Arctic Silver 90RW Recumbent Bike
Customer Support Services
PARTS MANUAL
revised 29 Apr 2008
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ARCTIC SILVER 90RW
90RW-0XXX-02
CONTENTS
S/N CCK100000 and UP
Page
CONSOLE COMPONENTS .............................................................................................4
CONSOLE SUPPORT ASSEMBLY..................................................................................5
SHROUDS, END CAP, CRANKARMS AND PEDALS.....................................................6
BELTS...............................................................................................................................7
RESISTOR ASSEMBLY ...................................................................................................8
POWER CONTROL BOARD ............................................................................................9
ALTERNATOR W/PULLEY ..............................................................................................10
CRANKSHAFT AND BEARING ASSEMBLY...................................................................11
INTERMEDIATE SHAFT AND BEARING ASSEMBLY....................................................12
IDLER BRACKET ASSEMBLY.........................................................................................13
SEAT ASSEMBLY…………….………………………………………………………………….14
SEAT BOTTOM ASSEMBLY..………………………………………………………………..…15
SEAT FRAME ASSEMBLY….………………………………………………………………….16
SEAT PADS AND ACCESSORY TRAY.………………………………………………………17
EXTRUSION ASSEMBLY..………………………………………………………………………18
SEAT LOCKING ASSEMBLY…………………………………………………………………...19
WHEEL AND LEVELER…………………………………………………………………………..20
CABLES…………………………………………………………………………………………….21
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3
ARCTIC SILVER 90RW
90RW-0XXX-02
Console Components
S/N CCK100000 and UP
Console Boa rd
A084-92220-A006
Up pe r Ove rla y
Console De c a l
0K63-01277-0000
Console Ca se Asse m bly
AK63-00121-0001
Lowe r Ove rla y
Phillips Pa n Sc re ws(13)
0017-00101-1650
Ba tte ry Door
0K63-01029-0001
Console Assembly
Overlay/Bezel/Switch Assy.
AK39-00072-0001 Eng Met AK63-00167-0001 Eng Met
AK39-00072-0003 Ger Met AK63-00167-0003 Ger Met
AK39-00072-0004 Spn Met AK63-00167-0004 Spn Met
AK39-00072-0006 Jap Met
AK39-00072-0007 Frn Met
AK39-00072-0008 Itl Met
AK39-00072-0009 Dut Met
AK39-00072-0010 Por Met
AK63-00167-0006 Jap Met
AK63-00167-0007 Frn Met
AK63-00167-0008 Itl Met
AK63-00167-0009 Dut Met
AK63-00167-0010 Por Met
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4
ARCTIC SILVER 90RW
90RW-0XXX-02
Console Support Assembly
S/N CCK100000 and UP
4-Pin
He a rt Ra te Ca ble
10-Pin Conne c tor
Ma in Wiring Ca ble
Grip(2)
0K39-01005-0001
Console Support
AK39-00003-0002
Console Mounting
Sc re w(4)
0017-00101-1744
Fra m e Post Bolt(4)
0017-00101-1756
Fra m e Post
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5
ARCTIC SILVER 90RW
90RW-0XXX-02
Shrouds, End cap and Pedals
S/N CCK100000 and UP
Right Shroud
AK39-00033-0007
De c a l
0K39-01070-0000
Shroud Sc re ws(7)
0017-00101-1741
End Ca p Sc re ws(2)
0017-00101-1614
Cra nk Arm, RT
0K39-01042-0007
Sc re ws(3)
End Ca p
AK39-00050-0005
De c a l
0017-00101-1855
0K51-01085-0001
Shroud Sc re ws(4)
0017-00101-1741
Right Pe d a l
AK63-00123-0003
Pe da l Stra p (not shown)
0K63-01237-0003
Le ft Pe d a l
AK63-00123-0004
Pe da l Stra p
(not shown)
0K63-01237-0004
Le ft Shroud
AK39-00033-0008
De c a l
0K39-01070-0000
Cra nk Arm, LT
0K39-01042-0008
Sc re ws(3)
0017-00101-1855
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6
ARCTIC SILVER 90RW
90RW-0XXX-02
Belts
S/N CCK100000 and UP
Inte rm e d ia te
Pulle y Be lt
Sc rew
0017-00101-1193
0K63-01066-0001
Alte rna tor Be lt
0017-00009-0735
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7
ARCTIC SILVER 90RW
90RW-0XXX-02
Resistor Assembly
S/N CCK100000 and UP
Wa sher(2)
0017-00104-0309
Re sistor
100E-00002-0084
Re sistor Reta iner
0K39-01043-0000
Pa n Screw(2)
0017-00101-1057
He x Nut(3)
0017-00103-0081
Mounting Rod
0K63-01166-0000
Mounting Bra cket
0K39-01036-0000
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8
ARCTIC SILVER 90RW
90RW-0XXX-02
Power Control Board
S/N CCK100000 and UP
Assembly Number - AK39-00022-0002
Pla stic Grom m e t(4)
0017-00042-0821
Bra c ke t
0K39-01027-0000
Philip Sc re w(4)
0017-00101-0823
Powe r Control
Boa rd
B084-92064-A000
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9
ARCTIC SILVER 90RW
90RW-0XXX-02
Alternator w/Pulley Assembly
S/N CCK100000 and UP
Assembly Number – AK63-00093-0000
Alte rna tor
Alte rna tor Pulle y
0017-00009-0841
0K61-02500-0001
Bolt
0017-00101-0956
Loc king Nut
0017-00103-0117
Wa she r
0017-00104-0044
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10
ARCTIC SILVER 90RW
90RW-0XXX-02
Crank Shaft and Bearing Assembly
S/N CCK100000 and UP
Cra nk Arm Hub
Pulle y Asse mb ly
0K63-01095-0001
AK63-00051-0000
Pulle y
0K63-01018-0000
Wa shers (3)
0017-00104-0458
Flywhe e l Sc re ws (3)
0017-00101-1715
*Cra nksha ft & Be a ring Kit
GK63-00002-0077
*Cra nksha ft
0K63-01012-0001
*Sm a ll Thrust Wa she r (2)
0K63-01129-0000
*La rge Thrust Wa she r (2)
0K63-01129-0001
*Bowe d Re ta ine r Ring (2)
0017-00100-0243
Wa sher (2)
0017-00104-0409
*Ne e dle Be a ring (2)
0K63-01344-0000
*Sm a ll Sna p Ring (2)
0017-00100-0241
Bolt (2)
Cra nk Arm Hub (2)
0017-00101-1705
0K63-01095-0001
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11
ARCTIC SILVER 90RW
90RW-0XXX-02
Intermediate Shaft and Bearing Assembly
S/N CCK100000 and UP
Clutc h Asse mbly
AK63-00026-0000
(not inc lude d in kit)
Ma gne t
118E-00001-0124
(not inc lude d in kit)
De lrin Wa she rs (2)
0017-00104-0455
Re ta ining Ring
0017-00100-0242
Inte rme dia te
Be a rings (2,
not a va ila ble
se p a ra te ly)
Sp a c e r (not
a va ila ble
se pa ra te ly)
Inte rme d ia te Pulle y
(not a va ila ble se pa ra te ly)
Inte rm e dia te Sha ft a nd
Be a ring Asse m bly Kit
GK63-00002-0007
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12
ARCTIC SILVER 90RW
90RW-0XXX-02
Idler Bracket Assembly
S/N CCK100000 and UP
Idler Bracket Assembly – AK63-00021-0000
Idler Bra cket
0K63-01050-0000
Loc k Nut
0017-00103-0218
Idler Bea ring
AK63-00008-0000
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13
ARCTIC SILVER 90RW
90RW-0XXX-02
Seat Assembly
S/N CCK100000 and UP
End Ca p
0K19-01208-0001
Foa m Grip
0K14-01926-0005
Se a t Asse m bly
AK51-00034-0003
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14
ARCTIC SILVER 90RW
90RW-0XXX-02
Seat Assembly - Bottom
S/N CCK100000 and UP
Wa she r
0017-00104-0461
Roller Shie ld(4)
0K51-01059-0001
Sp a c e r(4)
0K51-01044-0000
Loc king Nut(4)
0017-00103-0326
Wa she r(4)
0017-00104-0462
Wa she r(4)
0017-00104-0463
Sc re w(2)
0017-00101-1748
Bolt(4)
0017-00101-1743
Loc k Asse m b ly
Rolle r Asse m b ly
AK51-00056-0001
Loc king Nut(8)
0017-00103-0325
Rolle r (2), LT
0K51-01034-0002
Rolle r (2), RT
0K51-01034-0001
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15
ARCTIC SILVER 90RW
90RW-0XXX-02
Seat Frame Assembly
S/N CCK100000 and UP
Com ple te Se a t Asse m bly
AK51-00027-0003
Sc re w(4)
0017-00101-1746
Wa she r(4)
0017-00104-0462
Front Stop Bra c ke t
0K51-01062-0000
Pla stic Shie ld
0K19-01185-0001
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16
ARCTIC SILVER 90RW
90RW-0XXX-02
Seat Pads and Accessory Tray
S/N CCK100000 and UP
Se a t Ba c k
0K51-01056-0001
Se a t Bottom
0k51-01054-0001
Wa she r(4)
0017-00104-0462
Mounting Sc re w(4)
0017-00101-1743
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17
ARCTIC SILVER 90RW
90RW-0XXX-02
Extrusion Assembly – AK39-00027-0006
S/N CCK100000 and UP
Stop Bra cket
0K51-01061-0001
Sc rews
0017-00101-1751
Locking Ra ck
0K51-01013-0002
Deca l
0K51-01039-0001
Bumper
0017-00041-0654
Sc rew
0017-00101-1750
Pla stic Grommet
0017-00042-1055
Bolts
0017-00101-1183
Extrusion Sea t Assy
AK39-00027-0006
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18
ARCTIC SILVER 90RW
90RW-0XXX-02
Locking Assembly – AK51-00053-0001
S/N CCK100000 and UP
Knob
AK51-00029-0001
TORX Scre w
0017-00101-1742
Anti-Ra ttle Wa sher
0K51-01060-0001
Re ta iner Bea ring
0K51-01011-0000
Ha ndle Sha ft
0K51-01007-0000
Groove Pin
0017-00007-0245
E-Ring
0017-00100-0018
Compression Spring
0K51-01012-0000
Wa sher
0017-00104-0421
Housing-Inse rt Assembly
AK51-00030-0001
Locking-Block Assembly
AK19-00147-0000
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19
ARCTIC SILVER 90RW
90RW-0XXX-02
Wheel and Leveler
S/N CCK100000 and UP
Re a r Sta bilize r
GK39-00002-0012
End Ca p
0K63-01219-0001
Le ve le r
0017-00009-0795
Loc k Nut
0017-00103-0273
Le ve le r Asse m b ly
Fla t Wa she r
0K63-01041-0000
AK61-00035-0000
Whe e l Inse rt
0K63-01039-0000
Pa n Sc re w(2)
0017-00101-1747
Whe e l Asse m b ly
AK63-00016-0001
Whe e l Sc re w
0017-00101-1747
Com ple te Whe e l Asse m bly
AK63-00017-0001
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20
ARCTIC SILVER 90RW
90RW-0XXX-02
Cables
S/N CCK100000 and UP
Ca ble (Alte rna tor to c ontrol)
AK39-00009-0000
Ca b le Ma in
AK39-00008-0000
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21
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