Makita Planer N1900B User Manual

Power Planer  
82 mm (3 - 1/4”)  
MODEL N1900B  
DOUBLE  
INSULATION  
I N S T R U C T I O N M A N U A L  
WARNING:  
For your personal safety, READ and UNDERSTAND before using.  
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.  
w w w. m a k i t a t o o l s . c o m  
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change the plug in any way. Double insula-  
tion eliminates the need for the three wire  
grounded power cord and grounded power  
supply system.  
13. Do not overreach. Keep proper footing  
and balance at all times. Proper footing and  
balance enables better control of the tool in  
unexpected situations.  
14. Use safety equipment. Always wear eye  
protection. Dust mask, non-skid safety  
shoes, hard hat, or hearing protection must  
be used for appropriate conditions. Ordinary  
eye or sun glasses are NOT eye protection.  
5. Avoid body contact with grounded sur-  
faces such as pipes, radiators, ranges and  
refrigerators. There is an increased risk of  
electric shock if your body is grounded.  
6. Do not expose power tools to rain or wet  
conditions. Water entering a power tool will  
increase the risk of electric shock.  
Tool Use and Care  
15. Use clamps or other practical way to  
secure and support the workpiece to a  
stable platform. Holding the work by hand or  
against your body is unstable and may lead  
to loss of control.  
7. Do not abuse the cord. Never use the cord  
to carry the tools or pull the plug from an  
outlet. Keep cord away from heat, oil,  
sharp edges or moving parts. Replace  
damaged cords immediately. Damaged  
cords increase the risk of electric shock.  
16. Do not force tool. Use the correct tool for  
your application. The correct tool will do the  
job better and safer at the rate for which it is  
designed.  
8. When operating a power tool outside, use  
an outdoor extension cord marked “W-A”  
or “W”. These cords are rated for outdoor  
use and reduce the risk of electric shock.  
17. Do not use tool if switch does not turn it  
on or off. Any tool that cannot be controlled  
with the switch is dangerous and must be  
repaired.  
Personal Safety  
9. Stay alert, watch what you are doing and  
use common sense when operating a  
power tool. Do not use tool while tired or  
under the influence of drugs, alcohol, or  
medication. A moment of inattention while  
operating power tools may result in serious  
personal injury.  
18. Disconnect the plug from the power  
source before making any adjustments,  
changing accessories, or storing the tool.  
Such preventive safety measures reduce the  
risk of starting the tool accidentally.  
19. Store idle tools out of reach of children  
and other untrained persons. Tools are  
dangerous in the hands of untrained users.  
10. Dress properly. Do not wear loose cloth-  
ing or jewelry. Contain long hair. Keep  
your hair, clothing, and gloves away from  
moving parts. Loose clothes, jewelry, or long  
hair can be caught in moving parts.  
20. Maintain tools with care. Keep cutting  
tools sharp and clean. Properly maintained  
tools with sharp cutting edges are less likely  
to bind and are easier to control.  
11. Avoid accidental starting. Be sure switch  
is off before plugging in. Carrying tools with  
your finger on the switch or plugging in tools  
that have the switch on invites accidents.  
21. Check for misalignment or binding of  
moving parts, breakage of parts, and any  
other condition that may affect the tools  
operation. If damaged, have the tool ser-  
viced before using. Many accidents are  
caused by poorly maintained tools.  
12. Remove adjusting keys or wrenches  
before turning the tool on. A wrench or a  
key that is left attached to a rotating part of  
the tool may result in personal injury.  
22. Use only accessories that are recom-  
mended by the manufacturer for your  
3
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model. Accessories that may be suitable for  
one tool, may become hazardous when used  
on another tool.  
tenance performed by unqualified personnel  
could result in a risk of injury.  
24. When servicing a tool, use only identical  
replacement parts. Follow instructions in  
the Maintenance section of this manual.  
Use of unauthorized parts or failure to follow  
Maintenance instructions may create a risk of  
electric shock or injury.  
SERVICE  
23. Tool service must be performed only by  
qualified repair personnel. Service or main-  
USE PROPER EXTENSION CORD: Make sure your extension cord is in good condition.  
When using an extension cord, be sure to use one heavy enough to carry the current your  
product will draw. An undersized cord will cause a drop in line voltage resulting in loss of  
power and overheating. Table 1 shows the correct size to use depending on cord length and  
nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage num-  
ber, the heavier the cord.  
Table 1: Minimum gage for cord  
Volts  
120 V  
Total length of cord in feet  
Ampere Rating  
25 ft.  
50 ft.  
100 ft.  
150 ft.  
More Than  
Not More Than  
AWG  
0
6
10  
12  
6
18  
18  
16  
14  
16  
16  
16  
12  
16  
14  
14  
14  
12  
12  
10  
12  
16  
Not Recommended  
SPECIFIC SAFETY RULES  
USB042-2  
DO NOT let comfort or familiarity with product (gained from  
repeated use) replace strict adherence to planer safety rules. If  
you use this tool unsafely or incorrectly, you can suffer serious  
personal injury.  
1. Rags, cloth, cord, string and the like  
should never be left around the work area.  
4. Be sure the blade installation bolts are  
securely tightened before operation.  
2. Avoid cutting nails. Inspect for and  
remove all nails from the workpiece before  
operation.  
5. Hold the tool firmly with both hands.  
6. Keep hands away from rotating parts.  
7. Before using the tool on an actual work-  
piece, let it run for a while. Watch for  
vibration or wobbling that could indicate  
3. Use only sharp blades. Handle the blades  
very carefully.  
4
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poor installation or a poorly balanced  
blade.  
14. When leaving the planer, switch off and  
set it with the front base up on a wooden  
block, so that the blades do not contact  
anything.  
8. Make sure the blade is not contacting the  
workpiece before the switch is turned on.  
15. Always change both blades or covers on  
the drum, otherwise the resulting imbal-  
ance will cause vibration and shorten tool  
life.  
9. Wait until the blade attains full speed  
before cutting.  
10. Keep at least 200 mm (8”) away from the  
tool at all times.  
16. Wait for complete run-down before putting  
the tool aside.  
11. Always switch off and wait for the blades  
to come to a complete stop before any  
adjusting.  
17. Use only Makita blades specified in this  
manual.  
12. Never stick your finger into the chip chute.  
Chute may jam when cutting damp wood.  
Clean out chips with a stick.  
18. Some material contains chemicals which  
may be toxic. Take caution to prevent dust  
inhalation and skin contact. Follow mate-  
rial supplier safety data.  
13. Do not leave the tool running. Operate the  
tool only when hand-held.  
SAVE THESE INSTRUCTIONS  
WARNING:  
MISUSE or failure to follow the safety rules stated in this  
instruction manual may cause serious personal injury.  
5
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FUNCTIONAL  
DESCRIPTION  
CAUTION:  
Always be sure that the tool is switched off and  
unplugged before adjusting or checking function on the  
tool.  
002549  
Adjusting depth of cut  
Depth of cut may be adjusted by simply turning the knob on  
the front of the tool.  
002553  
Switch action  
CAUTION:  
1
2
Before plugging in the tool, always check to see that the  
switch trigger actuates properly and returns to the OFF”  
position when released.  
Switch can be locked in ONposition for ease of  
operator comfort during extended use. Apply caution  
when locking tool in ONposition and maintain firm  
grasp on tool.  
1. Lock button  
2. Switch trigger  
To start the tool, simply pull the switch trigger. Release the  
switch trigger to stop.  
For continuous operation, pull the switch trigger and then  
push in the lock button.  
To stop the tool from the locked position, pull the switch trig-  
ger fully, then release it.  
ASSEMBLY  
CAUTION:  
Always be sure that the tool is switched off and  
unplugged before carrying out any work on the tool.  
Removing or installing mini planer blades  
CAUTION:  
Tighten the blade installation bolts carefully when  
attaching the blades to the tool. A loose installation bolt  
can be dangerous. Always check to see they are  
tightened securely.  
6
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Handle the blades very carefully. Use gloves or rags to  
protect your fingers or hands when removing or installing  
the blades.  
Use only the Makita wrench provided to remove or install  
the blades. Failure to do so may result in overtightening  
or insufficient tightening of the installation bolts. This  
could cause an injury.  
002564  
1. Remove the existing blade, if the tool has been in use,  
carefully clean the drum surfaces and the drum cover. To  
remove the blades on the drum, unscrew the three  
installation bolts with the socket wrench. The drum cover  
comes off together with the blades.  
1
2
1. Socket wrench  
2. Bolt  
002565  
2. To install the blades, loosely attach the adjusting plate to  
the set plate with the pan head screws and set the mini  
planer blade on the gauge base so that the cutting edge  
of the blade is perfectly flush with the inside flank of the  
gauge plate.  
1
5
2
3
6
7
8
9
4
3. Set the adjusting plate/set plate on the gauge base so  
that the planer blade locating lugs on the set plate rest in  
the mini planer blade groove, then press in the heel of  
the adjusting plate flush with the back side of the gauge  
base and tighten the pan head screws.  
10  
1. Pan head screw  
2. Adjust plate  
3. Planer blade locating lugs  
4. Gauge plate  
4. It is important that the blade sits flush with the inside  
flank of the gauge plate, the planer blade locating lugs  
sit in the blade groove and the heel of the adjusting plate  
is flush with the back side of the gauge base. Check this  
alignment carefully to ensure uniform cutting.  
5. Heel of adjust plate  
6. Set plate  
7. Inside flank of gauge plate  
8. Gauge base  
9. Back side of gauge base  
10.Mini planer blade  
7
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002566  
5. Slip the heel of the adjusting plate into the groove of the  
drum.  
6
1
5
6. Set the drum cover over the adjusting plate/set plate and  
screw in the three hex flange head bolts so that a gap  
exists between the drum and the set plate to slide the  
mini planer blade into position. The blade will be posi-  
tioned by the planer blade locating lugs on the set plate.  
4
3
2
1. Mini planer blade  
2. Groove  
7. The blades lengthwise adjustment will need to be manu-  
ally positioned so that the blade ends are clear and equi-  
distant from the housing on one side and the metal  
bracket on the other.  
3. Set plate  
4. Hex. flange head bolt  
5. Drum cover  
6. Drum  
8. Tighten the three hex flange head bolts (with the socket  
wrench provided) and hand rotate the drum to check  
clearances between the blade ends and the tool body.  
9. Check the three hex flange head bolts for final tightness.  
10. Repeat procedures 1 - 9 for other blade.  
Planer blade adjustment (optional accessory)  
002555  
To install the blades, first clean out all chips or foreign matter  
adhering to the drum or blades. Use blades of the same  
dimensions and weight, or drum oscillation/vibration will  
result, causing poor planing action and, eventually, tool  
breakdown.  
1
2
3
4
5
1. Bolt  
2. Drum  
3. Planer blade  
4. Drum cover  
5. Adjusting plate  
8
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002556  
Place the blade on the gauge base so that the blade edge is  
perfectly flush with the inside edge of the gauge plate. Place  
the adjusting plate on the blade, then simply press in the heel  
of the adjusting plate flush with the back side of the gauge  
base and tighten two screws on the adjusting plate. Now slip  
the heel of the adjusting plate into the drum groove, then fit  
the drum cover on it. Tighten all the installation bolts evenly  
and alternately with the socket wrench.  
2
3
4
5
6
7
1
8
9
1. Inside edge of gauge plate  
2. Blade edge  
3. Planer blade  
4. Adjusting plate  
5. Screws  
6. Heel  
7. Back side of gauge base  
8. Gauge plate  
9. Gauge base  
For the correct planer blade setting  
Your planing surface will end up rough and uneven, unless  
the blade is set properly and securely. The blade must be  
mounted so that the cutting edge is absolutely level, that is,  
parallel to the surface of the rear base.  
Below are some examples of proper and improper settings.  
EN0004-1  
(A) Front base (Movable shoe)  
(B) Rear base (Stationary shoe)  
Although this side view cannot  
show it, the edges of the blades  
run perfectly parallel to the rear  
base surface.  
Correct setting  
Nicks in surface  
Gouging at start  
(A)  
(B)  
Cause: One or both blades fails to  
have edge parallel to rear  
base line.  
Cause: One or both blade edges  
fails to protrude enough in  
relation to rear base line.  
(A)  
(A)  
(B)  
(B)  
Cause: One or both blade edges  
protrudes too far in relation  
to rear base line.  
Gouging at end  
9
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002570  
Nozzle assembly (optional accessory)  
Use of the special nozzle assembly will minimize chip scat-  
ter, making for a cleaner work area.  
1
1. Nozzle assembly  
002571  
The nozzle assembly may be attached after the chip cover  
on the tool body is removed. When slipping on the assembly,  
fit the pin on it into the rear cover hole. Use the chip cover  
screws to fasten it in place.  
1
2
3
1. Chip cover screw  
2. Chip cover  
3. Hole  
002548  
Dust bag (optional accessory)  
1
The use of the dust bag makes cutting operations clean and  
dust collection easy. To attach the dust bag, first remove the  
chip cover and then install the dust bag assembly.  
For the best results, empty the dust bag when it becomes  
about half full. Remove the dust bag from the tool and pull  
out the fastener.  
1. Dust bag assembly  
10  
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OPERATION  
002579  
Planing operation  
First, rest the tool front base flat upon the workpiece surface  
without the blades making any contact. Switch on and wait  
until the blades attain full speed. Then move the tool gently  
forward. Apply pressure on the front of tool at the start of  
planing, and at the back at the end of planing. Planing will be  
easier if you incline the workpiece in stationary fashion, so  
that you can plane somewhat downhill.  
The speed and depth of cut determine the kind of finish. The  
power planer keeps cutting at a speed that will not result in  
jamming by chips. For rough cutting, the depth of cut can be  
increased, while for a good finish you should reduce the  
depth of cut and advance the tool more slowly.  
2
1
1. End  
2. Start  
002580  
Shiplapping (Rabbeting)  
To make a stepped cut as shown in the figure, use the edge  
fence (guide rule).  
002582  
Draw a cutting line on the workpiece. Insert the edge fence  
into the hole in the front of the tool. Align the blade edge with  
the cutting line.  
1
2
1. Blade edge  
2. Cutting line  
002583  
Adjust the edge fence until it comes in contact with the side  
of the workpiece, then secure it by tightening the screw.  
When planing, move the tool with the edge fence flush with  
the side of the workpiece. Otherwise uneven planing may  
result.  
1
Maximum shiplapping (rabbeting) depth is 9 mm (11/32).  
2
1. Screw  
2. Edge fence  
11  
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002584  
You may wish to add to the length of the fence by attaching  
an extra piece of wood. Convenient holes are provided in the  
fence for this purpose, and also for attaching an extension  
guide (optional accessory).  
003634  
Chamfering  
To make a chamfering cut as shown in the figure, align the  
Vgroove in the front base with the edge of the workpiece  
and plane it.  
003634  
1
1. Vgroove  
MAINTENANCE  
CAUTION:  
Always be sure that the tool is switched off and  
unplugged before attempting to perform inspection or  
maintenance.  
Sharpening the planer blades (optional accessory)  
002588  
Always keep your blades sharp for the best performance  
possible. Use the sharpening holder (optional accessory) to  
remove nicks and produce a fine edge.  
1
1. Sharpening holder  
12  
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002589  
First, loosen the two wing nuts on the holder and insert the  
blades (A) and (B), so that they contact the sides (C) and (D).  
Then tighten the wing nuts.  
1
5
4
2
3
1. Wing nut  
2. Blade (A)  
3. Blade (B)  
4. Side (D)  
5. Side (C)  
002590  
Immerse the dressing stone in water for 2 or 3 minutes  
before sharpening. Hold the holder so that the blades both  
contact the dressing stone for simultaneous sharpening at  
the same angle.  
001145  
Replacing carbon brushes  
Remove and check the carbon brushes regularly. Replace  
when they wear down to the limit mark. Keep the carbon  
brushes clean and free to slip in the holders. Both carbon  
brushes should be replaced at the same time. Use only iden-  
tical carbon brushes.  
1
1. Limit mark  
002597  
Use a screwdriver to remove the chip cover.  
1
2
1. Chip cover  
2. Screwdriver  
13  
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002598  
Use a screwdriver to remove the brush holder caps. Take out  
the worn carbon brushes, insert the new ones and secure  
the brush holder caps.  
1
2
To maintain product SAFETY and RELIABILITY, repairs, any  
other maintenance or adjustment should be performed by  
Makita Authorized or Factory Service Centers, always using  
Makita replacement parts.  
1. Brush holder cap  
2. Screwdriver  
ACCESSORIES  
CAUTION:  
These accessories or attachments are recommended for  
use with your Makita tool specified in this manual. The  
use of any other accessories or attachments might  
present a risk of injury to persons. Only use accessory  
or attachment for its stated purpose.  
If you need any assistance for more details regarding these  
accessories, ask your local Makita service center.  
High-speed steel Planer blade  
Tungsten-carbide Planer blade (For longer blade life)  
Mini planer blade  
Sharpening holder assembly  
Blade gauge  
Set plates set  
Edge fence (Guide rule)  
Extension guide set  
Dressing stone  
Nozzle assembly  
Dust bag assembly  
Socket wrench  
Plastic carrying case  
14  
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Memo  
15  
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Memo  
16  
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First-Class  
Postage  
Required  
Post Office will  
not deliver  
without proper  
postage.  
Makita U.S.A., Inc.  
14930 Northam Street  
La Mirada, CA 90638-5753  
Fold  
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MAIL THIS PORTION  
Your answers to the following questions are appreciated.  
1.This product was purchased from:  
3. How did you learn about this product:  
Home Center  
Other (  
)
Magazine  
Radio  
Hardware/Lumber Store  
Tool Distributor  
From Dealer  
Newspaper  
Store Display  
Catalog  
Exhibition  
From Friend  
Previous Usage  
Other (  
Industrial Supply  
Construction Supply  
)
2. Use of the product is intended for:  
4. Most favored points are:  
Construction Trade  
Industrial Maintenance  
Home Maintenance  
Hobby  
Design  
Repair Service  
Durability  
Power  
Features  
Size  
Price  
Other (  
)
Other (  
)
Makita Brand  
5. Any comments:  
DATE PURCHASED  
MONTH  
MODEL NO.  
DAY  
YEAR  
SERIAL NO.  
STATUS  
SEX  
Married Single  
M
F
INTL.  
LAST NAME / COMPANY NAME  
STREET ADRESS  
CITY  
AREA  
CODE  
STATE  
ZIP CODE  
PHONE  
40-49  
Under 19  
20-29  
30-39  
50-60  
Over 60  
AGE:  
BE SURE TO COMPLETE THE CUSTOMERS PORTION OF THIS FORM AND RETAIN FOR YOUR RECORDS.  
Please return this portion by facsimile or mail.  
Facsimile No: (714) 522-8133  
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FACTORY SERVICE CENTERS  
1-800-4-MAKITA  
RETAIN THIS PORTION FOR YOUR RECORDS  
ARIZONA  
FLORIDA  
MISSOURI  
PENNSYLVANIA  
1704 Babcock Blvd.  
Pittsburgh, PA 15209  
(412) 822-7370  
3707 E. Broadway Rd., Ste. 6  
Phoenix, AZ 85040  
(602) 437-2850  
750 East Sample Road  
Pompano Beach, FL 33064  
(954) 781-6333  
9876 Watson Road  
St. Louis, MO 63126-2221  
(314) 909-9889  
CALIFORNIA  
GEORGIA  
NEBRASKA  
PUERTO RICO  
41850 Christy St.  
Fremont, CA 94538-5107  
(510) 657-9881  
4680 River Green Parkway NW  
Duluth, GA 30096  
(770) 476-8911  
4129 S. 84th St.  
Omaha, NE 68127  
(402) 597-2925  
200 Guayama St.  
Hato Rey, PR 00917  
(787) 250-8776  
14930 Northam St.  
La Mirada, CA 90638-5753  
(714) 522-8088  
ILLINOIS  
NEVADA  
3375 S. Decatur Blvd.  
Suites. 22 - 24  
Las Vegas, NV 89102  
(702) 368-4277  
TENNESSEE  
1120 Elm Hill P.  
Suile 170 Nashville, TN 372  
(615) 248-3321  
1450 Feehanville Dr.  
Mt. Prospect, IL 60056-6011  
(847) 297-3100  
1970 Fulton Avenue  
Sacramento, CA 95825  
(916) 482-5197  
MARYLAND  
TEXAS  
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San Diego, CA 92111  
(858) 278-4471  
7397 Washington Boulevard,  
Suite 104 Elkridge, MD 21075  
(410) 796-4401  
NEW JERSEY  
12801 Stemmons Fwy Ste. 809  
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(609) 655-1212  
16735 Saticoy St., Ste. 105  
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MASSACHUSETTS  
232 Providence Hwy.  
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(781) 461-9754  
NEWYORK  
4917 Genessee Street  
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3453 IH-35 North, Ste. 101  
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COLORADO  
11839 E. 51st Ave.  
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MINNESOTA  
6427 Penn Ave. South  
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(612) 869-5199  
OREGON  
828 19th Avenue, N.W.  
Portland, OR 97209  
(503) 222-1823  
WISCONSIN  
Lincoln Plaza Shopping Ctr.  
2245 S. 108th St. West Allis, WI  
53227  
(414) 541-4776  
CUSTOMER’S RECORD  
Date Purchased  
When you need service: Send  
complete tool (prepaid) to one  
of the Makita Factory Service  
Centers listed, or to an Authorized  
Makita Service Center. Be sure  
to attach a letter to the outside of  
the carton detailing the problem  
with your tool.  
Dealer’s Name & Address  
Model No.  
Serial No.  
19  
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WARNING  
Some dust created by power sanding, sawing, grinding, drilling, and other  
construction activities contains chemicals known to the State of California  
to cause cancer, birth defects or other reproductive harm. Some examples  
of these chemicals are:  
lead from lead-based paints,  
crystalline silica from bricks and cement and other masonry products, and  
arsenic and chromium from chemically-treated lumber.  
Your risk from these exposures varies, depending on how often you do this  
type of work. To reduce your exposure to these chemicals: work in a well  
ventilated area, and work with approved safety equipment, such as those  
dust masks that are specially designed to filter out microscopic particles.  
MAKITA LIMITED ONE YEAR WARRANTY  
Warranty Policy  
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of  
defects from workmanship and materials for the period of ONE YEAR from the date of original purchase.  
Should any trouble develop during this one year period, return the COMPLETE tool, freight prepaid, to one of  
Makitas Factory or Authorized Service Centers. If inspection shows the trouble is caused by defective  
workmanship or material, Makita will repair (or at our option, replace) without charge.  
This Warranty does not apply where:  
repairs have been made or attempted by others:  
repairs are required because of normal wear and tear:  
the tool has been abused, misused or improperly maintained:  
alterations have been made to the tool.  
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL  
DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING  
AND AFTER THE TERM OF THIS WARRANTY.  
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED WARRANTIES OF  
MERCHANTABILITYAND FITNESS FOR A SPECIFIC PURPOSE,AFTER THE ONE YEAR TERM OF THIS  
WARRANTY.  
This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.  
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above  
limitation or exclusion may not apply to you. Some states do not allow limitation on how long an implied  
warranty lasts, so the above limitation may not apply to you.  
Makita Corporation of America  
2650 Buford Hwy., Buford, GA 30518  
883185I067  
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