Life Fitness Elliptical Trainer 95Xe 0XXX 04 User Manual

ARCTIC SILVER QUIET DRIVE  
CROSS-TRAINER 95Xe-0XXX-04  
Customer Support Services  
PARTS MANUAL  
rev 30 Jul 2008  
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ARCTIC SILVER QUIET DRIVE 95Xe  
95XE-0XXX-04  
CONTENTS  
S/N ALPHA CODE XWE  
Page  
CONSOLE SUPPORT & DEADSHAFT COVERS............................................................4  
HANDLEBARS AND BULLHORNS .................................................................................5  
COMPLETE CONSOLE ASSEMBLY ...............................................................................6  
CONSOLE COMPONENTS ..............................................................................................7  
UPPER FRAME HARDWARE ..........................................................................................8  
ROCKER ARMS AND PEDAL LEVERS ..........................................................................9  
CRANK COVER AND LOWER CAPS..............................................................................10  
LOWER FRAME SHROUDS AND HARDWARE..............................................................11  
PEDAL LEVER COMPONENTS.......................................................................................12  
PCB, BATTERY, REED SWITCH & BRACKET ...............................................................13  
BEARING INSERT ASSEMBLY ......................................................................................14  
CRANK ARM PULLEY ASSEMBLY.................................................................................15  
DRIVE MODULE………………………………………………………………………………….16  
DRIVE MODULE HARDWARE.........................................................................................17  
CABLES............................................................................................................................18  
3
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ARCTIC SILVER QUIET DRIVE 95Xe  
95XE-0XXX-04  
Console Support & Deadshaft Covers  
S/N ALPHA CODE XWE  
Bullhorn Cover, RT  
0K62-01007-0001  
Bullhorn Cover, LT  
0K62-01008-0001  
Console Support  
AK62-00123-0000  
Console Support Cap  
0K62-01030-0000  
Console Support  
Shroud  
0K62-01023-0000  
Front Outside  
Deadshaft Covers  
0K62-01013-0000  
Right Inside  
Deadshaft Cover  
0K62-01010-0000  
Left Inside  
Deadshaft Cover  
0K62-01011-0000  
Front Inside  
Deadshaft Covers  
0K62-01009-0000  
Rear Outside  
Deadshaft Covers  
0K62-01012-0000  
4
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ARCTIC SILVER QUIET DRIVE 95XE  
95XE-0XXX-04  
Handlebars and Bullhorns  
S/N ALPHA CODE XWE  
Right Bullhorn Assy. With HR  
AK62-00360-0000  
AK47-00029-0000 HR Cable  
0K62-01199-0000 Gasket  
Left Bullhorn Assy. With HR  
AK62-00361-0000  
AK47-00029-0000 HR Cable  
0K62-01199-0000 Gasket  
Right Handlebar  
AK62-00086-0000  
User Arm  
Heart Rate Cable  
AK61-00051-0001  
HR Sensor Kit  
GK20-00002-0005  
Medallion Bug  
AK58-00245-0000  
Bug Adaptor  
0K62-01034-0001  
Left Handlebar  
AK62-00087-0000  
User Arm  
Heart Rate Cable  
AK61-00051-0001  
5
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ARCTIC SILVER QUIET DRIVE 95XE  
95XE-0XXX-04  
Complete Console Assembly  
S/N ALPHA CODE XWE  
CONSOLE ASSEMBLY  
AK62-00369-0001 CONS-ASSY: MFG; NTSC; ENG  
AK62-00369-0004 CONS-ASSY: MFG; NTSC; SPN  
AK62-00369-0006 CONS-ASSY: MFG; NTSC; JAP  
AK62-00369-0007 CONS-ASSY: MFG; NTSC; FRN  
AK62-00369-0011 CONS-ASSY: MFG; NTSC; CHI/MET  
AK62-00370-0001 CONS-ASSY: MFG; PAL: ENG  
AK62-00370-0002 CONS-ASSY: MFG; PAL; ENG/MET  
AK62-00370-0003 CONS-ASSY: MFG; PAL; GER  
AK62-00370-0004 CONS-ASSY: MFG; PAL; SPN  
AK62-00370-0007 CONS-ASSY: MFG; PAL; FRN  
AK62-00370-0008 CONS-ASSY: MFG; PAL; ITL  
AK62-00370-0009 CONS-ASSY: MFG; PAL; DUT  
AK62-00370-0010 CONS-ASSY: MFG; PAL; POR  
AK62-00370-0011 CONS-ASSY: MFG; PAL; CHI  
6
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ARCTIC SILVER QUIET DRIVE 95XE  
95XE-0XXX-04  
Console Components  
S/N ALPHA CODE XWE  
7
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ARCTIC SILVER QUIET DRIVE 95XE  
95XE-0XXX-04  
Upper Frame Hardware  
S/N ALPHA CODE XWE  
Bullhorn Screw Kit  
(includes 4 screws)  
GK62-00002-0042  
Console Mounting  
Screws(4)  
0017-00101-1796  
Handlebar  
Mounting Screws(6)  
M0017-00101-1791  
Console Support  
Mounting Screws(6)  
M0017-00101-1791  
Shroud Mounting  
Screws  
0017-00101-1796  
Accessory Tray  
(not shown)  
Bullhorn Cover  
Screws  
0017-00101-1854  
M0K62-01022-0000  
Mounting Screws(2)  
0017-00101-1846  
Outside Deadshaft  
Cover Screws(4)  
0017-00101-1796  
Inside Deadshaft  
Cover Screws(2)  
0017-00101-1796  
8
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ARCTIC SILVER QUIET DRIVE 95XE  
95XE-0XXX-04  
Rocker Arms & Pedal Levers  
S/N ALPHA CODE XWE  
Roc ke r Arms (2)  
Roc ke r Arms Kit  
GK62-00002-0070  
(c onta ins 2 roc ke r a rm s,  
pa rt no. AK62-00383-0000)  
AK62-00383-0000  
Sha ft Colla r w/Sc re ws  
0K61-01259-0000  
Re ta ining Ring  
0017-00100-0178  
Me ta l Thrust Wa she r  
0K62-01307-0000  
Oilite Wa she r  
0K62-01305-0000  
Right Pedal  
Lever Assembly  
AK62-00236-0000  
LF Bug  
Me da llion Asse m bly  
AK58-00245-0000  
Left Pedal  
Lever Assembly  
AK62-00235-0000  
9
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ARCTIC SILVER QUIET DRIVE 95XE  
95XE-0XXX-04  
Crank Cover and Lower Caps  
S/N ALPHA CODE XWE  
Crank Cover  
0K61-03100-0002  
Mounting screws(2)  
0017-00101-1837  
Stabilizer Caps  
0K62-01003-0000(4)  
Front frame Cap  
0K62-01004-0000  
Mounting Screws  
0017-00101-1795(2)  
10  
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ARCTIC SILVER QUIET DRIVE 95XE  
95XE-0XXX-04  
Lower Frame Shrouds & Hardware  
S/N ALPHA CODE XWE  
Rocker Cover Kit  
(includes clip & screw)  
GK62-00002-0066  
Mounting screw  
0017-00101-1796  
Right Inside Rocker Cover  
0K62-01037-0000  
Right Inside Lever Joint Cover  
0K62-01039-0000  
Right Link Cover w/decal  
AK62-00111-0000  
Left Link Cover w/decal  
AK62-00112-0000  
Mounting screws(12)  
0017-00101-1796  
Rear Shroud Assy.  
AK62-00223-0000  
Mounting screws(4)  
0017-00101-1796  
Outside Pedal Joint Cover  
0K62-01035-0000  
Mounting screw  
0017-00101-1836  
Ladder Frame Cover w/Decal  
Leg Levelers  
AK62-00124-0000  
MAK62-00106-0000  
Mounting Screws(4)  
0017-00101-1795  
Wheel/Bracket Assy  
MAK62-00102-0000  
Mounting Screws(6)  
M0017-00101-1789  
Rocker Cover Kit  
Shroud Panel  
(includes clip & screw)  
GK62-00002-0066  
Mounting screw  
0K62-01002-0003  
Mounting screws(4)  
0017-00101-1795  
0017-00101-1796  
Left Inside Rocker Cover  
0K62-01038-0000  
Left Inside Lever Joint Cover  
0K62-01040-0000  
Outside Pedal Joint Cover  
0K62-01035-0000  
Mounting Screw  
0017-00101-1836  
11  
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ARCTIC SILVER QUIET DRIVE 95XE  
95XE-0XXX-04  
Pedal Lever Assembly Components  
S/N ALPHA CODE XWE  
C o ntro l Link Kit  
GK62-00002-0071  
(c o nta ins 2 c o ntro l links,  
p a rt no s. AK62-00384-0000)  
Inside Pedal Cover, RT  
0K62-01015-0000  
Inside Pedal Cover, LT  
0K62-01016-0000  
Mounting Screws(5)  
0017-00101-1796  
C o ntro l Links (2)  
AK62-00384-0000  
Pedal/Rocker Shaft  
and Bearing Assembly  
GK62-00002-0001  
E-Ring  
0017-00100-0107  
M0K62-01005-0000  
Thrust Washer  
0K47-01105-0000  
Brass Washer  
0K47-01104-0000  
Hex Nut  
Wa she r  
0017-00104-0479  
Nut  
Left Pedal  
0017-00103-0333  
Right Pedal  
M0K62-01006-0000  
C ra nk Exte nsio n  
Mo unting Bo lt  
0017-00103-0333  
0017-00101-1907  
Pedal Mounting Hardware  
Screws(4)  
0017-00101-1805  
Washer(4)  
0017-00104-0469  
Roller w/Bearing  
AK62-00196-0001  
Shaft Collar  
0K62-01065-0000  
Washer  
Roller Extrusion  
AK62-00197-0000  
Screws(2)  
M0017-00101-1789  
0017-00104-0474  
Brass Washer  
Anti-Lift Track  
0K62-01208-0000  
Screws(2)  
0K47-01104-0000  
Anti-Lift Roller  
0K62-01191-0000  
0017-00101-1836  
Note: Units with old control link assemblies  
will require kit MGK62-00002-0015  
when replacing either the tie rod assembly  
or the crank extension for the first time.  
12  
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ARCTIC SILVER QUIET DRIVE 95XE  
95XE-0XXX-04  
PCB, Battery, Reed Switch & Bracket  
S/N ALPHA CODE XWE  
PCB, Reed Switch  
Battery Bracket  
0K62-01233-0000  
Power Control Board  
B084-92280-A000  
PCB Mounting screws (4)  
0017-00101-1838  
Grommet (4)  
0017-00042-0821  
Reed Switch  
118E-00001-0140  
Reed Switch  
Mounting screws (2)  
0017-00101-1794  
13  
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ARCTIC SILVER QUIET DRIVE 95XE  
95XE-0XXX-04  
Bearing Insert Assembly – AK62-00299-0000  
S/N ALPHA CODE XWE  
Bearing Flanges (2)  
0K62-01220-0000  
Service Kit-  
GK62-00002-0044  
Includes:  
1- crankshaft  
2- bearings  
2- sets of bearing flanges  
4- nuts and washers  
Service Kit- GK62-00002-0045  
Includes:  
1 - intermediate shaft  
2 - bearings  
2- sets of bearing flanges  
4- nuts and washers  
1” Bearing  
0K62-01221-0000  
14  
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ARCTIC SILVER QUIET DRIVE 95XE  
95XE-0XXX-04  
Crank Arm Pulley Assembly  
S/N ALPHA CODE XWE  
Crank arm weld  
Assembly  
AK62-00205-0000  
Poly-V Crank Pulley  
0K61-02409-0000  
Retaining Ring  
0017-00100-0107  
Crank arm  
mounting bolt  
0017-00101-1860  
nut - 0017-00103-0334  
Crankshaft Plate  
0K61-02302-0001  
Magnet Mounting  
screw  
0017-00101-1835  
washer  
0017-00104-0144  
Crankshaft Plate  
Mounting screws (4)  
0017-00101-1834  
Magnet-Standoff  
Assembly  
AK62-00186-0000  
15  
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ARCTIC SILVER QUIET DRIVE 95XE  
95XE-0XXX-04  
Drive Module  
S/N ALPHA CODE XWE  
Alternator-Flywheel  
Assembly  
Crank Arm-Pulley  
Assembly  
See Page 15 for  
breakdown  
AK61-00250-0001  
Mando Alternator Brushes  
0017-00009-0895  
Crankshaft  
0K62-01222-0001  
Right Crank Arm  
Weld Assembly  
AK62-00204-0000  
J10 Flexonic Belt  
0K62-01135-0000  
J8 Flexonic  
Belt  
0K62-01134-0000  
Intermediate Shaft  
0K62-01223-0000  
Poly-V Metric  
Pulley  
0K35-01186-0007  
Pulley Set Screws  
0017-00101-1833  
Resistor Assembly  
Includes Power  
Control Cable  
Bearing-Insert  
Assembly (4)  
See Page 14 for  
breakdown  
AK62-00260-0000  
16  
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ARCTIC SILVER QUIET DRIVE 95XE  
95XE-0XXX-04  
Drive Module Hardware  
S/N ALPHA CODE XWE  
Alternator-Flywheel  
Assembly  
Mounting bolt  
0017-00101-0986  
Crankshaft  
0K62-01222-0001  
Crank Arm  
Mounting bolt  
0017-00101-1860  
nut  
Square  
Machine Key (2)  
0017-00103-0334  
0K53-01122-0000  
Retaining ring  
0017-00100-0107  
Poly-V pulley  
mounting screw  
and washer  
0017-00101-1836  
0017-00104-0465  
Machine Key  
0K53-01183-0000  
Alernator-flywheel  
mounting bolt  
and nut  
bolt-0017-00101-1867  
nut-0017-00103-0332  
Bearing-Insert  
mounting screw  
and nut  
GK62-00002-0068  
17  
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ARCTIC SILVER QUIET DRIVE 95XE  
95XE-0XXX-04  
Cables  
S/N ALPHA CODE XWE  
H
A
R
K6  
Co  
1-0  
00  
ns  
ole  
C
ab  
02  
le  
Heart Rate Cable  
in User Arm L or R  
AK61-00051-0001  
52  
-00  
Dual HR Cable to bullhorns  
AK62-00376-0000  
Pow  
er Co  
ntrol  
Cable  
A
K62  
-0009  
2-000  
0
C
AK  
onso  
32-0  
le C  
able  
002  
to IF  
6-000  
5
Coax Cable  
AK32-00020-0000  
Pow  
To  
er C  
SBC  
abl  
e
AK  
32-0  
000  
6-00  
05  
D
A
C
K3  
Po  
we  
r C  
ab  
le  
2-  
000  
75  
-0  
00  
4
In  
ve  
rte  
e
r P  
ow  
er  
C
abl  
AK  
32  
-0  
003  
2-0  
00  
0
H
C
A
eadPh  
able  
K32-000  
one Ja  
ck  
09-000  
0
18  
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