOEVER, WHETHER BASED ON  
CONTRACT, TORT OR ANY OTHER THEORY OF  
LIABILITY. Some states do not allow the exclusion or  
limitation of incidental or consequential damages, so the  
above limitation or exclusion may not apply to you.  
HOW TO OBTAIN WARRANTY SERVICE  
To obtain warranty service or information regarding your  
Product, please contact us at:  
HOW STATE LAW APPLIES  
This limited warranty gives you specific legal rights, and you  
may also have rights that vary from state to state or from one  
jurisdiction to another.  
MANITOWOC ICE, INC.  
2110 So. 26th St.,  
P.O. Box 1720,  
Manitowoc, WI 54221-1720  
Telephone: 920-682-0161 Fax: 920-683-7585  
REGISTRATION CARD  
To secure prompt and continuing warranty service, this  
warranty registration card must be completed and sent to  
Manitowoc within thirty (30) days from the sale date.  
Complete the following registration card and send it to  
Manitowoc at the address shown.  
1-4  
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Section 2  
Installation Instructions  
Section 2  
Installation Instructions  
General  
These instructions are provided to assist the qualified  
installer. Check your local Yellow Pages for the  
name of the nearest Manitowoc distributor, or call  
Manitowoc Ice, Inc. for information regarding start-  
up services.  
Important  
Failure to follow these installation guidelines may  
affect warranty coverage.  
Ice Machine Dimensions  
QM-45 ICE MACHINES  
6.00”  
15.24 CM  
SV1679B  
3.35”  
8.6 CM  
2.88”  
7.3 CM  
3.85”  
9.8 CM  
22.34”  
56.74 CM  
6.19”  
15.7 CM  
5.94”  
15.1 CM  
3.75”  
9.5 CM  
SV1678E  
ICE MAKING  
WATER INLET  
30”  
76.2 CM  
ICE MAKING  
WATER/BIN DRAIN  
ELECTRICAL  
INLET  
SV1735A  
19.69”  
50.1 CM  
SV1733  
2-1  
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Installation Instructions  
Section 2  
Location of Ice Machine  
Ice Machine Heat of Rejection  
The location selected for the ice machine must meet  
the following criteria. If any of these criteria are not  
met, select another location.  
Series  
Heat of Rejection*  
Ice Machine Air Conditioning**  
Peak  
QM-45  
* B.T.U./Hour  
1750  
2600  
The location must be indoors.  
** Because the heat of rejection varies during the ice making  
cycle, the figure shown is an average.  
The location must be free of airborne and other  
contaminants.  
Ice machines, like other refrigeration equipment,  
reject heat through the condenser. It is helpful to  
know the amount of heat rejected by the ice machine  
when sizing air conditioning equipment where self-  
contained air-cooled ice machines are installed.  
The air temperature must be at least 35°F (1.6°C),  
but must not exceed 110°F (43.4°C).  
The location must not be near heat-generating  
equipment or in direct sunlight.  
The location must be capable of supporting the  
weight of the ice machine and a full bin of ice.  
The location must allow enough clearance for  
water, drain and electrical connections in the rear  
of the ice machine.  
The location must not obstruct airflow through or  
around the ice machine. Refer to the chart below  
for clearance requirements.  
Self-Contained  
Air-Cooled  
5” (203 mm)*  
5” (127 mm)*  
Self-Contained  
Water-Cooled  
5” (127 mm)*  
5” (127 mm)*  
Top/Sides  
Ba c k  
NOTE: The ice machine may be built into a cabinet.  
There is no minimum clearance requirement for the  
top or left and right sides of the ice machine. The  
listed values are recommended for efficient operation  
and servicing only.  
CAUTION  
The ice machine must be protected if it will be  
subjected to temperatures below 32°F (0°C).  
Failure caused by exposure to freezing  
temperatures is not covered by the warranty.  
See “Removal from Service/Winterization” on page  
4-10.  
2-2  
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Section 2  
Installation Instructions  
Leveling the Ice Machine  
1. Screw the leveling legs onto the bottom of the ice  
machine.  
2. Screw the foot of each leg in as far as possible.  
Important  
Level the ice machine from front to back and side  
to side  
CAUTION  
The legs must be screwed in tightly to prevent them  
from bending.  
3. Move the ice machine into its final position.  
4. Level the ice machine to assure that the siphon  
system functions correctly. Use a level on top of  
the ice machine. Turn each foot as necessary to  
level the ice machine from front to back and side  
to side.  
SV1704  
THREAD  
LEVELING LEG  
INTO BASE OF  
CABINET  
Checking Ice Machine Level  
THREAD “FOOT”  
IN AS FAR AS  
POSSIBLE  
Leveling Leg and Foot  
SV1606  
2-3  
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Installation Instructions  
Section 2  
THIS PAGE INTENTIONALLY LEFT BLANK  
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Section 2  
Installation Instructions  
Electrical Service  
FUSE/CIRCUIT BREAKER  
GENERAL  
A separate fuse/circuit breaker must be provided for  
each ice machine. Circuit breakers must be  
H.A.C.R. rated (does not apply in Canada).  
WARNING  
All wiring must conform to local, state and national  
codes.  
TOTAL CIRCUIT AMPACITY  
The total circuit ampacity is used to help select the  
wire size of the electrical supply.  
VOLTAGE  
The maximum allowable voltage variation is ± 10%  
of the rated voltage on the ice machine model/serial  
number nameplate at start-up (when the electrical  
load is highest).  
The wire size (or gauge) is also dependent upon  
location, materials used, length of run, etc., so it  
must be determined by a qualified electrician.  
WARNING  
WARNING  
The ice machine must be grounded in accordance  
with national and local electrical codes.  
Never use an extension cord. If an outlet is not  
within reach of the ice machine’s power cord, have  
a proper amperage outlet wired closer to the ice  
machine.  
The 115/1/60 ice machines are factory pre-wired  
with a 6’ power cord, and NEMA 5-20P-plug  
configuration.  
The 230/50/1 ice machines are factory pre-wired  
with a 6’ power cord only, no plug is supplied.  
QM-45 ICE MACHINE  
Voltage  
Phase  
Air-Cooled  
Ice Machine  
QM-45  
Maximum  
Fuse/Circuit  
Breaker  
15  
Total Amps  
Cycle  
115/1/60  
230/1/50  
5.2  
2.6  
15  
For United Kingdom Only  
As the colours of the wires in the mains lead of the appliance may not correspond with  
the coloured markings identifying the terminals in your plug, proceed as follows:  
The wire which is coloured green and yellow must be connected to the terminal in the  
plug which is marked with the letter E or by the earth ground symbol  
green or green and yellow.  
or coloured  
The wire coloured blue must be connected to the terminal which is marked with the  
letter N or coloured black.  
The wire coloured brown must be connected to the terminal which is marked with the  
letter L or coloured red.  
2-5  
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Installation Instructions  
Section 2  
Water Service/Drains  
WATER SUPPLY  
DRAIN CONNECTIONS  
Local water conditions may require treatment of the  
water to inhibit scale formation, filter sediment,  
remove chlorine, and improve taste and clarity.  
Follow these guidelines when installing drain lines to  
prevent drain water from flowing back into the ice  
machine and storage bin:  
The ice machine comes equipped with a vinyl  
drain hose for use with floor drains.  
The floor drain must be large enough to  
accommodate drainage from all drains.  
Important  
If you are installing a Manitowoc Tri-Liminator  
water filter system, refer to the Installation  
Instructions supplied with the filter system for ice  
making water inlet connections.  
Insulate the bin drain to prevent condensation.  
Drain lines must have a 1(2.5 cm) drop per 40″  
(1 meter) of run, and must not create traps.  
WATER INLET LINES  
Follow these guidelines to install water inlet lines:  
Do not connect the ice machine to a hot water  
supply. Be sure all hot water restrictors installed  
for other equipment are working. (Check valves  
on sink faucets, dishwashers, etc.)  
If water pressure exceeds the maximum  
recommended pressure (80 psig), obtain a water  
pressure regulator from your Manitowoc  
distributor.  
Important  
The Commonwealth of Massachusetts requires that  
all water-cooled models must be connected only to  
a closed loop, cooling tower system.  
Install a water shut-off valve for the ice making  
water line.  
Insulate water inlet line to prevent condensation.  
2-6  
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Section 2  
Installation Instructions  
WATER SUPPLY AND DRAIN LINE SIZING/CONNECTIONS  
CAUTION  
Plumbing must conform to state and local codes.  
Water  
Temperature  
Water  
Pressure  
Ice Machine  
Fitting  
Tubing Size Up to Ice  
Machine Fitting  
Location  
3/8” (9.5 mm)  
minimum inside  
dia meter  
Ice Making  
Water Inlet  
33°F (0.6°C ) Min.  
90°F (32.2°C ) Ma x.  
20 psi (137.9 kPA) Min.  
80 psi (551.5 kPA) Ma x.  
3/8” Fema le Pipe  
Threa d  
3/4” (19.1 mm)  
Vinyl Tubing  
---  
---  
Bin Drain  
N/A  
Typical Water Supply Drain Installation  
ICE MAKING WATER  
INLET TUBING  
3/8MIN. I.D. (.95CM)  
WATER SHUTOFF  
VALVE  
SV1735  
ICE MAKING  
WATER/BIN DRAIN  
5/8I.D. (1.59CM)  
2-7  
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Installation Instructions  
Section 2  
Installation Checklist  
Before Starting the Ice Machine  
Is the ice machine level?  
All Manitowoc ice machines are factory-operated  
and adjusted before shipment. Normally, new  
installations do not require any adjustment.  
Has all of the internal packing been removed?  
Have all of the electrical and water connections  
been made?  
To ensure proper operation, follow the Operational  
Checks on page 3-4 of this manual. Starting the ice  
machine and completing the Operational Checks are  
the responsibilities of the owner/operator.  
Has the supply voltage been tested and checked  
against the rating on the nameplate?  
Is there proper clearance around the ice  
machine for air circulation?  
Adjustments and maintenance  
procedures outlined in this manual  
are not covered by the warranty.  
Has the ice machine been installed where  
ambient temperatures will remain in the range  
of 35° - 110°F (1.7° - 43.3°C)?  
Has the ice machine been installed where the  
incoming water temperature will remain in the  
range of 33° - 90°F (0.6° - 32.2°C)?  
WARNING  
PERSONAL INJURY POTENTIAL  
Do not operate equipment that has been misused,  
abused, neglected, damaged, or altered/modified  
from that of original manufactured specifications.  
Are all electrical leads free from contact with  
refrigeration lines and moving equipment?  
Has the owner/operator been instructed  
regarding maintenance and the use of  
Manitowoc Cleaner and Sanitizer?  
Has the owner/operator completed the warranty  
registration card?  
Has the ice machine and bin been sanitized?  
Has this manual been given to the  
owner/operator?  
2-8  
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Section 3  
Ice Machine Operation  
Ice Machine Operation  
Component Identification  
ICE THICKNESS PROBE  
FLOAT VALVE ASSEMBLY  
WATER DISTRIBUTION TUBE  
SIPHON CAP  
EVAPORATOR  
BIN SWITCH MAGNET  
SV1731A  
ICE DAMPER  
WATER PUMP  
WATER TROUGH  
CONDENSER AIR FILTER  
ON/OFF/WASH  
TOGGLE SWITCH  
SV1733  
COMPRESSOR COMPARTMENT  
ACCESS SCREWS  
3-1  
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Ice Machine Operation  
Section 3  
Ice Making Sequence of Operation  
INITIAL START-UP OR START-UP AFTER  
AUTOMATIC SHUT-OFF  
HARVEST SEQUENCE  
5. Harvest  
1. Pressure Equalization  
The water pump de-energizes stopping flow over the  
evaporator. The rising level of water in the sump  
trough diverts water out of the over flow tube,  
purging excess minerals from the sump trough. The  
hot gas valve also opens to divert hot refrigerant gas  
into the evaporator.  
Before the compressor starts the hot gas valve is  
energized for 15 seconds to equalize pressures during  
the initial refrigeration system start-up.  
2. Refrigeration System Start-Up  
The compressor starts after the 15-second pressure  
equalization, and remains on throughout the entire  
Freeze and Harvest Sequences. The hot gas valve  
remains on for 5 seconds during initial compressor  
start-up and then shuts off.  
The refrigerant gas warms the evaporator causing the  
cubes to slide, as a sheet, off the evaporator and into  
the storage bin. The sliding sheet of cubes contacts  
the ice damper, opening the bin switch.  
The momentary opening and re-closing of the bin  
switch terminates the Harvest sequence and returns  
the ice machine to the Freeze Sequence (steps 3 - 4).  
At the same time the compressor starts, the condenser  
fan motor (air-cooled models) is supplied with power  
throughout the entire Freeze and Harvest Sequences.  
The fan motor is wired through a fan cycle pressure  
control, therefore it may cycle on and off. (The  
compressor and condenser fan motor are wired  
through a relay. As a result, any time the relay coil is  
energized, the compressor and fan motor are supplied  
with power.)  
AUTOMATIC SHUT-OFF  
7. Automatic Shut-Off  
When the storage bin is full at the end of a Harvest  
sequence, the sheet of cubes fails to clear the ice  
damper and will hold it down. After the ice damper is  
held open for 7 seconds, the ice machine shuts off.  
The ice machine will remain off for 3 minutes before  
it can automatically restart.  
FREEZE SEQUENCE  
3. Prechill  
The compressor is on for 30 seconds prior to water  
flow to Prechill the evaporator.  
The ice machine remains off until enough ice has  
been removed from the storage bin to allow the ice to  
fall clear of the damper. As the ice damper swings  
back to the operating position, the bin switch re-  
closes and the ice machine restarts (steps 1 - 2),  
provided the 3-minute delay period is complete.  
4. Freeze  
The water pump starts after the 30-second Prechill.  
An even flow of water is directed across the  
evaporator and into each cube cell, where it freezes.  
When sufficient ice has formed, the water flow (not  
the ice) contacts the ice thickness probe. After  
approximately 7 seconds of continual water contact,  
the Harvest Sequence is initiated. The ice machine  
cannot initiate a Harvest sequence until a 6-minute  
freeze lock has been surpassed.  
3-2  
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Section 3  
Ice Machine Operation  
QM45 SELF-CONTAINED AIR COOLED MODELS  
ICE MAKING SEQUENCE OF OPERATION  
CONTROL BOARD RELAYS  
RELAY  
1
2
3
3A  
3B *  
LENGTH  
of “ON” TIME  
WATER PUMP  
HOT GAS  
VALVE  
RELAY COIL COMPRESSOR CONDENSER  
FAN MOTOR  
INITIAL  
START-UP/or  
START UP  
AFTER  
15  
Seconds  
OFF  
ON  
OFF  
OFF  
OFF  
AUTO SHUT-  
OFF:  
1. Pressure  
Equalization  
2. Refrigeration  
System Start-up  
5
OFF  
OFF  
ON  
ON  
ON  
ON  
ON  
ON  
ON  
Seconds  
FREEZE  
SEQUENCE:  
30  
Seconds  
OFF  
3. Pre-Chill  
4. Freeze  
Until 7 sec.  
water contact  
with ice  
thickness  
probe  
ON  
OFF  
ON  
ON  
ON  
ON  
ON  
ON  
ON  
HARVEST  
SEQUENCE:  
Bin switch  
activation  
OFF  
5. Harvest  
Until  
6. AUTO SHUT-  
OFF  
bin switch  
re-closes  
OFF  
OFF  
OFF  
OFF  
OFF  
Condenser Fan Motor:  
The fan motor is wired through a fan cycle pressure control, therefore, it may cycle on and off.  
3-3  
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Ice Machine Operation  
Section 3  
Operational Checks  
GENERAL  
WATER LEVEL CHECK  
Your Manitowoc ice machine was factory-operated  
and adjusted before shipment. Normally, a newly  
installed ice machine does not require any  
adjustment.  
Check the water level while the ice machine is in the  
clean mode and the water pump is running. The  
correct water level is 1/4" (6.3mm) to 3/8(9.5mm)  
below the top of the standpipe.  
To ensure proper operation, always follow these  
Operational Checks when starting the ice machine:  
for the first time  
SIPHON CAP  
1/4” TO 3/8(6.3 TO 9.5 MM) BELOW TOP OF  
STANDPIPE  
after a prolonged out of service period  
after cleaning and sanitizing  
Routine adjustments and maintenance procedures  
outlined in this manual are not covered by the  
warranty.  
SV1689-2  
SIPHON SYSTEM  
To reduce mineral build-up and cleaning frequency,  
the water in the sump trough must be purged during  
each harvest cycle.  
When the water pump de-energizes the level in the  
water trough rises above the standpipe starting a  
siphon action. The siphon action stops when the  
water level in the sump trough drops below the  
siphon cap. When the siphon action stops, the float  
valve refills the water trough to the correct level.  
Water Level  
The float valve is factory-set for the proper water  
level. If adjustments are necessary:  
1. Verify the ice machine is level (see page 2-3).  
2. Remove the siphon cap from the standpipe.  
3. Place the main ICE/OFF/WASH toggle switch to  
the WASH position, and wait until the float valve  
stops adding water.  
Siphon System Check  
4. Adjust the water level to 1/4" (6.3mm) to 3/8"  
(9.5mm) below the standpipe:  
Follow steps 1 through 6 under water level check.  
A Loosen the two screws on the float valve  
bracket.  
SIPHON  
CAP  
WATER LEVEL  
B Raise or lower the float valve assembly as  
necessary, then tighten the screws.  
5. Move the main ICE/OFF/ WASH toggle switch  
to the OFF position. The water level in the trough  
will rise above the standpipe and run down the  
drain.  
STANDPIPE  
DRAIN  
6. Replace the siphon cap on the standpipe, and  
verify water level and siphon action by repeating  
steps 3 through 5.  
SV1689-2  
3-4  
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Section 3  
Ice Machine Operation  
ICE THICKNESS CHECK  
The ice thickness probe is factory-set to maintain  
the ice bridge thickness at 1/8” (3.2 mm).  
1. Inspect the bridge connecting the cubes. It  
should be about 1/8” (3.2 mm) thick.  
2. If adjustment is necessary, turn the ice thickness  
probe adjustment screw clockwise to increase  
bridge thickness, or counterclockwise to  
decrease bridge thickness.  
NOTE: Turning the adjustment 1/3 of a turn will  
change the ice thickness about 1/16” (1.5 mm).  
ADJUSTING  
SCREW  
1/8” (3.2MM)  
ICE BRIDGE  
THICKNESS  
SV1208  
Ice Thickness Check  
Make sure the ice thickness probe wire and the  
bracket do not restrict movement of the probe.  
3-5  
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Ice Machine Operation  
Section 3  
THIS PAGE INTENTIONALLY LEFT BLANK  
3-6  
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Section 4  
Maintenance  
Section 4  
Maintenance  
Interior Cleaning and Sanitizing  
GENERAL  
CLEANING AND SANITIZING PROCEDURE  
Clean and sanitize the ice machine every six months  
for efficient operation. If the ice machine requires  
more frequent cleaning and sanitizing, consult a  
qualified service company to test the water quality  
and recommend appropriate water treatment.  
The ice machine must be taken apart for cleaning and  
sanitizing.  
CAUTION  
Do not mix Ice Machine Cleaner and Sanitizer solutions  
together. It is a violation of Federal law to use these solutions  
in a manner inconsistent with their labeling.  
WARNING  
Wear rubber gloves and safety goggles (and/or face shield)  
when handling Ice Machine Cleaner or Sanitizer.  
CAUTION  
Use only Manitowoc approved Ice Machine Cleaner (part  
number 94-0546-3) and Sanitizer (part number 94-0565-3). It  
is a violation of Federal law to use these solutions in a manner  
inconsistent with their labeling. Read and understand all  
labels printed on bottles before use.  
Ice machine cleaner is used to remove lime scale and  
mineral deposits. Ice machine sanitizer disinfects and  
removes algae and slime.  
Step 1: Set the toggle switch to the OFF position  
after ice falls from the evaporator at the end of a  
Harvest cycle. Or, set the switch to the OFF position  
and allow the ice to melt off the evaporator.  
CAUTION  
Never use anything to force ice from the evaporator.  
Damage may result.  
Step 2: Remove all ice from the bin.  
Step 3: To start a cleaning cycle, move the toggle  
switch to the WASH position.  
Step 4 Add the proper amount of Manitowoc Ice  
Machine Cleaner to the water trough.  
Model  
Amount of Cleaner  
QM45  
1.5 ounc es (45 ml)  
Step 5 Wait until the clean cycle is complete  
(approximately 22 minutes) then place the toggle  
switch in the OFF position, disconnect power and  
water supplies to the ice machine.  
4-1  
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Maintenance  
Section 4  
C. Remove the Ice Thickness Probe  
WARNING  
Compress the side of the ice thickness probe near  
Disconnect electric power to the ice machine at the electric  
switch box before proceeding.  
the top hinge pin and remove it from the bracket.  
ICE  
THICKNESS  
PROBE  
Step 6: Remove parts for cleaning.  
A. Remove the Vinyl Hose  
Disconnect the water hose from the distribution  
tube and water pump.  
B. Remove Water Pump  
Disconnect the water pump power cord  
SV1138A  
COMPRESS SIDES OF  
ICE THICKNESS PROBE  
DO NOT SOAK WATER  
PUMP MOTOR IN  
CLEANER OR  
Ice Thickness Probe Removal  
SANITIZER  
SOLUTIONS  
NOTE: At this point, the ice thickness probe can  
easily be cleaned. If complete removal is desired  
follow the ice thickness probe wire to the bulkhead  
grommet (exit point) in the back wall. Pop the  
bulkhead grommet out of the back wall by inserting  
fingernails or a flat object between the back wall and  
the grommet and prying forward. Pull the bulkhead  
grommet and wire forward until the connector is  
accessible, then disconnect the wire lead from the  
connector.  
Ice Thickness Probe Cleaning  
Mix a solution of Manitowoc ice machine cleaner  
and water (2 ounces of cleaner to 16 ounces of  
water) in a container.  
SV1694-1  
Water Pump Removal  
Soak the ice thickness probe a minimum of 10  
minutes.  
Loosen the screws securing the pump-mounting  
bracket to the bulkhead.  
Lift the pump and bracket assembly off the  
mounting screws.  
Clean all ice thickness probe surfaces and verify the  
ice thickness probe cavity is clean. Rinse thoroughly  
with clean water, then dry completely. Incomplete  
rinsing and drying of the ice thickness probe can  
cause premature harvest.  
4-2  
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Section 4  
Maintenance  
D. Remove the Water Distribution Tube  
E. Remove the Float Valve  
Turn the splash shield counterclockwise one or  
2
3
1. LIFT UP  
2. SLIDE BACK  
3. SLIDE TO RIGHT  
two turns.  
1
THUMBSCREW  
DISTRIBUTION  
TUBE  
FLOAT VALVE  
BRACKET  
COMPRESSION  
FITTING  
SHUT-OFF  
VALVE  
LOCATING PIN  
CAP AND FILTER  
SCREEN  
SV127  
THUMBSCREW  
SPLASH SHIELD  
FLOAT  
Water Distribution Tube Removal  
Loosen the two thumbscrews, which secure the  
distribution tube.  
Lift the right side of the distribution tube up off  
the locating pin, then slide it back and to the  
right.  
CAUTION  
Do not force this removal. Be sure the locating pin is clear of  
the hole before sliding the distribution tube out.  
Disassembly  
SV1695-2  
Float Valve Removal  
Twist both of the inner tube ends until the tabs  
line up with the keyways.  
Pull the inner tube ends outward.  
Pull the float valve forward and off the mounting  
bracket.  
INNER  
TUBE  
Disconnect the water inlet tube from the float  
valve at the compression fitting.  
Remove the cap and filter screen for cleaning.  
INNER  
TUBE  
TAB  
KEYWAY  
Water Distribution Tube Disassembly  
SV1211  
4-3  
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Maintenance  
Section 4  
G. Remove the Ice Damper  
F. Remove the Water Trough  
Grasp ice damper and apply pressure toward the  
left hand mounting bracket.  
Apply pressure to the right hand mounting  
bracket with thumb.  
Pull ice damper forward when the right hand ice  
damper pin disengages.  
Apply downward pressure on the siphon tube and  
remove from the bottom of the water trough.  
Remove the upper thumbscrew.  
While supporting the water trough remove the  
two thumbscrews from beneath the water trough.  
Remove the water trough from the bin area  
UPPER  
THUMBSCREW  
SV1689-1  
LOWER  
THUMBSCREWS  
REMOVE SIPHON  
TUBE  
Installation  
Place ice damper pin in left hand mounting  
bracket and apply pressure toward the left hand  
mounting bracket.  
Apply pressure to the right hand mounting  
bracket with thumb.  
Push ice damper toward evaporator until right  
hand damper pin engages.  
4-4  
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Section 4  
Maintenance  
H. Remove the Bin Door  
Step 7 Mix a solution of cleaner and warm water.  
Depending on the amount of mineral buildup, a larger  
quantity of solution may be required. Use the ratio in  
the table below to mix enough solution to thoroughly  
clean all parts.  
Grasp the rear of the bin door and pull bin door  
forward approximately 5”.  
Slide bin door to the rear while applying upward  
pressure (The rear door pins will ride up into the  
track slot and slide backward to the stop tab).  
Solution Type  
Water  
Mixed with  
Cleaner  
1 gal. (4 l)  
16 oz (500 ml) cleaner  
While applying pressure against the bin door pull  
down on the rear of each bin door track until the  
door pins clear the stop tabs.  
Step 8 Use ½ of the cleaner/water solution to clean  
all components. The cleaner solution will foam when  
it contacts lime scale and mineral deposits; once the  
foaming stops use a soft bristle brush, sponge or cloth  
(not a wire brush) to carefully clean the parts. Soak  
the parts for 5 minutes (15 – 20 minutes for heavily  
scaled parts). Rinse all components with clean water.  
Slide the rear door pins off the end and then  
below the door track. Slide bin door forward  
allowing the back of the door to lower into the  
bin. Continue forward with the bin door until the  
front pins bottom out in the track.  
Lift right side of door until the front pins clear the  
track, then remove door from bin.  
Step 9 While components are soaking, use ½ of the  
cleaner/water solution to clean all foodzone surfaces  
of the ice machine and bin. Use a nylon brush or  
cloth to thoroughly clean the following ice machine  
areas:  
PRESS DOWN  
TO RELEASE  
DOOR  
Evaporator plastic parts – including top, bottom  
and sides  
STOP TAB  
Bin bottom, sides and top  
TRACK  
SLOT  
Rinse all areas thoroughly with clean water.  
Step 10 Mix a solution of sanitizer and warm water.  
SLIDE  
DOOR  
FORWARD  
Solution Type  
Water  
Mixed With  
Sanitizer  
6 gal. (23 l)  
4 oz (120 ml) sanitizer  
Step 11 Use 1/2 of the sanitizer/water solution to sanitize all  
removed components. Use a cloth or sponge to liberally apply  
the solution to all surfaces of the removed parts or soak the  
removed parts in the sanitizer/water solution. Do not rinse parts  
after sanitizing.  
4-5  
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Maintenance  
Section 4  
Step 12 Use 1/2 of the sanitizer/water solution to  
sanitize all foodzone surfaces of the ice machine and  
bin. Use a cloth or sponge to liberally apply the  
solution. When sanitizing, pay particular attention to  
the following areas:  
Step 18 Mix a solution of sanitizer and warm water.  
Solution Type  
Sanitizer  
Water  
6 gal. (23 l)  
Mixed With  
4 oz (120 ml) sanitizer  
Step 19 Use 1/2 of the sanitizer/water solution to  
sanitize all removed components. Use a cloth or  
sponge to liberally apply the solution to all surfaces  
of the removed parts or soak the removed parts in the  
sanitizer/water solution. Do not rinse parts after  
sanitizing.  
Evaporator plastic parts - including top, bottom  
and sides  
Bin bottom, sides and top  
Do not rinse the sanitized areas.  
Step 13 Replace all removed components.  
Step 20 Use 1/2 of the sanitizer/water solution to  
sanitize all foodzone surfaces of the ice machine and  
bin. Use a cloth or sponge to liberally apply the  
solution. When sanitizing, pay particular attention to  
the following areas:  
Step 14 Reapply power and water to the ice machine  
and place the toggle switch in the WASH position.  
Step 15 Add the proper amount of Manitowoc Ice  
Machine Sanitizer to the water trough.  
Evaporator plastic parts - including top, bottom  
Model  
Amount of Sanitizer  
and sides  
QM45  
1.5 ounc es (45 ml)  
Bin bottom, sides and top  
Do not rinse the sanitized areas.  
Step 21 Replace all removed components.  
Step16 Wait until the sanitize cycle is complete  
(approximately 22 minutes) then place the toggle  
switch in the OFF position, disconnect power and  
water supplies to the ice machine.  
Step 22 Reapply power and water to the ice machine  
and place the toggle switch in the ICE position.  
.
WARNING  
Disconnect electric power to the ice machine at the electric  
switch box before proceeding.  
Step 17 Repeat step 6 to remove parts for hand  
sanitizing.  
4-6  
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Section 4  
Maintenance  
ICE MACHINE INSPECTION  
Check all water fittings and lines for leaks. Also,  
make sure the refrigeration tubing is not rubbing or  
vibrating against other tubing, panels, etc.  
3. Shine a flashlight through the condenser to check  
for dirt between the fins. If dirt remains: Blow  
compressed air through the condenser fins from  
the inside. Be careful not to bend the fan blades.  
Do not put anything (boxes, etc.) in front of the ice  
machine. There must be adequate airflow through  
and around the ice machine to maximize ice  
production and ensure long component life.  
4. Use a commercial condenser coil cleaner. Follow  
the directions and cautions supplied with the  
cleaner.  
5. Straighten any bent condenser fins with a fin  
comb.  
EXTERIOR CLEANING  
Clean the area around the ice machine as often as  
necessary to maintain cleanliness and efficient  
operation.  
6. Carefully wipe off the fan blades and motor with  
a soft cloth. Do not bend the fan blades. If the fan  
blades are excessively dirty, wash with warm,  
soapy water and rinse thoroughly.  
Sponge any dust and dirt off the outside of the ice  
machine with mild soap and water. Wipe dry with a  
clean, soft cloth.  
CAUTION  
A commercial grade stainless steel cleaner/polish can  
be used as necessary.  
If you are cleaning the condenser fan blades with water, cover  
the fan motor to prevent water damage.  
CLEANING THE CONDENSER  
WARNING  
Disconnect electric power to the ice machine at the electric  
service switch before cleaning the condenser.  
Air-Cooled Condenser  
A dirty condenser restricts airflow, resulting in  
excessively high operating temperatures. This  
reduces ice production and shortens component life.  
Clean the condenser at least every six months. Follow  
the steps below.  
WARNING  
The condenser fins are sharp. Use care when cleaning them.  
1. The washable aluminum filter on self-contained  
ice machines is designed to catch dust, dirt, lint  
and grease. This helps keep the condenser clean.  
Clean the filter with a mild soap and water  
solution.  
2. Clean the outside of the condenser with a soft  
brush or a vacuum with a brush attachment. Clean  
from top to bottom, not side to side. Be careful  
not to bend the condenser fins.  
4-7  
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Maintenance  
Section 4  
REMOVAL FROM SERVICE  
WINTERIZATION  
Special precautions must be taken if the ice machine  
is to be removed from service for an extended period  
of time or exposed to ambient temperatures of 32°F  
(0°C) or below.  
CAUTION  
If water is allowed to remain in the ice machine in  
freezing temperatures, severe damage to some  
components could result. Damage of this nature is  
not covered by the warranty.  
Follow the applicable procedure below.  
SELF-CONTAINED AIR-COOLED ICE  
MACHINES  
1. Disconnect the electric power at the circuit  
breaker or the electric service switch.  
2. Turn off the water supply.  
3. Remove the water from the water trough.  
4. Disconnect and drain the incoming ice-making  
water line at the rear of the ice machine.  
5. Blow compressed air in both the incoming water  
and the drain openings in the rear of the ice  
machine until no more water comes out of the  
inlet water lines or the drain.  
6. Make sure water is not trapped in any of the  
water lines, drain lines, distribution tubes, etc.  
4-8  
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Section 5  
Before Calling for Service  
Section 5  
Before Calling for Service  
Checklist  
If a problem arises during operation of your ice machine, follow the checklist below before calling for service.  
Routine adjustments and maintenance procedures are not covered by the warranty.  
Problem  
Possible Cause  
To Correct  
Ic e ma c hine does not opera te. No elec tric a l power to the ic e  
Repla c e the fuse/reset the  
brea ker/turn on the ma in switc h/plug  
power c ord into rec epta c le.  
Move the toggle switc h to the ON  
position.  
ma c hine.  
ON/OFF/ WASH toggle switc h set  
improperly.  
Da mper in open position (down).  
Da mper must be c a pa ble of  
swinging freely. See pa ge 6-2.  
Refer to Sa fety Limit Fea ture” on the  
next pa ge.  
Ic e ma c hine stops, a nd c a n be Sa fety limit fea ture stopping the ic e  
resta rted by moving the toggle ma c hine.  
switc h to OFF a nd ba c k to IC E.  
Ic e ma c hine does not relea se  
ic e or is slow to ha rvest.  
Ic e ma c hine is dirty.  
C lea n a nd sa nitize the ic e ma c hine.  
See pa ges 4-3 a nd 4-4.  
Level the ic e ma c hine.  
See pa ge 2-3.  
Ic e ma c hine is not level.  
Low a ir tempera ture a round ic e  
ma c hine (a ir-c ooled models).  
Air tempera ture must be a t lea st 35°F  
(1.6°C ).  
Wa ter regula ting va lve lea ks in ha rvest Repla c e wa ter-regula ting va lve.  
mode (wa ter-c ooled models).  
Ic e ma c hine does not c yc le  
into ha rvest mode.  
The six-minute freeze time loc k-in ha s  
not expired yet.  
Ic e thic kness probe is dirty.  
Wa it for freeze loc k-in to expire.  
C lea n a nd sa nitize the ic e ma c hine.  
See pa ges 4-3 a nd 4-4.  
Ic e thic kness probe wire is  
disc onnec ted.  
Ic e thic kness probe is out of  
a djustment.  
C onnec t the wire.  
Adjust the ic e thic kness probe. See  
pa ge 3-5.  
Uneven ic e fill (thin a t top of  
eva pora tor).  
See “Sha llow or Inc omplete C ubes”  
on the next pa ge.  
Ic e qua lity is poor (soft or not  
c lea r).  
Poor inc oming wa ter qua lity.  
C onta c t a qua lified servic e c ompa ny  
to test the qua lity of the inc oming  
wa ter a nd ma ke a ppropria te filter  
rec ommenda tions.  
Wa ter filtra tion is poor.  
Ic e ma c hine is dirty.  
Repla c e the filter.  
C lea n a nd sa nitize the ic e ma c hine.  
See pa ges 4-3 a nd 4-4.  
Wa ter siphon is not working.  
C hec k the wa ter siphon system.  
See pa ge 3-4.  
Wa ter softener is working improperly (if Repa ir the wa ter softener.  
a pplic a ble).  
Continued on next page...  
5-1  
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Before Calling for Service  
Section 5  
Problem  
Possible Cause  
To Correct  
Ic e ma c hine produc es sha llow Ic e thic kness probe is out of  
or inc omplete c ubes, or the ic e a djustment.  
Adjust the ic e thic kness probe. See  
pa ge 3-5.  
fill pa ttern on the eva pora tor is Wa ter trough level is to high or too low. C hec k the wa ter level. See pa ge 3-4.  
inc omplete.  
Wa ter floa t va lve filter sc reen is dirty.  
Remove a nd c lea n the filter sc reen.  
See pa ge 4-1.  
Wa ter filtra tion is poor.  
Hot inc oming wa ter.  
Repla c e the filter.  
C onnec t the ic e ma c hine to a c old  
wa ter supply. See pa ge 2-6.  
Remove the wa ter floa t va lve a nd  
c lea n it. See pa ge 4-7.  
Wa ter pressure must be 20-80 psi  
(137.9 - 551.5 kPA).  
Wa ter floa t va lve is not working.  
Inc orrec t inc oming wa ter pressure.  
Ic e ma c hine is not level.  
Level the ic e ma c hine.  
See pa ge 2-3.  
Low ic e c a pa c ity.  
Wa ter floa t va lve filter sc reen is dirty.  
Remove a nd c lea n the filter sc reen.  
See pa ge 4-1.  
Inc oming wa ter supply is shut off.  
Wa ter floa t va lve stuc k open or  
lea king.  
Open the wa ter supply va lve.  
Remove the wa ter floa t va lve a nd  
c lea n it. See pa ge 4-7.  
C lea n the c ondenser. See pa ge 4-1.  
Air tempera ture must not exc eed  
110°F (43.3°C ).  
The c ondenser is dirty.  
High a ir tempera ture a round ic e  
ma c hine (a ir-c ooled models).  
Ina dequa te c lea ra nc e in front of the  
ic e ma c hine.  
Provide a dequa te c lea ra nc e.  
See pa ge 2-2.  
Objec ts sta c ked a round ic e ma c hine, Remove items bloc king a irflow.  
bloc king a irflow to c ondenser (a ir-  
c ooled models).  
Safety Limit Feature  
In addition to the standard safety controls, your  
Manitowoc ice machine features built-in safety limits  
that will stop the ice machine if conditions arise  
which could cause a major component failure.  
1. Move the ON/OFF/ WASH switch to OFF and  
then back to ON.  
A. If the safety limit feature has stopped the ice  
machine, it will restart after a short delay.  
Proceed to step 2.  
B. If the ice machine does not restart, see “Ice  
machine does not operate” on the previous  
page.  
Before calling for service, re-start the ice machine  
using the following procedure:  
2. Allow the ice machine to run to determine if the  
condition is reoccurring.  
A. If the ice machine stops again, the condition  
has reoccurred. Call for service.  
B. If the ice machine continues to run, the  
condition has corrected itself. Allow the ice  
machine to continue running.  
5-2  
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Section 5  
Before Calling for Service  
SAFETY LIMITS  
General  
Determining Which Safety Limit  
In addition to standard safety controls, the control  
board has two built in safety limit controls which  
protect the ice machine from major component  
failures.  
Stopped The Ice Machine  
When a safety limit condition causes the ice machine  
to stop, the harvest light on the control board  
continually flashes on and off. Use the following  
procedures to determine which safety limit has  
stopped the ice machine.  
Safety Limit #1: If the freeze time reaches 60  
minutes, the control board automatically initiates a  
harvest cycle. If three consecutive 60-minute freeze  
cycles occur, the ice machine stops.  
1. Move the toggle switch to OFF.  
2. Move the toggle switch back to ON.  
3. Watch the harvest light. It will flash one or two  
times, corresponding to safety limits 1 and 2, to  
indicate which safety limit stopped the ice  
machine.  
Safety Limit #2: If the harvest time reaches 3.5  
minutes, the control board automatically returns the  
ice machine to the freeze cycle. If three consecutive  
3.5 minute harvest cycles occur, the ice machine  
stops.  
After safety limit indication, the ice machine will  
restart and run until a safety limit is exceeded again.  
Safety Limit Stand-By Mode:  
The first time a safety limit shut down occurs, the ice  
machine turns off for 60 minutes (Stand-by Mode).  
The ice machine will then automatically restart to see  
if the problem reoccurs. During the Stand-By Mode  
the harvest light will be flashing continuously and a  
safety limit indication can be viewed. If the same  
safety limit is reached a second time (the problem has  
re-occurred) the ice machine will initiate a safety  
limit shut down and remain off until it is manually  
restarted. During a safety limit shut down the harvest  
light will be flashing continuously.  
Safety Limit Notes  
A safety limit indication is completed before the  
water pump starts. Water contacting the ice  
thickness probe in the freeze cycle will cause the  
harvest light to flash. Do not mistake a harvest  
light flashing in the freeze cycle with a safety  
limit indication.  
A continuous run of 100 harvests automatically  
erases the safety limit code.  
The control board will store and indicate only one  
safety limit – the last one exceeded.  
If the toggle switch is moved to the OFF position  
and then back to the ICE position prior to  
reaching the 100-harvest point, the last safety  
limit exceeded will be indicated.  
If the harvest light did not flash prior to the ice  
machine restarting, then the ice machine did not  
stop because it exceeded a safety limit.  
5-3  
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Before Calling for Service  
Section 5  
Safety Limit #1  
Freeze time exceeds 60 minutes for 3 consecutive freeze cycles.  
Possible Cause  
Improper insta lla tion  
Wa ter system  
Check/Correct  
See “Insta lla tion Instruc tions” Sec tion two of this ma nua l  
Low wa ter pressure (20 psi minimum.)  
High wa ter pressure (80 psi ma ximum.)  
High wa ter tempera ture (90°F/32.2°C ma ximum.)  
C logged wa ter distribution tube  
Dirty/defec tive wa ter floa t va lve  
Loss of wa ter from sump a rea  
Defec tive wa ter pump  
Elec tric a l system  
Ic e thic kness probe out of a djustment  
Ha rvest c yc le not initia ted elec tric a lly  
Rela y not energizing  
C ompressor elec tric a lly non-opera tiona l  
High inlet a ir tempera ture (110°F/43.3°C ma ximum.)  
C ondenser disc ha rge a ir rec irc ula tion  
Dirty c ondenser filter  
Restric ted c ondenser a ir flow  
(a ir-c ooled models)  
Dirty c ondenser fins  
Defec tive fa n c yc ling c ontrol  
Defec tive fa n motor  
Refrigera tion system  
Non-Ma nitowoc c omponents  
Improper refrigera nt c ha rge  
Defec tive hot ga s va lve  
Defec tive c ompressor  
TXV sta rving or flooding (c hec k insula tion a nd bulb mounting)  
Non-c ondensa bles in refrigera tion system  
Plugged or restric ted high side refrigera nt lines or c omponent  
Safety Limit #2  
Harvest time exceeds 3.5 minutes for 3 consecutive harvest cycles.  
Possible Cause  
Improper insta lla tion  
Wa ter system  
Check/Correct  
See “Insta lla tion Instruc tions” Sec tion two of this ma nua l  
Wa ter a rea (eva pora tor) dirty  
Wa ter freezing behind eva pora tor  
Low wa ter pressure (20 psi min.)  
Loss of wa ter from sump a rea  
C logged wa ter distribution tube  
Dirty/defec tive wa ter floa t va lve  
Defec tive wa ter pump  
Elec tric a l system  
Ic e thic kness probe out of a djustment  
Ic e thic kness probe dirty  
Bin switc h defec tive  
Prema ture ha rvest  
Refrigera tion system  
Non-Ma nitowoc c omponents  
Improper refrigera nt c ha rge  
Defec tive hot ga s va lve  
TXV flooding (c hec k insula tion a nd bulb mounting)  
Defec tive fa n c yc ling c ontrol  
Because there are many possible external problems,  
do not limit your diagnosis to only the items listed in these charts.  
5-4  
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MANITOWOC ICE, INC.  
Web Site - www.ma nitowoc ic e.c om  
©2006 Ma nitowoc Ic e, Inc .  
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