Impact Wrench
MODEL TW0200
003994
DOUBLE
INSULATION
I N S T R U C T I O N M A N U A L
WARNING:
For your personal safety, READ and UNDERSTAND before using.
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
w w w. m a k i t a t o o l s . c o m
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11. Avoid accidental starting. Be sure switch
is off before plugging in. Carrying tools with
your finger on the switch or plugging in tools
that have the switch on invites accidents.
Electrical Safety
4. Double insulated tools are equipped with
a polarized plug (one blade is wider than
the other.) This plug will fit in a polarized
outlet only one way. If the plug does not
fit fully in the outlet, reverse the plug. If it
still does not fit, contact a qualified elec-
trician to install a polarized outlet. Do not
change the plug in any way. Double insula-
12. Remove adjusting keys or wrenches
before turning the tool on. A wrench or a
key that is left attached to a rotating part of
the tool may result in personal injury.
13. Do not overreach. Keep proper footing
and balance at all times. Proper footing and
balance enables better control of the tool in
unexpected situations.
tion
eliminates the need for the three wire
grounded power cord and grounded power
supply system.
5. Avoid body contact with grounded sur-
faces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of
electric shock if your body is grounded.
14. Use safety equipment. Always wear eye
protection. Dust mask, non-skid safety
shoes, hard hat, or hearing protection must
be used for appropriate conditions. Ordinary
eye or sun glasses are NOT eye protection.
6. Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
Tool Use and Care
15. Use clamps or other practical way to
secure and support the workpiece to a
stable platform. Holding the work by hand or
against your body is unstable and may lead
to loss of control.
7. Do not abuse the cord. Never use the cord
to carry the tools or pull the plug from an
outlet. Keep cord away from heat, oil,
sharp edges or moving parts. Replace
damaged cords immediately. Damaged
cords increase the risk of electric shock.
16. Do not force tool. Use the correct tool for
your application. The correct tool will do the
job better and safer at the rate for which it is
designed.
8. When operating a power tool outside, use
an outdoor extension cord marked “W-A”
or “W”. These cords are rated for outdoor
use and reduce the risk of electric shock.
17. Do not use tool if switch does not turn it
on or off. Any tool that cannot be controlled
with the switch is dangerous and must be
repaired.
Personal Safety
9. Stay alert, watch what you are doing and
use common sense when operating a
power tool. Do not use tool while tired or
under the influence of drugs, alcohol, or
medication. A moment of inattention while
operating power tools may result in serious
personal injury.
18. Disconnect the plug from the power
source before making any adjustments,
changing accessories, or storing the tool.
Such preventive safety measures reduce the
risk of starting the tool accidentally.
19. Store idle tools out of reach of children
and other untrained persons. Tools are
dangerous in the hands of untrained users.
10. Dress properly. Do not wear loose cloth-
ing or jewelry. Contain long hair. Keep
your hair, clothing, and gloves away from
moving parts. Loose clothes, jewelry, or
long hair can be caught in moving parts.
20. Maintain tools with care. Keep cutting
tools sharp and clean. Properly maintained
tools with sharp cutting edges are less likely
to bind and are easier to control.
3
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21. Check for misalignment or binding of
moving parts, breakage of parts, and any
other condition that may affect the tools
operation. If damaged, have the tool ser-
viced before using. Many accidents are
caused by poorly maintained tools.
SERVICE
23. Tool service must be performed only by
qualified repair personnel. Service or main-
tenance performed by unqualified personnel
could result in a risk of injury.
24. When servicing a tool, use only identical
replacement parts. Follow instructions in
the Maintenance section of this manual.
Use of unauthorized parts or failure to follow
Maintenance instructions may create a risk of
electric shock or injury.
22. Use only accessories that are recom-
mended by the manufacturer for your
model. Accessories that may be suitable for
one tool, may become hazardous when used
on another tool.
USE PROPER EXTENSION CORD: Make sure your extension cord is in good condition.
When using an extension cord, be sure to use one heavy enough to carry the current your
product will draw. An undersized cord will cause a drop in line voltage resulting in loss of
power and overheating. Table 1 shows the correct size to use depending on cord length and
nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage num-
ber, the heavier the cord.
Table 1: Minimum gage for cord
Volts
120 V
Total length of cord in feet
Ampere Rating
25 ft.
50 ft.
100 ft.
150 ft.
More Than
Not More Than
AWG
0
6
10
12
6
18
18
16
14
16
16
16
12
16
14
14
14
12
12
10
12
16
Not Recommended
SPECIFIC SAFETY RULES
USB003-2
DO NOT let comfort or familiarity with product (gained from
repeated use) replace strict adherence to impact wrench safety
rules. If you use this tool unsafely or incorrectly, you can suffer
serious personal injury.
1. Hold tool by insulated gripping surfaces
when performing an operation where the
cutting tool may contact hidden wiring or
its own cord. Contact with a “live” wire will
make exposed metal parts of tool “live” and
shock the operator.
2. Wear ear protectors.
3. Check the socket carefully for wear,
cracks or damage before installation.
4. Hold the tool firmly.
4
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5. Always be sure you have a firm footing.
Be sure no one is below when using the
tool in high locations.
6. The proper fastening torque may differ
depending upon the kind or size of the
bolt. Check the torque with
wrench.
a
torque
SAVE THESE INSTRUCTIONS
WARNING:
MISUSE or failure to follow the safety rules stated in this
instruction manual may cause serious personal injury.
SYMBOLS
USD202-2
The followings show the symbols used for tool.
V .......................volts
....................no load speed
n
˚
A .......................amperes
....................Class II Construction
Hz .....................hertz
.../min................revolutions or reciprocation per
minute
................alternating current
................number of blow
5
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FUNCTIONAL
DESCRIPTION
CAUTION:
•
Always be sure that the tool is switched off and
unplugged before adjusting or checking function on the
tool.
003996
Switch action
CAUTION:
•
Before plugging in the tool, always check to see that the
switch trigger actuates properly and returns to the “OFF”
1
position when released.
To start the tool, simply pull the switch trigger. Tool speed is
increased by increasing pressure on the switch trigger.
Release the switch trigger to stop.
1. Switch trigger
003997
Reversing switch action
CAUTION:
1
•
•
Always check the direction of rotation before operation.
A
B
Use the reversing switch only after the tool comes to a
complete stop. Changing the direction of rotation before
the tool stops may damage the tool.
1. Reversing switch lever
This tool has a reversing switch to change the direction of
rotation. Depress the reversing switch lever from the A side
for clockwise rotation or from the B side for counterclockwise
rotation.
6
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ASSEMBLY
CAUTION:
•
Always be sure that the tool is switched off and
unplugged before carrying out any work on the tool.
Selecting correct socket
Always use the correct size socket for bolts and nuts. An
incorrect size socket will result in inaccurate and inconsistent
fastening torque and/or damage to the bolt or nut.
Installing or removing socket
CAUTION:
003998
1
2
•
Always be sure that the tool is switched off and
unplugged before installing or removing the socket.
Align the hole in the side of the socket with the detent pin on
the anvil and push it onto the anvil of the tool until it locks into
place. Tap it lightly if required.
To remove the socket, simply pull it off.
1. Socket
2. Anvil
Hook
The hook is convenient for temporarily hanging the tool. This
can be removed without using a tool.This can be installed on
either side of the tool.
004000
Installing and removing hook
Expand the upper part of the hook in both directions and
remove it. To install the hook, follow the removal procedure
in reverse.
1
1. Hook
7
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OPERATION
004236
The proper fastening torque may differ depending upon the
kind or size of the bolt, the material of the workpiece to be
fastened, etc. The relation between fastening torque and fas-
tening time is shown in the figures.
Standard bolt
200
180
160
140
120
100
80
M16X80
(5/8”X3-1/8”)
Hold the tool firmly and place the socket over the bolt or nut.
Turn the tool on and fasten for the proper fastening time.
M16
(5/8”)
NOTE:
M12X80
(1/2”X3-1/8”)
•
When fastening screw M10 (3/8”) or smaller, carefully
adjust pressure on the switch so that the screw is not
damaged.
60
40
M10X80
(5/16”X3-1/8”)
M12
(1/2”)
M10
20
0
(3/8”)
4
3
1
2
•
•
Hold the tool pointed straight at the bolt or nut without
applying excessive pressure on the tool.
Fastening time (S)
If you fasten the bolt for a time longer than shown in the
figures, the bolt or the socket may be overstressed,
damaged, etc. Before starting your job, always perform a
test operation to determine the proper fastening time for
your bolt. Especially for the bolt over than M10 (3/8”),
perform the above test operation to prevent the trouble
on socket or bolt, etc.
004237
High tensile bolt
200
M12X80
180
160
140
120
100
80
(1/2”X3-1/8”)
M10X80
(3/8”X3-1/8”)
The fastening torque is affected by a wide variety of factors
including the following. After fastening, always check the
torque with a torque wrench.
M12
(1/2”)
M10
60
40
20
(3/8”)
1. Voltage
0
•
Voltage drop will cause a reduction in the fastening
torque.
1
2
3
4
5
Fastening time (S)
2. Socket
•
Failure to use the correct size socket will cause a
reduction in the fastening torque.
•
A worn socket (wear on the hex end or square end)
will cause a reduction in the fastening torque.
3. Bolt
•
Even though the torque coefficient and the class of
bolt are the same, the proper fastening torque will
differ according to the diameter of bolt.
•
Even though the diameters of bolts are the same, the
proper fastening torque will differ according to the
torque coefficient, the class of bolt and the bolt
length.
8
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4. The use of the universal joint or the extension bar some-
what reduces the fastening force of the impact wrench.
Compensate by fastening for a longer period of time.
5. The manner of holding the tool or the material of driving
position to be fastened will affect the torque.
MAINTENANCE
CAUTION:
•
Always be sure that the tool is switched off and
unplugged before attempting to perform inspection or
maintenance.
001145
Replacing carbon brushes
Remove and check the carbon brushes regularly. Replace
when they wear down to the limit mark. Keep the carbon
brushes clean and free to slip in the holders. Both carbon
brushes should be replaced at the same time. Use only iden-
tical carbon brushes.
1
1. Limit mark
004003
Use a screwdriver to remove the brush holder caps. Take out
the worn carbon brushes, insert the new ones and secure
the brush holder caps.
1
To maintain product SAFETY and RELIABILITY, repairs, any
other maintenance or adjustment should be performed by
Makita Authorized or Factory Service Centers, always using
Makita replacement parts.
2
1. Brush holder cap
2. Screwdriver
ACCESSORIES
CAUTION:
•
These accessories or attachments are recommended for
use with your Makita tool specified in this manual. The
use of any other accessories or attachments might
present a risk of injury to persons. Only use accessory or
attachment for its stated purpose.
If you need any assistance for more details regarding these
accessories, ask your local Makita service center.
•
•
•
Sockets
Extension bar
Universal joint
9
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Memo
10
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Memo
11
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Memo
12
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First-Class
Postage
Required
Post Office will
not deliver
without proper
postage.
Makita U.S.A., Inc.
14930 Northam Street
La Mirada, CA 90638-5753
Fold
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MAIL THIS PORTION
Your answers to the following questions are appreciated.
1.This product was purchased from:
3. How did you learn about this product:
Home Center
Other (
)
Magazine
Radio
Hardware/Lumber Store
Tool Distributor
From Dealer
Newspaper
Store Display
Catalog
Exhibition
From Friend
Previous Usage
Other (
Industrial Supply
Construction Supply
)
2. Use of the product is intended for:
4. Most favored points are:
Construction Trade
Industrial Maintenance
Home Maintenance
Hobby
Design
Repair Service
Durability
Power
Features
Size
Price
Other (
)
Other (
)
Makita Brand
5. Any comments:
DATE PURCHASED
MONTH
MODEL NO.
DAY
YEAR
SERIAL NO.
STATUS
SEX
Married Single
M
F
INTL.
LAST NAME / COMPANY NAME
STREET ADRESS
CITY
AREA
CODE
STATE
ZIP CODE
PHONE
40-49
Under 19
20-29
30-39
50-60
Over 60
AGE:
BE SURE TO COMPLETE THE CUSTOMER’S PORTION OF THIS FORM AND RETAIN FOR YOUR RECORDS.
Please return this portion by facsimile or mail.
Facsimile No: (714) 522-8133
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Paste
Paste
Paste
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FACTORY SERVICE CENTERS
1-800-4-MAKITA
RETAIN THIS PORTION FOR YOUR RECORDS
ARIZONA
FLORIDA
MISSOURI
PENNSYLVANIA
1704 Babcock Blvd.
Pittsburgh, PA 15209
(412) 822-7370
3707 E. Broadway Rd., Ste. 6
Phoenix, AZ 85040
(602) 437-2850
750 East Sample Road
Pompano Beach, FL 33064
(954) 781-6333
9876 Watson Road
St. Louis, MO 63126-2221
(314) 909-9889
CALIFORNIA
GEORGIA
NEBRASKA
PUERTO RICO
41850 Christy St.
Fremont, CA 94538-5107
(510) 657-9881
4680 River Green Parkway NW
Duluth, GA 30096
(770) 476-8911
4129 S. 84th St.
Omaha, NE 68127
(402) 597-2925
200 Guayama St.
Hato Rey, PR 00917
(787) 250-8776
14930 Northam St.
La Mirada, CA 90638-5753
(714) 522-8088
ILLINOIS
NEVADA
3375 S. Decatur Blvd.
Suites. 22 - 24
Las Vegas, NV 89102
(702) 368-4277
TENNESSEE
1120 Elm Hill P.
Suile 170 Nashville, TN 372
(615) 248-3321
1450 Feehanville Dr.
Mt. Prospect, IL 60056-6011
(847) 297-3100
1970 Fulton Avenue
Sacramento, CA 95825
(916) 482-5197
MARYLAND
TEXAS
7674 Clairemont Mesa Blvd.
San Diego, CA 92111
(858) 278-4471
7397 Washington Boulevard,
Suite 104 Elkridge, MD 21075
(410) 796-4401
NEW JERSEY
12801 Stemmons Fwy Ste. 809
Farmers Branch, TX 75234
(972) 243-1150
251 Herrod Blvd.
Dayton, NJ 08810-1539
(609) 655-1212
16735 Saticoy St., Ste. 105
Van Nuys, CA 91406
(818) 782-2440
12701 Directors Dr.
Stafford, TX 77477-3701
(281) 565-8665
MASSACHUSETTS
232 Providence Hwy.
Westwood, MA 02090
(781) 461-9754
NEWYORK
4917 Genessee Street
Cheektowaga, NY 14225
(716) 685-9503
3453 IH-35 North, Ste. 101
San Antonio, TX 78219
(210) 228-0676
COLORADO
11839 E. 51st Ave.
Denver, CO 80239-2709
(303) 371-2850
MINNESOTA
6427 Penn Ave. South
Richfield, MN 55423
(612) 869-5199
OREGON
828 19th Avenue, N.W.
Portland, OR 97209
(503) 222-1823
WISCONSIN
Lincoln Plaza Shopping Ctr.
2245 S. 108th St. West Allis, WI
53227
(414) 541-4776
CUSTOMER’S RECORD
Date Purchased
When you need service: Send
complete tool (prepaid) to one
of the Makita Factory Service
Centers listed, or to an Authorized
Makita Service Center. Be sure
to attach a letter to the outside of
the carton detailing the problem
with your tool.
Dealer’s Name & Address
Model No.
Serial No.
15
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WARNING
Some dust created by power sanding, sawing, grinding, drilling, and other
construction activities contains chemicals known to the State of California
to cause cancer, birth defects or other reproductive harm. Some examples
of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this
type of work. To reduce your exposure to these chemicals: work in a well
ventilated area, and work with approved safety equipment, such as those
dust masks that are specially designed to filter out microscopic particles.
MAKITA LIMITED ONE YEAR WARRANTY
Warranty Policy
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of
defects from workmanship and materials for the period of ONE YEAR from the date of original purchase.
Should any trouble develop during this one year period, return the COMPLETE tool, freight prepaid, to one of
Makita’s Factory or Authorized Service Centers. If inspection shows the trouble is caused by defective
workmanship or material, Makita will repair (or at our option, replace) without charge.
This Warranty does not apply where:
• repairs have been made or attempted by others:
• repairs are required because of normal wear and tear:
• the tool has been abused, misused or improperly maintained:
• alterations have been made to the tool.
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL
DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING
AND AFTER THE TERM OF THIS WARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED WARRANTIES OF
“MERCHANTABILITY” AND “FITNESS FOR A SPECIFIC PURPOSE,” AFTER THE ONE YEAR TERM OF THIS
WARRANTY.
This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above
limitation or exclusion may not apply to you. Some states do not allow limitation on how long an implied
warranty lasts, so the above limitation may not apply to you.
Makita Corporation
3-11-8, Sumiyoshi-cho,
Anjo, Aichi 446-8502 Japan
884492-061
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