Life Fitness Treadmill CLST 0100 01RF User Manual

Retro Fitness Treadmill CLST-0100-01RF  
Customer Support Services  
PARTS MANUAL  
rev 03 Mar 2011  
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RETRO FITNESS TREADMILL  
Miscellaneous  
CLST-0100-01RF  
S/N CLST320000 - 399999  
Description  
Part No.  
OPERATION MANUAL (CD)  
SERVICE MANUAL  
AK58-00634-0000  
M051-00K58-A159  
AK58-00226-0100  
HARDWARE BAG  
HEX YELLOW TOUCH UP PAINT:  
12 OZ SPRAY CAN  
.6 OZ BOTTLE W/APPLICATOR  
8809701  
8809801  
ACCESS PANEL ASSY  
AK58-00329-0000  
CONSISTS OF:  
1) 120” POWER EXT. CABLE  
2) CONNECTOR MTG. PLATE  
3) F-TYPE ADP CONNECTOR  
4) F-TYPE PANEL CONNECTOR  
AK32-00020-0002  
0K58-01392-0000  
0017-00021-2810  
0017-00021-2846  
INSTALLATION VIDEO  
M051-00K58-A160  
3
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RETRO FITNESS TREADMILL  
Rear End Caps and Cup Holders  
CLST-0100-01RF  
S/N CLST320000 - 399999  
Cup Holder, LT  
AK58-00247-0008  
Cup Holder, RT  
AK58-000247-0007  
Rear End Cap  
0K58-01268-0501  
Screws (4)  
0017-00101-1772  
Rear End Cap  
0K58-01268-0501  
4
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RETRO FINTESS TREADMILL  
Scuff Pad and Frame Tag Board  
CLST-0100-01RF  
S/N CLST320000 - 399999  
Anti-Scuff Pad  
0K58-01376-0201 (2)  
ISO PCB  
B084-92329-0000  
5
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RETRO FITNESS TREADMILL  
Console and Related Components  
CLST-0100-01RF  
S/N CLST320000 - 399999  
Rear Console Decal  
0K58-01357-0001  
Rear Console Case  
0K58-01272-0202  
Console Screw (8)  
0017-00101-1288  
PCB Mounting Screw (8)  
0017-00101-1275  
PCB Assembly  
A084-92184-A006  
See Table  
Switch Membrane  
118E-00001-0129  
Console Accessory  
Cover  
0K58-01280-0201  
Magnet Disc  
0K40-01070-0000  
See Table  
Polar/E-Stop Cable Assy  
AK58-00237-0000  
Polar PCB W/Cable Assy  
AK39-00064-0000  
Front Console Case  
0K58-01273-0207  
Tether Stop Assy  
AK58-00322-0000  
Stop Switch  
0K58-01321-0000  
Micro-Switch  
0017-00032-0185  
CD Tray, Rubber Pad  
0K58-01359-0000  
Part Nos.  
Language  
Console Assembly  
Overlay  
0K58-01357-0001  
Eng/Met  
AK58-00580-0101  
6
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RETRO FITNESS TREADMILL  
Uprights and Handrails  
CLST-0100-01RF  
S/N CLST320000 - 399999  
Console/Cup Holder  
Mounting Screw (8)  
0017-00101-1780  
ERGO Bar W/HR Assembly  
AK60-00147-0201  
Bottom RT  
Handrail Boot  
0K58-01304-0203  
Handrail Hex Nut (4)  
0017-00103-0327  
Handrail Mounting  
Screw (4)  
0017-00101-1774  
Console Mounting  
Screw (4)  
0017-00101-1773  
Top RT Handrail Boot  
0K58-01303-0203  
Bottom LT  
Handrail Boot  
0K58-01304-0204  
Handrail (2)  
AK58-00256-0002  
Top LT Handrail Boot  
0K58-01303-0204  
Handrail Screw (2)  
0017-00101-1773  
Handrail Boot  
Screws (6)  
Upright, Plug (2)  
0K58-01305-0603  
0017-00101-1770  
Upright, RT  
AK58-00311-0607  
Grommet (2)  
0017-00042-0326  
Upright Plug (2)  
0K58-01305-0603  
Handrail End Cap (2)  
0K58-01396-0201  
Upright, LT  
AK58-00311-0608  
Upright Mounting  
Screw - 0017-00101-1778 (6)  
Washer - 0017-00104-0325 (6)  
Upright Tube Cap (2)  
0K58-01302-0603  
Upright Tube  
Cap Screw (2)  
0017-00101-1772  
7
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RETRO FITNESS TREADMILL  
CLST-0100-01RF  
Ergo Bar with Heart Rate Assembly  
S/N CLST320000 - 399999  
Ergo Bar with Heart Rate Assembly  
AK60-00147-0201  
8-16X18 PHL PAN  
PLT ST BO B (2)  
0017-00101-0824  
HEART RATE SENSOR TOP  
ERGO-BAR OVERMOLD  
ASSY: PURCH. D  
AK60-00079-0203 (2)  
AK58-00376-0202  
HEART RATE  
SENSOR BOTTOM  
AK60-00080-0203 (2)  
COVER: I/R LENS SENSOR  
0K58-01103-0000  
#6-18x16 Phillips Pan Head, (Qty 2)  
0017-00101-2054  
GASKET: ERGOBAR  
0K58-01347-0201  
8
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RETRO FITNESS TREADMILL  
Motor Cover, Front Cover and Front End Caps  
CLST-0100-01RF  
S/N CLST320000 - 399999  
Motor Cover Screws (4)  
0017-00101-1772  
Motor Shroud Assy.  
AK58-00397-0501  
Felt Strip - 28”  
0017-00081-0294  
Front End Cap (2)  
0K58-01267-0501  
End Cap Screws (4)  
0017-00101-1772  
Front Cover  
0K58-01266-0501  
Screws (4)  
Bug Medallion Assembly  
AK58-00245-0000  
0017-00101-1771  
9
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RETRO FITNESS TREADMILL  
Belt, Deck and Rear Roller  
CLST-0100-01RF  
S/N CLST320000 - 399999  
Striding Belt  
0K58-01400-0001  
Deck Mounting Screws (4)  
0017-00101-1775  
Deck  
0K65-01263-0000  
TECSPAK Mounting Screw (8)  
0017-00101-1652  
Caution Label  
M051-00K58-A014  
TECSPAK Spring (8)  
0K40-01026-0002  
TECSPAK Tinnerman Clip (8)  
0017-00103-0198  
Washer (8)  
0017-00104-0072  
Grommet (2)  
0017-00042-1147  
Screw  
0017-00101-1776  
Round Grommet  
0017-00042-0326  
Washer  
0017-00104-0043  
Square Grommet  
0017-00042-1147  
Rear Roller Guard, LF  
0K58-01390-0002  
Rear Roller  
0K58-01002-0000  
Rear Roller Guard, RT  
0K58-01390-0001  
Rear Roller  
Adjusting Screws  
0017-00101-1779  
Roller Guard Screw (4)  
0017-00101-1776  
10  
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CLST-0100-01RF  
S/N CLST320000 - 399999  
RETRO FITNESS TREADMILL  
Lift Frame, Lift Motor and IEC Receptacle  
* RECEPTACLE-ASSY:  
MFG; RECESS B  
AK58-00514-0000  
Frame Screws (2)  
0017-00101-1723  
IEC Receptacle *  
0017-00003-0949  
Frame Screws *  
0017-00101-1723  
Line-Cord Socket Brkt *  
0K58-01419-0000  
Cotter Pin  
0017-00007-0208  
Lower Receptacle Brkt  
0K58-01420-0000  
Line Cord  
(see line  
cord page)  
Clevis Pin  
0017-00007-0214  
Frame Screws (2)  
0017-00101-1723  
Lift Motor  
0K58-01062-0000  
Lift Frame  
End Caps (4)  
Lift Motor Hex Bolt  
0017-00101-1021  
0017-00042-1076  
Line Cord Clip  
0017-00042-0840  
Lock Nut  
0017-00103-0025  
Wheels (2)  
0K58-01071-0000  
Phillips Screws (2)  
0017-00101-1612  
Washers (2)  
Vinyl Cap  
0017-00042-1075  
0017-00104-0189  
Lift Frame  
0K58-01066-0000  
Hex Screws (2)  
0017-00101-1777  
Flat Washers (2)  
0017-00104-0259  
Bronze Sleeves (2)  
0K58-01089-0000  
Lock Nuts (2)  
0017-00103-0285  
COVER: PIVOTS;  
LIFT-FRAME (2)  
0K58-01322-0000  
11  
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RETRO FITNESS TREADMILL  
Motor Controller Assembly  
CLST-0100-01RF  
S/N CLST320000 - 399999  
DSP w/Cables  
100-120V  
AK58-00547-0001  
200-240V  
AK58-00547-0003  
12  
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RETRO FITNESS TREADMILL  
Drive Motor Assembly  
CLST-0100-01RF  
S/N CLST320000 - 399999  
Note: key is part of the drive motor  
only, not available separately.  
TAPERED DRIVE MOTOR  
MOTOR-DRIVE ASSY: MFG; W/LBL B  
AK58-00171-0002  
Setscrews (2)  
0017-00101-0333  
Poly-V Pulley  
0K58-01057-0001  
Locking Nuts (4)  
0017-00103-0027  
Washers (4)  
0017-00104-0409  
Insulating Shoulder  
Washers (4)  
0K58-01255-0000  
Insulating Pads (2)  
0K58-01256-0001  
3/8 -16X16 UNS HXW  
L BLT G5 ZN B  
0017-00101-1885  
FLYWHEEL: CAST-IRON;  
W/TAPER  
0K58-01092-0004  
13  
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RETRO FITNESS TREADMILL  
Idler Arm Assembly and Static Brush  
CLST-0100-01RF  
S/N CLST320000 - 399999  
Motor Pulley  
Idler Arm Assembly  
0K58-01057-0001  
Allen Screw  
AK58-00053-0002  
Anti Static Brush  
0K58-01263-0001  
Tinsel Bracket Screw(2)  
0017-00101-1193  
0017-00101-0333  
Idler Pin  
0017-00007-0248  
Grommet  
0017-00042-0326  
Drive Belt  
0K58-01114-0000  
Idler Pulley  
0K26-01731-0000  
Idler Spring Damper  
0K26-02055-0000  
Idler Spring  
Threaded Idler Shaft  
0K58-01084-0002  
Lock Nut: Idler  
Wire Clamp  
0017-00042-1072  
Screw  
Limit Switch  
0K58-01085-0000  
0017-00032-0195  
Limit Switch Cable  
AK58-00027-0000  
0017-00103-0324  
0017-00101-1193  
14  
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RETRO FITNESS TREADMILL  
Leveler Assembly  
CLST-0100-01RF  
S/N CLST320000 - 399999  
Leveler Assembly  
AK58-00370-0000  
Bracket Leveler  
0K58-01083-0000  
Pivot Pin  
0K58-01098-0000  
Flat Washer (4)  
0017-00104-0190  
Lock Washer (4)  
0017-00104-0333  
Hex Bolt (4)  
0017-00101-1652  
Stop Nut  
0K58-01099-0000  
Leveling Foot  
0K58-01110-0000  
15  
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RETRO FITNESS TREADMILL  
Front Roller Assembly  
CLST-0100-01RF  
S/N CLST320000 - 399999  
Front Roller Assembly  
AK58-00066-0000  
Mounting Bolt  
0017-00101-0974  
Flat Washer  
0017-00104-0043  
Polley V Pulley 8”  
0K58-01105-0000  
Lock Washer  
0017-00104-0005  
3.5” Front Roller  
0K58-01001-0001  
Hex Bolt  
0017-00101-1632  
Flat Washer  
0017-00104-0330  
16  
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RETRO FITNESS TREADMILL  
Line Cords and Line Cord Options  
CLST-0100-01RF  
S/N CLST320000 - 399999  
Standard Line Cords  
Model Description  
Model #  
Part No.  
0017-00003-0974  
LINE-CORD: R/A; 96"; W/RECP  
CLST-0100-01RF CLST ENG/ENG 120/60 DOM LOW VOLTAGE  
Optional Line Cords  
Length  
Description  
Part No.  
(feet)  
LINE-CORD: 120V; 20A;  
LINE-CORD: R/A 120V  
12'  
8'  
0017-00003-0947  
0017-00003-0915  
0017-00003-0980  
LINE-CORD: R/A; NEMA  
5-20 144"  
12'  
LINE-CORD: R/A;  
W/PLUG 220/60  
7.5'  
12'  
0017-00003-0981  
0017-00003-0948  
LINE-CORD: 220V; 15A;  
17  
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RETRO FITNESS TREADMILL  
Block Diagram  
CLST-0100-01RF  
S/N CLST320000 - 399999  
CBL-ASSY:  
COAX; 120"  
AK32-00020-0002  
COAXVIDEO IN  
VOLT ON TVP.S.  
CBL-ASSY:  
PWR EXT; 120"  
AK32-00078-0001  
ACCESS  
PANEL  
CBL-ASSY:  
SIDE-CONSOLE  
AK58-00031-0000  
P5  
P14  
P8  
CSAFE  
CARDIO THEATER 1  
MESSAGE CENTER  
CONSOLE  
DISPLAY  
USED ON 97Ti &  
93/95T-0705 JAP &  
93/95T-0706 JAP ONLY  
CSAFE  
CARDIO THEATER 2  
P4  
P1  
SIDECONSOLE  
7-7SEGMENT  
P1  
MAIN PWR/SCI  
P6  
P7  
POLAR &  
END SESSION  
LIFE PULSE  
KEYPADS  
P11  
P3  
P2  
E STOP  
TO DSP  
CONTROLLER  
CBL-ASSY:  
H/R SENSORS  
AK58-00041-0001  
CBL-ASSY:  
EMERGENCY-STOP  
AK58-00036-0000  
CBL-ASSY:  
POLAR/E-STOP  
AK58-00237-0000  
POLAR  
RECEIVER PCB  
AK39-00064-0000  
18  
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RETRO FITNESS TREADMILL  
Block Diagram - Continued  
CLST-0100-01RF  
S/N CLST320000 - 399999  
2
3
4
5
1 6  
7
8
9
10  
CBL-ASSY:  
CONSOLE  
-00034-0001  
AK58  
:
CBL-ASSY  
20"  
AUTO-XFRMR;  
K58-00527-0000  
A
AUTOX-FRMR  
COM  
100VIN  
200VIN  
220/230VIN  
240VIN  
120VO  
POWER;  
JUMPER;  
1 1  
2 2  
3 3  
4 4  
5 5  
6 6  
WHITE  
L-ASSY  
LCD-CONS CB  
UT  
BLACK  
RED  
AK58-00522-0000  
1
6 7  
8
9
10 2  
3
4
5
11  
P
RED  
P13  
units  
200-240V  
P5  
P12  
100V units  
:2A  
CIRCUIT-BREAKER  
1
2
3
4
5
CUIT-BREAKER:4A  
CIR  
-00003-0626  
0017  
1
2
3
P9  
P4  
03-0950  
0017-000  
DSP  
TROLLER  
P7  
CON  
1
2
3
4
P8 P1  
P6  
3 4  
1
2
1
2
6
5
4 3  
2
1
LIFT  
MOTOR  
RIVE  
OTOR  
D
M
19  
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RETRO FITNESS TREADMILL  
Block Diagram - Continued  
CLST-0100-01RF  
S/N CLST320000 - 399999  
120V DOMESTIC  
CBL-ASSY:  
POWER; 100-200V  
AK58-00520-0000  
CBL-ASSY:  
JUMPER; BLK; 4"  
AK58-00081-0000  
FILTER: LINE; 20A  
0017-00003-1015  
GRN/YLW  
BLACK  
BLK  
L
L
BLK  
WHT  
1
2
3
GRN/YLW  
WHT  
MOV  
POWER CABLE PLUGS INTO  
P7 ON THE DSP CONTROLLER  
N
N
ON/OFF  
SWITCH  
WHITE  
LINE FILTER  
CBL-ASSY:  
MOV; FILTER  
AK58-00224-0001  
CBL-ASSY:  
JUMPER; GR/YL; 5"  
AK58-00083-0000  
1 2  
1 2  
CBL-ASSY:  
JUMPER; WHT; 6"  
AK58-00082-0000  
CBL-ASSY:  
HI-POT JUMPER  
AK58-00263-0000  
200-240V ONLY  
FILTER: LINE; 20A  
0017-00003-1015  
FILTER: LINE; 10A  
CBL-ASSY:  
POWER; 230-240V; LED  
AK58-00596-0001  
CBL-ASSY:  
JUMPER; BLK; 4"  
AK58-00081-0000  
GRN/YLW  
0017-00003-0898  
BLACK  
BLK  
L
L
POWER CABLE PLUGS INTO  
P7 ON THE DSP CONTROLLER  
BLK  
WHT  
1
2
GRN/YLW  
WHT  
MOV  
N
N
ON/OFF  
SWITCH  
WHITE  
LINE FILTER  
CBL-ASSY:  
JUMPER; GR/YL; 5"  
AK58-00083-0000  
CBL-ASSY:  
MOV; FILTER  
AK58-00224-0001  
1 2  
1 2  
CBL-ASSY:  
JUMPER; WHT; 6"  
AK58-00082-0000  
CBL-ASSY:  
HI-POT JUMPER  
AK58-00263-0000  
20  
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