Life Fitness Treadmill S N HTK 100000 User Manual

END OF LIFE  
TR91 Treadmill  
General Assembly  
TR91-0100-34  
S/N HTK100000  
End Cap (4)  
0K43-01025-0000  
Cup Holder  
0K58-01018-0000  
Handlebar Assembly  
-0K58-01051-0000  
Console Mounting Screws  
0017-00101-1640  
LT Handrail  
SK58-00113-0002  
RT Handrail  
SK58-00113-0001  
Decals (2)  
0K58-01135-0002  
Handrail Bolts (5)  
0017-00101-1778  
Handrail Washers (6)  
0017-00104-0335  
Striding Belt  
0K58-01180-0000  
Deck  
0K58-01091-0001  
Rear Roller  
0K58-01002-0000  
Anti-Skid Pad  
0K58-01052-0001  
Left Rear End Cap  
0K58-01070-0001  
Short Handrail Bolt  
0017-00101-1620  
Long Stripe Decal  
0K58-01131-0003  
End Cap Screws (4)  
0017-00101-1060  
Access Panel Screws  
0017-00101-0658  
Access Panel (2)  
0K58-01017-0000  
Right Rear End Cap  
0K58-01070-0002  
Short Stripe Decal  
0K58-01131-0004  
revised 16 Jun 2008  
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TR91 Treadmill  
Console (External View)  
TR91-0100-34  
Console Assembly  
AK58-00057-0001 Eng/Met  
AK58-00057-0003 Ger/Met  
AK58-00057-0004 Spn/Met/Eur  
AK58-00057-0005 Spn/Met  
AK58-00117-0006 Jap/Met  
AK58-00057-0007 Frn/Met/Eur  
AK58-00057-0008 Itl/Met  
AK58-00057-0009 Dut/Met  
AK58-00057-0010 Por/Met  
AK58-00057-0011 Frn/Eur  
Front Console Shell Only  
0K58-01008-0001  
Zone Training Overlay  
0K58-01209-0001 Eng/Met  
0K58-01209-0003 Ger/Met  
0K58-01209-0004 Spn/Met/Eur  
0K58-01209-0005 Eng/Met/Eur  
0K58-01221-0006 Jap/Met  
0K58-01209-0007 Frn/Met/Eur  
0K58-01209-0008 Itl/Met  
0K58-01209-0009 Dut/Met  
0K58-01209-0010 Por/Met  
0K58-01209-0011 Eng/Met/Eur  
Workout Profiles  
0K58-01210-0001 Eng/Met  
0K58-01210-0003 Ger/Met  
0K58-01210-0004 Spn/Met/Eur  
0K58-01210-0005 Eng/Met/Eur  
0K58-01220-0006 Jap/Met  
0K58-01210-0007 Frn/Met/Eur  
0K58-01210-0008 Itl/Met  
0K58-01210-0009 Dut/Met  
0K58-01210-0010 Por/Met  
0K58-01210-0011 Eng/Met/Eur  
Tray/Switch w/Overlay Assy  
AK58-00162-0001 Eng/Met  
AK58-00162-0003 Ger/Met  
AK58-00162-0004 Spn/Met/Eur  
AK58-00162-0005 Eng/Met/Eur  
AK58-00163-0006 Jap/Met  
AK58-00162-0007 Frn/Met/Eur  
AK58-00162-0008 Itl/Met  
Stop Switch Assembly  
GK58-00002-0007  
AK58-00162-0009 Dut/Met  
AK58-00162-0010 Por/Met  
Rear Console  
0K58-01009-0000  
Rear Console Decal  
0K58-01129-0000  
Switch Cover  
w/Tether  
AK58-00096-0000  
Cover Only  
0K58-01087-0000  
Anchor Washer  
0K58-01158-0000  
Phillips Screw-8  
(10-32x8)  
0017-00101-1288  
Phillips Screw-4  
(8-32x6)  
0017-00101-0776  
Stop Key w/Tether  
AK58-00091-0000  
3
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TR91 Treadmill  
Console (Internal View)  
TR91-0100-34  
PCB Board Assembly  
A084-92184-A002R  
Phillips Screw-8  
(6-19x6)  
0017-00101-1275  
Front Console Shell (only)  
0K58-01008-0001  
Cable Clamp  
0017-00042-0007  
Screw  
0017-00101-1781  
Disc: Magnet  
0K40-01070-0000  
Micro Switch  
0017-00032-0185  
Emergency Stop Decal  
0K58-01140-0001  
Retainer  
0K26-02149-0000  
Tube Holder  
0K40-01120-0000  
Washer Holder  
0K36-01053-0000  
Side Foam  
0K36-01060-0000  
Isolator Receiver Cube  
0K36-01059-0001  
Side Foam  
0K36-01060-0000  
Polar Receiver  
SK40-00045-0001  
Isolator Receiver Tube  
0K36-01059-0002  
4
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TR91 Treadmill  
Covers, End Caps, Hardware  
TR91-0100-34  
Motor Cover  
AK58-00095-0000  
Motor Cover Screw-4  
0017-00101-1621  
End Cap, Right Front  
0K58-01070-0001  
Front Cover  
0K58-01016-0000  
End Cap Screws  
0017-00101-1060  
End Cap, Left Front  
0K58-01070-0002  
Front Cover Screws  
0017-00101-0658  
End Cap Screws  
0017-00101-1060  
5
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TR91 Treadmill  
Belt, Deck, Rear Roller  
TR91-0100-34  
Striding Belt  
0K58-01180-0000  
Deck Mounting Screw  
0017-00101-1775  
TECSPAK Mounting Screw  
0017-00101-1652  
Deck  
0K58-01091-0001  
TECSPAK Spring  
0K40-01026-0002  
TECSPAK Tinnerman Clip  
0017-00103-0198  
Washer  
0017-00104-0101  
Tinnerman Clip-2  
0017-00103-0280  
(Flat Side Faces OUT)  
Screw  
0017-00101-1253  
Roller Guard Assembly  
GK58-00002-0056  
Roller Guard, Left  
0K58-01242-0002  
Rear Roller  
0K58-01002-0000  
Grommet  
0017-00042-0754 (2)  
Washer-2  
0017-00104-0334  
Roller Guard, Right  
0K58-01242-0001  
Rear Roller  
Adjusting Screw  
(3/8-16x48)  
0017-00101-1618  
Roller Guard Screw  
0017-00101-1621  
6
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TR91 Treadmill  
Lift Motor and Lift Frame  
TR91-0100-34  
Slotted Hex Screws  
0017-00101-1193  
Power Cord Retainer  
0K58-01065-0001  
Lift Motor  
0K58-01062-0000  
Lock Nut  
0017-00103-0025  
Lift Motor Hex Bolt  
0017-00101-0021  
Vinyl Cap  
0017-00042-1075  
Lift Frame End Cap  
0017-00042-1076  
Lift Frame  
0K58-01066-0000  
Line Cord Clip  
0017-00042-0840  
Flat Washer-2  
0017-00104-0259  
Wheel  
0K58-01071-0000  
Phillips Screw  
0017-00101-1621  
Washer  
0017-00104-0189  
Hex Screw-2  
0017-00101-1628  
Lock Nut-2  
0017-00103-0285  
Bronze Sleeve-2  
0K58-01089-0000  
Clevis Clip  
0017-00007-0208  
Lift Motor  
0K58-01062-0000  
Clevis Pin  
0017-00007-0214  
7
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TR91 Treadmill  
Power Box Assembly  
TR91-0100-34  
Circuit Breaker 3-AMP  
0017-00003-0700  
Circuit Breaker Clip  
0017-00003-0671  
ON/OFF  
Power Switch  
0017-00032-0198  
TOP VIEW  
Transformer (EURO Only)  
0017-00003-0905  
Jumper Line  
AK58-00120-0004 - 240V  
AK58-00120-0003 - 230V  
AK58-00120-0002 - 200V  
AK58-00120-0001 - 100V  
AK58-00120-0000 - 120V  
Phillips Pan  
Head Screw  
(8-32x6)  
0017-00101-0162  
Phillips Pan  
Head Screw  
(8-32x8)  
Power Box Assembly  
AK58-00124-0001 - 240V  
AK58-00124-0002 - 220-230V  
AK58-00124-0006 - 200V  
AK58-00124-0005 - 100V  
AK58-00124-0000 - 120V  
0017-00101-1182  
Transformer Bracket  
0K58-01165-0000  
Line Cord  
(Plug End Changes)  
0017-00003-0947 12’ 120v Line Cord  
0017-00003-0923 (NLA)  
0017-00003-0974 Domestic  
0017-00003-0948 12’ 220v Line Cord  
0017-00003-0915 RT Angle Plug  
0017-00003-0781 220v/60Hz  
0017-00003-0696 Continental  
0017-00003-0890 UK  
To Power Module  
8
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TR91 Treadmill  
Motor Controller w/PFC  
TR91-0100-34  
Motor Controller w/PFC (Jap/Met)  
100/50  
AK58-00147-0001R  
200-50  
AK58-00147-0002R  
Line Filter (50hz units Only)  
0017-00003-0898  
“LOAD” End  
Hex Nut  
0017-00103-0005  
Line Filter  
Mounting Screws  
0017-00101-0134  
Thermo-Switch  
Cable  
Speed Sensor Cable  
“LINE” End  
Thermal Switch  
118E-00001-0132  
Bushing  
0017-00042-1069  
Washer  
0017-00104-0456  
Phillips Screw  
0017-00101-1059  
Insulator Barrier  
0K58-01228-0000  
Hex Nut  
0017-00103-0005  
Phillips Pan Screw  
(6-32x16)  
0017-00101-1641  
Retainer Bracket  
0K58-01144-0000  
Wax PCB Retainer  
0K58-01149-0000  
Wax/Lift PCB  
A084-92182-A002  
Spacer Retainer  
0017-00042-1071  
Washer  
0017-00104-0456  
Pin Collar Spacer  
0017-00042-1070  
Nut  
0017-00103-0005  
Phillips Screw  
0017-00101-1759  
9
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TR91 Treadmill  
Motor Controller w/o PFC  
TR91-0100-34  
Motor Controller w/o PFC  
120/60  
AK58-00146-0004R  
220/60  
AK58-00146-0005R  
220/50  
Speed Sensor Cable  
AK58-00146-0006R  
Spacer, Retainer  
0017-00042-1071  
Line Filter  
Mounting Screws  
0017-00101-0134  
Pin Spacer  
0017-00042-1070  
“LOAD” End  
Of Filter  
Phillips Pan Screw  
(6-32x16)  
0017-00101-1641  
Wax/Lift PCB  
A084-92182-A002  
“LINE” End Of Filter  
Line Filter  
0017-00003-0898  
Wax Board Retainer  
0K58-01149-0000  
10  
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TR91 Treadmill  
Motor and Fan Assemblies  
TR91-0100-34  
Fan Bracket  
Locking Nuts (4)  
0017-00103-0132  
Dual Fan Assembly w/o Cables  
AK58-00139-0000  
Motor Assembly  
AK58-00054-0004  
Motor to Unit Frame  
Locking Nuts (4)  
0017-00103-0132  
Phillips Pan Screw  
(10-32x8)  
0017-00101-1781  
Thermal Switch Assembly  
AK58-00140-0000  
Plastic Grommets  
0017-00042-1080  
Speed-Sensor Assembly  
AK58-00073-0000  
Flywheel Assembly  
AK58-00090-0002  
Square Nut  
0017-00103-0173  
Hex Socket Screw  
(10x32x16)  
0017-00101-0668  
Motor Mounting Strap  
0K26-01418-0000  
Hex Head Set Screws  
(1/4-20x5)  
0017-00101-0333  
Motor Mounting Bracket  
0K58-01031-0001  
11  
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TR91 Treadmill  
Waxing Components  
TR91-0100-34  
Wax Pump  
0K58-01074-0001  
Tube Reducer  
Connector  
0017-00021-2188  
Replacement Hose Assembly  
AK58-00148-0000  
Hose Clamp  
0017-00042-0842  
PVC Tube-22”  
0017-00041-0830  
Phillip Screws  
0017-00101-0658  
Tie Straps  
0017-00042-0622  
Spray Nozzle Assy  
AK58-00046-0000  
Brass Spray Tip  
0017-00009-0842  
Extrusion  
0K58-01111-0001  
Wing Nuts  
0017-00103-0284  
Protective Sleeve  
0K58-01080-0000  
Wax Refill Bag  
GK58-00002-0002  
12  
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TR91 Treadmill  
Idler Arm Assembly  
TR91-0100-34  
Allen Screw  
0017-00101-0333  
Motor Pulley  
0K58-01057-0000  
Idler Pin  
0017-00007-0248  
Idler Arm Assembly  
AK58-00053-0002  
Tinnerman Clip  
0017-00103-0280  
Drive Belt  
0K58-01114-0000  
Pulley: Idler  
0K26-01731-0000  
Shaft: Idler  
0K58-01084-0001  
Nut: Idler  
0017-00103-0324  
Idler Spring Damper  
0K26-02055-0020  
Idler Spring  
0k58-01085-0000  
Wire Clamp  
0017-00042-1072  
Screw  
(10-32x6)  
0017-00101-1193  
Limit Switch  
0017-00032-0195  
Limit Switch Cable  
13  
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TR91 Treadmill  
Leveler Assembly  
TR91-0100-34  
Leveler Assembly  
AK58-00370-0000  
Bracket Leveler  
0K58-01083-0000  
Pivot Pin  
0K58-01098-0000  
Lock Washer-4  
0017-00104-0333  
Hex Nut-4  
(8-18x10)  
0017-00101-1253  
Stop Nut  
0K58-01099-0000  
Leveling Foot  
0K58-01110-0000  
14  
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TR91 Treadmill  
Front Roller Assy – AK58-00066-0000  
TR91-0100-34  
Front Roller Assembly  
AK58-00066-0000  
Mounting Bolt  
(3/8-16x32)  
0017-00101-0974  
Flat Washer  
0017-00104-0043  
Front Roller  
0K58-01001-0001  
Polley V Pulley 8”  
0K58-01105-0000  
Lock Washer  
0017-00104-0005  
Hex Bolt  
(1/4x20)  
0017-00101-1632  
Flat Washer  
0017-00104-0330  
15  
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TR91 Treadmill  
Cables  
TR91-0100-34  
Main  
AK58-00034-0001  
Emergency Stop  
AK58-00036-0000  
Polar/End Session  
AK58-00033-0000  
AK58-00119-0000  
Thermal Switch  
Fan Power  
AK58-00134-0001  
Console Cable  
AK58-00034-0002  
Wax/Lift Power  
AK58-00040-0000  
Wax/Lift, motor Controller Interface  
AK58-00035-0000  
Thermal Switch  
AK58-00119-0000  
Fan Power(From M/C)  
AK58-00142-0000  
Zero  
AK58-00027-0000  
Fan Power  
AK58-00119-0000  
Wax Pump Power  
AK58-00029-0000  
(On Fan Bracket)  
Frame Tag  
AK58-00030-0000  
Motor  
Thermal Switch  
AK58-00119-0000  
Spee Pick-Up  
AK58-00043-0000  
AK58-00042-0000(Domestic)  
AK58-00042-0001(International)  
16  
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