Makita Saw 2414DB User Manual

Portable Cut-Off  
MODEL 2414DB  
003753  
DOUBLE  
INSULATION  
I N S T R U C T I O N M A N U A L  
WARNING:  
For your personal safety, READ and UNDERSTAND before using.  
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.  
w w w. m a k i t a t o o l s . c o m  
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11. ALWAYS USE SAFETY GLASSES. Also  
use face or dust mask if cutting operation  
is dusty. Everyday eyeglasses only have  
impact resistant lenses, they are NOT  
safety glasses.  
19. CHECK DAMAGED PARTS. Before further  
use of the tool, a guard or other part that  
is damaged should be carefully checked  
to determine that it will operate properly  
and perform its intended function - check  
for alignment of moving parts, binding of  
moving parts, breakage of parts, mount-  
ing, and any other conditions that may  
affect its operation. A guard or other part  
that is damaged should be properly  
repaired or replaced.  
12. SECURE WORK. Use clamps or a vise to  
hold work when practical. It’s safer than  
using your hand and it frees both hands  
to operate tool.  
13. DON’T OVERREACH. Keep proper footing  
and balance at all times.  
20. DIRECTION OF FEED. Feed work into a  
blade or cutter against the direction of  
rotation of the blade or cutter only.  
14. MAINTAIN TOOLS WITH CARE. Keep tools  
sharp and clean for best and safest perfor-  
mance. Follow instructions for lubricating  
and changing accessories.  
21. NEVER LEAVE TOOL RUNNING UNAT-  
TENDED. TURN POWER OFF. Don’t leave  
tool until it comes to a complete stop.  
15. DISCONNECT TOOLS before servicing;  
when changing accessories such as  
blades, bits, cutters, and the like.  
22. REPLACEMENT PARTS. When servicing  
use only identical replacement parts.  
16. REDUCE THE RISK OF UNINTENTIONAL  
STARTING. Make sure switch is in off  
position before plugging in.  
23. POLARIZED PLUGS. To reduce the risk of  
electric shock, this equipment has  
a
polarized plug (one blade is wider than  
the other). This plug will fit in a polarized  
outlet only one way. If the plug does not fit  
fully in the outlet, reverse the plug. If it  
still does not fit, contact a qualified elec-  
trician to install the proper outlet. Do not  
change the plug in any way.  
17. USE RECOMMENDED ACCESSORIES.  
Consult the owner’s manual for recom-  
mended accessories. The use of improper  
accessories may cause risk of injury to  
persons.  
18. NEVER STAND ON TOOL. Serious injury  
could occur if the tool is tipped or if the  
cutting tool is unintentionally contacted.  
VOLTAGE WARNING: Before connecting the tool to a power source (receptacle, outlet,  
etc.) be sure the voltage supplied is the same as that specified on the nameplate of the tool.  
A power source with voltage greater than that specified for the tool can result in SERIOUS  
INJURY to the user - as well as damage to the tool. If in doubt, DO NOT PLUG IN THE  
TOOL. Using a power source with voltage less than the nameplate rating is harmful to the  
motor.  
3
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USE PROPER EXTENSION CORD. Make sure your extension cord is in good condition.  
When using an extension cord, be sure to use one heavy enough to carry the current your  
product will draw. An undersized cord will cause a drop in line voltage resulting in loss of  
power and overheating. Table 1 shows the correct size to use depending on cord length and  
nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage num-  
ber, the heavier the cord.  
Table 1: Minimum gage for cord  
Volts  
120 V  
Total length of cord in feet  
Ampere Rating  
25 ft.  
50 ft.  
100 ft.  
150 ft.  
More Than  
Not More Than  
AWG  
0
6
10  
12  
6
18  
18  
16  
14  
16  
16  
16  
12  
16  
14  
14  
14  
12  
12  
10  
12  
16  
Not Recommended  
SPECIFIC SAFETY RULES  
USB078-1  
DO NOT let comfort or familiarity with product (gained from  
repeated use) replace strict adherence to portable cut-off safety  
rules. If you use this tool unsafely or incorrectly, you can suffer  
serious personal injury.  
1. Wear hearing protection during extended  
periods of operation.  
6. Be careful not to damage the spindle, the  
flange (especially the installing surface)  
or the bolt. Damage to these parts could  
result in wheel breakage.  
2. Use only wheels having a maximum oper-  
ating speed at least as high as “No Load  
RPM” marked on the tool’s nameplate.  
Use only fiberglass-reinforced cut-off  
wheels.  
7. Do not operate the tool without guards in  
place. Check wheel guard for proper clos-  
ing before each use. Do not operate the  
tool if wheel guard does not move freely  
and close instantly. Never clamp or tie the  
wheel guard into the open position.  
3. Check the wheel carefully for cracks or  
damage  
before  
operation.  
Replace  
cracked or damaged wheel immediately.  
Run the tool (with guard) at no load for  
about a minute, keeping tool away from  
others. If wheel is flawed, it will likely sep-  
arate during this test.  
8. Hold the handle firmly.  
9. Keep hands away from rotating parts.  
10. Make sure the wheel is not contacting the  
workpiece before the switch is turned on.  
4. Secure the wheel carefully.  
5. Use only flanges specified for this tool.  
4
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11. Before using the tool on an actual work-  
piece, let it run for a while. Watch for  
vibration or wobbling that could indicate  
poor installation or a poorly balanced  
wheel.  
15. Do not attempt to keep the trigger in the  
ON position.  
16. If the wheel stops during operation,  
makes an odd noise or begins to vibrate,  
switch off the tool immediately.  
12. Watch out for flying sparks when operat-  
ing. They can cause injury or ignite com-  
bustible materials.  
17. Turn off the tool and wait for the wheel to  
stop before moving workpiece or chang-  
ing settings.  
13. Remove material debris from the area that  
might be ignited by sparks. Be sure that  
others are not in the path of the sparks.  
Keep a proper , charged extinguisher  
closely available.  
18. Do not touch the workpiece immediately  
after operation; it is extremely hot and  
could burn your skin.  
19. Store wheels in a dry location only.  
14. Use the cutting edge of the wheel only.  
Never use side surface.  
SAVE THESE INSTRUCTIONS  
WARNING:  
MISUSE or failure to follow the safety rules stated in this  
instruction manual may cause serious personal injury.  
5
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INSTALLATION  
003800  
Securing cut-off  
This tool should be bolted with two bolts to a level and stable  
surface using the bolt holes provided in the tool’s base. This  
will help prevent tipping and possible personal injury.  
1
2
1. Base  
2. Bolt holes  
FUNCTIONAL  
DESCRIPTION  
CAUTION:  
Always be sure that the tool is switched off and  
unplugged before adjusting or checking function on the  
tool.  
003754  
Switch action  
CAUTION:  
1
Before plugging in the tool, always check to see that the  
switch trigger actuates properly and returns to the “OFF”  
position when released.  
2
When not using the tool, remove the lock-off button and  
store it in a secure place. This prevents unauthorized  
operation.  
1. Lock-off button  
2. Switch trigger  
To prevent the switch trigger from being accidentally pulled, a  
lock-off button is provided.  
To start the tool, depress the lock-off button and pull the  
switch trigger. Release the switch trigger to stop.  
003756  
Spark guard  
The spark guard is factory-installed with its lower edge con-  
tacting the base. Operating the tool in this position will cause  
many sparks to fly around. Loosen the screw and adjust the  
spark guard to a position at which minimum sparks will fly  
around.  
1
2
1. Screw  
2. Spark guard  
6
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003757  
Stopper plate  
1
The stopper plate prevents the cut-off wheel from contacting  
the workbench or floor. When a new wheel is installed, set  
the stopper plate to position (A). When the wheel wears  
down to the extent that the lower portion of the workpiece is  
left uncut, set the stopper plate to position (B) to allow  
increased cutting capacity with a worn down wheel.  
(B)  
(A)  
1. Stopper plate  
003758  
Interval between vise and guide plate  
1
The original spacing or interval between the vise and the  
guide plate is 0 - 170 mm (0 - 6-11/16). If your work requires  
wider spacing or interval, proceed as follows to change the  
spacing or interval.  
2
3
Remove the two hex bolts which secure the guide plate.  
Move the guide plate as shown in the figure and secure it  
using the hex bolts. The following interval settings are possi-  
ble:  
4
1. Socket wrench  
2. Guide plate  
3. Move  
35 - 205 mm (1-3/8- 8-1/16)  
70 - 240 mm (2-3/4- 9-7/16)  
CAUTION:  
4. Hex bolts  
003759  
Remember that narrow workpieces may not be secured  
safely when using the two, wider interval settings.  
003760  
Setting for desired cutting angle  
1
To change the cutting angle, loosen the two hex bolts which  
secure the guide plate. Move the guide plate to the desired  
angle (0° - 45°) and tighten the hex bolts securely.  
2
CAUTION:  
3
Never perform miter cuts when the guide plate is set at  
the 35 - 205 mm (1-3/8- 8-1/16) or 70 - 240 mm  
(2-3/4- 9-7/16) position.  
1. Socket wrench  
2. Guide plate  
3. Hex bolts  
7
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ASSEMBLY  
CAUTION:  
Always be sure that the tool is switched off and  
unplugged before carrying out any work on the tool.  
003761  
Removing or installing cut-off wheel  
2
3
To remove the wheel, raise the safety guard. Press the shaft  
lock so that the wheel cannot revolve and use the socket  
wrench to loosen the hex bolt by turning it counterclockwise.  
Then remove the hex bolt, outer flange and wheel. (Note: Do  
not remove the inner flange, ring and O-ring.  
1
1. Shaft lock  
2. Safety guard  
3. Socket wrench  
003762  
To install the wheel, follow the removal procedures in  
reverse.  
1
2
7
CAUTION:  
Be sure to tighten the hex bolt securely. Insufficient  
tightening of the hex bolt may result in severe injury. Use  
the socket wrench provided to help assure proper  
tightening.  
3
4
6
5
1. O ring  
Always use only the proper inner and outer flanges  
which are provided with this tool.  
2. Inner flange  
3. Ring  
4. Spindle  
Always lower the safety guard after replacing the wheel.  
5. Cut-off wheel  
6. Outer flange  
7. Hex bolt  
003763  
Securing workpiece  
By turning the vise handle counterclockwise and then flipping  
the vise nut to the left, the vise is released from the shaft  
threads and can be moved rapidly in and out. To grip work-  
pieces, push the vise handle until the vise plate contacts the  
workpiece. Flip the vise nut to the right and then turn the vise  
handle clockwise to securely retain the workpiece.  
2
1
3
1. Vise plate  
2. Vise nut  
CAUTION:  
Always set the vise nut to the right fully when securing  
the workpiece. Failure to do so may result in insufficient  
securing of the workpiece. This could cause the  
workpiece to be ejected or cause a dangerous breakage  
of the wheel.  
3. Vise handle  
8
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003764  
When the cut-off wheel has worn down considerably, use a  
spacer block of sturdy, non-flammable material behind the  
workpiece as shown in the figure. You can more efficiently  
utilize the worn wheel by using the mid point on the periphery  
of the wheel to cut the workpiece.  
1
1. Spacer block  
003765  
When cutting workpieces over 65 mm (2-9/16) wide at an  
angle, attach a straight piece of wood (spacer) over 190 mm  
(7-1/2) long x 45 mm (1-3/4) wide to the guide plate as  
shown in the figure. Attach this spacer with screws through  
the holes in the guide plate.  
1
2
5
3
4
1. Guide plate  
2. Straight piece of wood (Spacer)  
3. Over 45 mm (1-3/4) long  
4. Over 65 mm (2-9/16) long  
5. Over 190 mm (7-1/2) long  
003766  
If you use a spacer block which is slightly narrower than the  
workpiece as shown in the figure, you can also utilize the  
wheel economically.  
1
2
3
5
4
1. Diameter of workpiece  
2. Guide plate  
3. Spacer block  
4. Width of spacer block  
5. Vise  
003767  
Long workpieces must be supported by blocks of non-flam-  
mable material on either side so that it will be level with the  
base top.  
1
1. Blocks  
9
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Hold the handle firmly. Switch on the tool and wait until the  
wheel attains full speed before lowering gently into the cut.  
When the wheel contacts the workpiece, gradually bear  
down on the handle to perform the cut. When the cut is com-  
pleted, switch off the tool and WAIT UNTIL THE WHEEL  
HAS COME TO A COMPLETE STOP before returning the  
handle to the fully elevated position.  
OPERATION  
CAUTION:  
Proper handle pressure during cutting and maximum  
cutting efficiency can be determined by the amount of  
sparks that is produced while cutting. Your pressure on  
the handle should be adjusted to produce the maximum  
amount of sparks. Do not force the cut by applying  
excessive pressure on the handle. Reduced cutting  
efficiency, premature wheel wear, as well as, possible  
damage to the tool, cut-off wheel or workpiece may  
result.  
Cutting capacity  
Max. cutting capacity varies depending upon the cutting  
angle and workpiece shape. Applicable wheel diameter: 355  
mm (14)  
Workpiece  
shape  
Cutting  
angle  
115mm × 130 mm (4-1/2” × 5-1/8”)  
115mm (4-1/2”)  
119mm (4-11/16”)  
106 mm (4-3/16”)  
137 mm (5-3/8”)  
102 mm × 194 mm (4” × 7-5/8”)  
70 mm × 233 mm (2-3/4” × 9-1/8”)  
90˚  
45˚  
115 mm × 103 mm (4-1/2” × 4-1/16”) 100 mm (3-15/16”)  
115mm (4-1/2”)  
003768  
Carrying tool  
Fold down the tool head to the position where you can attach  
the chain to the hook on the handle.  
10  
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MAINTENANCE  
CAUTION:  
Always be sure that the tool is switched off and  
unplugged before attempting to perform inspection or  
maintenance.  
001145  
Replacing carbon brushes  
Remove and check the carbon brushes regularly. Replace  
when they wear down to the limit mark. Keep the carbon  
brushes clean and free to slip in the holders. Both carbon  
brushes should be replaced at the same time. Use only iden-  
tical carbon brushes.  
1
1. Limit mark  
003769  
Use a screwdriver to remove the brush holder caps. Take out  
the worn carbon brushes, insert the new ones and secure  
the brush holder caps.  
1
2
To maintain product SAFETY and RELIABILITY, repairs, any  
other maintenance or adjustment should be performed by  
Makita Authorized or Factory Service Centers, always using  
Makita replacement parts.  
1. Screwdriver  
2. Brush holder cap  
ACCESSORIES  
CAUTION:  
These accessories or attachments are recommended for  
use with your Makita tool specified in this manual. The  
use of any other accessories or attachments might  
present a risk of injury to persons. Only use accessory  
or attachment for its stated purpose.  
If you need any assistance for more details regarding these  
accessories, ask your local Makita service center.  
Abrasive cut-off wheels  
Socket wrench 17  
11  
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Memo  
12  
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First-Class  
Postage  
Required  
Post Office will  
not deliver  
without proper  
postage.  
Makita U.S.A., Inc.  
14930 Northam Street  
La Mirada, CA 90638-5753  
Fold  
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MAIL THIS PORTION  
Your answers to the following questions are appreciated.  
1.This product was purchased from:  
3. How did you learn about this product:  
Home Center  
Other (  
)
Magazine  
Radio  
Hardware/Lumber Store  
Tool Distributor  
From Dealer  
Newspaper  
Store Display  
Catalog  
Exhibition  
From Friend  
Previous Usage  
Other (  
Industrial Supply  
Construction Supply  
)
2. Use of the product is intended for:  
4. Most favored points are:  
Construction Trade  
Industrial Maintenance  
Home Maintenance  
Hobby  
Design  
Repair Service  
Durability  
Power  
Features  
Size  
Price  
Other (  
)
Other (  
)
Makita Brand  
5. Any comments:  
DATE PURCHASED  
MONTH  
MODEL NO.  
DAY  
YEAR  
SERIAL NO.  
STATUS  
SEX  
Married Single  
M
F
INTL.  
LAST NAME / COMPANY NAME  
STREET ADRESS  
CITY  
AREA  
CODE  
STATE  
ZIP CODE  
PHONE  
40-49  
Under 19  
20-29  
30-39  
50-60  
Over 60  
AGE:  
BE SURE TO COMPLETE THE CUSTOMERS PORTION OF THIS FORM AND RETAIN FOR YOUR RECORDS.  
Please return this portion by facsimile or mail.  
Facsimile No: (714) 522-8133  
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FACTORY SERVICE CENTERS  
1-800-4-MAKITA  
RETAIN THIS PORTION FOR YOUR RECORDS  
ARIZONA  
FLORIDA  
MISSOURI  
PENNSYLVANIA  
1704 Babcock Blvd.  
Pittsburgh, PA 15209  
(412) 822-7370  
3707 E. Broadway Rd., Ste. 6  
Phoenix, AZ 85040  
(602) 437-2850  
750 East Sample Road  
Pompano Beach, FL 33064  
(954) 781-6333  
9876 Watson Road  
St. Louis, MO 63126-2221  
(314) 909-9889  
CALIFORNIA  
GEORGIA  
NEBRASKA  
PUERTO RICO  
41850 Christy St.  
Fremont, CA 94538-5107  
(510) 657-9881  
4680 River Green Parkway NW  
Duluth, GA 30096  
(770) 476-8911  
4129 S. 84th St.  
Omaha, NE 68127  
(402) 597-2925  
200 Guayama St.  
Hato Rey, PR 00917  
(787) 250-8776  
14930 Northam St.  
La Mirada, CA 90638-5753  
(714) 522-8088  
ILLINOIS  
NEVADA  
3375 S. Decatur Blvd.  
Suites. 22 - 24  
Las Vegas, NV 89102  
(702) 368-4277  
TENNESSEE  
1120 Elm Hill P.  
Suile 170 Nashville, TN 372  
(615) 248-3321  
1450 Feehanville Dr.  
Mt. Prospect, IL 60056-6011  
(847) 297-3100  
1970 Fulton Avenue  
Sacramento, CA 95825  
(916) 482-5197  
MARYLAND  
TEXAS  
7674 Clairemont Mesa Blvd.  
San Diego, CA 92111  
(858) 278-4471  
7397 Washington Boulevard,  
Suite 104 Elkridge, MD 21075  
(410) 796-4401  
NEW JERSEY  
12801 Stemmons Fwy Ste. 809  
Farmers Branch, TX 75234  
(972) 243-1150  
251 Herrod Blvd.  
Dayton, NJ 08810-1539  
(609) 655-1212  
16735 Saticoy St., Ste. 105  
Van Nuys, CA 91406  
(818) 782-2440  
12701 Directors Dr.  
Stafford, TX 77477-3701  
(281) 565-8665  
MASSACHUSETTS  
232 Providence Hwy.  
Westwood, MA 02090  
(781) 461-9754  
NEWYORK  
4917 Genessee Street  
Cheektowaga, NY 14225  
(716) 685-9503  
3453 IH-35 North, Ste. 101  
San Antonio, TX 78219  
(210) 228-0676  
COLORADO  
11839 E. 51st Ave.  
Denver, CO 80239-2709  
(303) 371-2850  
MINNESOTA  
6427 Penn Ave. South  
Richfield, MN 55423  
(612) 869-5199  
OREGON  
828 19th Avenue, N.W.  
Portland, OR 97209  
(503) 222-1823  
WISCONSIN  
Lincoln Plaza Shopping Ctr.  
2245 S. 108th St. West Allis, WI  
53227  
(414) 541-4776  
CUSTOMER’S RECORD  
Date Purchased  
When you need service: Send  
complete tool (prepaid) to one  
of the Makita Factory Service  
Centers listed, or to an Authorized  
Makita Service Center. Be sure  
to attach a letter to the outside of  
the carton detailing the problem  
with your tool.  
Dealer’s Name & Address  
Model No.  
Serial No.  
15  
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WARNING  
Some dust created by power sanding, sawing, grinding, drilling, and other  
construction activities contains chemicals known to the State of California  
to cause cancer, birth defects or other reproductive harm. Some examples  
of these chemicals are:  
lead from lead-based paints,  
crystalline silica from bricks and cement and other masonry products, and  
arsenic and chromium from chemically-treated lumber.  
Your risk from these exposures varies, depending on how often you do this  
type of work. To reduce your exposure to these chemicals: work in a well  
ventilated area, and work with approved safety equipment, such as those  
dust masks that are specially designed to filter out microscopic particles.  
MAKITA LIMITED ONE YEAR WARRANTY  
Warranty Policy  
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of  
defects from workmanship and materials for the period of ONE YEAR from the date of original purchase.  
Should any trouble develop during this one year period, return the COMPLETE tool, freight prepaid, to one of  
Makitas Factory or Authorized Service Centers. If inspection shows the trouble is caused by defective  
workmanship or material, Makita will repair (or at our option, replace) without charge.  
This Warranty does not apply where:  
repairs have been made or attempted by others:  
repairs are required because of normal wear and tear:  
the tool has been abused, misused or improperly maintained:  
alterations have been made to the tool.  
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL  
DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING  
AND AFTER THE TERM OF THIS WARRANTY.  
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED WARRANTIES OF  
MERCHANTABILITYAND FITNESS FOR A SPECIFIC PURPOSE,AFTER THE ONE YEAR TERM OF THIS  
WARRANTY.  
This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.  
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above  
limitation or exclusion may not apply to you. Some states do not allow limitation on how long an implied  
warranty lasts, so the above limitation may not apply to you.  
Makita Corporation  
Anjo, Aichi, Japan  
Made in China  
Huangpu Jiang Road, Kunshan Economic & Technical Development Zone, Jiangsu P.R. China  
884200B060  
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