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IM445-A
February, 1995
™
Magnum X-Tractor 1GX
For use with equipment having Code Number:
10204
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased
by proper installation ... and
thoughtful operation on your part.
DO NOT INSTALL, OPERATE
OR REPAIR THIS EQUIPMENT
WITHOUT READING THIS MAN-
UAL AND THE SAFETY PRE-
CAUTIONS
CONTAINED
THROUGHOUT. And, most
importantly, think before you act
and be careful.
OPERATOR’S MANUAL
World's Leader in Welding and Cutting Products
Premier Manufacturer of Industrial Motors
Sales and Service through Subsidiaries and Distributors Worldwide
22801 St. Clair Ave. Cleveland, Ohio 44117-1199 U.S.A. Tel. (216) 481-8100
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ii
ii
SAFETY
WELDING SPARKS can
cause fire or explosion.
CYLINDER may explode
if damaged.
4.a. Remove fire hazards from the welding area.
If this is not possible, cover them to prevent
5.a. Use only compressed gas cylinders
containing the correct shielding gas for the
the welding sparks from starting a fire.
Remember that welding sparks and hot
materials from welding can easily go through small cracks
and openings to adjacent areas. Avoid welding near
hydraulic lines. Have a fire extinguisher readily available.
process used and properly operating
regulators designed for the gas and
pressure used. All hoses, fittings, etc. should be suitable for
the application and maintained in good condition.
5.b. Always keep cylinders in an upright position securely
chained to an undercarriage or fixed support.
4.b. Where compressed gases are to be used at the job site,
special precautions should be used to prevent hazardous
situations. Refer to “Safety in Welding and Cutting” (ANSI
Standard Z49.1) and the operating information for the
equipment being used.
5.c. Cylinders should be located:
•Away from areas where they may be struck or subjected to
physical damage.
4.c. When not welding, make certain no part of the electrode
circuit is touching the work or ground. Accidental contact can
cause overheating and create a fire hazard.
•A safe distance from arc welding or cutting operations and
any other source of heat, sparks, or flame.
5.d. Never allow the electrode, electrode holder or any other
electrically “hot” parts to touch a cylinder.
4.d. Do not heat, cut or weld tanks, drums or containers until the
proper steps have been taken to insure that such procedures
will not cause flammable or toxic vapors from substances
inside. They can cause an explosion even though they have
been “cleaned”. For information, purchase “Recommended
Safe Practices for the Preparation for Welding and Cutting of
Containers and Piping That Have Held Hazardous
Substances”, AWS F4.1 from the American Welding Society
(see address above).
5.e. Keep your head and face away from the cylinder valve outlet
when opening the cylinder valve.
5.f. Valve protection caps should always be in place and hand
tight except when the cylinder is in use or connected for
use.
5.g. Read and follow the instructions on compressed gas
cylinders, associated equipment, and CGA publication P-l,
“Precautions for Safe Handling of Compressed Gases in
Cylinders,” available from the Compressed Gas Association
1235 Jefferson Davis Highway, Arlington, VA 22202.
4.e. Vent hollow castings or containers before heating, cutting or
welding. They may explode.
4.f. Sparks and spatter are thrown from the welding arc. Wear oil
free protective garments such as leather gloves, heavy shirt,
cuffless trousers, high shoes and a cap over your hair. Wear
ear plugs when welding out of position or in confined places.
Always wear safety glasses with side shields when in a
welding area.
FOR ELECTRICALLY
powered equipment.
6.a. Turn off input power using the disconnect
switch at the fuse box before working on
the equipment.
4.g. Connect the work cable to the work as close to the welding
area as practical. Work cables connected to the building
framework or other locations away from the welding area
increase the possibility of the welding current passing
through lifting chains, crane cables or other alternate circuits.
This can create fire hazards or overheat lifting chains or
cables until they fail.
6.b. Install equipment in accordance with the U.S. National
Electrical Code, all local codes and the manufacturer’s
recommendations.
6.c. Ground the equipment in accordance with the U.S. National
Electrical Code and the manufacturer’s recommendations.
4.h. Also see item 7c.
Mar. ‘93
MAGNUM X-TRACTOR 1GX
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iii
SAFETY
FOR ENGINE
ELECTRIC AND MAG-
NETIC FIELDS
may be dangerous
powered equipment.
7.a. Turn the engine off before troubleshooting and maintenance
work unless the maintenance work requires it to be running.
____________________________________________________
8.a. Electric current flowing through any conductor causes
localized Electric and Magnetic Fields (EMF). Welding
current creates EMF fields around welding cables and
welding machines
7.b. Operate engines in open, well-ventilated
areas or vent the engine exhaust fumes
outdoors.
8.b. EMF fields may interfere with some pacemakers, and
welders having a pacemaker should consult their physician
before welding.
____________________________________________________
8.c. Exposure to EMF fields in welding may have other health
effects which are now not known.
7.c. Do not add the fuel near an open flame
welding arc or when the engine is run-
ning. Stop the engine and allow it to cool
before refueling to prevent spilled fuel
from vaporizing on contact with hot
engine parts and igniting. Do not spill fuel
when filling tank. If fuel is spilled, wipe it
up and do not start engine until fumes
have been eliminated.
8d. All welders should use the following procedures in order to
minimize exposure to EMF fields from the welding circuit:
8.d.1. Route the electrode and work cables together - Secure
them with tape when possible.
8.d.2. Never coil the electrode lead around your body.
____________________________________________________
8.d.3. Do not place your body between the electrode and
work cables. If the electrode cable is on your right
7.d. Keep all equipment safety guards, covers
and devices in position and in good repair.
Keep hands, hair, clothing and tools away
from V-belts, gears, fans and all other
moving parts when starting, operating or
repairing equipment.
side, the work cable should also be on your right side.
8.d.4. Connect the work cable to the workpiece as close as
possible to the area being welded.
8.d.5. Do not work next to welding power source.
____________________________________________________
Mar. ‘93
7.e. In some cases it may be necessary to remove safety
guards to perform required maintenance. Remove
guards only when necessary and replace them when the
maintenance requiring their removal is complete.
Always use the greatest care when working near moving
parts.
7.f. Do not put your hands near the engine fan. Do not
attempt to override the governor or idler by pushing on
the throttle control rods while the engine is running.
7.g. To prevent accidentally starting gasoline engines while
turning the engine or welding generator during maintenance
work, disconnect the spark plug wires, distributor cap or
magneto wire as appropriate.
___________________________________________________
7.h. To avoid scalding, do not remove the
radiator pressure cap when the engine is
hot.
MAGNUM X-TRACTOR 1GX
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iv
SAFETY
PRÉCAUTIONS DE SÛRETÉ
6. Eloigner les matériaux inflammables ou les recouvrir afin de
prévenir tout risque d’incendie dû aux étincelles.
Pour votre propre protection lire et observer toutes les instructions
et les précautions de sûreté specifiques qui parraissent dans ce
manuel aussi bien que les précautions de sûreté générales suiv-
antes:
7. Quand on ne soude pas, poser la pince à une endroit isolé de
la masse. Un court-circuit accidental peut provoquer un
échauffement et un risque d’incendie.
Sûreté Pour Soudage A L’Arc
8. S’assurer que la masse est connectée le plus prés possible de
la zone de travail qu’il est pratique de le faire. Si on place la
masse sur la charpente de la construction ou d’autres endroits
éloignés de la zone de travail, on augmente le risque de voir
passer le courant de soudage par les chaines de levage,
câbles de grue, ou autres circuits. Cela peut provoquer des
risques d’incendie ou d’echauffement des chaines et des
câbles jusqu’à ce qu’ils se rompent.
1. Protegez-vous contre la secousse électrique:
a. Les circuits à l’électrode et à la piéce sont sous tension
quand la machine à souder est en marche. Eviter toujours
tout contact entre les parties sous tension et la peau nue
ou les vétements mouillés. Porter des gants secs et sans
trous pour isoler les mains.
b. Faire trés attention de bien s’isoler de la masse quand on
soude dans des endroits humides, ou sur un plancher met-
allique ou des grilles metalliques, principalement dans
les positions assis ou couché pour lesquelles une grande
partie du corps peut être en contact avec la masse.
c. Maintenir le porte-électrode, la pince de masse, le câble de
soudage et la machine à souder en bon et sûr état defonc-
tionnement.
9. Assurer une ventilation suffisante dans la zone de soudage.
Ceci est particuliérement important pour le soudage de tôles
galvanisées plombées, ou cadmiées ou tout autre métal qui
produit des fumeés toxiques.
10. Ne pas souder en présence de vapeurs de chlore provenant
d’opérations de dégraissage, nettoyage ou pistolage. La
chaleur ou les rayons de l’arc peuvent réagir avec les vapeurs
du solvant pour produire du phosgéne (gas fortement toxique)
ou autres produits irritants.
d.Ne jamais plonger le porte-électrode dans l’eau pour le
refroidir.
e. Ne jamais toucher simultanément les parties sous tension
des porte-électrodes connectés à deux machines à soud-
er parce que la tension entre les deux pinces peut être le
total de la tension à vide des deux machines.
11. Pour obtenir de plus amples renseignements sur la sûreté, voir
le code “Code for safety in welding and cutting” CSA Standard
W 117.2-1974.
f. Si on utilise la machine à souder comme une source de
courant pour soudage semi-automatique, ces precautions
pour le porte-électrode s’applicuent aussi au pistolet de
soudage.
2. Dans le cas de travail au dessus du niveau du sol, se protéger
contre les chutes dans le cas ou on recoit un choc. Ne jamais
enrouler le câble-électrode autour de n’importe quelle partie
du corps.
PRÉCAUTIONS DE SÛRETÉ POUR
LES MACHINES À SOUDER À
TRANSFORMATEUR ET À
REDRESSEUR
3. Un coup d’arc peut être plus sévère qu’un coup de soliel,
donc:
a. Utiliser un bon masque avec un verre filtrant approprié
ainsi qu’un verre blanc afin de se protéger les yeux du ray-
onnement de l’arc et des projections quand on soude ou
quand on regarde l’arc.
1. Relier à la terre le chassis du poste conformement au code de
l’électricité et aux recommendations du fabricant. Le dispositif
de montage ou la piece à souder doit être branché à une
bonne mise à la terre.
b. Porter des vêtements convenables afin de protéger la peau
de soudeur et des aides contre le rayonnement de l‘arc.
c. Protéger l’autre personnel travaillant à proximité au
soudage à l’aide d’écrans appropriés et non-inflammables.
2. Autant que possible, I’installation et l’entretien du poste seront
effectués par un électricien qualifié.
3. Avant de faires des travaux à l’interieur de poste, la debranch-
er à l’interrupteur à la boite de fusibles.
4. Des gouttes de laitier en fusion sont émises de l’arc de
soudage. Se protéger avec des vêtements de protection libres
de l’huile, tels que les gants en cuir, chemise épaisse, pan-
talons sans revers, et chaussures montantes.
4. Garder tous les couvercles et dispositifs de sûreté à leur
place.
5. Toujours porter des lunettes de sécurité dans la zone de
soudage. Utiliser des lunettes avec écrans lateraux dans les
zones où l’on pique le laitier.
Mar. ‘93
MAGNUM X-TRACTOR 1GX
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for selecting a QUALITY product by Lincoln Electric. We want you
to take pride in operating this Lincoln Electric Company product •••
as much pride as we have in bringing this product to you!
Thank You
Please Examine Carton and Equipment For Damage Immediately
When this equipment is shipped, title passes to the purchaser upon receipt by the carrier. Consequently, Claims
for material damaged in shipment must be made by the purchaser against the transportation company at the
time the shipment is received.
Please record your equipment identification information below for future reference. This information can be found
on your machine nameplate.
Model Name & Number _____________________________________
Code & Serial Number _____________________________________
Date of Purchase _____________________________________
Whenever you request replacement parts for or information on this equipment always supply the information you
have recorded above.
Read this Operators Manual completely before attempting to use this equipment. Save this manual and keep it
handy for quick reference. Pay particular attention to the safety instructions we have provided for your protection.
The level of seriousness to be applied to each is explained below:
WARNING
This statement appears where the information must be followed exactly to avoid serious personal injury or
loss of life.
CAUTION
This statement appears where the information must be followed to avoid minor personal injury or damage to
this equipment.
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TABLE OF CONTENTS
Page
Safety .......................................................................................................................................i-iv
Installation.......................................................................................................................Section A
Technical Specifications .......................................................................................................A-1
Safety Precautions ...............................................................................................................A-2
General Description..............................................................................................................A-2
Connection to Power Supply and Welding Power Source....................................................A-2
Connection to the Gun and Cable Assembly.......................................................................A-3
Locating the Vacuum Source ...............................................................................................A-3
Operation.........................................................................................................................Section B
Safety Instructions................................................................................................................B-1
Operating Instructions ..........................................................................................................B-1
Maintenance....................................................................................................................Section C
Safety Precautions...............................................................................................................C-1
Routine and Periodic Maintenance......................................................................................C-1
Emptying the Spark Trap...............................................................................................C-1
Replacing the Filter.......................................................................................................C-1
Changing Motor Brushes..............................................................................................C-1
Troubleshooting..............................................................................................................Section D
Parts Manual ...................................................................................................................Appendix
MAGNUM X-TRACTOR 1GX
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A-1
A-1
INSTALLATION
Technical Specifications- Magnum X-Tractor 1GX
INPUT
Sales Spec
Input Voltage
Input Current
10 A (light duty, intermittent use)
K173-2
120V, 1ø 50/60 Hz
VACUUM SPECIFICATIONS
Air Flow without a hose
Air Flow with provided hose attached
96 ft3 / min (164 m3 / hr)
88 ft3 / min (149 m3 / hr)
FILTER LIFE
Approximately 400 lbs. of electrode under normal solid wire GMAW conditions
OPERATING SOUND LEVEL
75 dBA
AUTOMATIC SHUT OFF DELAY
5 to 25 seconds (user adjustable)
PHYSICAL DIMENSIONS
HEIGHT
WIDTH
DEPTH
WEIGHT
14.4” (365 mm)
8.1” (205 mm)
32.5” (825 mm)
34 lbs (15.5 kg)
MAGNUM X-TRACTOR 1GX
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A-2
A-2
INSTALLATION
Read this entire installation section before you
start installation.
GENERAL DESCRIPTION
The K173-2 Magnum X-Tractor vacuum source is
made up of a vacuum motor and control assembly, a
sheet metal filter cabinet with filter, and a metal spark
trap with an inlet pipe on it. These three basic compo-
nents fasten together and can easily be separated for
servicing. The vacuum is also shipped with a hose
adapter to fit 1-3/4” (45 mm) exhaust hose. Lincoln
Electric has 1-3/4” hoses for both regular duty (PVC
flexhose S19947- ) and heavy duty (Reinforced rubber
S14927-8) applications.
SAFETY PRECAUTIONS
Do not attempt to use this equipment until you have
thoroughly read all installation, operating and mainte-
nance information supplied with your equipment. They
include important safety precautions and detailed
operating and maintenance instructions.
WARNING
ELECTRIC SHOCK can kill.
The vacuum motor and control are enclosed in a mold-
ed housing. Inside the housing are the vacuum motor
and blower. The motor uses a separate source of cool-
ing air, independent of the warm filtered air, to assure
cool operation. The motor also uses long life carbon
brushes that can be replaced should they ever wear
out. On top of the housing are the power on/off/auto
rocker switch, adjustable rotary knob to set the auto-
matic shut off delay time after welding stops, a full filter
indicator light to signal when the filter needs changing,
a pilot light to indicate that the power switch is in the
“auto” mode, and an area designed to accept the work
cable so the unit can sense welding current in the
cable.
•Do not touch electrically live parts such
as internal wiring.
•Insulate yourself from the work and
ground.
•Always wear dry insulating gloves.
------------------------------------------------------------------------
MOVING PARTS can injure.
•Do not operate with covers open or fil-
ter removed.
•Keep away from moving parts.
------------------------------------------------------------------------
Only qualified personnel should install, use or service
this equipment.
The sheet metal filter cabinet is a non-pressurized cab-
inet. All the vacuum air flow passes through the totally
enclosed disposable filter and out the top of the cabi-
net through a sound trap. This means that the cabinet
can be drilled and mounted more permanently, as long
as the fasteners don’t puncture the cardboard filter
box. The filter can be removed from the cabinet with-
out tools, thrown away as a unit, and a new one
installed in one or two minutes. Because the filter
media is totally enclosed, the user will not come in con-
tact with the collected matter. The filter life varies
based on the electrode and welding parameters used.
The filter efficiency is 99.7%.
The Magnum X-Tractor 1GX vacuum source was
designed to provide the required fume extraction vacu-
um for any semiautomatic Magnum X-Tractor fume
extraction gun and cable assembly. The X-Tractor 1GX
will filter the collected visible particulate matter and
exhaust visibly clean air. There is an indicator light on
the unit that signals when the filter needs to be
changed. The 1GX uses a cardboard enclosed, dis-
posable filter that is extremely easy and clean to
change.
At the opposite end of the filter cabinet from the vacu-
um is the sheet metal spark trap and inlet pipe. The
spark trap can be removed without tools, emptied, and
replaced in about a minute.
The 1GX vacuum is portable and is intended for light
duty or intermittent use. Because it has a disposable
(i.e. not cleanable) paper filter, the X-Tractor 1GX is not
recommended for heavy duty applications such as
Innershield®. The 1GX can be operated either in the
continuous mode or in the automatic mode. The auto
mode senses the current in the welding cable to turn
the vacuum on, and after a user determined time delay,
will turn itself off after welding stops.
Connection to Power Supply and
Welding Power Source
The Magnum X-Tractor 1GX vacuum source is shipped
from the factory with a standard grounded 115 volt plug
attached to the end of the 16.4 ft. (5 meter) long input
power cord. This plug can be mated to any 115V/50/60
Hz supply, either in the wall or the auxiliary receptacles
provided on some welding power sources.
MAGNUM X-TRACTOR 1GX
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A-3
A-3
INSTALLATION
In order to take advantage of the automatic stop/start
feature of the K173-2, the work cable from the power
source needs to be routed through the sensor located
at the motor end of the vacuum source. This sensor, or
cable holder, is located on top of the plastic motor
housing and has two bristle brushes on it which keep
the cable in place. For low current welding applica-
tions, the work cable may need to be routed through
the cable holder twice to assure 100% performance of
the sensor.
instructions provided with that equipment.
d)Mark and drill both the vacuum cabinet and
the other panel for the fasteners to be used.
e)Fasten the cabinet to the mating panel, using
any spacers if they are required. Carefully
choose fasteners with flat heads or other low
type head so they don’t interfere inside the
vacuum cabinet with filter installation.
f)Carefully reassemble and connect both the
power source (or other equipment) and the
vacuum unit.
Connection to the Gun and Cable
Assembly
The hose adapter supplied will mate with any 1-3/4”
(45 mm) exhaust hose. Lincoln Electric has 1-3/4”
hoses for both regular duty (PVC flexhose S19947- )
and heavy duty (Reinforced rubber 14927-8) applica-
tions. Simply connect the hose adapter to the hose
and connect the adapter to the K173-2. Do the same
at the other end of the hose with the gun or suction
head being used.
Tighten the hose clamps to keep the hose in place.
Locating the Vacuum Source
Because of its size and weight, the X-Tractor 1GX can
be located almost anywhere in the work area. Since
only particulate matter is filtered out of the air and
because the unfiltered gases may contain odors, it is
recommended that the vacuum be placed away from
the user and other personnel as far as convenient with-
in the constraints of the hoses and cables.
The filter cabinet of the 1GX is not pressurized, so it is
possible to drill holes in the sheet metal box without
affecting performance. This means that a more per-
manent mounting can be achieved by bolting or screw-
ing the vacuum to a power source or other nearby
equipment. If this type of mounting is desired:
a)Physically check that the vacuum will fit in
the desired location, and that the spark trap
and filter cartridge can still be maintained
after the installation. This may require that a
special spacer or washer be made to keep
the vacuum spaced away from the other
equipment.
b)Remove the spark trap, filter cartridge, and
blower/motor assembly from the cabinet.
c)Carefully remove the panel from the power
source or other equipment that the vacuum
will be mounted to, following all warnings and
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B-1
B-1
OPERATION
Read and understand this entire section before operat-
ing your Magnum X-Tractor 1GX.
OPERATING INSTRUCTIONS
The 1GX vacuum can be operated in either the “On” or
“Auto” mode by selecting the desired operation at the
rocker switch on the motor housing. In the “On” posi-
tion, the vacuum will be on continuously. In the “Auto”
position, the “Auto On” light will be illuminated but the
vacuum will only come on when the sensor detects
welding current in the cable.
SAFETY INSTRUCTIONS
Do not attempt to use this equipment until you have
thoroughly read all operating and maintenance man-
uals supplied with your equipment and any related
welding machine it will be used with. They include
important safety precautions, operating and mainte-
nance instructions and parts lists.
NOTE:The work cable must be routed through the
cable holder on the motor housing in order for the
“Auto” feature to work.
WARNING
“Auto” operation of the vacuum will reduce shop noise
when there is no welding being done. It will also
increase the life of the vacuum motor and brushes dra-
matically since, in semiautomatic welding, the unit will
probably be off more than 50% of the time.
ELECTRIC SHOCK can kill.
•Do not touch electrically live parts such
as output terminals or internal wiring.
•Insulate yourself from the work and
ground.
When utilizing the “Auto” feature, the operator should
adjust the delay knob for the application. This knob will
allow the vacuum to continue operating from 5 to 25
seconds after welding stops. The longer delay time
should be used when:
•Always wear dry insulating gloves.
------------------------------------------------------------------------
WELDING SPARKS can cause fire or
explosion.
•There is a series of very quick tack welds, so
the vacuum doesn’t keep stopping and start-
ing.
•Keep flammable material away.
•In applications that cause the gun to run hot,
the delay will help the gun cool off more quick-
ly between welds.
•Do not weld upon containers which
have held combustibles.
------------------------------------------------------------------------
•In very smoky conditions, the delay will help
clear out more residual fumes.
ARC RAYS can burn.
•Wear eye, ear and body protection.
------------------------------------------------------------------------
Only qualified personnel should operate this equip-
ment.
ADDITIONAL SAFETY PRECAUTIONS
Always operate this equipment with the filter installed
and covers in place as these provide maximum protec-
tion from moving parts and insure proper vacuum oper-
ation and cooling air flow.
MAGNUM X-TRACTOR 1GX
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C-1
C-1
MAINTENANCE
SAFETY PRECAUTIONS
WARNING
CAUTION
EXCESSIVE AIR FILTER RESTRICTION WILL
RESULT IN REDUCED VACUUM LIFE. ALWAYS
CHANGE THE FILTER AS SOON AS POSSIBLE
AFTER THE CHANGE FILTER LIGHT ILLUMINATES.
------------------------------------------------------------------------
•Have a qualified technician do the maintenance
and troubleshooting work.
•Turn the equipment off before working inside the
machine.
a)Turn off power to the vacuum.
•Remove covers only when necessary and replace
them when the maintenance requiring their
removal is complete.
b)Remove the hose from the spark trap.
c)Release the latches and remove the trap
from the filter cabinet.
•Always use the greatest care when working near
moving parts.
------------------------------------------------------------------------
d)Pull the filter out of the cabinet.
e)Push a new filter into the cabinet. Be sure it
is fully inserted (a small pipe inside the cab-
inet must be forced through the back of the
filter, so be sure to push the cartridge com-
pletely in).
Read the Safety Precautions in front of this manual and
the welder instruction manual before working on this
machine.
Keep all equipment covers and devices in position and
in good repair. Keep hands, hair, clothing and tools
away from fans and all other moving parts when oper-
ating or repairing the equipment.
f)Reinstall the spark trap and replace the hose.
Changing Motor Brushes
If the carbon motor brushes become worn out, replace
them by following the instructions provided with the
replacement brushes.
ROUTINE AND PERIODIC
MAINTENANCE
Emptying the Spark Trap
The spark trap should be emptied each time a filter is
changed, and more often when the welding conditions
cause high spatter.
a)Remove the hose from the spark trap.
b)Release the latches and pull the trap from
the filter cabinet.
c)Shake the opening of the spark trap over a
waste bin until the trap is empty.
d)Reinstall the trap and reconnect the hose.
Replacing the Filter
The filter cartridge in the Magnum X-Tractor 1GX is dis-
posable and should last through the use of about 400
lbs. of electrode under normal solid wire GMAW condi-
tions. The indicator light on the motor housing will light
up when the filter is in need of replacement.
MAGNUM X-TRACTOR 1GX
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D-1
D-1
TROUBLESHOOTING
HOW TO USE TROUBLESHOOTING GUIDE
WARNING
Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel.
Unauthorized repairs performed on this equipment may result in danger to the technician
and machine operator and will invalidate your factory warranty. For your safety and to avoid
Electrical Shock, please observe all safety notes and precautions detailed throughout this
manual.
__________________________________________________________________________
This Troubleshooting Guide is provided to
help you locate and repair possible machine
malfunctions. Simply follow the three-step
procedure listed below.
Step 1. LOCATE PROBLEM (SYMPTOM).
Look under the column labeled “PROBLEM
(SYMPTOMS)”. This column describes pos-
sible symptoms that the machine may exhib-
it. Find the listing that best describes the
symptom that the machine is exhibiting.
Symptoms are grouped into the following
categories: engine problems, function prob-
lems and output problems.
Step 3. RECOMMENDED COURSE OF
ACTION
If you have exhausted all of the items in step
2. Contact your Local Lincoln Authorized
Field Service Facility.
Step 2. PERFORM EXTERNAL TESTS.
The second column labeled “POSSIBLE
AREAS OF MISADJUSTMENT(S)” lists the
obvious external possibilities that may con-
tribute to the machine symptom. Perform
these tests/checks in the order listed. In
general, these tests can be conducted with-
out removing the case wrap-around cover.
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local
Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
MAGNUM X-TRACTOR 1GX
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D-2
D-2
TROUBLESHOOTING
Observe all Safety Guidelines detailed throughout this manual
PROBLEMS
(SYMPTOMS)
POSSIBLE AREAS OF
MISADJUSTMENTS(S)
RECOMMENDED
COURSE OF ACTION
PROBLEMS
Low Vacuum.
1.Be sure all tubing connections are
tight and there are no punctures in
hose.
Motor won’t operate in any mode.
1.Verify power to the unit.
2.Check motor brushes and replace
if necessary.
Contact your Local Lincoln Authorized
Field Service Facility for technical
1.Check to see that the “Auto” light is troubleshooting assistance.
on.
Motor won’t operate in “Auto” mode.
2.Be sure that the welding “work”
cable is properly routed through the
cable holder on the vacuum motor
housing. Route the cable through
twice for lower current welding appli-
cations.
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local
Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
MAGNUM X-TRACTOR 1GX
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1
1
PARTS
MAGNUM
X-TRACTOR 1GX
PARTS MANUAL
Code: 10204
NOTE: This Parts Manual is provided as an informative guide only, when ordering parts always refer to the
Lincoln Electric Parts List.
MAGNUM X-TRACTOR 1GX
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2
2
PARTS
P-202-K
MAGNUM X-TRACTOR VACUUM SOURCE
L8481
2-3-95K
NOTE: This Parts Manual is provided as an informative guide only, when ordering parts always
refer to the Lincoln Electric Parts List.
MAGNUM X-TRACTOR 1GX
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3
3
PARTS
P-202-K.1
MAGNUM X-TRACTOR VACUUM SOURCE
Part
No.
No.
Req’d.
Item
1
Description
Filter
S20000-1
S20000-2
S20000-3
S20000-4
S20000-5
S20000-6
S20000-7
S20000-8
S20000-9
S20000-10
S20000-11
S20000-12
S20000-15
1
1
1
1
1
1
1
1
1
1
1
1
1
2
Complete Motor Assembly
Brush (To Hold Work Cable)
Rubber Feet (3 pieces)
Handle
3
4
5
6
Sound Trap
7
Spark Trap
8
Rocker Switch (3 Position)
Potentiometer
9
10
11
12
15
Knob
Circuit Board
Carbon Brushes
Exhaust Cover
ITEMS NOT ILLUSTRATED
13
14
Hose Dia. 45mm (1.77”) x 5m (16.4 ft) long
(Standard on K173-1, Optional on K173-2)
Hose Connector
S19947-5
1
1
S20591-12
2-22-95
NOTE: This Parts Manual is provided as an informative guide only, when ordering parts always refer to the
Lincoln Electric Parts List.
MAGNUM X-TRACTOR 1GX
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● Do not touch electrically live parts or ● Keep flammable materials away.
● Wear eye, ear and body protection.
electrode with skin or wet clothing.
● Insulate yourself from work and
ground.
WARNING
Spanish
● No toque las partes o los electrodos ● Mantenga el material combustible
● Protéjase los ojos, los oídos y el
bajo carga con la piel o ropa moja-
da.
● Aislese del trabajo y de la tierra.
fuera del área de trabajo.
cuerpo.
AVISO DE
PRECAUCION
French
● Ne laissez ni la peau ni des vête-
ments mouillés entrer en contact
avec des pièces sous tension.
● Gardez à l’écart de tout matériel
inflammable.
● Protégez vos yeux, vos oreilles et
votre corps.
ATTENTION
● Isolez-vous du travail et de la terre.
German
● Berühren Sie keine stromführenden
Teile oder Elektroden mit Ihrem
Körper oder feuchter Kleidung!
● Isolieren Sie sich von den
● Entfernen Sie brennbarres Material! ● Tragen Sie Augen-, Ohren- und Kör-
perschutz!
WARNUNG
Elektroden und dem Erdboden!
Portuguese
● Não toque partes elétricas e elec-
trodos com a pele ou roupa molha-
da.
● Mantenha inflamáveis bem guarda- ● Use proteção para a vista, ouvido e
dos.
corpo.
ATENÇÃO
● Isole-se da peça e terra.
Japanese
Chinese
Korean
Arabic
READ AND UNDERSTAND THE MANUFACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO
BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES.
SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL FABRICANTE PARA EL USO DE ESTE EQUIPO Y LOS
CONSUMIBLES QUE VA A UTILIZAR, SIGA LAS MEDIDAS DE SEGURIDAD DE SU SUPERVISOR.
LISEZ ET COMPRENEZ LES INSTRUCTIONS DU FABRICANT EN CE QUI REGARDE CET EQUIPMENT ET LES PRODUITS A
ETRE EMPLOYES ET SUIVEZ LES PROCEDURES DE SECURITE DE VOTRE EMPLOYEUR.
LESEN SIE UND BEFOLGEN SIE DIE BETRIEBSANLEITUNG DER ANLAGE UND DEN ELEKTRODENEINSATZ DES HER-
STELLERS. DIE UNFALLVERHÜTUNGSVORSCHRIFTEN DES ARBEITGEBERS SIND EBENFALLS ZU BEACHTEN.
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● Keep your head out of fumes.
● Use ventilation or exhaust to
remove fumes from breathing zone.
● Turn power off before servicing.
● Do not operate with panel open or
guards off.
WARNING
Spanish
● Los humos fuera de la zona de res-
piración.
● Mantenga la cabeza fuera de los
humos. Utilice ventilación o
aspiración para gases.
● Desconectar el cable de ali-
mentación de poder de la máquina
antes de iniciar cualquier servicio.
● No operar con panel abierto o
guardas quitadas.
AVISO DE
PRECAUCION
French
● Débranchez le courant avant l’entre- ● N’opérez pas avec les panneaux
tien.
● Gardez la tête à l’écart des fumées.
● Utilisez un ventilateur ou un aspira-
teur pour ôter les fumées des zones
de travail.
ouverts ou avs dispositifs de
protection
ATTENTION
German
● Strom vor Wartungsarbeiten
abschalten! (Netzstrom völlig öff-
nen; Maschine anhalten!)
● Ase
n
● Vermeiden Sie das Einatmen von
Schweibrauch!
● Sorgen Sie für gute Be- und
Entlüftung des Arbeitsplatzes!
WARNUNG
Portuguese
● Não opere com as tampas re
● Desligue a corrente ante
serviço.
tado das partes
om os paineis abertos
as removidas.
● Mantenha seu rosto da fumaça.
● Use ventilação e exhaustão para
remover fumo da zona respiratória.
ATENÇÃO
● Não toque as parte
Japanese
Chinese
Korean
Arabic
SEE IMWS 1
WARRANTY SUPERSEDED
LEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE PARA ESTE EQUIPAMENTO E AS PARTES DE USO, E SIGA AS
PRÁTICAS DE SEGURANÇA DO EMPREGADOR.
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