Life Fitness Elliptical Trainer CLSX 0XXX 01 User Manual

Classic Cross-trainer CLSX-0XXX-01  
Customer Support Services  
PARTS MANUAL  
revised 4 March 2010  
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CLASSIC CROSS-TRAINER  
Miscellaneous  
CLSX-0XXX-01  
S/N CLSX100001 - 3199999  
Description  
Part No.  
OPERATION MANUAL (CD)  
0KCD-02003-0000  
SERVICE MANUAL  
M051-00K61-A097  
0017-00008-0204  
ARCTIC SILVER TOUCH UP PAINT:  
SPRAY CAN  
.5 OZ BOTTLE W/APPLICATOR  
.33 OZ PEN  
0017-00008-0205  
0017-00008-0206  
STEALTH GRAY TOUCH UP PAINT  
(FOR ROCKER ARMS):  
.5 OZ BOTTLE W/APPLICATOR  
SPRAY CAN  
0017-00008-0199  
0017-00008-0198  
ACCESS PANEL ASSEMBLY  
PANEL ASSEMBLY CONSISTS OF:  
1) AK32-00020-0002  
2) AK32-00078-0001  
3) 0017-00021-2846  
4) 0017-00042-1147  
5) 0K61-01373-0003  
COAX CABLE  
POWER CABLE  
F-TYPE CONNECTOR  
PLASTIC GROMMET  
ACCESS BRACKET  
HARDWARE BAG  
AK61-00222-0000  
Model CLSX-0XXX-01 has both telemetry and Lifepulse sensors for heart rate.  
3
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CLASSIC CROSS-TRAINER  
Drive Belts and Alternator  
CLSX-0XXX-01  
S/N CLSX100001 - 3199999  
Alternator Pivot Bolt  
0017-00101-0964  
Alternator  
Intermediate Bracket  
0K61-02400-0001  
0017-00009-0841  
Alternator w/Flywheel  
Assembly  
Alternator Strap  
Bolt-2  
0017-00101-0986  
AK61-00250-0001  
Alternator Flywheel  
0K61-02500-0001  
Flange Lock Nut  
0017-00103-0188  
Lock Nut  
0017-00103-0117  
Alternator Strap  
w/Insert  
0K61-02601-0000  
Alternator Belt  
0K53-01184-0000  
Drive Belt  
0K61-02701-0000  
Intermediate  
Pulley Bolt  
0017-00101-1651  
Intermediate Pulley Assy  
AK61-00061-0000  
4
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CLASSIC CROSS-TRAINER  
Console Support Assembly  
CLSX-0XXX-01  
S/N CLSX100001 - 3199999  
Mounting Screws (8)  
(not shown for accessory  
tray and console)  
0017-00101-1744  
Accessory Tray Kit  
GK63-00002-0062  
Main Cable  
AK61-00136-0000  
Bullhorn Grip 11.75” (2)  
0K62-01136-0002  
Console Cap  
0K61-01283-0001  
Console Support  
Assembly  
AK61-00500-0015  
Polar Cable  
AK36-00021-0003  
Bolt-2  
0017-00101-1645  
Flat Washer-2  
0017-00104-0192  
5
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CLASSIC CROSS-TRAINER  
Console Assembly  
CLSX-0XXX-01  
S/N CLSX100001 - 3199999  
Overlay  
Bezel  
Console Board - Upper  
A084-92219-A023  
Phillips Pan Screws(13)  
0017-00101-1650  
Console Case Assembly  
AK63-00121-0001  
Case  
0K63-01028-0001  
Decal  
0K63-01277-0000  
Cable  
Lower display PCB  
B084-92222-B0000  
Phillips Pan Screws(13)  
0017-00101-1650  
Battery Door  
0K63-01029-0001  
Part Nos.  
Language  
Overlay/Bezel/  
Switch Assembly  
Console Assembly  
Eng/Eng  
Eng/Met  
AK61-00206-0001  
AK61-00206-0002  
AK61-00207-0001  
AK61-00207-0001  
Spn/Met AK61-00206-0004AK61-00207-0004  
Frn/Met  
AK61-00206-0007  
AK61-00207-0007  
6
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CLASSIC CROSS-TRAINER  
Roller Assembly  
CLSX-0XXX-01  
S/N CLSX100001 - 3199999  
Snap Ring  
0017-00100-0152  
Flat Washer  
0017-00104-0417  
Roller Bearing Assembly  
GK61-00002-0026  
Shaft Collar  
0K61-01260-0000  
Allen-Head  
Cap Screw  
0017-00101-1645  
Set Screws  
0017-00101-0314  
Arm Extension  
0K61-03004-0000  
Crank Cover  
0K61-01397-0000  
Locking Nut  
0017-00103-0025  
Bolt  
0017-00101-1606  
Crank Arm & Spindle assy.  
AK61-00064-0001  
Set Screw  
1/4-20x5  
0017-00101-0333  
Square Key  
0K53-01122-0000  
7
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CLASSIC CROSS-TRAINER  
Crankshaft Assembly  
CLSX-0XXX-01  
S/N CLSX100001 - 3199999  
Crankshaft Assembly  
AK61-00157-0002  
Hex Bolts (4)  
0017-00101-1551  
Poly-V Crank Pulley  
0K61-02409-0000  
1.00” Dia. Pillow Block (2)  
0K53-01181-0000  
Crankshaft Plate  
0K61-02302-0001  
Torx screw  
0017-00101-1282  
Flat Washer  
0017-00104-0168  
Crankshaft w/plate  
0K61-01360-0002  
Locking Nut (4)  
0017-00103-0019  
Retaining Ring (2)  
0017-00100-0152  
Magnet-Standoff Assy.  
AK62-00186-0000  
8
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CLASSIC CROSS-TRAINER  
Drive Linkage Assembly  
CLSX-0XXX-01  
S/N CLSX100001 - 3199999  
Drive Linkage Assembly  
GK61-00002-0020  
Black Bearing  
Front Side  
Flat Washer  
0017-00104-0164  
Control Link  
Sleeve  
0K61-01261-0000  
Spherical Washer  
0017-00009-1085  
Spherical  
End Sleeve  
0K61-01066-0000  
Wave Washer  
Spring  
0017-00009-1084  
Locking Nut  
0017-00103-0286  
Flat Washer  
0017-00104-0164  
Silver Bearing  
Back Side  
9
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CLASSIC CROSS-TRAINER  
CLSX-0XXX-01  
Anti-lift Bracket and Outer Pedal Covers  
S/N CLSX100001 - 3199999  
Right Link Cover with  
ink transfer decal  
AK61-00214-0001  
Allen Head Bolt  
0017-00101-1645  
Phillips Pan Screw  
0017-00101-0991  
Roller Retainer Plate  
0K61-04114-0000  
Left Link Cover with  
ink transfer decal  
AK61-00214-0002  
10  
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CLASSIC CROSS-TRAINER  
Frame Assembly  
CLSX-0XXX-01  
S/N CLSX100001 - 3199999  
Pillow Block  
Bearing Washers  
0017-00104-0192  
Pillow Block  
Bearing Nuts  
0017-00103-0025  
Extrusion Cover  
0K61-06121-0008  
Pillow Block  
Bearing Bolts  
0017-00101-1635  
Screw (14)  
0017-00101-1282  
Resistor Bracket  
w/cable assy.  
AK61-00127-0000  
Control PCB  
AK61-00145-0000  
Screw (14)  
0017-00101-1282  
11  
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CLASSIC CROSS-TRAINER  
CLSX-0XXX-01  
Clevis and Front Frame Covers  
S/N CLSX100001 - 3199999  
Grommets-14  
0017-00042-1147  
Clevis Cover Screw-2  
0017-00101-1242  
Stabilizer Cap-4  
0K61-01284-0304  
Leg Leveler-4  
AK61-00035-0000  
Wheel Shaft  
0K61-01300-0000  
Clevis Cover-2  
AK61-00062-0001  
Wheel-2  
0017-00042-0674  
Wheel & Cap Kit  
GK61-00002-0011  
Wheel Cap-2  
0017-00042-1066  
6V Battery  
0017-00003-0685  
Front Cover-LT  
0K61-06240-0002  
Phillips Screw-18  
0017-00101-1242  
Front Cover-RT  
0K61-06250-0002  
12  
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CLASSIC CROSS-TRAINER  
Pedal Lever Assembly  
CLSX-0XXX-01  
S/N CLSX100001 - 3199999  
Pedal Kit  
GK61-00002-0054  
Screw  
0017-00101-1242  
Tape-4 pieces  
0K61-04115-0002  
Locking Nut-2  
0017-00103-0137  
Pedal Lever  
Clevis Shaft-2  
0K61-01076-0000  
Inside Cover-LT  
0K61-06300-0004  
Inside Cover-RT  
0K61-06320-0004  
Push-On Clip-4  
0017-00009-1143  
Bolt-2  
0017-00101-1646  
Left Pedal AssemblyAK61-00172-0002  
Right Pedal Assembly AK61-00172-0001  
O-Ring  
0017-00041-0053  
Rocker Seal  
0K61-01410-0300  
BEVELED WASHER  
0K61-01356-0000  
13  
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CLASSIC CROSS-TRAINER  
Rocker Arm Covers  
CLSX-0XXX-01  
S/N CLSX100001 - 3199999  
Rear Rocker  
Arm Cover  
0K61-06341-0003  
Polar Receiver  
AK40-00045-0001  
Insulator Receiver Tube  
0K36-01059-0002  
Front Rocker  
Arm Cover  
0K61-06340-0003  
Front Deadshaft Cover  
0K61-06350-0003  
Rear Deadshaft Cover  
0K61-06351-0003  
Rear Rocker  
Arm Cover  
0K61-06340-0003  
Front Rocker  
Arm Cover  
0K61-06341-0003  
Phillips Pan Screw-18  
0017-00101-1242  
14  
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CLASSIC CROSS-TRAINER  
Rocker Arm Assembly  
CLSX-0XXX-01  
S/N CLSX100001 - 3199999  
Flat Washer  
0017-00104-0454  
Shaft Split Collar  
0K61-01259-0000  
Hex Bolt  
0017-00101-1635  
Rocker Arm  
AK61-00094-0003  
15  
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CLASSIC CROSS-TRAINER  
CLSX-0XXX-01  
Rear Drive Shrouds w/Decals  
S/N CLSX100001 - 3199999  
Right Rear Cover  
w/Decal  
AK61-00176-0001  
Left Rear Cover  
w/Decal  
AK61-00176-0002  
Phillips Pan Screw-22  
0017-00101-0991  
Wheel -2  
0017-00042-0674  
Plug-2  
0K14-01384-0000  
16  
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CLASSIC CROSS-TRAINER  
CLSX-0XXX-01  
Upper Arm/Heart Rate Assembly  
S/N CLSX100001 - 3199999  
UpperArm - RT  
Assembly  
AK61-00178-0001  
UpperArm - LT  
Assembly  
AK61-00178-0002  
Electrode Kit  
GK20-00002-0005  
Flat Washer  
0017-00104-0450  
Bolt  
0017-00101-1645  
Life Pulse Cable  
AK61-00051-0000  
Strain Relief Bushing  
0017-00042-1078  
17  
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CLASSIC CROSS-TRAINER  
Cables  
CLSX-0XXX-01  
S/N CLSX100001 - 3199999  
Power Control Board Cable  
AK61-00135-0000  
*ORANGE  
CONTROL PCB  
B084-92218-*000  
P2  
12POS.MNL  
POWER RES.  
2
x .75  
OHM  
240W  
B084-92218-*002  
#RED/BLK  
#RED/BLK  
4
RPM_ALT  
ValtR  
#GREEN  
7
#RED/BLK  
ACTAP  
Reed Switch  
Assembly  
118E-00001-0140  
Valt  
#GREEN  
#GREEN  
9
ValtR  
ValtR  
12  
8
ValtR  
Valt  
*RED  
GND  
10  
P3  
3POS.MINI FIT  
Valt  
11  
5
FIELD EXC  
FIELD RTN  
#BLK  
#BLK  
GND  
2
GND  
GND  
Vbat  
1
2
#BLK  
N.C.  
N.O.  
GND  
GND  
3
1
3
RPM_REED  
COM  
FIELD  
6
MAGNET  
*BLK/WHT  
*YELLOW  
REED SWTCH  
P1  
13POS. KK-156  
11  
8
7
1
9
13  
10  
6
4
2
5
3
12  
BLK/PURPLE  
Main Cable  
AK61-00136-0000  
LIFEPULSE  
PALM  
PALM  
BLK  
BLK  
6V  
LEFT  
RIGHT  
CLEAR  
CLEAR  
RED  
FINGER  
FINGER  
2
2
1
1
1
1
2
2
P2  
16-POS.MINI FIT JR.  
P12  
19POS.LIF  
UPPER KEYPAD  
P4  
4POS.MINI FIT JR.  
4
12  
5
6
7
8
11  
13 14  
16  
3
15  
2
10  
9
1
WHITE  
4
2
RT SIGNAL  
GND  
1
2
GND  
ST4  
I3  
BLK  
BLK  
GND  
1
3
3
4
WHITE  
LT  
ST5  
ST6  
SIGNAL  
5
6
I0  
ST4  
I2  
7
8
9
P6  
ST6  
4POS. MICROFIT  
TESTER  
COM  
HR Console Cable  
AK61-00052-0002  
10  
11  
I4  
I5  
1
TDO  
RDI  
12  
ST6  
2
13  
14  
I6  
3
4
GND  
ST5  
Vsysc  
15  
16  
START  
GND  
UPPER CONSOLE  
B084-92219-*005  
I1  
ST6  
17  
18  
GND  
19  
P11  
10POS.  
BACKGROUND DEBUGHDR.  
P7  
3POS. MINI FIT JR.  
1
2
DS  
1
Vcc  
RED  
BERR  
GND  
2
3
WHITE  
SIGNAL  
GND  
3
4
BLACK  
BKPT  
GND  
5
6
POLAR RECEIVER  
FREEZE  
7
8
9
RESET  
Dsi  
Vcc  
10  
Dso  
Polar Cable  
AK36-00021-0003  
18  
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