Makita Cordless Drill DF010DSE User Manual

ECHNICAL INFORMATION  
PRODUCT  
T
P 1/ 5  
Models No.  
Description  
DF010D  
L1  
7.2V Cordless Driver Drill  
CONCEPT AND MAIN APPLICATIONS  
L2  
Model DF010D is a straight type cordless driver drill  
compact and lightweight for easy handling.  
H
Uses new 7.2V Li-ion battery of stick type as a power unit.  
Can be easily converted from straight- to pistol-type.  
W
This product is available with the following model name.  
Dimensions: mm (")  
Battery  
BL7010  
Charger  
DC07SA  
Model No.  
DF010DSE  
Plastic carrying case  
Yes  
(L1)  
(L2)  
279 (11)  
Length  
224 (8-7/8)  
43 (1-11/16)  
141 (5-9/16)  
Yes/ 2 pcs  
Yes  
Width (W)  
Height (H)  
The model also includes the accessories listed below  
in "Standard equipment".  
(L1): Length in Straight form  
(L2): Length in Pistol form  
Specification  
Cell  
Li-ion  
Battery  
Voltage: V  
7.2  
Capacity: Ah  
1.0  
Max. output: W  
30  
200  
650  
Low  
High  
No load speed: min-1 = rpm  
Driving shank: mm (")  
Steel  
Capacities: mm (")  
Wood  
6.35 (1/4) Hex  
5 (3/16)  
6 (1/4)  
Torque setting  
21 stages + drill mode  
Clutch torque setting: N.m [kgf.cm]  
Lock torque: N.m (in.lbs)  
0.3 - 3.0 [3.0 - 30]  
5.0 (44)  
5.6  
Hard joint  
Soft joint  
Max. fastening  
torque: N.m  
3.6  
Electric brake  
Soft start  
Yes  
Yes  
Reverse switch  
LED job light  
Yes  
Yes  
Net weight: kg (lbs) [with battery BL7010]  
0.55 (1.2)  
Standard equipment  
Phillips bit 1-50 (double-end) ........ 1 pc  
Phillips bit 2-50 (double-end) ........ 1 pc  
Note: The standard equipment for the tool shown above may differ by country.  
Optional accessories  
Driver bits, Socket bits, Hex shank drill bits for wood, Hex shank drill bits for steel,  
Charger DC07SA, Battery BL7010  
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P 3/ 5  
Repair  
[3] DISASSEMBLY/ASSEMBLY  
[3]-1. DC motor, Gear assembly (cont.)  
DISASSEMBLING  
(4) Separate LED from Housing, then remove a assembled unit that consists of Switch unit, DC motor and Gear assembly  
etc. (Fig. 5)  
(5) Remove Speed change lever assembly and Switch unit (microswitch / green color) from Gear assembly.  
(6) Remove Gear assembly from DC motor. Gear assembly can be replaced.  
(7) Pull out DC motor from Switch unit, then loosen two M2.6x6 pan head screws with which assemble Motor bracket to  
DC motor. DC motor can be replaced. (Fig. 6)  
Fig. 5  
Fig. 6  
assembled unit  
(Switch unit, DC motor  
and Gear assembly, etc.)  
M2.6x6 Pan head  
screws (2pcs.)  
Bracket  
DC motor  
Switch unit  
(large)  
LED  
ASSEMBLING  
(1) Insert the pin portion of Bracket to the hole of DC motor and fix Bracket to DC motor with two M2.6x6 Pan head  
screws. (Fig. 7)  
(2) Assemble DC motor to Switch unit so that the red marking side of DC motor faces the positive pole of Switch unit (large).  
Refer to Circuit diagram.  
(3) Assemble Speed change lever assembly and Change lever to Gear assembly. (Fig. 8)  
Assemble Gear assembly to DC motor.  
Note: Be sure to align their directions.  
(4) Install Switch unit (microswitch / green color) into Gear assembly.  
(5) Set Leaf spring into Motor housing so that the angle portion of Leaf spring  
Fig. 8  
Speed change  
lever assembly  
Change lever  
attaches Gear assembly. (Fig. 9)  
(6) After connecting LED, assemble the assembled unit (Switch unit, DC motor  
and Gear assembly, etc.) to Motor housing. (Fig. 5)  
Fig. 7  
Gear assembly  
DC motor  
pin portion of Bracket  
Fig. 9  
hole for pin portion of Bracket  
Inside of Motor housing L  
Leaf spring  
M2.6x6 Pan  
DC motor  
head screws (2pcs.)  
[3]-2. Disassembling Bit sleeve  
(1) Enlarge the opening of Ring spring 10 using 1R362 and slide the opposite side of the opening by hand carefully to  
the components of Bit sleeve section from popping. (Fig. 10)  
(2) After removing Ring spring 10, remove Flat washer 11, Compression spring 13, Bit sleeve and Steel ball 3 (2 pcs.)  
(Fig. 11)  
Fig. 10  
Fig. 11  
Steel ball 3  
(2pcs.)  
Bit sleeve Compression spring 13  
Flat washer 11  
Ring spring 10  
Ring spring 10  
1R362  
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P 4/ 5  
Repair  
[3] DISASSEMBLY/ASSEMBLY  
[3] -3. Disassembling Change lever  
Remove Change lever from Switch unit (large) as drawn in Fig. 12.  
Fig. 12  
Push Change lever towards  
the Motor side.  
Lever off the hook of Change lever  
from the groove of Switch unit (large)  
with a slotted screwdriver.  
Change lever can now be removed  
from Switch unit (large).  
Change lever  
Motor side  
Switch unit (large)  
[3] -4. Disassembling Slide plate  
Push Slide plate towards the hinge portion of Motor housing R until it stops.  
Slide plate can be removed by pulling in the direction of the gray arrow. (Fig. 13)  
Fig. 13  
Motor housing R  
Slide plate  
hinge portion  
Circuit diagram  
Fig. D-1  
Color index of lead wires' sheath  
Black  
Red  
Switch unit  
(large)  
red marking  
DC motor  
Terminal  
Controller  
Connector  
Tape  
Tape  
LED  
Connector  
Switch unit  
(microswitch / green color)  
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P 5/ 5  
Wiring diagram  
Fig. D-2  
Gear case  
Switch unit (microswitch/ green color)  
Fix Switch unit (microswitch/ green color) to Gear case as illustrated above.  
Terminal  
Controller  
hook of Controller  
Route this Lead wire (red) through the hook of Controller.  
Fix Controller lead wires  
(red, black) in lead wire  
holder here.  
Motor housing L  
Switch unit (large)  
Route LED lead wires  
between ribs.  
emboss  
Put Controller lead wires  
(signal path) in the groove  
on Housing L here.  
rib  
rib  
Connector  
ribs  
LED  
Route Lead wires between  
Switch unit (large) and rib.  
Route Lead wires between  
emboss and rib.  
terminal for battery  
Handle (L)  
Motor housing  
Do not pinch Lead wires between  
Handle and Motor housing.  
Do not put Lead wires  
on ribs and emboss.  
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