MGE UPS Systems Power Supply 12 kVA User Manual

MGE UPS SYSTEMS  
Comet EXtreme  
4.,5/6/9/12 kVA  
Comet EXtreme  
4.5/6/9/12 kVA  
Installation  
and user manual  
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Foreword  
Using this document  
Information may be found primarily by consulting:  
the contents,  
the index.  
Pictograms  
Important instructions that must always be followed.  
Information, advice, help.  
Visual indication.  
Action.  
Audio indication.  
In the illustrations on the following pages, the symbols below are used:  
LED off.  
LED on.  
LED flashing.  
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51033212EN/AC - Page 3  
Contents  
1. Presentation  
1.1 Comet EXtreme range .................................................................................................................. 6  
4.5 and 6 kVA tower models ........................................................................................................... 6  
4.5 and 6 kVA rack models ............................................................................................................. 6  
9 and 12 kVA tower models ............................................................................................................ 7  
9 and 12 kVA rack models .............................................................................................................. 7  
1.2 Back ............................................................................................................................................... 8  
Comet EXtreme 4.5 and 6 kVA ...................................................................................................... 8  
Comet EXtreme 9 and 12 kVA ....................................................................................................... 8  
1.3 Options .......................................................................................................................................... 9  
EPO (Emergency Power Off) .......................................................................................................... 9  
Transformer for galvanic isolation or earthing arrangement change .............................................. 9  
Battery extensions for UPS backup times of 80 minutes ................................................................ 9  
CLA module (Long backup time charger) for backup times of 2 to 8 hours .................................. 10  
1.4 Control panel ............................................................................................................................... 11  
2. Installation  
2.1 Unpacking and checks ............................................................................................................... 12  
Comet EXtreme 4.5 and 6 kVA .................................................................................................... 12  
Comet EXtreme 9 and 12 kVA ..................................................................................................... 13  
2.2 Installation of the rack version .................................................................................................. 14  
2.3 Battery-module connections ..................................................................................................... 15  
Comet EXtreme 4.5 and 6 kVA .................................................................................................... 15  
Comet EXtreme 9 and 12 kVA ..................................................................................................... 15  
2.4 Connection to the RS 232 communications port (optional) ................................................... 16  
2.5 Installation of the communications-card option ...................................................................... 16  
2.6 Connection to the connection modules ................................................................................... 17  
3. Operation  
3.1 ON LINE operating mode ........................................................................................................... 18  
3.2 Start-up ........................................................................................................................................ 19  
3.3 Bargraph indications .................................................................................................................. 19  
Page 4 - 51033212EN/AC  
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Contents  
3.4 Failure of AC input power and operation on battery power.................................................... 20  
Transfer to battery power .............................................................................................................. 20  
Threshold for the low-battery shutdown warning .......................................................................... 20  
End of backup time ....................................................................................................................... 20  
Sleep mode ................................................................................................................................... 20  
Return of AC input power .............................................................................................................. 20  
3.5 Personalization ........................................................................................................................... 21  
Function ........................................................................................................................................ 21  
"ON / OFF conditions" tab............................................................................................................. 21  
"Battery" tab .................................................................................................................................. 22  
"Output" tab................................................................................................................................... 22  
"By-pass" tab ................................................................................................................................ 22  
3.6 Shutdown..................................................................................................................................... 23  
Shutdown of connected equipment............................................................................................... 23  
Complete shutdown of the UPS .................................................................................................... 23  
4. Maintenance  
4.1 Troubleshooting .......................................................................................................................... 24  
4.2 Replacement of the electronic module ..................................................................................... 26  
Disconnecting the connection module .......................................................................................... 26  
Reconnecting the connection module ........................................................................................... 27  
5. Environment ..................................................................................................................................... 28  
6. Appendices  
6.1 Glossary....................................................................................................................................... 29  
6.2 Index............................................................................................................................................. 31  
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51033212EN/AC - Page 5  
1. Presentation  
1.1 Comet EXtreme range  
4.5 and 6 kVA tower models  
Dimensions in mm  
(H x W x D)  
Electronic module  
Battery module  
443 x 173 x 465  
443 x 173 x 465  
Weight in kg  
Electronic module  
Battery module  
14  
48  
4.5 and 6 kVA rack models  
Dimensions in mm  
(H x W x D)  
Electronic module  
Battery module  
177 (4U) x 483 x 462  
177 (4U) x 483 x 462  
Weight in kg  
Electronic module  
Battery module  
18  
51  
Page 6 - 51033212EN/AC  
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1. Presentation  
9 and 12 kVA tower models  
Dimensions in mm  
(H x W x D)  
Electronic module  
443 x 216 x 465  
443 x 173 x 465  
Battery module  
Weight in kg  
Electronic module  
Battery module  
22  
48  
9 and 12 kVA rack models  
Dimensions in mm  
(H x W x D)  
Electronic module  
Battery module  
221 (5U) x 483 x 462  
177 (4U) x 483 x 462  
Weight in kg  
Electronic module  
Battery module  
27  
51  
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51033212EN/AC - Page 7  
1. Presentation  
1.2 Back  
Comet EXtreme 4.5 and 6 kVA  
1
2
RS232 communications port.  
Battery circuit breaker.  
3
Communications-card option.  
EXB battery module connectors.  
Connector for battery extension modules.  
Rating plate.  
4
5
6
7
Manual by-pass switch.  
Connection module.  
8
9
Output terminal block.  
10  
Input terminal block.  
Comet EXtreme 9 and 12 kVA  
EXB battery modules connectors.  
4
Page 8 - 51033212EN/AC  
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1. Presentation  
1.3 Options  
EPO (Emergency Power Off)  
Available for both tower and rack versions of UPSs with standard backup times and for the battery  
extensions, the EPO (Emergency Power Off) option lets you simultaneously switch off the UPS battery circuit  
breaker and the upstream circuit breaker of your installation by connecting both of them to a single  
emergency off button (not supplied).  
Transformer for galvanic isolation or earthing arrangement change  
Comet EXtreme  
Transfo 9 - 12 kVA  
Comet EXtreme  
Transfo 4.5 - 6 kVA  
Nominal power  
6 kVA  
32 A  
12 kVA  
63 A  
Nominal current  
Input voltage  
230V (+15%, -20%) 230V (+15%, -20%)  
Voltage drop  
2.2%  
1.7%  
Frequency  
50/60 Hz (+/-10%)  
50/60 Hz (+/-10%)  
Isolation (EN 61558-1-2-4)  
Operating temperature  
Max. operating rel. humidity  
Derating / altitude  
Natural ventilation  
Dimensions HxWxD (tower)  
Dimensions HxWxD (rack 4U)  
Weight (tower)  
3.75 kV / 5 M ohms 3.75 kV / 5 M ohms  
From 0° to +40°C  
95%  
From 0° to +40°C  
95%  
Pn-10% > 1000 m  
IP20 ANAN  
Pn-10% > 1000 m  
IP20 ANAN  
443 x 173 x 465 mm 443 x 216 x 465 mm  
177 x 483 x 462 mm 177 x 483 x 462 mm  
44 kg  
48 kg  
62 kg  
67 kg  
Weight (rack)  
Important: to simplify installation, connect the Comet EXtreme Transformer downsteam of the UPSs.  
Battery extensions for UPS backup times of 80 minutes  
Battery extensions for 4.5 or 6 kVA Comet EXtreme:  
Comet EXtreme offers a standard  
backup time of 9/12 minutes.  
To increase backup time, it is possible  
to connect Comet EXtreme EXB  
modules to the UPSs.  
Comet  
EXtreme  
EXB  
Comet  
EXtreme  
EXB  
Comet Comet  
EXtreme EXtreme  
EXB  
4.5 /  
6 kVA  
Comet EXtreme  
4.5 / 6 kVA  
EXB  
4.5 /  
6 kVA  
Visit our Web site: www.mgeups.com/  
products/pdt230/smallups/extreme/  
guide.htm.  
+
+
+
4.5 /  
6 kVA  
4.5 /  
6 kVA  
4.5 kVA:  
6 kVA:  
12 min  
9 min  
30 min  
23 min  
54 min  
40 min  
80 min  
75 min  
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51033212EN/AC - Page 9  
1. Presentation  
Battery extensions for 9 or 12 kVA Comet EXtreme:  
Comet  
EXtreme  
EXB  
Comet  
EXtreme  
EXB  
Comet  
EXtreme  
EXB  
Comet  
EXtreme  
EXB  
Comet EXtreme  
9 / 12 kVA  
+
+
+
9 / 12 kVA  
9 / 12 kVA  
9 / 12 kVA  
9 / 12 kVA  
9 kVA:  
12 kVA:  
12 min  
9 min  
30 min  
23 min  
45 min  
40 min  
80 min  
75 min  
The Comet EXtreme EXB modules are available in "tower" and in "rack" models.  
The Comet EXtreme EXB modules come with their connection cables.  
CLA module (Long backup time charger) for backup times of 2 to 8 hours  
Very long backup times, from 2 to 8 hours at full load, require a Comet EXtreme CLA module.  
Comet  
EXtreme  
A
5
2
65Ah  
-
12V  
Comet  
EXtreme  
CLA  
20  
20  
20  
19  
19  
19  
-65Ah  
12V  
-65Ah  
-65Ah  
12V  
12V  
65Ah  
-
-65Ah  
12V  
65Ah  
-65Ah  
-
-65Ah  
12V  
12V  
12V  
12V  
2
2
2
65Ah  
-65Ah  
12V  
-
-65Ah  
12V  
12V  
1
1
1
-65Ah  
12V  
65Ah  
-65Ah  
12V  
-
-65Ah  
12V  
12V  
65Ah  
65Ah  
-
-
65Ah  
65Ah  
65Ah  
-
12V  
-
-
12V  
12V  
12V  
12V  
65Ah  
-
-65Ah  
12V  
-65Ah  
12V  
12V  
2 h  
4 h  
8 h  
-65Ah  
12V  
Page 10 - 51033212EN/AC  
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1. Presentation  
1.4 Control panel  
Alarms  
% battery  
% load  
remaining  
100%  
80%  
11  
UPS overload  
Electronics fault  
Battery fault  
100%  
80%  
50%  
20%  
12  
13  
50%  
14  
Ambient temp.  
> 40°C  
20%  
15  
16  
Hold down to display  
percent load.  
Lamp test or buzzer OFF.  
17  
18  
Operation on manual bypass.  
Operation on automatic bypass.  
bypass  
bypass  
19  
20  
Operation in ON-LINE mode.  
Operation on battery power.  
21  
ON/OFF.  
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51033212EN/AC - Page 11  
2. Installation  
2.1 Unpacking and checks  
Comet EXtreme 4.5 and 6 kVA  
Electronic module  
22  
23  
24  
25  
22  
23  
26  
24  
25  
battery module  
25  
27  
25  
27  
26  
RS 232 communications cable.  
Installation and user manual.  
25  
22  
23 CD ROM with "Solution Pac" and  
"UPS Driver" softwares.  
26 Telescopic rails for mounting in 19" bay with mounting hardware.  
27  
Cable for connection to battery module.  
24  
Quick Start documentation.  
Page 12 - 51033212EN/AC  
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2. Installation  
Comet EXtreme 9 and 12 kVA  
Electronic module  
23  
22  
24  
25  
22  
23  
25  
26  
24  
Battery module  
25  
27  
27  
25  
27  
27  
26  
RS 232 communications cable.  
Installation and user manual.  
25  
22  
23 CD ROM with "Solution Pac" and  
"UPS Driver" softwares.  
26 Telescopic rails for mounting in 19" bay with mounting hardware.  
27 Cable for connection to battery module.  
24  
Quick Start documentation.  
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51033212EN/AC - Page 13  
2. Installation  
2.2 Installation of the rack version  
Rack mounting diagram with rails  
1
3
3
3
4
3
2
The rails and the necessary mounting hardware are supplied with the UPS in the package.  
Page 14 - 51033212EN/AC  
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2. Installation  
2.3 Battery-module connections  
Comet EXtreme 4.5 and 6 kVA  
2
Check that the battery circuit breaker  
is OFF.  
4
27  
Connect cable  
battery modules.  
to the connectors  
of the electronic and  
2
4
27  
Comet EXtreme 9 and 12 kVA  
2
Check that the battery circuit breaker  
is OFF.  
27  
4
Connect cable  
battery modules.  
to the connectors  
of the electronic and  
2
4
27  
4
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51033212EN/AC - Page 15  
2. Installation  
2.4 Connection to the RS 232 communications port (optional)  
1
22  
22  
1. Connect the RS 232 communications cable  
port on the computer.  
to the serial  
22  
2. Connect the RS 232 communications cable  
1
to the RS 232  
communications port  
on the UPS.  
The UPS can now communicate with all MGE UPS SYSTEMS  
supervision, set-up or safety software.  
1
Pin-out diagram for the RS 232 communications port  
on the UPS.  
RD TD  
OV  
5
4
3
2
1
9
8
7
6
RTS  
2.5 Installation of the communications-card option  
3
Slots for communications card.  
It is not necessary to shut down the UPS to install  
the communications card:  
1. Remove the slot cover  
.
3
2. Insert the card in the slot.  
3. Secure the card with the two screws.  
Page 16 - 51033212EN/AC  
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2. Installation  
2.6 Connection to the connection modules  
This type of connection must be carried out by qualified electrical personnel.  
2
Before carrying out any connections, check that the battery circuit breaker  
and that the upstream protection devices ( AC-power source) are open (OFF).  
is OFF  
The overall cable diameter and the cross-sectional area  
of the three wires depends on the UPS rating.  
Comet EXtreme  
9 to 12 kVA  
Comet EXtreme  
4,5 to 6 kVA  
15 to 25.5 mm  
15 to 25.5 mm  
Cable diameter  
Cross-sectional area of each wire  
Flexible wire  
Rigid wire  
4 to 10 mm2  
4 to 16 mm2  
10 mm2  
10 to 16 mm2  
29  
28  
Recommended upstream circuit  
breaker  
Nominal rating  
(47 to 63Hz, 230V)  
C60N 32A 2P  
(maximum line  
current = 26A)  
C60N 63A 2P  
(maximum line  
current = 52A)  
Maximum rating  
(47 to 63Hz, 187V)  
C60N 40A 2P  
(maximum line  
current = 32A)  
C60N 80A 2P  
(maximum line  
current = 64A)  
28  
1. Remove the terminal-block cover  
.
2. Remove the cable entry knockouts from the cover.  
3. Loosen the cable clamp  
4. Insert the cable supplying the equipment and the power cable  
.
29  
9
through the terminal-block cover 28.  
10  
28  
29  
Always connect the earthing wire first.  
5. Connect the three wires of the equipment cable to the output  
.
terminal block  
9
Input terminal  
block  
6. Connect the three wires of the power cable to the input  
terminal block  
7. Tighten the cable clamp 29 .  
10  
9
.
10  
Output terminal  
block  
28  
8. Refit and secure the terminal-block cover  
.
Earthing wires  
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51033212EN/AC - Page 17  
3. Operation  
3.1 ON-LINE operating mode  
This is the normal operating mode for the UPS.  
bypass  
Two possible cases:  
19  
19  
LED is ON: AC input power is available. Power is drawn  
from the AC-power source and supplied to the protected  
equipment via the UPS.  
bypass  
20  
LED is ON: AC input power is not available. Power is drawn  
from the battery and supplied to the protected equipment.  
20  
Page 18 - 51033212EN/AC  
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3. Operation  
3.2 Start-up  
Prior to initial start-up, check the UPS voltage settings.  
The frequency of the output voltage (50 or 60 Hz) is automatically set to that of the input source.  
1. Close the upstream device (ON position) controlling the  
supply of AC power to the UPS.  
2
2. Set the battery circuit breaker(s)  
The buzzer beeps three times.  
If the supply frequency is different than the default value set on  
to ON.  
2
the UPS, the new value is set and the buzzer beeps 4 times.  
21  
3. Press the ON / OFF button  
.
All the equipment connected to the UPS is now energised,  
however it takes another 30 seconds before the UPS is fully  
operational.  
19  
20  
21  
After this time, the equipment connected to the UPS is  
protected.  
19  
If LED or 20 do not go ON or if one of LED 11 , 12 , 13 or 14 flash, there is a fault (see section 4.1).  
In order to detect any wiring errors, it is essential that the AC-power source be present at the first switch-on.  
Subsequently, the device may be switched-on without the presence of the AC-power source.  
3.3 Bargraph indications  
LEDs  
to  
provide three different indications.  
14  
11  
1. Remaining backup time in percent (in ON-LINE mode).  
11  
12  
13  
14  
15  
2. Percent load drawn by the protected equipment,  
when button is pressed.  
15  
3. Operating faults (flashing LED and beeps):  
Overload.  
11  
12  
13  
14  
bypass  
UPS fault.  
Battery fault.  
Excessive ambient temperature.  
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51033212EN/AC - Page 19  
3. Operation  
3.4 Failure of AC input power and operation on battery power  
AC input power is not available, the battery steps in to supply the protected equipment.  
Transfer to battery power  
When AC-power source goes outside tolerances or fails  
completely, LED 20 goes ON and the buzzer beeps three times.  
bypass  
20  
Threshold for the low-battery shutdown warning  
The low-battery shutdown warning threshold can be set  
by the user, with the "UPS Driver" software (default setting  
bypass  
equal to 20% of full backup time).  
LED  
flashes when the setted level is reached.  
The buzzer beeps every three seconds when less than 10% of  
backup time remains.  
20  
20  
There is very little remaining battery backup time.  
Close all applications because UPS automatic  
shutdown is imminent.  
End of backup time  
The buzzer sounds continuously.  
Press button  
to turn the buzzer OFF.  
16  
16  
bypass  
The equipment is no longer supplied with power.  
Sleep mode  
This operating mode may be personalized using the "UPS Driver" software (see section 3.5).  
It saves battery power when no equipment is connected to the UPS. Shutdown occurs after 5 minutes.  
The UPS automatically restarts when the AC-power source returns to within tolerances.  
Return of AC input power  
If, in spite of the return of AC input power, the UPS does not restart, check that the automatic-restart function  
(activated by return of AC input power) has not been disabled (see section 3.5).  
Page 20 - 51033212EN/AC  
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3. Operation  
3.5 Personalization  
Function  
Personalization parameters can be set and modified using the "UPS Driver" software installed on a computer  
that is connected to the UPS (see section 2.3 Connection to the RS 232 communications port).  
Check that the RS 232 cable  
is closed.  
is correctly connected and that the battery circuit breaker 2  
22  
"UPS Driver" installation:  
1 - Insert the Solution-Pac CD-ROM containing the UPS Driver software in the drive of a PC running  
Windows.  
2 - Open the Windows File manager or Explorer and select the CD-ROM drive.  
3 - Double-click "\Emb\Index.htm", then "UPS Driver".  
Once "UPS Driver" has been installed, UPS parameters can be modified in a window containing  
a number of tabs, each presenting a set of parameters.  
"ON / OFF conditions" tab  
Personalizable function  
Default setting  
Enabled  
Automatic start  
Cold start (battery power)  
Forced shutdown  
Enabled  
Enabled  
Sleep mode  
Disabled  
Enabled  
UPS ON / OFF via software  
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51033212EN/AC - Page 21  
3. Operation  
"Battery" tab  
Personalizable function  
Default setting  
Options  
Once a week  
Once a month  
No test  
"Battery test" intervals  
Every day  
"Low-battery shutdown warning" threshold  
Charger  
20% remaining battery  
backup time  
40% remaining battery  
backup time  
Standard  
CLA (2, 4 or 8 hours)  
"Output" tab  
Rated AC-power source voltage (see figure 1)  
Rated AC-power source frequency  
Tolerance for AC-power source frequency  
Alarm threshold for overload  
230 V  
50 Hz  
200 V-208 V-220 V-240 V  
60 Hz  
± 5%  
± 1% to ± 10% , in 1% steps  
0 to 100%, in 10% steps  
Enabled (click to add check)  
100%  
Restart inverter after short circuit  
Disabled  
"By-pass" tab  
Authorized voltage range for transfer to bypass 187 V to 265 V (for  
if fault or overload  
187 V to 265 V,  
in 1V steps  
230 V rated voltage)  
Authorized frequency range for transfer to bypass  
if fault or overload  
± 10%  
± 1% to ± 10%, in 1% steps  
Transfer to bypass if overload  
Enabled  
Disabled  
Disabled (click to remove check)  
Enabled (click to add check)  
Transfer to bypass following a fault, whatever  
the conditions on the AC-power source  
The value selected for the rated UPS voltage impacts on the power available at UPS output  
(see the diagram below).  
Available power as a percentage  
of the rated power  
100%  
95%  
90%  
66%  
50%  
Voltage in V  
84  
Fig. 1  
Page 22 - 51033212EN/AC  
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3. Operation  
3.6 Shutdown  
Shutdown of connected equipment  
1. Press button  
(return to the OFF position).  
21  
The connected equipment is no longer supplied with power,  
but the battery is maintened charged if AC-power source is  
present.  
21  
If the AC source fails, even though the connected  
equipment is no longer supplied, the UPS operates on  
battery power and therefore reduces the available  
backup time.  
Complete shutdown of the UPS  
21  
1. Press button  
(return to the OFF position).  
The connected equipment is no longer supplied with power.  
2
2. Open the upstream device (OFF position) controlling the  
supply of AC power to the UPS.  
3. Switch the battery circuit breaker(s) 2 to OFF position.  
The UPS is now de-energised and the batteries are  
no longer recharged.  
Warning: if the upstream source is not switched off, the UPS  
remains in operation.  
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51033212EN/AC - Page 23  
4. Maintenance  
4.1 Troubleshooting  
11 12 13  
,
14  
flash, there is a operating anomaly or an alarm.  
If one or more LEDs  
,
or  
If a LED flashes, the bargraph data is no longer displayed.  
Troubleshooting not requiring MGE after-sales support  
Indication  
LEDs 11, 12 ,  
Signification  
Correction  
, 14 The UPS has detected a problem  
concerning the wiring of the  
connection module input.  
Shut down the UPS and check that the  
input power cable is properly connected to  
the input terminal block and the load to the  
output terminal block (see p. 17).  
After correcting any wiring errors, restart  
the UPS as indicated on page 19. If the  
problem persists, call MGE after-sales  
support.  
13  
flash and the buzzer  
beeps.  
LED 11 flashes and  
the buzzer beeps.  
UPS overload. Overload is too long  
Check the power drawn by the equipment  
or too high. The UPS cuts the supply and disconnect any non-priority devices.  
of power to the connected equipment  
and the buzzer beeps continuously.  
LED 14 flashes.  
The ambient temperature is higher  
than 40° C.  
Install the UPS in a room where the  
ambient temperature is not greater than  
40° C.  
The UPS is not designed to  
operate more than eight  
hours under these conditions.  
LED 17 is ON.  
The UPS is in maintenance mode  
(manual bypass)  
See point 5 to 7 of in the "Reconnecting  
the connection module" part of section 4.2.  
To allow you to use MGE UPS SYSTEMS products effectively and carry out basic maintenance, we offer a  
complete range of technical training courses in English and French.  
USA Training Center  
on Costa Mesa site:  
MGE UPS SYSTEMS  
1660, Scenic Avenue  
Costa Mesa, CA 92626, USA  
FRENCH Training Center  
on Montbonnot site:  
MGE UPS SYSTEMS  
140, Avenue Jean Kuntzmann  
Zirst - Montbonnot St Martin  
38334 - ST ISMIER CEDEX - FRANCE  
Tel: (1) 714 557 1636  
Fax: (1) 714 557 7230  
Tel: (33) (0)4 76 18 34 15  
Fax: (33) (0)4 76 18 45 21  
Internet: www.mgeups.com (On-line catalogue and registration).  
Page 24 - 51033212EN/AC  
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4. Maintenance  
Troubleshooting requiring MGE after-sales support  
Indication  
Signification  
Correction  
12  
LED  
beeps.  
flashes and the buzzer UPS electronics have detected a UPS  
fault.  
Follow the UPS replacement  
procedure (see section 4.2).  
Depending on the UPS personalization  
parameters (see section 3.5), there are Call the after-sales support  
two possibilities:  
department.  
the equipment connected to the UPS  
continues to be supplied, but directly  
from the AC-power source via the  
automatic bypass for a maximum of 8  
18  
hours (LED  
the connected equipment is no longer  
ON);  
supplied.  
The equipment connected to  
the UPS is no longer protected.  
LED  
flashes.  
A battery fault was detected during the Call the after-sales support  
battery test.  
13  
department because the  
batteries need replacing.  
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51033212EN/AC - Page 25  
4. Maintenance  
4.2 Replacement of the electronic module  
Disconnecting the connection module  
1. Turn the manual bypass switch 7 , located behind the UPS  
(see section 1.2), from the NORMAL to the intermediate  
position.  
Before turning the switch,  
see the manual  
2. Check that LED  
position.  
is ON before continuing to the BYPASS  
18  
NORMAL  
BY-PASS  
7
If LED 18 is not ON, do not switch to the BYPASS  
position and call the after-sales support  
department.  
bypass  
3. Turn the manual bypass switch  
position to the BYPASS position.  
from the intermediate  
7
18  
The connected equipment is supplied by the AC-  
power source, via the manual bypass.  
21  
4. Shut down the UPS by pressing button  
position).  
(return to the OFF  
21  
2
5. Switch the battery circuit breaker(s)  
30  
to the OFF position.  
to free the connection  
6. Remove the two fixing screws  
module 8 (see next page).  
7. Remove the connection cable(s) from the battery module(s).  
Before turning the switch,  
see the manual  
BY-PASS  
NORMAL  
The UPS can be replaced. The connected equipment is  
supplied by the AC-power source.  
Page 26 - 51033212EN/AC  
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4. Maintenance  
Reconnecting the connection module  
8
30  
1. Secure the connection module  
2. Reconnect the connection cable(s) to the battery module(s).  
3. Switch the battery circuit breaker(s) to the ON position  
using the two screws  
.
17  
2
18  
19  
21  
and check that LED  
is ON.  
17  
Check that UPS personalization settings still  
correspond to the equipment to be supplied  
(see section 3.5).  
21  
4. Press button  
5. Check that LED  
and wait 20 seconds.  
18  
is ON.  
2
18  
If LED  
is not ON, do not switch the manual  
bypass to the intermediate position and call the  
after-sales support department.  
7
6. Turn the manual bypass switch  
to the intermediate position and check that LED  
7. Turn the manual bypass switch from the intermediate  
from the BYPASS position  
17  
is OFF.  
7
position to the NORMAL position. LED 17 goes OFF and LED 19  
goes ON.  
30  
8
The connected equipment is again protected by the UPS.  
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51033212EN/AC - Page 27  
5. Environment  
This product has been designed to respect the environment:  
It does not contain CFCs or HCFCs.  
It was manufactured in a factory certified ISO 14001.  
UPS recycling at the end of service life:  
MGE UPS SYSTEMS undertakes to recycle, by certified companies and in compliance with all applicable  
regulations, all UPS products recovered at the end of their service life (contact your branch office).  
Packing:  
UPS packing materials must be recycled in compliance with all applicable regulations.  
Warning:  
This product contains lead-acid batteries. Lead is a dangerous substance for the environment if it is not  
correctly recycled by specialized companies.  
Web site : www.mgeups.com  
Page 28 - 51033212EN/AC  
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6. Appendices  
6.1 Glossary  
Authorized voltage  
Upper and lower voltage thresholds within which the UPS can operate  
range for transfer to  
bypass if fault or overload  
on the automatic bypass in the event of a UPS fault or overload.  
Automatic bypass  
Automatic switch controlled by the UPS, used to connect the equipment  
directly to the AC-power source.  
Automatic start following  
return of AC input power  
When AC input power returns following shutdown at the end of the battery  
backup time, UPS automatic start can be enabled or disabled.  
Backup time  
Bargraph  
Time that the connected equipment can operate on battery power.  
Device on the front panel indicating the percent remaining backup time  
or the percent load.  
Battery test  
Internal UPS test on battery status.  
Cold start  
See "Start on battery power".  
Connection module  
Unit grouping the receptacles for connection to the AC-power source  
and the equipment.  
Dialog box  
A window in a computer program displayed for selection by the user of various  
options and parameter settings.  
Double conversion  
The power supplied to the connected equipment is completely regenerated  
by continuous double conversion, i.e. the AC power from the AC-power source  
is rectified (AC - DC), then converted back (DC - AC) to AC power.  
Equipment  
Devices or systems connected to the UPS output.  
Forced shutdown  
Allows a "clean" of computer operating systems depending on the low battery  
threshold setting. If the input source is restored during the time period  
between the shutdown order and actual system shutdown, it causes a  
voluntary interruption of the supply of power to the connected equipment  
(lasting 10 seconds) after system shutdown.  
Manual bypass  
ON-LINE mode  
Rotary switch controlled by the user, used to connect the equipment directly  
to the AC-power source. Transfer of the load to the manual bypass enables  
UPS maintenance or replacement, without interrupting the supply of power  
to the connected equipment.  
The normal UPS operating mode, by which the AC-power source supplies  
the UPS, which in turn, following double conversion of the AC power,  
supplies the connected equipment.  
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51033212EN/AC - Page 29  
6. Appendices  
Out of tolerance  
The AC input source is either absent or its voltage or frequency is outside the  
set limits.  
Percent load  
Personalization  
Sleep mode  
Ratio between the power drawn by the connected equipment and the total  
power that the UPS can supply.  
A number of UPS functions can be modified using the "UPS Driver" software  
to better meet the user's needs.  
This function shuts down the UPS after 5 minutes when it operates on  
battery power and no load is detected on the UPS output. The UPS restarts  
automatically as soon as the AC input source is restored.  
Start on battery power  
This function makes it possible to energize the connected equipment even  
when AC input power is not available (operation exclusively on battery power).  
Tolerance for AC-power  
source frequency  
The range of frequency supplied by the AC-power source within which  
the UPS can operate in ON-LINE mode (double conversion).  
UPS  
Uninterruptible Power Supply.  
UPS ON / OFF  
via software  
It is possible to enable or disable use of UPS ON / OFF controls  
by the computer-system protection software.  
Page 30 - 51033212EN/AC  
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6. Appendices  
6.2 Index  
A
AC power  
O
Overload................................................... 11, 22, 24  
Failure ........................................................... 20  
Frequency tolerance ..................................... 22  
Rated frequency ............................................ 22  
Rated voltage ................................................ 22  
Return............................................................ 20  
P
Personalization ............................................. 21, 23  
Battery .......................................................... 22  
ON / OFF conditions..................................... 21  
Output........................................................... 22  
B
Bargraph .............................................................. 19  
Battery  
R
Rack ........................................................ 6-7, 12-14  
Battery test .................................................... 22  
End of backup time ....................................... 20  
Fault ........................................................ 11, 19  
Low-battery shutdown warning ..................... 20  
Recycling ....................................................... 28  
Transfer to battery power .............................. 20  
Buzzer ................................................... 3, 11, 19-20  
By-pass  
S
Shutdown  
Forced shutdown........................................... 21  
UPS ON / OFF via software .......................... 21  
UPS shutdown ........................................ 11, 23  
Sleep mode ................................................... 20-21  
Software  
Automatic bypass .................................... 18, 25  
Manual bypass ............................... 8, 11, 26-27  
UPS Driver.............................12-13, 19, 21, 23  
Start-up  
Automatic start .............................................. 21  
C
Communication .................................................... 16  
Connection  
T
Temperature  
Communications card ................................... 16  
Connection modules ..................................... 17  
RS 232 communications port ........................ 16  
Excessive ambient temp ...................11, 19, 24  
U
UPS Driver .................................. 12-13, 19, 21, 23  
F
Fault (UPS)  
Load .............................................................. 11  
Transfer to automatic bypass ........................ 25  
L
LEDs  
Lamp test....................................................... 11  
M
Mode  
ON-LINE mode........................................ 11, 18  
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51033212EN/AC - Page 31  
Page 32 - 51033212EN/AC  
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