PARTS BREAKDOWN
DCS642120
rev 0_12/02/2010
CONTENTS:
1) Fuel tank, Tubular grip
2) Hood, Air filter, Muffler
3) Cylinder, Crankcase
4) Ignition electronics, Starter
5) Oil pump, Clutch
6) Chain brake
7) Carburetor
8) Accessories
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Page 1 of 13
PB_12-2010_rev 0
PARTS BREAKDOWN
DCS642120
rev 0_12/02/2010
2) HOOD, AIR FILTER, MUFFLER
22
45
23
24
44
43
42
41
47
39
40
34
48
49
46
52
51
53
29
50
USA
32
38
37
36
31
25
30
35
33
54
26
27
61
55
61
62
62
56
55
60
59
314
58
313
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Page 3 of 13
PB_12-2010_rev 0
PARTS BREAKDOWN
DCS642120
rev 0_12/02/2010
3) CYLINDER, CRANKCASE
68
63
69
70
64
65
66
67
71
73
82
72
83
86
79
USA
96
89
97
98
88
95
74
80
81
76
75
99
77
100
87
94
91
93
90
92
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Page 4 of 13
PB_12-2010_rev 0
PARTS BREAKDOWN
DCS642120
rev 0_12/02/2010
4) IGNITION ELECTRONICS, STARTER
111
104
102
107
101
181
103
108
112
105
106
109
110
116
117
113
122
121
126
125
123
115
118
114
124
119
120
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Page 5 of 13
PB_12-2010_rev 0
PARTS BREAKDOWN
DCS642120
rev 0_12/02/2010
5) OIL PUMP, CLUTCH
135
137
136
129
134
127
133
130
128
132
131
138
139
141
223
143
140
A
M
T
E
R
E
144
W
O
P
145
146
7
-
8
/
3
142
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Page 6 of 13
PB_12-2010_rev 0
PARTS BREAKDOWN
DCS642120
rev 0_12/02/2010
6) CHAIN BRAKE
147
148
149
150
151
152
153
156
159
170
161
154
155
162
163
174
160
157
158
180
167
178
169
USA
171
168
172
173
175
179
166
176
164
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Page 7 of 13
PB_12-2010_rev 0
PARTS BREAKDOWN
DCS642120
rev 0_12/02/2010
7) CARBURETOR
203
202
207
201
218
214
210
L
219
H
220
209
208
221
211
222
USA / EPA
206
212
213
204
205
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Page 8 of 13
PB_12-2010_rev 0
PARTS BREAKDOWN
DCS642120
rev 0_12/02/2010
8) ACCESSORIES
307
311
305
301
302
303
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Page 9 of 13
PB_12-2010_rev 0
PARTS BREAKDOWN
DCS642120
rev 0_12/02/2010
Products with multiple versions are listed in subsiding order with the newest version on top not indented.
Corresponding bulletins are attached. Select bulletin name or attachment to view.
Tech Bulletin Fig. No. Part No.
Description
Q'ty Unit
Notes
1
038-310-020
TUBULAR HANDLE ASSY
CLAMP, DCS6401
SCREW 6x14
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
2
2
2
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
2
1
1
2
038-310-061
908-006-145
913-455-204
038-114-608
957-114-061
038-114-630
038-117-020
038-117-030
038-117-010
038-117-050
935-930-240
935-930-280
010-117-040
913-340-204
038-114-051
975-001-241
010-114-050
963-228-030
963-601-122
963-601-240
038-118-622
038-173-101
038-173-011
038-118-630
038-118-110
938-650-062
038-118-120
038-155-051
038-155-020
965-401-020
001-118-100
038-155-060
908-005-205
001-118-100
038-111-050
038-111-060
908-204-555
921-804-004
038-155-012
038-131-031
038-171-041
038-131-011
965-603-050
965-452-380
038-171-011
038-118-690
038-118-140
038-118-130
917-105-205
038-171-030
038-118-100
3
4
SCREW 5.5x20
5
TANK CPL., DCS6401
AIR VALVE CPL, DCS6401
GRIP PLATE, blue
CATCH LEVER
6
7
8
9
ROCKER
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
THROTTLE LEVER
SPRING
CYLINDRICAL PIN 3x24
CYLINDRICAL PIN 3x28
BOWDEN CABLE
SCREW 4x20 S27
FUEL LINE, DCS6401
SHORT CIRCUIT SWITCH, DCS6401
TANK CAP cpl.
PACKING RING 28x3
SUCTION HEAD CPL., DPC7321
FELT for SUCTION HEAD
COVER GREY, DCS6401
AIR FILTER CPL., DCS6401
AIR FILTER COMPLETE, NYLON, DCS6401
BOTTOM, blue
RUBBER FLAP
RIVET
ADJUSTING GUIDE
CHOKE SHAFT, DCS6401
CHOKE GUIDE
RUBBER BUSH
BUSHING
SPACER L=30MM
SCREW 5x20
BUSHING
CLIP
SQUARE NUT M5
SCREW 4x55
SQUARE NUT M4
RETAINING CLIP, DCS6401
INSERT FOR SUCTION HOSE, DCS6401
FLANGE
SUCTION HOSE, DCS6401
HOSE CLAMP
TUBE,L=65
CONNECTING MUFF, DCS7901
HOOD cpl., grey
INSERT
CABLE GUIDE
SCREW M5x20
HOLDER
PLUG
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Page 10 of 13
PB_12-2010_rev 0
PARTS BREAKDOWN
DCS642120
rev 0_12/02/2010
Products with multiple versions are listed in subsiding order with the newest version on top not indented.
Corresponding bulletins are attached. Select bulletin name or attachment to view.
Tech Bulletin Fig. No. Part No.
038-118-071
Description
Q'ty Unit
Notes
54
55
56
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
79
80
81
82
83
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
STEEL CLIP
2
1
1
1
1
1
1
2
1
1
1
1
2
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
2
1
1
1
1
2
1
1
1
1
1
1
3
1
1
038-174-300
038-174-910
965-531-131
038-174-021
038-174-030
908-305-405
908-405-205
040-130-033
325-132-033
325-132-050
119-132-030
119-132-060
001-131-150
908-805-235
038-114-152
965-531-160
038-120-021
962-210-019
960-102-159
960-102-179
038-111-660
038-111-641
038-250-201
038-111-171
908-005-165
010-114-050
963-228-030
962-900-052
962-900-061
038-114-130
913-455-204
038-114-130
038-114-190
913-455-204
038-114-141
908-005-305
936-430-160
038-111-042
934-660-250
908-005-125
010-245-030
038-232-010
038-160-604
928-405-000
038-112-630
001-161-020
108-164-020
985-000-155
908-605-205
038-162-024
924-605-510
MUFFLER
SPARK ARRESTOR SCREEN
GASKET, DPC8112
COVER PLATE, DCS6401
CONNECTING LINK
SCREW M5x40
SCREW M5x20
CYLINDER/PISTON CPL., DCS6401
PISTON CPL. (47), DPC6410
PISTON RING (D=47)
PISTON PIN
SPRING RING C12x1
DECOMPRESSION VALVE
SCREW W/SPRING WASHER, DPC7331
SPRING W/THREADED INSERT, DCS6401
GASKET, DPC6410
CRANKSHAFT, DCS6401
NEEDLE CAGE
BALL BEARING 6202
BALL BEARING 6203 C4
CRANKCASE MAG.SIDE-BLUE, DCS6401
CRANKCASE CLUTCH SIDE,BLUE, DCS6401
SPIKE BAR (CRANKCASE), DCS6401
CHAIN CATCH, DCS6401
SCREW 5x16
TANK CAP cpl.
PACKING RING 28x3
RADIAL RING
RADIAL RING 17x28x5/4
SPRING cpl.,w/cap
SCREW 5.5x20
SPRING cpl.,w/cap
POT
SCREW
SPRING, DCS6401
SCREW 5x30
SPIRAL CLAMPING PIN 3x16
GASKET
SLOTTED PIN 6x24
SCREW 5X12
VENT VALVE
BOLT
STARTER ASS'Y., DCS6401
SPRING WASHER
FAN HOUSING, blue
STARTER GRIP, DPC6410
STARTER ROPE,(L=980MM)
STARTER ROPE, (L=100M)
SCREW M5x20
CABLE DRUM, DCS6401
WASHER 5.5x18x1.6
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Page 11 of 13
PB_12-2010_rev 0
PARTS BREAKDOWN
DCS642120
rev 0_12/02/2010
Products with multiple versions are listed in subsiding order with the newest version on top not indented.
Corresponding bulletins are attached. Select bulletin name or attachment to view.
Tech Bulletin Fig. No. Part No.
913-455-204
Description
Q'ty Unit
Notes
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
SCREW 5.5x20
1
1
1
1
1
1
1
1
1
1
1
2
2
1
2
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
980-114-835
038-112-020
970-502-110
038-143-041
038-143-030
957-604-240
965-603-021
965-401-011
970-311-540
915-135-100
908-304-205
038-111-110
038-141-000
108-166-051
926-208-001
920-208-024
038-245-011
030-245-070
001-245-140
038-245-110
038-245-031
908-005-125
038-224-021
038-245-061
038-245-020
900-005-066
963-601-100
001-182-042
038-180-011
024-184-021
957-223-092
962-300-009
119-224-070
181-224-081
021-224-011
927-408-000
038-213-221
980-114-237
908-405-205
038-213-160
957-213-030
927-304-000
908-005-206
038-213-150
038-213-130
038-213-200
038-213-010
915-135-100
038-213-040
915-135-100
038-111-030
LABEL
AIR DUCT
INSULATING HOSE,L=140
IGNITION COIL RED, DCS6401H
CABLE HARNESS
PLUG CAP
SPARK PLUG
RUBBER BUSH
EARTH CABLE
SCREW BZ3.5x9.5
SCREW 4x10x20 S27
CLIP
FLYWHEEL ASSY.
STARTER RATCHET cpl.
SPRING WASHER
HEXAGONAL NUT M8x1
OIL PUMP CPL., DCS6401
REPAIR KIT
ANGULAR NIPPLE
OIL LINE
PUMP DRIVE, DCS6401
SCREW 5x12
DISC, DCS6401
OIL LINE, DCS6401
SUCTION LINE OIL cpl.
DISTANCE RING
STRAINER SCREEN
GUIDE DISC, DCS6401
CLUTCH ASS'Y, DCS6401
SPRING
CLUTCH DRUM CPL., DCS6401
NEEDLE SLEEVER, DCS510
RIM SPROCKET, T=3/8"
DISC, DCS510
DISC, DCS340
WASHER, D=8x1.3
HAND GUARD CPL., DCS6401
LABEL
SCREW 5x20
BUSHING
BRAKING MECHANISM
WASHER 4
SCREW 5x20
POT
SPRING
FOAM SPONGE
BRAKE SPRING
SCREW BZ3.5x9.5
PLATE
SCREW BZ3.5x9.5
GUIDE PLATE
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Page 12 of 13
PB_12-2010_rev 0
PARTS BREAKDOWN
DCS642120
rev 0_12/02/2010
Products with multiple versions are listed in subsiding order with the newest version on top not indented.
Corresponding bulletins are attached. Select bulletin name or attachment to view.
Tech Bulletin Fig. No. Part No.
915-135-100
Description
Q'ty Unit
Notes
162
163
164
166
167
168
169
170
171
172
173
174
175
176
178
179
180
181
201
202
203
204
205
206
207
208
209
210
211
212
213
214
218
219
220
221
222
223
301
302
303
305
307
311
313
314
SCREW BZ3.5x9.5
1
1
1
1
1
1
2
1
1
1
1
1
1
2
1
2
2
1
1
1
1
1
4
1
1
1
1
1
1
1
1
2
1
1
1
3
1
1
1
1
1
1
1
1
1
2
038-213-641
038-213-635
038-213-190
957-213-023
038-213-080
038-213-210
028-213-010
957-213-040
038-213-091
038-213-070
915-135-100
024-213-240
923-208-004
038-250-211
908-005-125
920-405-000
038-162-050
038-153-023
038-153-030
038-153-360
038-153-040
001-153-020
038-153-410
038-153-070
038-153-210
038-153-220
036-153-040
957-153-061
957-153-051
957-153-070
038-153-260
038-153-310
038-153-290
038-153-300
038-153-250
038-153-320
900-007-010
940-827-000
941-719-131
944-340-001
445-050-665
SPROCKET GUARD CPL., DCS6401
SPROCKET GUARD, blue
CHIP GUIDE
CHAIN TENSIONER, DCS6401
BUSHING
SPRING WASHER
WASHER 12x9
TENSIONING SCREW, DCS6401
SQUARE NUT, DCS6401
TENSIONING SCREW BEARING
SCREW BZ3.5x9.5
CHAIN GUIDE
HEX. NUT M8
SPIKE BAR, DCS6401
SCREW M5x12
HEX. NUT M5
SPACER
CARBURETOR, DCS6401
PUMP COVER
SCREW
DIAPHRAGM COVER
SCREW
DIAPHRAGM/GASKETS SET, DCS6401
PUMP DIAPHRAGM
LOCKING BALL
IDLE STOP SCREW (S)
SCREEN, DCS34
THROTTLE SHAFT KIT, DCS6401
CHOKE SHAFT KIT, DCS6401
CONTROL PARTS, DCS6401
SPRING
LIMITER CAP
IDLE ADJUSTM. SCREW-L
MAIN ADJUSTM. SCREW-H
WASHER
ADJUSTING GUIDE
WASHER, DCS6401
ANGLED SCREW DRIVER
UNIVERSAL WRENCH
SCREW DRIVER
20" GUIDE BAR .050, 3/8"
523-102-072A 20" CHAIN , .050-3/8,DCS6401-20
952-100-653
038-174-340
908-005-095
CHAIN PROTECTION,20-24"
CARRIER FOR CATALYST
SCREW M5X9, DCS5200I
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Page 13 of 13
PB_12-2010_rev 0
|