Lincoln Electric Welding System IM622 User Manual

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IM622  
April, 2010  
SF2400 STATIONARY FAN  
Safety Depends on You  
Lincoln arc welding and cutting  
equipment is designed and built  
with safety in mind. However,  
your overall safety can be  
increased by proper installation ...  
and thoughtful operation on your  
part. DO NOT I NSTALL,  
OPERATE OR REPAI R THI S  
EQUI PMENT WI THOUT READ-  
I NG THI S MANUAL AND THE  
SAFETY PRECAUTI ONS CON-  
TAI NED THROUGHOUT. And,  
most importantly, think before you  
act and be careful.  
OPERATOR’SꢀMANUAL  
Copyright © Lincoln Global Inc.  
• World's Leader in Welding and Cutting Products •  
• Sales and Service through Subsidiaries and Distributors Worldwide •  
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEBꢀSITE: www.lincolnelectric.com  
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ii  
ii  
SAFETY  
ARC RAYS can burn.  
ELECTRIC SHOCK can  
4.a. Use a shield with the proper filter and cover  
plates to protect your eyes from sparks and  
the rays of the arc when welding or observing  
open arc welding. Headshield and filter lens  
should conform to ANSI Z87. I standards.  
kill.  
3.a. The electrode and work (or ground) circuits  
are electrically “hot” when the welder is on.  
Do not touch these “hot” parts with your bare  
skin or wet clothing. Wear dry, hole-free  
gloves to insulate hands.  
4.b. Use suitable clothing made from durable flame-resistant  
material to protect your skin and that of your helpers from  
the arc rays.  
3.b. Insulate yourself from work and ground using dry insulation.  
Make certain the insulation is large enough to cover your full  
area of physical contact with work and ground.  
4.c. Protect other nearby personnel with suitable, non-flammable  
screening and/or warn them not to watch the arc nor expose  
themselves to the arc rays or to hot spatter or metal.  
In addition to the normal safety precautions, if welding  
must be performed under electrically hazardous  
conditions (in damp locations or while wearing wet  
clothing; on metal structures such as floors, gratings or  
scaffolds; when in cramped positions such as sitting,  
kneeling or lying, if there is a high risk of unavoidable or  
accidental contact with the workpiece or ground) use  
the following equipment:  
FUMES AND GASES  
can be dangerous.  
5.a. Welding may produce fumes and gases  
hazardous to health. Avoid breathing these  
• Semiautomatic DC Constant Voltage (Wire) Welder.  
• DC Manual (Stick) Welder.  
fumes and gases. When welding, keep  
your head out of the fume. Use enough  
ventilation and/or exhaust at the arc to keep  
• AC Welder with Reduced Voltage Control.  
fumes and gases away from the breathing zone. When  
welding with electrodes which require special  
ventilation such as stainless or hard facing (see  
instructions on container or MSDS) or on lead or  
cadmium plated steel and other metals or coatings  
which produce highly toxic fumes, keep exposure as  
low as possible and within applicable OSHA PEL and  
ACGIH TLV limits using local exhaust or mechanical  
ventilation. In confined spaces or in some circum-  
stances, outdoors, a respirator may be required.  
Additional precautions are also required when welding  
on galvanized steel.  
3.c. In semiautomatic or automatic wire welding, the electrode,  
electrode reel, welding head, nozzle or semiautomatic  
welding gun are also electrically “hot”.  
3.d. Always be sure the work cable makes a good electrical  
connection with the metal being welded. The connection  
should be as close as possible to the area being welded.  
3.e. Ground the work or metal to be welded to a good electrical  
(earth) ground.  
3.f. Maintain the electrode holder, work clamp, welding cable and  
welding machine in good, safe operating condition. Replace  
damaged insulation.  
5. b. The operation of welding fume control equipment is affected  
by various factors including proper use and positioning of  
the equipment, maintenance of the equipment and the spe-  
cific welding procedure and application involved. Worker  
exposure level should be checked upon installation and  
periodically thereafter to be certain it is within applicable  
OSHA PEL and ACGIH TLV limits.  
3.g. Never dip the electrode in water for cooling.  
3.h. Never simultaneously touch electrically “hot” parts of  
electrode holders connected to two welders because voltage  
between the two can be the total of the open circuit voltage  
of both welders.  
5.c. Do not weld in locations near chlorinated hydrocarbon vapors  
coming from degreasing, cleaning or spraying operations.  
The heat and rays of the arc can react with solvent vapors to  
form phosgene, a highly toxic gas, and other irritating prod-  
ucts.  
3.i. When working above floor level, use a safety belt to protect  
yourself from a fall should you get a shock.  
3.j. Also see Items 6.c. and 8.  
5.d. Shielding gases used for arc welding can displace air and  
cause injury or death. Always use enough ventilation,  
especially in confined areas, to insure breathing air is safe.  
5.e. Read and understand the manufacturer’s instructions for this  
equipment and the consumables to be used, including the  
material safety data sheet (MSDS) and follow your  
employer’s safety practices. MSDS forms are available from  
your welding distributor or from the manufacturer.  
5.f. Also see item 1.b.  
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iii  
iii  
SAFETY  
WELDING and CUTTING  
CYLINDER may explode  
if damaged.  
SPARKS can  
cause fire or explosion.  
7.a. Use only compressed gas cylinders  
containing the correct shielding gas for the  
6.a. Remove fire hazards from the welding area.  
If this is not possible, cover them to prevent  
the welding sparks from starting a fire.  
process used and properly operating  
regulators designed for the gas and  
Remember that welding sparks and hot  
materials from welding can easily go through small cracks  
and openings to adjacent areas. Avoid welding near  
hydraulic lines. Have a fire extinguisher readily available.  
pressure used. All hoses, fittings, etc. should be suitable for  
the application and maintained in good condition.  
7.b. Always keep cylinders in an upright position securely  
chained to an undercarriage or fixed support.  
6.b. Where compressed gases are to be used at the job site,  
special precautions should be used to prevent hazardous  
situations. Refer to “Safety in Welding and Cutting” (ANSI  
Standard Z49.1) and the operating information for the  
equipment being used.  
7.c. Cylinders should be located:  
Away from areas where they may be struck or subjected to  
physical damage.  
•A safe distance from arc welding or cutting operations and  
any other source of heat, sparks, or flame.  
6.c. When not welding, make certain no part of the electrode  
circuit is touching the work or ground. Accidental contact  
can cause overheating and create a fire hazard.  
7.d. Never allow the electrode, electrode holder or any other  
electrically “hot” parts to touch a cylinder.  
6.d. Do not heat, cut or weld tanks, drums or containers until the  
proper steps have been taken to insure that such procedures  
will not cause flammable or toxic vapors from substances  
inside. They can cause an explosion even though they have  
been “cleaned”. For information, purchase “Recommended  
Safe Practices for the Preparation for Welding and Cutting of  
Containers and Piping That Have Held Hazardous  
Substances”, AWS F4.1 from the American Welding Society  
(see address above).  
7.e. Keep your head and face away from the cylinder valve outlet  
when opening the cylinder valve.  
7.f. Valve protection caps should always be in place and hand  
tight except when the cylinder is in use or connected for  
use.  
7.g. Read and follow the instructions on compressed gas  
cylinders, associated equipment, and CGA publication P-l,  
“Precautions for Safe Handling of Compressed Gases in  
Cylinders,” available from the Compressed Gas Association  
1235 Jefferson Davis Highway, Arlington, VA 22202.  
6.e. Vent hollow castings or containers before heating, cutting or  
welding. They may explode.  
6.f. Sparks and spatter are thrown from the welding arc. Wear oil  
free protective garments such as leather gloves, heavy shirt,  
cuffless trousers, high shoes and a cap over your hair. Wear  
ear plugs when welding out of position or in confined places.  
Always wear safety glasses with side shields when in a  
welding area.  
FOR ELECTRICALLY  
powered equipment.  
8.a. Turn off input power using the disconnect  
switch at the fuse box before working on  
the equipment.  
6.g. Connect the work cable to the work as close to the welding  
area as practical. Work cables connected to the building  
framework or other locations away from the welding area  
increase the possibility of the welding current passing  
through lifting chains, crane cables or other alternate cir-  
cuits. This can create fire hazards or overheat lifting chains  
or cables until they fail.  
8.b. Install equipment in accordance with the U.S. National  
Electrical Code, all local codes and the manufacturer’s  
recommendations.  
8.c. Ground the equipment in accordance with the U.S. National  
Electrical Code and the manufacturer’s recommendations.  
6.h. Also see item 1.c.  
6.I. Read and follow NFPA 51B “ Standard for Fire Prevention  
During Welding, Cutting and Other Hot Work”, available  
from NFPA, 1 Batterymarch Park, PO box 9101, Quincy, Ma  
022690-9101.  
6.j. Do not use a welding power source for pipe thawing.  
Refer to http://www.lincolnelectric.com/safety for additional safety information.  
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iv  
iv  
SAFETY  
5. Toujours porter des lunettes de sécurité dans la zone de  
PRÉCAUTIONS DE SÛRETÉ  
soudage. Utiliser des lunettes avec écrans lateraux dans les  
zones où l’on pique le laitier.  
Pour votre propre protection lire et observer toutes les instruc-  
tions et les précautions de sûreté specifiques qui parraissent  
dans ce manuel aussi bien que les précautions de sûreté  
générales suivantes:  
6. Eloigner les matériaux inflammables ou les recouvrir afin de  
prévenir tout risque d’incendie dû aux étincelles.  
7. Quand on ne soude pas, poser la pince à une endroit isolé de  
la masse. Un court-circuit accidental peut provoquer un  
échauffement et un risque d’incendie.  
Sûreté Pour Soudage A L’Arc  
1. Protegez-vous contre la secousse électrique:  
a. Les circuits à l’électrode et à la piéce sont sous tension  
quand la machine à souder est en marche. Eviter toujours  
tout contact entre les parties sous tension et la peau nue  
ou les vétements mouillés. Porter des gants secs et sans  
trous pour isoler les mains.  
8. S’assurer que la masse est connectée le plus prés possible  
de la zone de travail qu’il est pratique de le faire. Si on place  
la masse sur la charpente de la construction ou d’autres  
endroits éloignés de la zone de travail, on augmente le risque  
de voir passer le courant de soudage par les chaines de lev-  
age, câbles de grue, ou autres circuits. Cela peut provoquer  
des risques d’incendie ou d’echauffement des chaines et des  
câbles jusqu’à ce qu’ils se rompent.  
b. Faire trés attention de bien s’isoler de la masse quand on  
soude dans des endroits humides, ou sur un plancher  
metallique ou des grilles metalliques, principalement dans  
les positions assis ou couché pour lesquelles une  
grande partie du corps peut être en contact avec la  
masse.  
9. Assurer une ventilation suffisante dans la zone de soudage.  
Ceci est particuliérement important pour le soudage de tôles  
galvanisées plombées, ou cadmiées ou tout autre métal qui  
produit des fumeés toxiques.  
c. Maintenir le porte-électrode, la pince de masse, le câble  
de soudage et la machine à souder en bon et sûr état  
defonctionnement.  
d.Ne jamais plonger le porte-électrode dans l’eau pour le  
refroidir.  
10. Ne pas souder en présence de vapeurs de chlore provenant  
d’opérations de dégraissage, nettoyage ou pistolage. La  
chaleur ou les rayons de l’arc peuvent réagir avec les  
vapeurs du solvant pour produire du phosgéne (gas forte-  
ment toxique) ou autres produits irritants.  
e. Ne jamais toucher simultanément les parties sous tension  
des porte-électrodes connectés à deux machines à soud-  
er parce que la tension entre les deux pinces peut être le  
total de la tension à vide des deux machines.  
f. Si on utilise la machine à souder comme une source de  
courant pour soudage semi-automatique, ces precautions  
pour le porte-électrode s’applicuent aussi au pistolet de  
soudage.  
11. Pour obtenir de plus amples renseignements sur la sûreté,  
voir le code “Code for safety in welding and cutting” CSA  
Standard W 117.2-1974.  
2. Dans le cas de travail au dessus du niveau du sol, se pro-  
téger contre les chutes dans le cas ou on recoit un choc. Ne  
jamais enrouler le câble-électrode autour de n’importe quelle  
partie du corps.  
PRÉCAUTIONS DE SÛRETÉ POUR  
LES MAChINES À SOUDER À  
TRANSFORMATEUR ET À  
REDRESSEUR  
3. Un coup d’arc peut être plus sévère qu’un coup de soliel,  
donc:  
a. Utiliser un bon masque avec un verre filtrant approprié  
ainsi qu’un verre blanc afin de se protéger les yeux du  
rayonnement de l’arc et des projections quand on soude  
ou quand on regarde l’arc.  
1. Relier à la terre le chassis du poste conformement au code  
de l’électricité et aux recommendations du fabricant. Le dis-  
positif de montage ou la piece à souder doit être branché à  
une bonne mise à la terre.  
b. Porter des vêtements convenables afin de protéger la  
peau de soudeur et des aides contre le rayonnement de  
l‘arc.  
c. Protéger l’autre personnel travaillant à proximité au  
soudage à l’aide d’écrans appropriés et non-inflamma-  
bles.  
2. Autant que possible, I’installation et l’entretien du poste  
seront effectués par un électricien qualifié.  
3. Avant de faires des travaux à l’interieur de poste, la  
debrancher à l’interrupteur à la boite de fusibles.  
4. Des gouttes de laitier en fusion sont émises de l’arc de  
soudage. Se protéger avec des vêtements de protection  
libres de l’huile, tels que les gants en cuir, chemise épaisse,  
pantalons sans revers, et chaussures montantes.  
4. Garder tous les couvercles et dispositifs de sûreté à leur  
place.  
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v
v
for selecting a QUALITY product by Lincoln Electric. We want you  
to take pride in operating this Lincoln Electric Company product  
••• as much pride as we have in bringing this product to you!  
Thank You  
Please Examine Carton and Equipment For Damage Immediately  
When this equipment is shipped, title passes to the purchaser upon receipt by the carrier. Consequently, Claims  
for material damaged in shipment must be made by the purchaser against the transportation company at the  
time the shipment is received.  
Please record your equipment identification information below for future reference. This information can be  
found on your machine nameplate.  
Model Name & Number _____________________________________  
Code & Serial Number _____________________________________  
Date of Purchase _____________________________________  
Whenever you request replacement parts for or information on this equipment always supply the information  
you have recorded above.  
Read this Operators Manual completely before attempting to use this equipment. Save this manual and keep it  
handy for quick reference. Pay particular attention to the safety instructions we have provided for your protection.  
The level of seriousness to be applied to each is explained below:  
The identification plate specifies:  
A. Serial number  
B. Product name  
TYPE  
C. Power consumption  
D. Supply voltage and frequency  
SER. NR.  
W.  
WARNING  
This statement appears where the information must be followed exactly to avoid serious personal injury or  
loss of life.  
CAUTION  
This statement appears where the information must be followed to avoid minor personal injury or damage to  
this equipment.  
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vi  
TAbLE OF CONTENTS  
Page  
Safety .......................................................................................................................................i-iv  
Installation.......................................................................................................................Section A  
Technical Specifications.......................................................................................................A-1  
Safety Precautions ...............................................................................................................A-3  
General Description..............................................................................................................A-3  
Installing with an LFA, 10ft. or 13ft. Wall-mounted Arm Package ........................................A-3  
Installing with an LTA 2.0, Telescopic Arm Package ...........................................................A-7  
Installing the optional Silencer............................................................................................A-10  
Installing the optional Statiflex 200-M.................................................................................A-10  
Installing the Starter/Overload Switch ................................................................................A-11  
Installing the optional Lamp Kit and Automatic Start/Stop Arc Sensor...............................A-11  
Operation.........................................................................................................................Section b  
Safety Instructions................................................................................................................B-1  
Operating Instructions ..........................................................................................................B-1  
Maintenance....................................................................................................................Section C  
Routine Maintenance ...........................................................................................................C-1  
Trouble Shooting............................................................................................................Section D  
Trouble Shooting Chart........................................................................................................D-1  
Wiring Diagram ...............................................................................................................Section E  
Wiring Diagram for SF2400 Fan with K1494-2 Starter/Overload Switch..............................E-1  
Wiring Diagram for SF2400 Fan with K1669-2 Lamp Kit .....................................................E-2  
Parts Manual ..................................................................................................................Appendix  
Parts Pages ..........................................................................................................................1-4  
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A-1  
Technical Specifications- SF2400 Stationary Fan  
A-1  
INSTALLATION  
GENERAL  
K1656-1  
10"ꢀ  
(250 mm)  
9"ꢀ  
(230 mm)  
Sales Spec.  
Input Voltage  
Rated Current Draw  
Power Rating  
Sound Level  
Weight  
115V, 1 Ph, 60 Hz  
9.4 A  
0.75 kW  
69 dB(A)  
28 lbs. (14 kg)  
AMbIENT CONDITIONS  
Min. Temperature  
41oF (5oC)  
113oF (45oC)  
80%  
Ø6.3"ꢀ  
(160 mm)  
Max. Temperature  
Max. Rel. humidity  
NOTE: Technical Specifications are subject to change without prior notice. Specifications and guarantees are  
valid only when specified spare parts and filters are used.  
SF2400 STATIONARY FAN  
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A-2  
A-2  
INSTALLATION  
Technical Specifications- SF2400 Stationary Fan  
PRESSURE DROP  
SF2400 Fan and LFA 3.1/4.1 Arms  
Vacuum (inches WG) vs. Airflow (CFM)  
PRESSURE DROP  
SF2400 Fan and LTA 2.0 Arm  
Vacuum (inches WG) vs. Airflow (CFM)  
Vacuumꢀ  
(Inches WG)  
Vacuumꢀ  
(Inches WG)  
SF 2400  
SF 2400  
6
6
4
4
LTA 3.1/4.1  
2
2
LTA 2.0  
     (
c
V ca  
u
WG)  
SF  
   2
  0
6
20  
L
A
2
0
0
2
0
5
0
7
0
           F
                o
w
(
FM)  
0
0
0
250  
500  
750  
1000  
0
250  
500  
750  
1000  
Air Flow (CFM)  
Air Flow (CFM)  
20 ft.  
16 ft.  
13 ft.  
10 ft.  
6 ft.  
45°  
40"ꢀ  
(1000 mm)  
55"ꢀ  
(1400 mm)  
3 ft.  
0 ft.  
0 ft.  
3 ft.  
6 ft.  
10 ft.  
13 ft.  
45°  
40"ꢀ  
(1000 mm)  
40"ꢀ  
(1000 mm)  
55"ꢀ  
(1400 mm)  
SF2400 STATIONARY FAN  
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A-3  
A-3  
INSTALLATION  
Read this entire installation section before you  
start installation.  
Available Equipment:  
K1655-1 LFA 3.1, 10 ft. Extraction Arm  
K1655-2 LFA 4.1, 13 ft. Extraction Arm  
K1655-3 LTA 2.0, Telescopic Extraction Arm  
SAFETY PRECAUTIONS  
Do not attempt to use this equipment until you have  
thoroughly read all installation, operating and mainte-  
nance information supplied with your equipment. They  
include important safety precautions and detailed  
operating and maintenance instructions.  
K1534-2 Air Exhaust Silencer  
K1654-1 Statiflex 200-M, Wall-mounted Filter Unit  
K1494-2 Starter/Overload Switch  
(unnecessary if using a K1669-2 Lamp Kit)  
K1669-2 Lamp Kit for Wall-Mounted Systems  
(replaces K1494-2 Starter/OL Switch)  
K1670-1 Automatic Start/Stop Arc Sensor  
(requires K1669-2 Lamp Kit)  
WARNING  
ELECTRIC ShOCK can kill.  
K1671-1 Extension Crane, 7 ft.  
K1671-2 Extension Crane, 14 ft.  
K1672-1 Feeder Hanging Rail for Extension Crane  
• Do not touch electrically live parts such  
as internal wiring.  
• Turn the input power off at the fuse box  
before working on this equipment.  
INSTALLING WITh AN LFA 10FT. OR  
13FT. WALL-MOUNTED PACKAGE  
• Have a qualified person install and ser-  
vice this equipment.  
------------------------------------------------------------------------  
WARNING  
The installer is responsible for following local safety  
codes and regulations.  
MOVING PARTS can injure.  
------------------------------------------------------------------------  
Before drilling, verify locations of existing gas, water,  
or electrical conduits.  
• Do not operate with covers open or fil-  
ter removed.  
------------------------------------------------------------------------  
K1655-1 LFA 3.1 or K1655-2 LFA 4.1 Arm Includes:  
• Assembled arm, 2 sections  
• Flexible hose, (2) 8” Rubber seals for hood hinge  
• Hood assembly  
• Keep away from moving parts.  
------------------------------------------------------------------------  
Only qualified personnel should install, use or service  
this equipment.  
• (2) Bolts, M8x1.25, 45mm long (about 1.75”)  
• (2) Nuts, M8 self-locking  
• Hose running guard  
• Clamping pin for red plastic ring  
• Metal rotating hinge  
• Red plastic ring  
GENERAL DESCRIPTION  
The K1656-1 SF2400 Stationary Fan provides a low  
vacuum, high volume airflow for fume extraction and  
ventilation applications. It is intended for use with  
large diameter (6-8 in.) flexible arms or hoods.  
K1657-1 Wall Mounting Bracket Includes:  
• (2) Bracket pieces  
• Hanging Adapter  
The SF2400 fan is most commonly used with the LFA  
3.1/4.1, 10 ft. and 13 ft. spring-balanced, articulated  
arms or LTA 2.0, 3-5 ft. Telescopic Arm (for small  
booth or workstation applications). Extracted air can  
be vented outside through an Air Exhaust Silencer, or  
filtered through a Statiflex 200-M Wall-Mounted Filter  
Unit. The Starter/Overload Switch for the SF2400  
Extraction Fan protects the motor against overcurrent.  
The optional Lamp Kit for Wall-Mounted Systems pro-  
vides a work lamp, remote hood-mounted switches for  
the lamp and extraction fan, and overload protection,  
(thus replacing the starter/overload switch). The  
Automatic Start/Stop Arc Sensor can be installed with  
the Lamp Kit to turn the extraction fan on and off auto-  
matically when an arc flash is detected. Extension  
Cranes in 7ft. and 14 ft. lengths, and a Feeder  
Hanging Rail for use with extension cranes further  
expand system possibilities.  
• Spring Bracket  
• Flexible Hose, (2) 8” Rubber bands for arm base  
• (2) Bolts, M8x1.25, 45mm long (about 1.75”)  
• (4) Bolts, M8x1.25, 75mm long (about 3.00”)  
• (6) Nuts, M8 self-locking  
• (6) Washers, M8  
K1656-1 SF2400 Stationary Fan Includes:  
• SF2400 Stationary Fan  
• (2) Bolts, M8x1.25, 20mm long (about 0.75”)  
• (2) Bolts, M8x1.25, 65mm long (about 2.50”)  
• (4) Washers, M8  
Note: K1494-2 Starter/Overload or K1669-2 Lamp Kit  
must be installed with this package. See the installa-  
tion section later in this manual for details on installing  
this equipment.  
SF2400 STATIONARY FAN  
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A-4  
A-4  
INSTALLATION  
INSTALLING WITh AN LFA 10FT. OR  
13FT. WALL-MOUNTED PACKAGE  
(continued)  
MOUNTING THE WALL-MOUNTING BRACKET  
(continued)  
Standard mounting height is approximately 8 ft., 2 in.  
from the floor to the top of the wall mounting bracket.  
Refer to Fig. 1 for drilling dimensions.  
Refer to the Fig. 2 for recommended mounting  
methods for installation on various wall types.  
A. Mounting on a thin wall (recommended minimum  
wall thickness 5 in. (100 mm)), using four threaded  
rods, 3/8 in. (M10)  
9" (230 mm)  
B. Mounting on a thick wall using four cotter bolts  
3/8 in. (M10)  
Fig. 1  
C. Mounting on a steel I-beam using four threaded  
rods 3/8 in. (M10) and two box-profile  
stabilizers (1x1x0.1 in., 30x30x3 )  
Fig. 2  
A
C
3/8"  
3/8"  
B
3/8"  
3/8"  
SF2400 STATIONARY FAN  
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A-5  
A-5  
INSTALLATION  
Mount the hanging adapter (Fig. 5D) to the hinge rod  
(Fig. 5C) using (2) 1.75” bolts with washers and nuts.  
Mount the spring bracket (Fig. 5F) into the two holes  
as shown. Position one 8” rubber seal (Fig. 5A) on the  
red plastic ring. Roll the bottom half up and slide the  
connecting hose (Fig. 5E) over the bottom of the red  
plastic ring. Roll the bottom of the rubber seal down  
over the end of the connection hose.  
INSTALLING WITh AN LFA 10FT. OR  
13FT. WALL-MOUNTED PACKAGE  
(continued)  
MOUNTING THE LFA 3.1 OR 4.1 ARM TO THE  
WALL-MOUNTING BRACKET  
Leave the tape and plastic packaging on the extrac-  
tion arm sections until the arm is completely installed  
(including mounting the hood). The arm is spring-bal-  
anced to compensate for the weight of the hood and  
will spring out quickly if it is not mounted securely,  
with the hood in place.  
A
B
C
D
E
The rotating hinge of the arm comes in three pieces:  
Metal rotating hinge, red plastic ring, and clamping  
pin. Refer to Figure 3. Mount the red plastic ring to the  
metal rotating hinge by fitting the clamping pin through  
the hole in the rotating rod, and snapping it into place  
on the U-shaped indents on the red plastic ring. The  
lip of the ring should fit securely against the top edge  
of the rotating flange, yet rotate with the rod. The  
assembly should look like Part C in Figure 4.  
F
Fig. 5  
Put another rubber band on the base of the arm. Use  
(2) 1.75” bolts with nuts to mount the arm (Fig. 6B) to  
the hanging adapter (Fig. 6A), using both mounting  
holes as shown in the inset of Figure 6.  
2
1
3
A
B
Fig. 3  
Position the rotating hinge on the wall mounting brack-  
et (See Fig. 4) so that the cable hole (Fig. 4A) is on  
the wall side and the long side of the pin (Fig. 4B) is in  
the front. Use the four 3” bolts with washers and nuts  
to secure the rotating hinge.  
C
A
Fig. 6  
B
D
E
Fig. 4  
SF2400 STATIONARY FAN  
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A-6  
A-6  
INSTALLATION  
Remove the plastic and tape from the arm sections.  
Adjust the friction of the arm and hood movement as  
described in the Maintenance Section of the LFA  
Extraction Arm Manual.  
INSTALLING WITh AN LFA 10FT. OR  
13FT. WALL-MOUNTED PACKAGE  
(continued)  
MOUNTING THE LFA 3.1 OR 4.1 ARM TO THE  
WALL-MOUNTING BRACKET  
(continued)  
MOUNTING THE SF2400 FAN TO THE WALL  
MOUNTING BRACKET  
Use the (2) 0.75” bolts and the (2) 2.5” bolts with  
washers supplied with the fan to mount the fan  
(Fig. 9B) to the rotating hinge (Fig. 9C) as shown.  
Tighten all mounting bolts firmly to make the seal at  
the inlet of the fan.  
Position one 8” rubber seal (Fig. 7B) and the flexible  
hose supplied with the arm (Fig. 7C) on the hood end  
of the arm (Fig. 7A). Put the last rubber seal on the  
hood connection. Mount the friction block into the U-  
section, using one bolt and nut as shown in  
Figure 7.  
A
A
B
C
B
C
D
Fig. 9  
Fig. 7  
The K1494-2 Starter/Overload Switch or K1669-2  
Lamp Kit must be installed to provide power to the  
fan. Refer to the appropriate Installation section in this  
manual for details.  
Snap the hose running guard into place atop the mid-  
dle hinge section so the “nose” end faces the base of  
the arm as shown in Figure 8.  
C(2x)  
Fig. 8  
SF2400 STATIONARY FAN  
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A-7  
A-7  
INSTALLATION  
INSTALLING WITh AN LTA 2.0,  
3-5 FT. TELESCOPIC ARM  
WARNING  
The installer is responsible for following local safety  
codes and regulations.  
------------------------------------------------------------------------  
Before drilling, verify locations of existing gas, water,  
or electrical conduits.  
------------------------------------------------------------------------  
K1655-3 LTA 2.0 Telescopic Arm Includes:  
• Telescopic arm, assembled  
9" (230 mm)  
• (1) Flexible hose, (2) 8” Rubber seals  
for connection to fan  
Fig. 11  
K1657-1 Wall Mounting Bracket Includes:  
• (2) Bracket pieces  
9"ꢀ  
(230 mm)  
• Tapered Connection Flange  
• 8” Hose Clamp  
4.7"ꢀ  
(120 mm)  
K1656-1 SF2400 Stationary Fan Includes:  
• SF2400 Stationary Fan  
• (2) Bolts, M8x1.25, 20mm long (about 0.75”)  
• (2) Bolts, M8x1.25, 65mm long (about 2.50”)  
• (4) Washers, M8  
0.4"ꢀ  
(10 mm)  
ø0.5"ꢀ  
(ø13 mm)  
8.3"ꢀ  
Note: K1494-2 Starter/Overload or K1669-2 Lamp Kit  
must be installed with this package. See the appropri-  
ate Installation section in this manual for details on  
this equipment.  
(210 mm)  
10"ꢀ  
(255 mm)  
Fig. 12  
MOUNTING THE MOTOR-MOUNTING BRACKET  
AND TELESCOPIC ARM  
Drill (5) holes (Reference Figures 11, 12, 13).  
Disconnect the telescopic mounting bracket from the  
arm before mounting, by removing the 1.75” bolt (Fig.  
12C), and sliding the post out of the friction block.  
Mount the motor mounting bracket and the telescopic  
mounting bracket to the wall. Standard mounting  
height is 5 ft., 3 in. (1300 mm) from the work table to  
the post of the telescopic mounting bracket. Refer to  
Figures 11 and 12 for drilling dimensions.  
A
Refer to Figure 2 for information on mounting methods  
for installation on various wall types.  
C
B
Fig. 13  
Fig. 10  
SF2400 STATIONARY FAN  
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A-8  
A-8  
INSTALLATION  
ADJUSTING THE FRICTION POSITIONING  
INSTALLING WITh AN LTA 2.0,  
3-5 FT. TELESCOPIC ARM  
(continued)  
The amount of friction resistance should be set such  
that the arm is comfortable to move (always test both  
up and down movements), yet hold its position against  
gravity once positioned.  
MOUNTING THE MOTOR-MOUNTING BRACKET  
AND TELESCOPIC ARM  
(continued)  
To adjust the friction resistance of the hood move-  
ment, fold back the rubber band onto the hood, and  
push up the flexible hose, exposing the connection  
blocks. Use an 8mm wrench to adjust both bolt/nut  
pairs as shown in Fig. 15.  
Remount the telescopic arm on the telescopic mount-  
ing bracket by sliding the friction block over the post of  
the bracket and securing with the 1.75” bolt and nut  
(Refer to Figure 10).  
MOUNTING THE EXTRACTION FAN TO THE  
MOTOR MOUNTING BRACKET  
Position the tapered connection flange (Fig. 14C) on  
the motor mounting brackets; use the (2) 0.75” and  
(2) 2.5” bolts with washers (supplied with the fan) to  
secure the fan (Fig. 14B) and the connection flange to  
the motor mounting brackets. Tighten all bolts secure-  
ly to make a good seal on the inlet of the fan.  
A
Fig. 15  
B
C
D
Fig. 14  
Position one of the 8” rubber seals supplied with the  
arm on the largest part (8” diam.) of the tapered con-  
nection flange. Roll the bottom of the rubber seal up,  
and slide one end of the 4 ft. connection hose (sup-  
plied with the arm) up over the tapered connection  
flange until it butts up against the folded side of the  
rubber seal. Fold the rubber seal down over the hose.  
Secure the connection with one 8” hose clamp. Apply  
the other 8” rubber seal and the other end of the hose  
to the top of the telescopic arm tube.  
The K1494-2 Starter/Overload Switch or K1669-2  
Lamp Kit must be installed to provide power to the  
fan. Refer to the appropriate Installation section in this  
manual for details.  
SF2400 STATIONARY FAN  
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A-9  
A-9  
INSTALLATION  
To adjust the friction setting for front to back move-  
ment, adjust the front bolt/nut set (Fig. 16E) on the  
rotating hinge.  
INSTALLING WITh AN LTA 2.0,  
3-5 FT. TELESCOPIC PACKAGE  
(continued)  
To adjust the friction setting for the telescopic motion  
of the arm, remove the black cap (Fig. 16B) and turn  
the set screw (Fig. 16D):  
ADJUSTING THE FRICTION POSITIONING  
(continued)  
Counterclockwise to increase friction and  
Clockwise to decrease it.  
The amount of friction resistance should be set such  
that the arm is comfortable to move (always test both  
up and down movements), yet hold its weight against  
gravity once positioned.  
NOTE: Friction is only applied to the telescopic move-  
ment when pulling the hood down; gravity provides  
resistance when lifting the hood.  
To adjust the friction setting for side to side movement  
of the arm, use the top two bolt/nut sets on the rotat-  
ing hinge (Fig. 16A).  
Fig. 16  
B
C
D
E
A
SF2400 STATIONARY FAN  
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A-10  
A-10  
INSTALLATION  
Mount the Statiflex mounting bracket (Fig. 17A) to the  
wall where convenient with the following in mind:  
INSTALLING ThE SILENCER  
A
The K1534-2 6” silencer can be used on the outlet of  
the SF2400 stationary fan to reduce airflow noise lev-  
els.  
The K1534-2, 6” Air Exhaust Silencer Includes:  
• Air Exhaust Silencer, with 6” (160 mm) connections  
• Elbow, 90˚, with 6” (160 mm)ꢀconnections  
• (2) Fittings, to fit on the OD of the:  
Outlet of the SF2400 Fan  
11.4"  
(290 mm)  
Elbow, 90˚  
Air Exhaust Silencer  
Fig. 17  
• Access to the filter (for maintenance) is by lifting the  
large red cover over the (internal) filter. The easiest  
method is to lift the entire filter unit off the mounting  
bracket (about 2-4” higher than its mounting height)  
and set it down on the floor, then perform any neces-  
sary maintenance.  
• The 8” connection hose must reach (comfortably)  
the inlet of the Statiflex 200-M; the inlet (when mount-  
ed) is approximately 10 in. off the left side of the  
Statiflex mounting bracket.  
• The Statiflex 200-M may be mounted on either side  
of the fan, as long as the connection hose reaches  
from the outlet of the fan to the inlet of the Statiflex  
200-M.  
• Recommended mounting height of the Statiflex  
mounting bracket is less than 7 ft. from the floor to the  
drilled holes. It is recommended to mount the bracket  
about 30-36 in. off the outlet of the fanꢀ(to the right).  
Install the silencer and the connecting ductwork into  
the outlet of the fan. If venting extracted air outside,  
apply the supplied ductwork between the fan and  
silencer, then use 160 mm (6.3 in.) ductwork or flexi-  
ble hose to route the exhausted air outside through a  
hole in the wall or roof.  
INSTALLING ThE OPTIONAL  
STATIFLEX 200-M  
The Statiflex 200-M Wall-Mounted Filter Unit can be  
installed to filter the exhausted air before it is recircu-  
lated or exhausted outside. The Air Exhaust Silencer  
is unnecessary when a Statiflex 200-M Filter is used.  
E
D
Before lifting the Statiflex 200-M Filter Unit onto the  
mounting bracket:  
•ꢁ Cut the left inlet (or right, depending on which side  
of the fan it is to be mounted) open (See C). A hack-  
saw or multi-purpose power saw may be used.  
• Unscrew the thumb nut and remove the filter cover  
(See D). Cut one or both outlet openings (See E)  
open. Replace the filter cover and thumb nut.  
Lift the Statiflex 200-M onto the mounting bracket;  
refer to Figure 18. The installation may be made per-  
manent by running (2) self-tapping screws (FIg. 18E)  
in through the plastic base against the wall bracket.  
B
A
C
The K1654-1 Statiflex 200-M Filter Unit Includes:  
• Complete Filter Unit, with filter installed and  
inlet(s) and outlet(s) sealed  
• Reducer, 6”-8”  
• 8” Connection hose, 4 ft. long  
• (2) 8” Hose Clamps  
A
B
C
Fit the small (6” diam.)ꢀside of the 6”-8” Reducer over  
the outlet of the SF2400 Fan (See A); be sure to slide  
the Reducer all the way over the rubber seal. Secure  
with three sheet-metal screws through the reducer  
into the plastic-molded fan outlet.  
E
Fit one end of the 8” Connection hose (See B) over  
the larger side of the 6”-8” Reducer. Secure with one  
8” hose clamp.  
D
Fig. 18  
SF2400 STATIONARY FAN  
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A-11  
A-11  
INSTALLATION  
If installing the Automatic start/stop arc sensor:  
INSTALLING ThE STARTER/OVER-  
LOAD SWITCh  
Use a small phillips-head screwdriver to remove the  
six screws that hold the lamp housing (Fig. 20A)  
together. Insert the sensor (Fig. 20B) as shown. Route  
the leads through the lamp housing and out with the  
lamp leads as shown in Figure 20. Reclose the lamp  
housing using the six screws.  
The K1494-2 Starter/Overload switch is used to turn  
on and off the SF2400 Stationary fan. It is unneces-  
sary if using a K1669-2 Lamp Kit.  
Mount the switch to the wall in a location convenient  
to the operator.  
A
B
Route a 120VAC, 1ph, 60hz supply cable into the  
switch compartment, and a power cable between the  
switch and the extraction fan. Have a qualified electri-  
cian make connections per the wiring diagram in the  
back of this manual. Set the Overload to 10.0A.  
INSTALLING ThE OPTIONAL  
LAMP KIT AND AUTOMATIC  
START/STOP ARC SENSOR  
An optional K1669-2 Lamp Kit for wall-mounted units  
provides hood-mounted switches for both lamp and  
SF2400 Extraction Fan. It is used in place of the  
Starter/Overload switch, and can be combined with a  
K1670-1 Automatic start/stop arc sensor to automati-  
cally switch the extraction fan on and off when it sens-  
es an arc. Installation instructions include directions  
for mounting both the Lamp Kit and Sensor. If not  
installing the Auto start/stop feature, skip steps as  
indicated.  
Fig. 20  
Feed the lamp and/or sensor leads through the hole  
(Fig. 21A) in the top of the hood, and snap the lamp  
holder into place, top end first. Remount the airflow  
focus vanes in the open end of the hood.  
A
B
The K1669-2 Lamp Kit includes:  
Work Lamp (WL)  
36 ft. Connection Cable (NCW 11)  
Connection Box (CB)  
Thermal Relay, 8-12.5A (NTR)  
Pop out the sealing plate (Fig. 19A) on the top of the  
hood with a screwdriver. Remove the six screws (Fig.  
19C) and the airflow focus vanes (Fig. 19B). Open the  
airflow throttle valve (Fig. 19D).  
A
B
1
Fig. 21  
C
90°  
3
2
6x  
D
C
Fig. 19  
SF2400 STATIONARY FAN  
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A-12  
A-12  
INSTALLATION  
If installing with an LTA 2.0 Telescopic Arm:  
INSTALLING ThE OPTIONAL  
LAMP KIT AND AUTOMATIC  
START/STOP ARC SENSOR  
With the arm fully extended, route the 36 ft. connect-  
ing cable through the arm, securing it to the guide arm  
in two places with cable ties as shown in Figure 24.  
Exit the arm through the hole near the rotating hinge  
(Fig. 24A); use a knife to cut an X-pattern in the grom-  
met as shown in the inset. Loosely secure the cable to  
the post of the mounting bracket as shown.  
(continued)  
Roll back the rubber seals on each flexible hose joint  
in the arm, to allow access to the arm mechanism.  
Feed the 36 ft. connecting cable through the hole in  
the hood (Fig. 22B).  
4
3
B
A
A
C
2
B
1
B
D
Fig. 24  
Fig. 22  
Have a qualified electrician connect the 36 ft. connect-  
ing cable, lamp cable, and sensor cable (if used) to  
the control board (Fig. 23B). Snap the board onto the  
bottom of the remote switch (Fig. 23C). Snap the  
switch box (Fig. 23A) into the top of the hood by  
squeezing the front and back.  
A
C
K
B
P
M
K
B
L
N
A
G
N
B
M
S
W
I
H
W
N
B
N
G
B
Connectingꢀ  
Cable  
TO:ꢀ  
Autoꢀ  
Sensor  
TO:ꢀ  
Lamp  
Fig. 23  
SF2400 STATIONARY FAN  
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A-13  
A-13  
INSTALLATION  
L=min. 22"ꢀ  
(550 mm)  
INSTALLING ThE OPTIONAL  
LAMP KIT AND AUTOMATIC  
START/STOP ARC SENSOR  
(continued)  
If installing with a 10 ft. or 13 ft. Arm:  
Route the 36 ft. connecting cable through the four  
cable holders in the arm (Fig. 26D). Leave plenty of  
slack at each hinge (Fig. 26A) (22 in. at the middle  
hinge).  
Secure the cable in the cable holders (Fig. 26-Inset),  
and use wire ties at the hinge as shown in Fig. 25.  
Exit the arm through the cable hole in the rotating  
hinge; use a knife to cut a small X-pattern in the grom-  
met as shown in Figure 24.  
Fig. 25  
A
B
A
Fig. 26  
C
A
D
D
D
4x  
D
SF2400 STATIONARY FAN  
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A-14  
A-14  
INSTALLATION  
Mount the connection box to the wall using four  
screws as shown in Figure 28.  
INSTALLING ThE OPTIONAL  
LAMP KIT AND AUTOMATIC  
START/STOP ARC SENSOR  
A
(continued)  
INSTALLING THE CONTROL BOX  
Mount the Thermal Relay (Fig. 27A) to the Contactor  
(Fig. 27D) by snapping the pin on the bottom of the  
Thermal Relay into the hole in the top of the  
Contactor. The three shorting pins at the bottom of the  
Thermal Relay should connect into terminals 2T1,  
4T2, and 6T3 of the Contactor. Tighten the screw con-  
nections at 2T1, 4T2, and 6T3, and have a qualified  
electrician make the remaining connections inside the  
Control Box per the wiring diagram in the back of this  
manual. (NOTE the orientation of the control box  
when referencing Figures 27, 28, and the wiring dia-  
D
C
B
gram).  
A
Fig. 28  
Feed a 120VAC, 1ph, 60Hz supply cable into the  
Control Box. Route a power cable out of the box, to  
the terminal box on the motor of the SF2400 fan.  
Route the 36 ft. connection cable into the Control Box.  
Connect all cables per the wiring diagram in the back  
of this manual.  
Make sure the thermal relay is always in manual oper-  
ation by setting the blue button (Fig. 27C) at H. Check  
also that the thermal relay is set to 10.0A.  
C
B
PLEASE NOTE:  
It is not necessary to use the K1669-2 Lamp Kit in  
conjunction with a K1494-2 Starter/Overload Switch.  
D
Fig. 27  
SF2400 STATIONARY FAN  
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b-1  
b-1  
OPERATION  
Read and understand this entire section before oper-  
ating your SF2400 Stationary Fan System.  
Only qualified personnel should operate this equip-  
ment.  
ADDITIONAL SAFETY PRECAUTIONS  
SAFETY INSTRUCTIONS  
Always operate this equipment with the filter and arm  
installed and all covers in place as these provide max-  
imum protection from moving parts and insure proper  
vacuum operation and cooling air flow.  
Do not attempt to use this equipment until you have  
thoroughly read all operating and maintenance man-  
uals supplied with your equipment and any related  
welding machine it will be used with. They include  
important safety precautions, operating and mainte-  
nance instructions and parts lists.  
OPERATING INSTRUCTIONS  
Use the wall-mounted starter/overload switch or the  
hood-mounted remote switch (if a lamp kit is installed)  
to turn on the SF2400 Stationary Fan.  
WARNING  
ELECTRIC ShOCK can kill.  
Position hood within 10-15 inches (250-400 mm) of  
the arc.  
•Do not touch electrically live parts such  
as output terminals or internal wiring.  
If using a Lamp Kit:  
•Insulate yourself from the work and  
ground.  
•ꢁ The switch on the hood with a lamp symbol  
operates the work lamp in the hood.  
• The 0/1 switch operates the SF2400 Fan.  
•Always wear dry insulating gloves.  
------------------------------------------------------------------------  
If using an Auto Start/Stop Arc Sensor:  
Leave the 0/1 switch in the 0 (off) position. The arc  
sensor will automatically switch the fan on when it  
senses an arc. Standard run-out time is approximately  
20 sec. The work lamp operates independently of this  
sensor.  
WELDING SPARKS can cause fire or  
explosion.  
•Keep flammable material away.  
•Do not weld upon containers which  
have held combustibles.  
------------------------------------------------------------------------  
If using a Statiflex 200-M filter unit:  
DO NOT USE FOR CUTTING OR GOUGING OPER-  
ATIONS. The Statiflex filter unit is recommended for  
light duty or intermittent use. Although it can be used  
in production applications, this may require very fre-  
quent maintenance or replacement of the filter car-  
tridge. Use of the Statiflex 200-M disposable filter sys-  
tem is cost effective if consumable use at the station  
is less than 1500 lbs. per year of solid wire or 1100  
lbs. per year of flux-shielded consumables.  
ARCꢀRAYS can burn.  
•Wear eye, ear and body protection.  
------------------------------------------------------------------------  
FUMES AND GASES  
can be dangerous.  
STATIFLEX FILTER MAINTENANCE INDICATOR  
With use, the filter will fill up with collected fume.  
When using the machine, regularly check the mainte-  
nace indicator on the front panel of the machine. The  
indicator will move gradually from white to red as the  
filter becomes saturated, letting you know ahead of  
time how close the filter is to clogging.  
• Although the removal of the particu-  
late matter from welding smoke may  
reduce the ventilation requirement,  
concentrations of the clear exhausted  
fumes and gases may still be haz-  
ardous to health. Avoid breathing  
concentrations of these fumes and  
gases. Use adequate ventilation  
when welding. See ANSI Z49.1,  
"Safety in Welding and Cutting", pub-  
lished by the American Welding  
Society.  
When the maintenance indicator shows that the filter  
is clogged, it is time to replace the filter.  
------------------------------------------------------------------------  
SF2400 STATIONARY FAN  
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C-1  
C-1  
MAINTENANCE  
ROUTINE MAINTENANCE  
Every 12 months, have a qualified technician check  
the blower fan and housing for encrusted particles and  
clean if necessary. Check the sealing material of the  
extraction fan and replace if necessary.  
If used, refer to the Statiflex 200-M, Extraction arm,  
Extension crane, Lamp kit, and Auto start/stop arc  
sensor manuals for required routine maintenance  
operations.  
SF2400 STATIONARY FAN  
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D-1  
D-1  
TROUbLEShOOTING  
Observe all Safety Guidelines detailed throughout this manual  
SYMPTOM  
PRObLEM  
SOLUTION  
Motor does not start.  
No input power.  
Verify 120VAC/60Hz, 1ph input power.  
Check the integrity of the input cord.  
Check the contacts.  
Input cord damaged.  
Loose contacts.  
Starter/overload switch damaged or Repair or replace the starter/overload  
defective.  
switch in the control panel.  
Motor damaged or defective.  
Repair or replace the motor.  
Motorhums, but no suction.  
Motor stops automatically.  
Motor capacitor defective or not  
connected.  
Replace the motor capacitor.  
Motor overload protection activated. Let the machine cool down for a few  
minutes.  
Motor defective or damaged.  
Repair or replace the motor.  
Poor suction.  
Leakage.  
Check hose connections and integrity  
Remove obstructions from outlet grid.  
Remove obstructions from arm.  
Replace filter.  
Outlet grid blocked.  
Air path in arm blocked.  
Filter blocked (check Maintenance  
Indicator).  
Spark arrester blocked.  
Blower fan blocked.  
Fan seal damaged.  
Clean the spark arrester.  
Clean excess fume or spatter from fan.  
Check or replace sealing material of fan.  
Dust or smoke coming out of outlet. Filter damaged, or not seated cor-  
rectly.  
Replace the filter or reseat it.  
Clean excess dirt from fan.  
Vibrations in the machine.  
Imbalance in the fan.  
CAUTION  
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your  
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.  
SF2400 STATIONARY FAN  
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E-1  
E-1  
DIAGRAMS  
LN  
                                t
    t
       e
i
e
e
       i
    s
r
    p
r
i
G
2
L
L
               O
L
     S
       N
S
A
    R
R
           C
E
G
L
G
D
1
                  5
                             /
P
       0
Z
L
N
L
N
GND  
INPUT POWER  
115V/1PH/60HZ  
GND  
L
N
L
1/L1  
3/L2  
5/L3  
STARTER/OVERLOAD  
SWITCH  
6 1  
10  
START  
6/T3  
STOP  
4/T2  
2/T1  
L
L
N
GND  
GND  
FAN MOTOR  
N
See motor (terminal cover) for  
wiring instructions that pertain  
to the specific motor type.  
L
GND  
SF2400 STATIONARY FAN  
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E-2  
E-2  
DIAGRAMS  
L
     N
     O
      I
      H
W
          N
          W
                                                            H
          l
                    V
                              O
       o
                                                            G
                                           M
                    /
0
A
L
               D
B
                         W
                                                                                        L
G
E
                                                  G
                                                                                                                 G
2
                                                                                                                 B
                              3
1
             N
                                        N
                            B
N
                                                                                                               N
                                                                                                               L
T
      S
      R
R
A
                    L
                                                  B
     C
                    B
O
NOTES:  
N.A. MOUNT THERMAL RELAY TO CONTACTOR AS DESCRIBED IN INSTALLATION SECTION.  
N.B. TO INSERT CONDUCTORS IN TERMINAL BLOCK, PUSH IN ON FRONT OPENING  
WITH SMALL SCREWDRIVER, AND INSERT WIRE IN CORRESPONDING TOP OPENING.  
N.C. LAMP WIRES ARE WHITE WITH BLACK SLEEVES.  
N.D. WIRES LABELED L, N, AND GND TO BE PROVIDED AND INSTALLED BY CUSTOMER.  
CONTROL  
N
L
N
BOX  
BN  
L
A1  
TRANSFORMER  
1L1 3L2  
1
5L3  
21  
BK  
3
4
TR 188.83  
AEG  
SERIE: 9740  
Primair  
0
115V 230V  
400V  
BN  
GN  
BN  
GN  
SEC. 24V  
48VA  
01E  
1
3
4
BK  
N.A.  
2T1 4T2  
6T3  
22  
BK  
BK  
A2  
BK  
A2  
BN  
BN  
BL  
BL  
RD  
AEG  
b27T  
AUTO  
MAN  
WH  
BN  
BN  
N.B.  
GN  
95  
98  
97  
BN  
96  
GN  
BN  
RD  
GN/YE  
BN  
N.A.  
GND  
T1  
T2  
T3  
WH  
BN  
GN  
GN/YE  
BL  
BL  
N.B.  
BN  
BK  
BN  
BK  
N.B.  
GN/YE  
N.D.  
GROUND  
LUG  
BN  
WH  
BN  
GN  
FUSE  
L
GND  
N
L
N
GND  
N
L
N.D.  
GND  
AUTO START/STOP  
ARC SENSOR  
GND  
N
L
INPUT POWER  
115V/1PH/60HZ  
N
L
N.D.  
GND  
WH  
BN  
GN  
N
L
FAN MOTOR  
L
See motor (terminal cover) for  
wiring instructions that pertain  
to the specific motor type.  
N
LAMP  
N.D.  
N.C.  
LAMP  
I/O  
WIRE COLOR CONVENTIONS  
GN  
BN  
WH  
GN  
BN - Brown  
BL - Blue  
BK - Black  
GN - Green  
WH - White  
GND - Green/Yellow  
BN  
WH  
L - Line (115VAC/1PH/60HZ)  
N - Neutral  
GND - Ground  
REMOTE SWITCH  
WORK LAMP  
SF2400 STATIONARY FAN  
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NOTES  
SF2400 STATIONARY FAN  
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l D o not touch electricallylivepartsor  
electrodewith skin or wet clothing.  
l Insulateyourself from work and  
ground.  
l K eep flammablematerialsaway.  
l W ear eye,ear and body protection.  
WARNING  
Spanish  
l N o toquelasparteso loselectrodos  
bajo cargacon lapiel o ropamojada.  
l A islesedel trabajo y delatierra.  
l M antengael material combustible  
l Protéjaselosojos,losoídosy el  
fueradel áreadetrabajo.  
cuerpo.  
AVISO DE  
PRECAUCION  
French  
l N elaissez ni lapeau ni desvêtements  
mouillésentrer en contact avecdes  
piècessoustension.  
l G ardez àl’écart detout matériel  
inflammable.  
l Protégez vosyeux,vosoreilleset  
votrecorps.  
l Isolez-vousdu travail et delaterre.  
ATTENTION  
l Berühren Siekeinestromführenden  
T eileoder E lektroden mit Ihrem  
K örper oder feuchter K leidung!  
l Isolieren Siesich von den  
German  
l E ntfernen SiebrennbarresM aterial! l T ragen SieA ugen-,O hren- und  
K ör-perschutz!  
WARNUNG  
E lektroden und dem E rdboden!  
l N ão toquepartesetricaseelectro-  
doscom apeleou roupamolhada.  
l Isole-sedapaeterra.  
Portuguese  
l M antenhainflamáveisbem guarda- l Useproteção paraavista,ouvido e  
dos.  
corpo.  
ATENÇÃO  
Japanese  
Chinese  
Korean  
Arabic  
RE A D A N D UN D E RSTA N D T H E M A N UFAC T URE RS IN ST RUC T IO N FO R T H IS E Q UIPM E N T A N D  
T H E C O N SUM A BLE S T O BE USE D A N D FO LL O W YO UR E M PL O YE RS SA FE T Y PRAC T IC E S.  
SE RE C O M IE N D A LE E R Y E N T E N D E R L A S IN ST RUC C IO N E S D E L FA BRIC A N T E PA RA E L USO D E  
E ST E E Q UIPO Y L O S C O N SUM IBLE S Q UE VA A U T ILIZ A R,SIG A L A S M E D ID A S D E SE G URID A D D E  
SU SUPE RV ISO R.  
LISE Z E T C O M PRE N E Z LE S IN ST RUC T IO N S D U FA BRIC A N T E N C E Q UI RE G A RD E C E T E Q UIP-  
M E N T E T LE S PRO D UIT S A E T RE E M PL O YE S E T SUIV E Z LE S PRO C E D URE S D E SE C URIT E D E  
VO T RE E M PL O YE UR.  
LE SE N SIE UN D BE FO L G E N SIE D IE BE T RIE BSA N LE IT UN G D E R A N L AG E UN D D E N E LE K T RO -  
D E N E IN SAT Z D E S H E RST E LLE RS.D IE UN FA LLV E RH Ü T UN G SVO RSC H RIF T E N D E S A RBE IT G E -  
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l K eep your head out of fumes.  
l Useventilation or exhaust to  
removefumesfrom breathing zone.  
l T urn power off beforeservicing.  
l D o not operatewith panel open or  
guardsoff.  
WARNING  
Spanish  
l L oshumosfueradelazonaderes-  
piración.  
l M antengalacabezafueradelos  
humos.Utiliceventilación o  
aspiración paragases.  
l D esconectar el cabledealimentación l N o operar con panel abierto o  
depoder delamáquinaantesdeini-  
ciar cualquier servicio.  
guardasquitadas.  
AVISO DE  
PRECAUCION  
French  
l D ébranchez lecourant avant l’entre- l N opérez pasavec lespanneaux  
l G ardez latêtl’écart desfumées.  
l Utilisez un ventilateur ou un aspira-  
teur pour ôter lesfuméesdeszones  
detravail.  
tien.  
ouvertsou avec lesdispositifsde  
protection enlevés.  
ATTENTION  
German  
l Strom vor W artungsarbeiten  
abschalten!(N etzstrom völlig öff-  
nen; M aschineanhalten!)  
l A nlagenieohneSchutzgehäuse  
oder Innenschutzverkleidung in  
Betrieb setzen!  
l V ermeiden SiedasE inatmen von  
Schweibrauch!  
l Sorgen Siefür guteBe- und  
E ntlüftung desA rbeitsplatzes!  
WARNUNG  
Portuguese  
l N ão operecom astampasremovidas.  
l D esligueacorrenteantesdefazer  
serviço.  
l M antenha-seafastado daspartes  
moventes.  
l N ão operecom ospaineisabertosou  
guardasremovidas.  
l M antenhaseu rosto dafumaça.  
l Useventilação eexhaustão para  
remover fumo dazonarespiratória.  
ATENÇÃO  
l N ão toqueaspartesetricasnuas.  
Japanese  
Chinese  
Korean  
Arabic  
LE IA E C O M PRE E N D A A S IN ST RUÇÕ E S D O FA BRIC A N T E PA RA E ST E E Q UIPA M E N T O E A S  
PA RT E S D E USO ,E SIG A A S PRÁT IC A S D E SE G URA N Ç A D O E M PRE G A D O R.  
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• World's Leader in Welding and Cutting Products •  
• Sales and Service through Subsidiaries and Distributors Worldwide •  
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEBꢀSITE: www.lincolnelectric.com  
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