Life Fitness Exercise Bike CLSXH 0XXX 02 User Manual

Classic Cross-trainer CLSXH-0XXX-02  
(international only)  
Customer Support Services  
PARTS MANUAL  
rev 25 Nov 2009  
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CLASSIC CROSS TRAINER  
Miscellaneous  
CLSXH-0XXX-02  
S/N CLH093501308 - and up  
Description  
Part No.  
OPERATION MANUAL (CD)  
SERVICE MANUAL  
0KCD-02003-0001  
M051-00K62-A149  
TOUCH UP PAINT:  
SPRAY CAN  
.5 OZ BOTTLE W/APPLICATOR  
.33 OZ PEN  
0017-00008-0204  
0017-00008-0205  
0017-00008-0206  
HARDWARE BAG  
AK62-00152-0001  
AK62-00210-0000  
ACCESS PANEL ASSEMBLY  
CONSISTS OF:  
120” COAX CABLE  
120” POWER EXTENSION CABLE  
BRACKET  
F-TYPE PANEL CONNECTOR  
#8 PLASTIC GROMMET  
AK32-00020-0002  
AK32-00078-0001  
0K62-01179-0001  
0017-00021-2846  
0017-00042-0754  
PLUG IN OPTION 120/60  
GK62-00002-0018  
GK62-00002-0019  
GK62-00002-0020  
GK62-00002-0021  
PLUG IN OPTION 240/50 UK  
PLUG IN OPTION 240v AUS  
PLUG IN OPTION 230/50 CONT  
This treadmill has both Lifepulse sensors and telemetry for reading heart rate.  
3
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CLASSIC CROSS TRAINER  
CLSXH-0XXX-02  
Console Support and Dead Shaft Covers  
S/N CLH093501308 - and up  
Console Support  
AK62-00123-0000  
Console Support Cap  
0K62-01030-0001  
(Stealth Gray)  
Console Support  
Shroud  
Right  
Bullhorn Cover  
0K62-01007-0001  
Left  
Bullhorn Cover  
0K62-01008-0001  
0K62-01023-0001  
Console Support  
Grommet  
0017-00042-0754  
Right Inside  
Deadshaft Cover  
0K62-01010-0000  
Left Inside  
Deadshaft Cover  
0K62-01011-0000  
2-Front Inside  
Deadshaft Cover  
0K62-01009-0000  
2-Outside Front  
Deadshaft Cover  
0K62-01012-0000  
2-Outside Rear  
Deadshaft Cover  
0K62-01013-0000  
4
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CLASSIC CROSS TRAINER  
Handlebars and Bullhorns  
CLSXH-0XXX-02  
S/N CLH093501308 - and up  
Right Bullhorn Assembly  
AK62-00360-0000  
Left Bullhorn Assembly  
AK62-00361-0000  
HR Sensor Kit  
GK20-00002-0005  
HR Cable  
AK47-00029-0000  
( one per bullhorn)  
Bullhorn Gasket  
0K62-01199-0001  
Right Handlebar  
AK62-00086-0000  
HR Sensor Kit  
GK20-00002-0005  
Medallion Bug  
AK58-00245-0000  
BugAdaptor  
0K62-01034-0001  
Left Handlebar  
AK62-00087-0000  
Heart Rate Cable  
AK61-00051-0001  
(one per handlebar)  
5
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CLASSIC CROSS TRAINER  
CLSXH-0XXX-02  
Console and Related Components  
S/N CLH093501308 - and up  
Console Case Screws  
0017-00101-1242  
Console Case  
with decal  
AK62-00142-0000  
Programmed PCB  
A084-92219-A032  
Lower Display Cable  
AK63-00038-0000  
Polar Cable  
AK39-00063-0000  
Battery Door  
0K62-01026-0000  
Upper and Lower  
PCB mounting screws  
0017-00101-1650  
Polar PCB  
with receiver  
AK39-00064-0000  
Lower PCB  
B084-92222-B000  
Overlay/Bezel/Switch  
(see chart below)  
Part Nos.  
Language  
Console  
Overlay/Bezel/Switch  
Eng + Met  
Ger/Met  
Spn/Met  
Jap/Met  
Frn/Met  
Ital/Met  
Dut/Met  
Port/Met  
Turk/Met  
AK62-00329-0001  
AK62-00329-0003  
AK62-00329-0004  
AK62-00329-0006  
AK62-00329-0007  
AK62-00329-0008  
AK62-00329-0009  
AK62-00329-0010  
AK62-00329-0014  
AK62-00191-0001  
AK62-00191-0003  
AK62-00191-0004  
AK62-00191-0006  
AK62-00191-0007  
AK62-00191-0008  
AK62-00191-0009  
AK62-00191-0010  
AK62-00191-0014  
6
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CLASSIC CROSS TRAINER  
Upper Frame Hardware  
CLSXH-0XXX-02  
S/N CLH093501308 - and up  
Console Mounting Screws (4)  
0017-00101-1796  
Handlebar Mounting Screws  
0017-00101-2040  
(3 per side)  
Console Support  
Bullhorn Mounting Screws  
Mounting Screws (6)  
0017-00101-1791  
Console Support  
Shroud Mounting  
Screws  
0017-00101-2041  
(2 per bullhorn)  
0017-00101-1796  
Bullhorn Cover  
Screws  
0017-00101-1854  
Inside Deadshaft  
Cover Screws  
(2 per side)  
0017-00101-1796  
Outside Deadshaft  
Cover Screws  
(2 per side)  
0017-00101-1796  
Items Not Shown:  
Accessory Tray  
0K62-01022-0001 (Stealth Gray)  
Mounting Screws (2)  
0017-00101-1846  
7
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CLASSIC CROSS TRAINER  
CLSXH-0XXX-02  
Rocker Arms and Pedal Levers  
S/N CLH093501308 - and up  
Rocker Arms  
AK62-00062-0001  
Shaft Collar w/screws  
M0K61-01259-0000  
Washer  
0017-00104-0418  
Retaining Ring  
0017-00100-0178  
LF Bug  
MedallionAssy.  
AK58-00245-0000  
Right Pedal  
Lever Assembly  
AK62-00236-0000  
Left Pedal Lever Assembly  
AK62-00235-0000  
8
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CLASSIC CROSS TRAINER  
CLSXH-0XXX-02  
Crank Cover and Lower Caps  
S/N CLH093501308 - and up  
Crank Cover  
0K61-03100-0001  
2 - Mounting screws  
0017-00101-1837  
Stabilizer Caps  
4 - 0K68-01129-0000  
Front Frame Cap  
0K62-01004-0002  
Mounting Screws  
(Located on front sides of Ladder Frame Cover)  
2- 0017-00101-1795  
9
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CLASSIC CROSS TRAINER  
CLSXH-0XXX-02  
Lower Frame Shrouds and Hardware  
S/N CLH093501308 - and up  
Rear Shroud Assy.  
AK62-00223-0000  
Mounting Screws  
(2 per side)  
Rocker Cover Kit  
(includes clip & screw)  
GK62-00002-0066  
Mounting Screw  
0017-00101-1796  
Right Inside Rocker Cover  
0K62-01039-0000  
Right Outside Rocker Cover  
0K62-01037-0000  
Inside Lever Joint Cover  
(left or right)  
0017-00101-1796  
Right Link Cover w/decal  
AK62-00390-0000  
Left Link Cover w/decal  
AK62-00391-0000  
Mounting Screws  
(6 per cover)  
0K62-01035-0000  
Mounting Screw  
0017-00101-1836  
0017-00101-1796  
Leg Levelers  
Ladder Frame Cover w/decal  
Wheel/Bracket Assy.  
AK62-00102-0000  
Mounting Screws  
(3 per assy.)  
AK62-00124-0000  
AK62-00106-0001  
Mounting Screws (4)  
0017-00101-1795  
Rocker Cover Kit  
(includes clip & screw)  
GK62-00002-0066  
Mounting screw  
0017-00101-1796  
Shroud Panel  
0K62-01002-0003  
Mounting Screws  
(2 per side)  
0017-00101-1789  
0017-00101-1795  
Left Inside Rocker Cover  
0K62-01040-0000  
Left Outside Rocker Cover  
0K62-01038-0000  
Inside Lever Joint Cover (left or right)  
0K62-01035-0000  
Mounting Screw  
0017-00101-1836  
10  
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CLASSIC CROSS TRAINER  
CLSXH-0XXX-02  
Pedal Lever Assembly Components  
S/N CLH093501308 - and up  
Right Inside  
Pedal Cover  
0K62-01015-0000  
Left Inside  
Pedal Cover  
0K62-01016-0000  
5 - Mounting screws  
0017-00101-1796  
Tie Rod Extension  
Assembly  
AK62-00234-0000  
or  
Link Hardware Kit  
GK62-00002-0015  
(see note below)  
Link Sleeve Kit  
GK62-00002-0022  
Washer  
0017-00104-0164  
Nut  
Left Pedal  
0017-00103-0338  
0K62-01005-0000  
Right Pedal  
0K62-01006-0000  
Crank Extension  
Mounting Bolt  
0017-00101-1806  
Hex Nut  
0017-00103-0333  
Pedal Mounting Hardware  
4 - Screw - 0017-00101-1805  
4 - Washer-0017-00104-0469  
Roller w/bearing  
AK62-00196-0001  
Shaft Collar  
M0K62-01065-0000  
Washer  
0017-00104-0474  
Brass Washer  
0K47-01104-0000  
Anti-Lift Roller  
M0K62-01191-0000  
Roller Extrusion  
AK62-00197-0000  
4 - Screws  
M0017-00101-1789  
Anti-Lift Track  
Pedal/Rocker Shaft & Bearings  
Order Kit GK62-00002-0001  
0K62-01208-0000  
2 - Screws  
E-Ring  
0017-00101-1836  
0017-00100-0107  
Thrust Washer  
0K47-01105-0000  
Brass Washer  
0K47-01104-0000  
11  
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CLASSIC CROSS TRAINER  
CLSXH-0XXX-02  
PCB, Battery, Reed Switch and Bracket  
S/N CLH093501308 - and up  
PCB, Reed Switch  
Battery Bracket  
0K62-01233-0000  
Power Control Board  
B084-92218-D002  
PCB Mounting screws  
0017-00101-1838  
Grommet (4)  
0017-00042-0821  
Reed Switch  
118E-00001-0140  
Battery  
Mounting screws  
0017-00101-1797  
Reed Switch  
Mounting screws (2)  
0017-00101-1794  
6V Battery  
0017-00003-0685  
12  
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CLASSIC CROSS TRAINER  
Bearing-Insert Assembly  
CLSXH-0XXX-02  
S/N CLH093501308 - and up  
Bearing Insert Assembly  
AK62-00299-0000  
Service Kit  
GK62-00002-0044  
kit contents:  
Bearing Flanges (2)  
0K62-01220-0000  
Crankshaft (1)  
Bearings (2)  
Bearing Flanges (2 sets)  
Nuts (4)  
Washers (4)  
Service Kit  
GK62-000002-0045  
kit contents:  
Intermediate Shaft (1)  
Bearings (2)  
Bearing Flanges (2 sets)  
Nuts (4)  
Washers (4)  
1” Bearing  
0K62-01221-0000  
13  
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CLASSIC CROSS TRAINER  
CLSXH-0XXX-02  
Crank Arm Pulley Assembly  
S/N CLH093501308 - and up  
Crank arm weld  
Assembly  
MAK62-00205-0000  
Poly-V Crank Pulley  
0K61-02409-0000  
Retaining Ring  
0017-00100-0107  
Crank arm  
mounting bolt  
Crankshaft Plate  
M0K61-02302-0001  
0017-00101-1860  
nut - 0017-00103-0334  
Magnet Mounting  
screw  
0017-00101-1835  
washer  
0017-00104-0144  
Crankshaft Plate  
Mounting screws (4)  
0017-00101-1834  
Magnet-Standoff  
Assembly  
AK62-00186-0000  
14  
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CLASSIC CROSS TRAINER  
Drive Module  
CLSXH-0XXX-02  
S/N CLH093501308 - and up  
Alternator-Flywheel  
Assembly  
AK61-00250-0001  
Mando Alternator Brushes  
0017-00009-0895  
Crank Arm-Pulley  
Assembly  
See Page 14 for  
breakdown  
Crankshaft  
M0K62-01222-0001  
Right Crank Arm  
Weld Assembly  
MAK62-00204-0000  
J10 Flexonic Belt  
0K62-01135-0000  
J8 Flexonic  
Belt  
0K62-01134-0000  
Intermediate Shaft  
M0K62-01223-0000  
Poly-V Metric  
Pulley  
0K35-01186-0007  
Pulley Set Screws  
0017-00101-2015  
Resistor Assembly  
Includes Power  
Control Cable  
Bearing-Insert  
Assembly (4)  
See Page 13 for  
breakdown  
AK62-00260-0000  
15  
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CLASSIC CROSS TRAINER  
Drive Module Hardware  
CLSXH-0XXX-02  
S/N CLH093501308 - and up  
Alternator-Flywheel  
Assembly  
Mounting bolt  
0017-00101-0986  
Crank Arm  
Mounting bolt  
0017-00101-1860  
nut  
Square  
Machine Key (2)  
M0K53-01122-0000  
0017-00103-0334  
Retaining ring  
0017-00100-0107  
Poly-V pulley  
mounting screw  
and washer  
0017-00101-1836  
0017-00104-0465  
Alernator-flywheel  
mounting bolt  
and nut  
Machine Key  
0K53-01183-0000  
bolt-0017-00101-1867  
nut-0017-00103-0332  
Set Screws  
0017-00101-2015  
Bearing-Insert  
mounting screw  
and nut  
0017-00101-1866  
0017-00103-0341  
16  
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CLASSIC CROSS TRAINER  
Cables  
CLSXH-0XXX-02  
S/N CLH093501308 - and up  
Power Control Cable  
AK62-00092-0000  
ORANGE  
Power Control Board  
B084-92218-D002  
P2  
POWER RES.  
2 x .75 OHM  
240W  
12POS.MNL  
RED/BLK  
RED/BLK  
RPM_ALT  
VoltR  
VoltR  
RED/BLK  
AC TAP  
GREEN  
Valt  
GREEN  
GREEN  
VoltR  
Volt  
Volt  
GND  
FIELD  
EXC  
FIELD  
RTN  
BLK  
BLK  
BLK  
3 POS. MINI FIT  
GND  
GND  
GND  
GND  
GND  
Vbat  
RPM_REED  
N.C.  
COM  
N.C.  
P3  
BLK/WHT  
FIELD  
MAGNET  
REED SWITCH  
YELLOW  
User Arm HR Cables  
AK61-00051-0001  
P1  
BLK/PURPLE  
13POS.KK-156  
Main Cable  
AK62-00093-0000  
6V  
Lower Console Cable  
RED  
AK63-00038-0000  
P1  
P5  
4POS. MINI FIT JR.  
P4  
24POS. MICROFIT  
24POS. MICROFIT  
WHITE  
RED  
S98  
S108  
S118  
S128  
S138  
RT SIGNAL  
GND  
GND  
S9  
BLACK  
BLACK  
WHITE  
BLUE  
S10  
YELLOW  
GREEN  
WHITE  
BLACK  
BROWN  
ORANGE  
GREY  
S11  
S12  
LT SIGNAL  
Lower  
Console Board  
S13  
S14  
S148  
S158  
LWR-CNSL  
B084-92222-B000  
S15  
S15  
D0  
P9  
RJ45  
CSAFE  
D08  
Console HR  
Cable  
RED  
D18  
D28  
D1  
D2  
D3  
NC  
NC  
BLUE  
YELLOW  
D38  
Upper Console Board  
A084-92219-A016  
RXD  
GREEN  
WHITE  
BLACK  
BROWN  
D4  
D5  
D48  
D58  
D68  
D78  
TXD  
Vcardio  
AK61-00052-0002  
Dual HR Cable  
AK62-00375-0000  
D6  
D7  
CTS  
GND  
Vsysc  
ORANGE  
D8  
D9  
D88  
D98  
GREY  
RED  
NC  
GND  
St4  
I3  
D108  
D118  
D128  
D138  
D10  
D11  
GND  
IO  
BLUE  
P10  
RJ45  
NC  
YELLOW  
GREEN  
WHITE  
BLACK  
RXD  
TXD  
St2  
I3  
D12  
D13  
CARDIO  
TH.  
St5  
Vcardio  
CTS  
D14  
D15  
I1  
St6  
IO  
D148  
D158  
St2  
GND  
St4  
I2  
Vsysc  
I2  
St6  
I4  
St3  
I4  
St1  
DS  
BERR  
P11  
10POS.  
BACKGROUND  
DEBUG  
Vce  
RED  
I5  
WHITE  
I5  
GND  
BLACK  
St3  
I6  
GND  
St8  
I6  
St5  
BKPT  
HOR.  
P7  
GND  
FREEZE  
RESET  
Dsi  
3POS.  
MINI FIT JR.  
St1  
POLAR RECEIVER  
START  
GND  
START  
GND  
I1  
Vcc  
St6  
GND  
P1  
Dsc  
17POS.  
LOWER KEYPAD  
P12  
19 POS.  
Polar w/latch Conn.Cable  
AK39-00063-0000  
UPPER KEYPAD  
PolarPCB w/header Cable  
AK39-00064-0000  
17  
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