Makita Work Light BFL080F User Manual

Cordless Angle Nut  
Runner  
MODEL BFL080F  
MODEL BFL081F  
MODEL BFL120F  
MODEL BFL121F  
MODEL BFL200F  
003614  
I N S T R U C T I O N M A N U A L  
WARNING:  
For your personal safety, READ and UNDERSTAND before using.  
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.  
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SAVE THESE INSTRUCTIONS  
9. Remove adjusting keys or wrenches  
Work Area  
before turning the tool on. A wrench or a  
key that is left attached to a rotating part of  
the tool may result in personal injury.  
1. Keep your work area clean and well lit.  
Cluttered benches and dark areas invite acci-  
dents.  
10. Do not overreach. Keep proper footing  
and balance at all times. Proper footing and  
balance enable better control of the tool in  
unexpected situations.  
2. Do not operate power tools in explosive  
atmospheres, such as in the presence of  
flammable liquids, gases, or dust. Power  
tools create sparks which may ignite the dust  
or fumes.  
11. Use safety equipment. Always wear eye  
protection. Dust mask, non-skid safety  
shoes, hard hat, or hearing protection must  
be used for appropriate conditions.  
3. Keep bystanders, children, and visitors  
away while operating a power tool. Distrac-  
tions can cause you to lose control.  
Tool Use and Care  
Electrical Safety  
12. Use clamps or other practical way to  
secure and support the workpiece to a  
stable platform. Holding the work by hand or  
against your body is unstable and may lead  
to loss of control.  
4. A battery operated tool with integral bat-  
teries or a separate battery pack must be  
recharged only with the specified charger  
for the battery. A charger that may be suit-  
able for one type of battery may create a risk  
of fire when used with another battery.  
13. Do not force tool. Use the correct tool for  
your application. The correct tool will do the  
job better and safer at the rate for which it is  
designed.  
5. Use battery operated tool only with specif-  
ically designated battery pack. Use of any  
other batteries may create a risk of fire.  
14. Do not use tool if switch does not turn it  
on or off. A tool that cannot be controlled  
with the switch is dangerous and must be  
repaired.  
Personal Safety  
6. Stay alert, watch what you are doing, and  
use common sense when operating a  
power tool. Do not use tool while tired or  
under the influence of drugs, alcohol, or  
medication. A moment of inattention while  
operating power tools may result in serious  
personal injury.  
15. Disconnect battery pack from tool or  
place the switch in the locked or off posi-  
tion before making any adjustments,  
changing accessories, or storing the tool.  
Such preventive safety measures reduce the  
risk of starting the tool accidentally.  
7. Dress properly. Do not wear loose cloth-  
ing or jewelry. Contain long hair. Keep  
your hair, clothing, and gloves away from  
moving parts. Loose clothes, jewelry, or long  
hair can be caught in moving parts.  
16. Store idle tools out of reach of children  
and other untrained persons. Tools are  
dangerous in the hands of untrained users.  
17. When battery pack is not in use, keep it  
away from other metal objects like: paper  
clips, coins, keys, nails, screws, or other  
small metal objects that can make a con-  
nection from one terminal to another.  
Shorting the battery terminals together may  
cause sparks, burns, or a fire.  
8. Avoid accidental starting. Be sure switch  
is in the locked or off position before  
inserting battery pack. Carrying tools with  
your finger on the switch or inserting the bat-  
tery pack into a tool with the switch on invites  
accidents.  
3
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18. Maintain tools with care. Keep cutting  
tools sharp and clean. Properly maintained  
tools with sharp cutting edge are less likely to  
bind and are easier to control.  
one tool may create a risk of injury when  
used on another tool.  
SERVICE  
21. Tool service must be performed only by  
qualified repair personnel. Service or main-  
tenance performed by unqualified personnel  
may result in a risk of injury.  
19. Check for misalignment or binding of  
moving parts, breakage of parts, and any  
other condition that may affect the tool’s  
operation. If damaged, have the tool ser-  
viced before using. Many accidents are  
caused by poorly maintained tools.  
22. When servicing a tool, use only identical  
replacement parts. Follow instructions in  
the Maintenance section of this manual.  
Use of unauthorized parts or failure to follow  
Maintenance instructions may create a risk of  
shock or injury.  
20. Use only accessories that are recom-  
mended by the manufacturer for your  
model. Accessories that may be suitable for  
SPECIFIC SAFETY RULES  
USB082-1  
DO NOT let comfort or familiarity with product (gained from  
repeated use) replace strict adherence to cordless Angle Nut  
Runner safety rules. If you use this tool unsafely or incorrectly,  
you can suffer serious personal injury.  
1. Hold tool by insulated gripping surfaces  
when performing an operation where the  
cutting tool may contact hidden wiring.  
Contact with a “live” wire will also make  
exposed metal parts of the tool “live” and  
shock the operator.  
have to be plugged into an electrical out-  
let.  
3. Always be sure you have a firm footing.  
Be sure no one is below when using the  
tool in high locations.  
4. Hold the tool firmly.  
2. Be aware that this tool is always in an  
operating condition, because it does not  
5. Keep hands away from rotating parts.  
SAVE THESE INSTRUCTIONS  
WARNING:  
MISUSE or failure to follow the safety rules stated in this  
instruction manual may cause serious personal injury.  
4
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SYMBOLS  
USD301-1  
The followings show the symbols used for tool.  
V .......................volts  
....................no load speed  
n
˚
...................direct current  
.../min................revolutions or reciprocation per  
minute  
IMPORTANT SAFETY INSTRUCTIONS FOR  
CHARGER & BATTERY CARTRIDGE  
USC002-3  
1. SAVE THESE INSTRUCTIONS- This man-  
ual contains important safety and operat-  
ing instructions for battery charger.  
6. To reduce risk of damage to electric plug  
and cord, pull by plug rather than cord  
when disconnecting charger.  
2. Before using battery charger, read all  
instructions and cautionary markings on  
(1) battery charger, (2) battery, and (3)  
product using battery.  
7. Make sure cord is located so that it will  
not be stepped on, tripped over, or other-  
wise subjected to damage or stress.  
8. An extension cord should not be used  
unless absolutely necessary. Use of  
improper extension cord could result in a  
risk of fire and electric shock. If extension  
cord must be used, make sure:  
3. CAUTION - To reduce risk of injury, charge  
only MAKITA rechargeable batteries  
marked on the charger label. Other types  
of batteries may burst causing personal  
injury and damage.  
a. That pins on plug of extension cord  
are the same number, size, and shape  
as those of plug on charger;  
4. Do not expose charger to rain or snow.  
5. Use of an attachment not recommended  
or sold by the battery charger manufac-  
turer may result in a risk of fire, electric  
shock, or injury to persons.  
b. That extension cord is properly wired  
and in good electrical condition; and  
c. That wire size is at least as large as  
the one specified in the table below.  
Table 1: RECOMMENDED MINIMUM AWG SIZE FOR EXTENSION CORDS FOR BATTERY CHARGERS  
Length of Cord (Feet)  
AWG Size of Cord  
25  
18  
50  
18  
100  
18  
150  
16  
9. Do not operate charger with damaged  
10. Do not operate charger if it has received a  
sharp blow, been dropped, or otherwise  
damaged in any way; take it to a qualified  
serviceman.  
cord or plug - replace them immediately.  
5
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11. Do not disassemble charger or battery  
cartridge; take it to a qualified serviceman  
when service or repair is required. Incor-  
rect reassembly may result in a risk of  
electric shock or fire.  
14. Young children should be supervised to  
ensure that they do not play with the bat-  
tery charger.  
15. If operating time has become excessively  
shorter, stop operating immediately. It  
may result in a risk of overheating, possi-  
ble burns and even an explosion.  
12. To reduce risk of electric shock, unplug  
charger from outlet before attempting any  
maintenance or cleaning. Turning off con-  
trols will not reduce this risk.  
16. If electrolyte gets into your eyes, rinse  
them out with clear water and seek medi-  
cal attention right away. It may result in  
loss of your eyesight.  
13. The battery charger is not intended for  
use by young children or infirm persons  
without supervision.  
ADDITIONAL SAFETY RULES FOR CHARGER &  
BATTERY CARTRIDGE  
1. Do not charge Battery Cartridge when  
temperature is BELOW 10°C (50°F) or  
ABOVE 40°C (104°F).  
A battery short can cause a large current  
flow, overheating, possible burns and  
even a breakdown.  
2. Do not attempt to use a step-up trans-  
former, an engine generator or DC power  
receptacle.  
5. Do not store the tool and Battery Car-  
tridge in locations where the temperature  
may reach or exceed 50°C (122°F).  
3. Do not allow anything to cover or clog the  
6. Do not incinerate the Battery Cartridge  
even if it is severely damaged or is com-  
pletely worn out. The battery cartridge can  
explode in a fire.  
charger vents.  
4. Do not short the battery cartridge:  
(1) Do not touch the terminals with any  
7. Be careful not to drop, shake or strike bat-  
conductive material.  
tery.  
(2) Avoid storing battery cartridge in a  
container with other metal objects  
such as nails, coins, etc.  
8. Do not charge inside a box or container of  
any kind. The battery must be placed in a  
well ventilated area during charging.  
(3) Do not expose battery cartridge to  
water or rain.  
SAVE THESE INSTRUCTIONS  
6
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SYMBOLS  
The following show the symbols used for the charger. Be sure that you understand their  
meaning before use.  
.......... Ready to charge  
.............Charging  
...........Delay charge (Cooling)  
........Defective battery  
....Conditioning  
.............Charging complete  
...........Cooling abnormality  
7
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FUNCTIONAL  
DESCRIPTION  
CAUTION:  
Always be sure that the tool is switched off and the  
battery cartridge is removed before adjusting or  
checking function on the tool.  
003615  
Installing or removing battery cartridge  
Always switch off the tool before insertion or removal of  
the battery cartridge.  
For Models BFL080F, BFL120F  
To remove the battery cartridge, withdraw it from the tool  
while pressing the buttons on both sides of the cartridge.  
1
To insert the battery cartridge, align the tongue on the  
battery cartridge with the groove in the housing and slip  
it into place. Always insert it all the way until it locks in  
place with a little click. If not, it may accidentally fall out  
of the tool, causing injury to you or someone around you.  
1. Battery cartridge  
003616  
For Models BFL081F, BFL121F, BFL200F  
To remove the battery cartridge, withdraw it from the tool  
while sliding the button on the front of the cartridge.  
1
To insert the battery cartridge, align the tongue on the  
battery cartridge with the groove in the housing and slip  
it into place. Always insert it all the way until it locks in  
place with a little click. If you can see the red part on the  
upper side of the button, it is not locked completely.  
Insert it fully until the red part cannot be seen. If not, it  
may accidentally fall out of the tool, causing injury to you  
or someone around you.  
1. Battery cartridge  
Do not use force when inserting the battery cartridge. If  
the cartridge does not slide in easily, it is not being  
inserted correctly.  
Charging  
Before using battery charger, read all instructions and cau-  
tionary markings on the battery charger.  
Tips for maintaining maximum battery life  
1. Charge the battery cartridge before completely dis-  
charged.  
Always stop tool operation and charge the battery car-  
tridge when you notice less tool power.  
2. Never recharge a fully charged battery cartridge.  
Overcharging shortens the battery service life.  
8
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3. Charge the battery cartridge with room temperature at  
10°C - 40°C (50°F - 104°F).  
Let a hot battery cartridge cool down before charging it.  
4. Charge the Nickel Metal Hydride battery cartridge when  
you do not use it for more than six months.  
5. Always stop tool operation and charge the battery car-  
tridge when you notice that the warning lamp lightened up.  
Refresh charging  
Refreshing battery adapter (optional accessory) can refresh  
an inactive battery cartridge.  
Refresh charging should be done once a week.  
When you charge a new battery cartridge or a battery  
cartridge that has not been used for a long time, it may  
not accept a full charge. In this case, refresh charging  
must be done. The battery cartridge may decrease the  
tool performance, because the chemical substance of  
the battery cartridge is inactive.  
001254  
Checking the remaining battery capacity  
When charging  
Indicating lamp  
E
Capacity  
F
(C)  
When the charging begins, the first (far left) indicating lamp  
begins to flicker. Then, as charging proceeds, the other lamps  
light, one after the other, to indicate the battery capacity.  
80% - 100%  
60% - 80%  
40% - 60%  
10% - 40%  
0% - 10%  
When using  
orange  
When the tool is switched on, the lamps will light to indicate  
the remaining battery capacity. When the tool is switched off,  
the light goes out. If the battery has not been used for a long  
time, or is needed refresh charging, the orange lamp begins  
to flicker. Use Makita refreshing adapter to refresh the battery.  
Indicating lamp  
Capacity  
F
E
80% - 100%  
60% - 80%  
40% - 60%  
10% - 40%  
0% - 10%  
CAUTION:  
orange  
A battery cartridge extracted from the charger that has  
been unplugged with the battery cartridge inserted does  
not indicate the battery capacity due to its protective  
function even if the tool is switched on after the battery  
insertion into the tool. At this time, recharge it for about  
five seconds before use.  
NOTE:  
Please contact Makita Authorized or Factory Service  
Center if the warning lamp of the battery cartridge does  
not light up when using or charging.  
9
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003617  
Switch action  
CAUTION:  
Before inserting the battery cartridge into the tool,  
always check to see that the switch trigger actuates  
properly and returns to the OFFposition when  
released.  
1
To start the tool, simply pull the switch trigger. Release the  
switch trigger to stop.  
1. Switch trigger  
003618  
Reversing switch action  
CAUTION:  
A
Always check the direction of rotation before operation.  
1
B
Use the reversing switch only after the tool comes to a  
complete stop. Changing the direction of rotation before  
the tool stops may damage the tool.  
1. Reversing switch lever  
When not operating the tool, always set the reversing  
switch lever to the neutral position.  
This tool has a reversing switch to change the direction of  
rotation. Depress the reversing switch lever from the A side  
for clockwise rotation or from the B side for counterclockwise  
rotation.  
When the reversing switch lever is in the neutral position, the  
switch trigger cannot be pulled.  
003619  
Lighting up the lamps  
CAUTION:  
2
Do not look in the light or see the source of light directly.  
Pull the switch trigger to light up the lamp. The lamp keeps  
on lighting while the switch trigger is being pulled. The light  
automatically goes out 10 seconds after the switch trigger is  
released.  
1
1. Light  
2. LED indicator  
NOTE:  
Use a dry cloth to wipe the dirt off the lens of lamp. Be  
careful not to scratch the lens of lamp, or it may lower the  
illumination.  
10  
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LED indicator  
The lamp on the tool shows the following functions.  
003814  
Status of the LED indicator/beeper  
Function  
Status  
Action to be taken  
LED indicator  
Beeper  
Auto-stop fastening  
This function works when Lights up in green  
the tool has reached the  
preset fastening torque  
and normal tightening has  
been completed. This  
helps overtightening to be  
avoided.  
for approximately  
one second.  
-
-
Delayed re-start  
Warning against  
For approximately one  
second after auto-stop fas-  
tening, the tool does not  
start even if the switch trig-  
ger is pulled.  
Insufficient fastening has Lights up in red.  
A long beep  
Retighten the screw  
insufficient fastening been performed when the  
switch trigger has released  
before reaching the preset  
fastening torque.  
Warning for battery  
cartridge capacity  
This indicates the appro- Flickers in red  
A series of long  
beeps  
Replace the battery  
with fully charged one  
priate time to replace the slowly.  
battery cartridge when the  
battery power becomes  
low.  
Checking the remain- This function works when Lights up in red.  
A long beep  
Replace the battery  
with fully charged one  
ing battery capacity,  
Autostop  
the battery power is almost  
used up. At this time, tool  
stops immediately.  
Check the LED indi-  
cator, light and beeper check the proper operation green, next red.  
This function works to  
Lights up first in  
A series of very  
short beeps  
operation  
of the LED indicator, light (And then the light  
and beeper when a battery comes on.)  
cartridge has been  
-
inserted into the tool.  
Anti-reset of controller This function works when Flickers in red and A series of short  
Replace the battery  
with fully charged one  
an abnormal drop of the  
battery voltage occurs for  
some reason, and the tool  
stops.  
green alternatively. beeps  
Overheat  
This function works when Flickers in red  
A series of short  
beeps  
Remove the battery  
cartridge immediately  
and cool the tool  
down.  
the temperature of the  
controller goes up very  
highly, and the tool stops.  
quickly.  
Operation error of the This function works to  
switch trigger avoid the tool's immediate green alternatively. beeps  
Flickers in red and A series of short  
Release the switch  
trigger.  
start upon insertion of bat-  
tery cartridge into the tool  
with the switch trigger  
being pulled.  
11  
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003621  
Adjusting the fastening torque  
When you wish to drive machine screws, wood screws, hex  
bolts, etc. with the predetermined torque, adjusting the fas-  
tening torque as follows.  
1. First remove the battery cartridge from the tool.  
2. Loosen the screws securing the light cover.  
3. Rotate the ring in the front of the tool by hand so that a  
hole can be seen below the ring.  
003622  
4. Place the battery cartridge in place and pull the switch  
trigger. Release it so that the adjusting ring rotates and  
becomes visible in the hole. And then remove the battery  
cartridge.  
5
1
2
3
6
7
5. Use an optional adjusting grip to adjust the fastening  
torque. Insert the pin of the adjusting grip into the hole in  
the front of the tool. And then, turn the adjusting grip  
clockwise to set a greater fastening torque, and counter-  
clockwise to set a smaller fastening torque.  
4
8
1. Angle head  
2. Adjusting ring  
3. Ring  
6. Align the yellow line with your desired number on the fas-  
tening torque scale.  
4. Sclae  
5. Adjusting grip  
6. Hole for Adjusting grip  
7. Yellow line  
7. Insert the battery cartridge and be sure that a fastening  
torque has been set up by using a fastening torque  
tester.  
8. Compression spring  
8. Tighten the screws to secure the light cover and then  
rotate the ring in front of the tool until the ring is locked.  
NOTE:  
Numbers on the fastening torque scale is a guideline to  
set up your desired fastening torque.  
ASSEMBLY  
CAUTION:  
Always be sure that the tool is switched off and the  
battery cartridge is removed before carrying out any  
work on the tool.  
Selecting correct socket  
Always use the correct size socket for bolts and nuts. An  
incorrect size socket will result in inaccurate and inconsistent  
fastening torque and/or damage to the bolt or nut.  
12  
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003623  
Installing or removing socket  
1
To install the socket, push it onto the square drive of the tool  
with one hand by depressing a pin on the square drive with  
another hand until it locks into place. To remove the socket,  
simply pull it off depressing the pin on the square drive.  
2
3
1. Socket  
2. Hole  
3. Pin  
Hold the tool firmly and place the socket over the bolt or nut.  
Then switch the tool on. When the clutch cuts in, the motor  
will stop automatically. Then release the switch trigger.  
OPERATION  
NOTE:  
Hold the tool with its square drive pointed straight at the  
bolt or nut, or the bolt or nut will be damaged.  
Limits of fastening capacity  
Use the tool within the limits of fastening capacity. If you use  
the tool beyond the limits, the clutch does not work. And the  
tool cannot deliver enough fastening torque.  
003624  
Range of fastening capacity  
BFL080F  
360  
300  
240  
180  
120  
60  
0
2
3
4
5
6
7
8
N.m  
Torque  
005026  
Range of fastening capacity  
BFL081F  
Torque  
N.m  
13  
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003625  
Range of fastening capacity  
BFL120F  
360  
300  
240  
180  
120  
60  
0
5
6
7
8
9
10  
11  
12  
N.m  
Torque  
003626  
Range of fastening capacity  
BFL121F  
360  
300  
240  
180  
120  
60  
0
5
6
7
8
9
10  
11  
12  
N.m  
Torque  
003627  
Range of fastening capacity  
BFL200F  
360  
300  
240  
180  
120  
60  
0
8
10  
12  
14  
Torque  
16  
18  
20  
N.m  
NOTE:  
The revolution angle means the angle which a screw/bolt  
revolves when the tool attains to 100% from 50% of  
desired torque.  
Use of a low temperature conditioned battery cartridge  
may sometimes give warning for battery cartridge  
capacity by warning lamp and beeper which makes the  
tool stop immediately. In this case, the range of fastening  
capacity may be inferior to those shown in the above  
even if a charged battery cartridge is used.  
14  
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MAINTENANCE  
CAUTION:  
Always be sure that the tool is switched off and the  
battery cartridge is removed before attempting to  
perform inspection or maintenance.  
001145  
Replacing carbon brushes  
Remove and check the carbon brushes regularly. Replace  
when they wear down to the limit mark. Keep the carbon  
brushes clean and free to slip in the holders. Both carbon  
brushes should be replaced at the same time. Use only iden-  
tical carbon brushes.  
1
1. Limit mark  
003628  
Use a screwdriver to remove the brush holder caps. Take out  
the worn carbon brushes, insert the new ones and secure  
the brush holder caps.  
1
2
To maintain product SAFETY and RELIABILITY, repairs, any  
other maintenance or adjustment should be performed by  
Makita Authorized or Factory Service Centers, always using  
Makita replacement parts.  
1. Screwdriver  
2. Brush holder cap  
ACCESSORIES  
CAUTION:  
These accessories or attachments are recommended for  
use with your Makita tool specified in this manual. The  
use of any other accessories or attachments might  
present a risk of injury to persons. Only use accessory  
or attachment for its stated purpose.  
If you need any assistance for more details regarding these  
accessories, ask your local Makita service center.  
Battery charger DC14SA  
Ni-MH Battery Cartridge BH9020A/9033A  
Ni-MH Battery Cartridge BH1220/BH1233  
Automatic refreshing adapter  
Protector  
Angle head set  
15  
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MAKITA LIMITED ONE YEAR WARRANTY  
Warranty Policy  
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of defects from  
workmanship and materials for the period of ONE YEAR from the date of original purchase. Should any trouble develop during  
this one year period, return the COMPLETE tool, freight prepaid, to one of Makitas Factory or Authorized Service Centres.  
If inspection shows the trouble is caused by defective workmanship or material, Makita will repair (or at our option, replace)  
without charge.  
This Warranty does not apply:  
where normal maintenance is required,  
repairs have been made or attempted by others,  
the tool has been abused, misused or improperly maintained,  
alterations have been made to the tool.  
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM  
THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS  
WARRANTY.  
The Makita Warranty is the only and the entire written warranty given by Makita for the Makita tools. No dealer or his agent  
or employee is authorized to extend or enlarge upon this warranty by any verbal or written statement or advertisement.”  
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES INCLUDING IMPLIED WARRANTIES OF  
MERCHANTABILITYAND FITNESS FOR A SPECIFIC PURPOSE,AFTER THE ONE YEAR TERM OF THIS WARRANTY.  
This Warranty gives you specific rights. The provisions contained in this warranty are not intended to limit, modify, take away  
from, disclaim or exclude any warranties set forth in any provincial legislation. To the extent required by law, the provisions in  
any provincial or federal legislation with respect to warranties take precedence over the provisions in this warranty.”  
Makita Corporation  
3-11-8, Sumiyoshi-cho,  
Anjo, Aichi 446-8502 Japan  
884456G231  
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