Life Fitness Exercise Bike 90RW User Manual

Arctic Silver 90RW Recumbent Bike  
Customer Support Services  
PARTS MANUAL  
revised 29 Apr 2008  
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ARCTIC SILVER 90RW  
90RW-0XXX-02  
CONTENTS  
S/N CCK100000 and UP  
Page  
CONSOLE COMPONENTS .............................................................................................4  
CONSOLE SUPPORT ASSEMBLY..................................................................................5  
SHROUDS, END CAP, CRANKARMS AND PEDALS.....................................................6  
BELTS...............................................................................................................................7  
RESISTOR ASSEMBLY ...................................................................................................8  
POWER CONTROL BOARD ............................................................................................9  
ALTERNATOR W/PULLEY ..............................................................................................10  
CRANKSHAFT AND BEARING ASSEMBLY...................................................................11  
INTERMEDIATE SHAFT AND BEARING ASSEMBLY....................................................12  
IDLER BRACKET ASSEMBLY.........................................................................................13  
SEAT ASSEMBLY…………….………………………………………………………………….14  
SEAT BOTTOM ASSEMBLY..………………………………………………………………..…15  
SEAT FRAME ASSEMBLY….………………………………………………………………….16  
SEAT PADS AND ACCESSORY TRAY.………………………………………………………17  
EXTRUSION ASSEMBLY..………………………………………………………………………18  
SEAT LOCKING ASSEMBLY…………………………………………………………………...19  
WHEEL AND LEVELER…………………………………………………………………………..20  
CABLES…………………………………………………………………………………………….21  
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3
ARCTIC SILVER 90RW  
90RW-0XXX-02  
Console Components  
S/N CCK100000 and UP  
Console Boa rd  
A084-92220-A006  
Up pe r Ove rla y  
Console De c a l  
0K63-01277-0000  
Console Ca se Asse m bly  
AK63-00121-0001  
Lowe r Ove rla y  
Phillips Pa n Sc re ws(13)  
0017-00101-1650  
Ba tte ry Door  
0K63-01029-0001  
Console Assembly  
Overlay/Bezel/Switch Assy.  
AK39-00072-0001 Eng Met AK63-00167-0001 Eng Met  
AK39-00072-0003 Ger Met AK63-00167-0003 Ger Met  
AK39-00072-0004 Spn Met AK63-00167-0004 Spn Met  
AK39-00072-0006 Jap Met  
AK39-00072-0007 Frn Met  
AK39-00072-0008 Itl Met  
AK39-00072-0009 Dut Met  
AK39-00072-0010 Por Met  
AK63-00167-0006 Jap Met  
AK63-00167-0007 Frn Met  
AK63-00167-0008 Itl Met  
AK63-00167-0009 Dut Met  
AK63-00167-0010 Por Met  
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4
ARCTIC SILVER 90RW  
90RW-0XXX-02  
Console Support Assembly  
S/N CCK100000 and UP  
4-Pin  
He a rt Ra te Ca ble  
10-Pin Conne c tor  
Ma in Wiring Ca ble  
Grip(2)  
0K39-01005-0001  
Console Support  
AK39-00003-0002  
Console Mounting  
Sc re w(4)  
0017-00101-1744  
Fra m e Post Bolt(4)  
0017-00101-1756  
Fra m e Post  
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5
ARCTIC SILVER 90RW  
90RW-0XXX-02  
Shrouds, End cap and Pedals  
S/N CCK100000 and UP  
Right Shroud  
AK39-00033-0007  
De c a l  
0K39-01070-0000  
Shroud Sc re ws(7)  
0017-00101-1741  
End Ca p Sc re ws(2)  
0017-00101-1614  
Cra nk Arm, RT  
0K39-01042-0007  
Sc re ws(3)  
End Ca p  
AK39-00050-0005  
De c a l  
0017-00101-1855  
0K51-01085-0001  
Shroud Sc re ws(4)  
0017-00101-1741  
Right Pe d a l  
AK63-00123-0003  
Pe da l Stra p (not shown)  
0K63-01237-0003  
Le ft Pe d a l  
AK63-00123-0004  
Pe da l Stra p  
(not shown)  
0K63-01237-0004  
Le ft Shroud  
AK39-00033-0008  
De c a l  
0K39-01070-0000  
Cra nk Arm, LT  
0K39-01042-0008  
Sc re ws(3)  
0017-00101-1855  
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6
ARCTIC SILVER 90RW  
90RW-0XXX-02  
Belts  
S/N CCK100000 and UP  
Inte rm e d ia te  
Pulle y Be lt  
Sc rew  
0017-00101-1193  
0K63-01066-0001  
Alte rna tor Be lt  
0017-00009-0735  
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7
ARCTIC SILVER 90RW  
90RW-0XXX-02  
Resistor Assembly  
S/N CCK100000 and UP  
Wa sher(2)  
0017-00104-0309  
Re sistor  
100E-00002-0084  
Re sistor Reta iner  
0K39-01043-0000  
Pa n Screw(2)  
0017-00101-1057  
He x Nut(3)  
0017-00103-0081  
Mounting Rod  
0K63-01166-0000  
Mounting Bra cket  
0K39-01036-0000  
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8
ARCTIC SILVER 90RW  
90RW-0XXX-02  
Power Control Board  
S/N CCK100000 and UP  
Assembly Number - AK39-00022-0002  
Pla stic Grom m e t(4)  
0017-00042-0821  
Bra c ke t  
0K39-01027-0000  
Philip Sc re w(4)  
0017-00101-0823  
Powe r Control  
Boa rd  
B084-92064-A000  
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9
ARCTIC SILVER 90RW  
90RW-0XXX-02  
Alternator w/Pulley Assembly  
S/N CCK100000 and UP  
Assembly Number – AK63-00093-0000  
Alte rna tor  
Alte rna tor Pulle y  
0017-00009-0841  
0K61-02500-0001  
Bolt  
0017-00101-0956  
Loc king Nut  
0017-00103-0117  
Wa she r  
0017-00104-0044  
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10  
ARCTIC SILVER 90RW  
90RW-0XXX-02  
Crank Shaft and Bearing Assembly  
S/N CCK100000 and UP  
Cra nk Arm Hub  
Pulle y Asse mb ly  
0K63-01095-0001  
AK63-00051-0000  
Pulle y  
0K63-01018-0000  
Wa shers (3)  
0017-00104-0458  
Flywhe e l Sc re ws (3)  
0017-00101-1715  
*Cra nksha ft & Be a ring Kit  
GK63-00002-0077  
*Cra nksha ft  
0K63-01012-0001  
*Sm a ll Thrust Wa she r (2)  
0K63-01129-0000  
*La rge Thrust Wa she r (2)  
0K63-01129-0001  
*Bowe d Re ta ine r Ring (2)  
0017-00100-0243  
Wa sher (2)  
0017-00104-0409  
*Ne e dle Be a ring (2)  
0K63-01344-0000  
*Sm a ll Sna p Ring (2)  
0017-00100-0241  
Bolt (2)  
Cra nk Arm Hub (2)  
0017-00101-1705  
0K63-01095-0001  
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11  
ARCTIC SILVER 90RW  
90RW-0XXX-02  
Intermediate Shaft and Bearing Assembly  
S/N CCK100000 and UP  
Clutc h Asse mbly  
AK63-00026-0000  
(not inc lude d in kit)  
Ma gne t  
118E-00001-0124  
(not inc lude d in kit)  
De lrin Wa she rs (2)  
0017-00104-0455  
Re ta ining Ring  
0017-00100-0242  
Inte rme dia te  
Be a rings (2,  
not a va ila ble  
se p a ra te ly)  
Sp a c e r (not  
a va ila ble  
se pa ra te ly)  
Inte rme d ia te Pulle y  
(not a va ila ble se pa ra te ly)  
Inte rm e dia te Sha ft a nd  
Be a ring Asse m bly Kit  
GK63-00002-0007  
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12  
ARCTIC SILVER 90RW  
90RW-0XXX-02  
Idler Bracket Assembly  
S/N CCK100000 and UP  
Idler Bracket Assembly – AK63-00021-0000  
Idler Bra cket  
0K63-01050-0000  
Loc k Nut  
0017-00103-0218  
Idler Bea ring  
AK63-00008-0000  
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13  
ARCTIC SILVER 90RW  
90RW-0XXX-02  
Seat Assembly  
S/N CCK100000 and UP  
End Ca p  
0K19-01208-0001  
Foa m Grip  
0K14-01926-0005  
Se a t Asse m bly  
AK51-00034-0003  
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14  
ARCTIC SILVER 90RW  
90RW-0XXX-02  
Seat Assembly - Bottom  
S/N CCK100000 and UP  
Wa she r  
0017-00104-0461  
Roller Shie ld(4)  
0K51-01059-0001  
Sp a c e r(4)  
0K51-01044-0000  
Loc king Nut(4)  
0017-00103-0326  
Wa she r(4)  
0017-00104-0462  
Wa she r(4)  
0017-00104-0463  
Sc re w(2)  
0017-00101-1748  
Bolt(4)  
0017-00101-1743  
Loc k Asse m b ly  
Rolle r Asse m b ly  
AK51-00056-0001  
Loc king Nut(8)  
0017-00103-0325  
Rolle r (2), LT  
0K51-01034-0002  
Rolle r (2), RT  
0K51-01034-0001  
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15  
ARCTIC SILVER 90RW  
90RW-0XXX-02  
Seat Frame Assembly  
S/N CCK100000 and UP  
Com ple te Se a t Asse m bly  
AK51-00027-0003  
Sc re w(4)  
0017-00101-1746  
Wa she r(4)  
0017-00104-0462  
Front Stop Bra c ke t  
0K51-01062-0000  
Pla stic Shie ld  
0K19-01185-0001  
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16  
ARCTIC SILVER 90RW  
90RW-0XXX-02  
Seat Pads and Accessory Tray  
S/N CCK100000 and UP  
Se a t Ba c k  
0K51-01056-0001  
Se a t Bottom  
0k51-01054-0001  
Wa she r(4)  
0017-00104-0462  
Mounting Sc re w(4)  
0017-00101-1743  
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17  
ARCTIC SILVER 90RW  
90RW-0XXX-02  
Extrusion Assembly – AK39-00027-0006  
S/N CCK100000 and UP  
Stop Bra cket  
0K51-01061-0001  
Sc rews  
0017-00101-1751  
Locking Ra ck  
0K51-01013-0002  
Deca l  
0K51-01039-0001  
Bumper  
0017-00041-0654  
Sc rew  
0017-00101-1750  
Pla stic Grommet  
0017-00042-1055  
Bolts  
0017-00101-1183  
Extrusion Sea t Assy  
AK39-00027-0006  
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18  
ARCTIC SILVER 90RW  
90RW-0XXX-02  
Locking Assembly – AK51-00053-0001  
S/N CCK100000 and UP  
Knob  
AK51-00029-0001  
TORX Scre w  
0017-00101-1742  
Anti-Ra ttle Wa sher  
0K51-01060-0001  
Re ta iner Bea ring  
0K51-01011-0000  
Ha ndle Sha ft  
0K51-01007-0000  
Groove Pin  
0017-00007-0245  
E-Ring  
0017-00100-0018  
Compression Spring  
0K51-01012-0000  
Wa sher  
0017-00104-0421  
Housing-Inse rt Assembly  
AK51-00030-0001  
Locking-Block Assembly  
AK19-00147-0000  
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19  
ARCTIC SILVER 90RW  
90RW-0XXX-02  
Wheel and Leveler  
S/N CCK100000 and UP  
Re a r Sta bilize r  
GK39-00002-0012  
End Ca p  
0K63-01219-0001  
Le ve le r  
0017-00009-0795  
Loc k Nut  
0017-00103-0273  
Le ve le r Asse m b ly  
Fla t Wa she r  
0K63-01041-0000  
AK61-00035-0000  
Whe e l Inse rt  
0K63-01039-0000  
Pa n Sc re w(2)  
0017-00101-1747  
Whe e l Asse m b ly  
AK63-00016-0001  
Whe e l Sc re w  
0017-00101-1747  
Com ple te Whe e l Asse m bly  
AK63-00017-0001  
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20  
ARCTIC SILVER 90RW  
90RW-0XXX-02  
Cables  
S/N CCK100000 and UP  
Ca ble (Alte rna tor to c ontrol)  
AK39-00009-0000  
Ca b le Ma in  
AK39-00008-0000  
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21  

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