Cross-trainer 95Xe
Customer Support Services
PARTS MANUAL
revised 30 Jul 2008
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CROSS TRAINER 95Xe
95XE-0XXX-01
CONTENTS
S/N XTC100000
Page
CONSOLE SUPPORT & DEADSHAFT COVERS............................................................4
HANDLEBARS AND BULLHORNS .................................................................................5
CONSOLE AND RELATED COMPONENTS....................................................................6
CONSOLE ASSEMBLY....................................................................................................7
UPPER FRAME HARDWARE ..........................................................................................8
ROCKER ARMS AND PEDAL LEVERS ..........................................................................9
CRANK COVER AND LOWER CAPS..............................................................................10
LOWER FRAME SHROUDS AND HARDWARE..............................................................11
PEDAL LEVER COMPONENTS.......................................................................................12
DRIVE MODULE COMPONENTS AND MAIN CABLE ....................................................13
DRIVE MODULE HARDWARE.........................................................................................14
BLOCK DIAGRAM............................................................................................................15
Note: The 95Xe comes with both Telemetry and LifePulse Sensors.
3
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CROSS TRAINER 95Xe
95XE-0XXX-01
Console Support & Deadshaft Covers
S/N XTC100000
Bullhorn Cover, RT
0K62-01007-0001
Bullhorn Cover, LT
0K62-01008-0001
Console Support
AK62-00123-0000
Console Support Cap
0K62-01030-0000
Console Support
Shroud
0K62-01023-0000
Front Deadshaft
Covers
0K62-01013-0000
Right Inside
Deadshaft Cover
0K62-01010-0000
Left Inside
Deadshaft Cover
0K62-01011-0000
Front Inside
Deadshaft Covers
0K62-01009-0000
Rear Deadshaft
Covers
0K62-01012-0000
4
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CROSS TRAINER 95Xe
95XE-0XXX-01
Handlebars and Bullhorns
S/N XTC100000
Right Bullhorn Assembly
AK62-00053-0000
AK62-00057-0000 Bullhorn
0K62-01136-0000 Grip
0K62-01199-0000 Gasket
Left Bullhorn Assembly
AK62-00054-0000
AK62-00058-0000 Bullhorn
0K62-01136-0000 Grip
0K62-01199-0000 Gasket
Right Handlebar
AK62-00086-0000
HR Sensor Kit
GK20-00002-0005
Left Handlebar
AK62-00087-0000
Heart Rate Cable
AK61-00051-0001
5
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CROSS TRAINER 95Xe
95XE-0XXX-01
Console & Related Components
S/N XTC100000
CONSOLE ASSEMBLY
PART NUMBER
GK62-00002-0047
GK62-00002-0048
DESCRIPTION
KIT: SERVICE LCD CONSOLE NTSC; ENG
KIT: SERVICE LCD CONSOLE NTSC;SPN
GK62-00002-0049
GK62-00002-0050
GK62-00002-0054
GK62-00002-0055
GK62-00002-0056
GK62-00002-0057
GK62-00002-0058
GK62-00002-0059
GK62-00002-0060
KIT: SERVICE LCD CONSOLE NTSC; JAP
KIT: SERVICE LCD CONSOLE NTSC; FRN
KIT: SERVICE LCD CONSOLE PAL; ENG
KIT: SERVICE LCD CONSOLE PAL; GER
KIT: SERVICE LCD CONSOLE PAL; SPN
KIT: SERVICE LCD CONSOLE PAL; FRN
KIT: SERVICE LCD CONSOLE PAL; ITL
KIT: SERVICE LCD CONSOLE PAL; DUT
KIT: SERVICE LCD CONSOLE PAL; POR
OVERLAY BEZEL ASSEMBLY
DESCRIPTION
PART NUMBER
AK62-00308-0001 BZL/SW W/OVERLAY ASSY: MFG; ENG/NTSC
AK62-00308-0004 BZL/SW W/OVERLAY ASSY: MFG; SPN/NTSC
AK62-00308-0006
BZL/SW W/OVERLAY ASSY: MFG; JAP/NTSC
AK62-00308-0007 BZL/SW W/OVERLAY ASSY: MFG; FRN/NTSC
AK62-00308-0010 BZL/SW W/OVERLAY ASSY: MFG; POR/NTSC
AK62-00309-0001
AK62-00309-0003
AK62-00309-0004
BZL/SW W/OVERLAY ASSY: MFG; ENG/PAL
BZL/SW W/OVERLAY ASSY: MFG; GER/PAL
BZL/SW W/OVERLAY ASSY: MFG; SPN/PAL
AK62-00309-0007
AK62-00309-0008
BZL/SW W/OVERLAY ASSY: MFG; FRN/PAL
BZL/SW W/OVERLAY ASSY: MFG; ITL/PAL
AK62-00309-0009
AK62-00309-0010
BZL/SW W/OVERLAY ASSY: MFG; DUT/PAL
BZL/SW W/OVERLAY ASSY: MFG; POR/PAL
6
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CROSS TRAINER 95Xe
95XE-0XXX-01
Console Assembly
S/N XTC100000
Touch Screen LCD
0K32-01001-0013
Headphone Jack
AK32-00043-0000
Mounting Screw
0017-00101-1251
Polar Transmitter
AK39-00064-0000
Double-Back Tape
0K39-01044-0000
Grommet(4)
0017-00042-1160
Bracket
0K32-01045-0000
Inverter Board
GK32-00002-0004
Screws(2)
0017-00101-1813
Single Board Computer
A084-92251-A004
Nuts(4)
0017-00103-0084
Screw(4)
0017-00101-1841
Seal
0017-00042-1156
Screws(3)
0017-00101-0339
Screws(8)
0017-00101-1810
Interface Board
A084-92247-A011 NTSC
A084-92247-A012 PAL
Console Back
Cover Screws(6)
0017-00101-1242
Console Back Cover
AK62-00142-0000
7
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CROSS TRAINER 95Xe
95XE-0XXX-01
Upper Frame Hardware
S/N XTC100000
Bullhorn Screw Kit
(includes 4 screws)
GK62-00002-0042
Console Mounting
Screws(4)
0017-00101-1796
Handlebar
Mounting Screws(6)
0017-00101-1791
Console Support
Mounting Screws(6)
0017-00101-1791
Shroud Mounting
Screws
0017-00101-1796
Accessory Tray
(not shown)
0K62-01022-0000
Mounting Screws(2)
0017-00101-1846
Bullhorn Cover
Screws
0017-00101-1854
Outside Deadshaft
Cover Screws(4)
0017-00101-1796
Inside Deadshaft
Cover Screws(2)
0017-00101-1796
8
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CROSS TRAINER 95Xe
95XE-0XXX-01
Rocker Arms & Pedal Levers
S/N XTC100000
c onte nts:
Roc ke r Arm s (2)
Ha rde ne d Sp a c e rs (2)
Oilite Wa she rs (2)
Re ta ining Rings (2)
Loc tite 620
Roc ke r Arm s
AK62-00002-0070
Sha ft Colla r w/Sc re ws
0K61-01259-0000
Alc ohol p a d
Right Pedal
Lever Assembly
AK62-00236-0000
Life Fitness
Medallion Assy.
AK58-00245-0000
Left Pedal
Lever Assembly
AK62-00235-0000
9
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CROSS TRAINER 95Xe
95XE-0XXX-01
Crank Cover and Lower Caps
S/N XTC100000
Crank Cover
0K61-03100-0001
Mounting screws(2)
0017-00101-1837
Stabilizer Caps
0K62-01003-0000(4)
Front frame Cap
0K62-01004-0000
Mounting Screws
0017-00101-1795(2)
10
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CROSS TRAINER 95Xe
95XE-0XXX-01
Lower Frame Shrouds & Hardware
S/N XTC100001
Rocker Cover Kit
(includes clip & screw)
GK62-00002-0066
Mounting screw
0017-00101-1796
Right Inside Rocker Cover
0K62-01038-0000
Right Inside Lever Joint Cover
0K62-01040-0000
Right Link Cover w/decal
AK62-00111-0000
Left Link Cover w/decal
AK62-00112-0000
Mounting screws(12)
0017-00101-1796
Rear Shroud Assembly
AK62-00223-0000
Mounting screws(4)
0017-00101-1796
Outside Pedal Joint Cover
0K62-01035-0000
Mounting screw
0017-00101-1836
Ladder Frame Cover w/Decal
Leg Levelers
AK62-00124-0000
AK62-00106-0001
Mounting Screws(4)
0017-00101-1795
Wheel/Bracket Assy
AK62-00102-0000
Mounting Screws(6)
0017-00101-1789
Rocker Cover Kit
Shroud Panel
(includes clip & screw)
GK62-00002-0066
Mounting screw
0K62-01002-0003
Mounting screws(4)
0017-00101-1795
0017-00101-1796
Left Inside Rocker Cover
0K62-01037-0000
Left Inside Lever Joint Cover
0K62-01039-0000
Outside Pedal Joint Cover
0K62-01035-0000
Mounting Screw
0017-00101-1836
11
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CROSS TRAINER 95Xe
95XE-0XXX-01
Pedal Lever Assembly Components
S/N XTC100000
Control Link Kit
GK62-00002-0071
(conta ins 2 control links,
pa rt nos. AK62-00384-0000)
Inside Pedal Cover, RT
0K62-01015-0000
Inside Pedal Cover, LT
0K62-01016-0000
Mounting Screws(5)
0017-00101-1796
Control Links (2)
AK62-00384-0000
Pedal/Rocker Shaft
and Bearing Assembly
GK62-00002-0001
E-Ring
Wa sher
0017-00104-0479
Nut
0017-00103-0333
0017-00100-0107
Thrust Washer
0K47-01105-0000
Brass Washer
0K47-01104-0000
Left Pedal
0K62-01005-0000
Right Pedal
0K62-01006-0000
Hex Nut
0017-00103-0338
Cra nk Extension
Mounting Bolt
0017-00101-1907
Pedal Mounting Hardware
Screws(4)
0017-00101-1805
Washer(4)
Roller w/Bearing
AK62-00196-0001
Shaft Collar
Roller Extrusion
AK62-00197-0000
0017-00104-0469
Screws(2)
0017-00101-1789
0K62-01065-0000
Washer
0017-00104-0474
Brass Washer
0K47-01104-0000
Anti-Lift Roller
0K62-01191-0000
Anti-Lift Track
0K62-01208-0000
Screws(2)
0017-00101-1836
Note: If replacing the Tie Rod Assembly or
Crank Extension for the first time, order
kit GK62-00002-0015. Both sides must
be replaced simultaneously in this situation.
12
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CROSS TRAINER 95Xe
95XE-0XXX-01
Drive Module Components & Cable
S/N XTC100000
Resistor
w/Harness Assy
AK62-00171-0000
Flexonic Belt J8
0K62-01134-0000
Power Control Board
B084-92280-A000
Poly-V Pulley
0K35-01186-0007
Reed Switch
118E-00001-0140
Right Crankarm
AK62-00204-0000
Flexonic Belt J10
0K62-01135-0000
Poly-V Crank Pulley
0K61-02409-0000
Left Crankarm
Assembly
GK62-00002-0003
Alternator
Flywheel Assembly
AK61-00250-0001
Magnet/Standoff
Assembly
AK62-00186-0000
Main Cable Connects
to Power Control Board
(not shown)
AK32-00026-0003
Crankshaft Plate
0K61-02302-0001
Crossover Shaft
and Bearing Assembly
GK62-00002-0002
13
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CROSS TRAINER 95Xe
95XE-0XXX-01
Drive Module Hardware
S/N XTC100000
Plastic Grommet (4)
0017-00042-0754
Alternator Mounting
Nut 0017-00103-0332
Bolt 0017-00101-1793
Alternator
PCB Grommet (4)
Mounting Bolt
0017-00101-0986
0017-00042-0821
PCB Mounting Screws
0017-00101-1838
Resistor
Magnet
mounting screw
0017-00101-1835
Mounting Rod
0K63-01166-0000
Cable Mounting
Screws
0017-00101-1839
Cable Mounting
Nuts
Crankshaft plate
mounting screws
0017-00101-1834
0017-00103-0159
Reed Switch/Cable
Mounting Screws
0017-00101-1794
Screw
0017-00101-1836
Washer
0017-00104-0465
Hex key
0K53-01122-0000
Set screw
0017-00101-1833
Crankarm Nut
0017-00103-0334
Crankarm
Retaining Ring
0017-00100-0107
Mounting Bolt
0017-00101-1849
14
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CROSS TRAINER 95Xe
95XE-0XXX-01
Block Diagram
S/N XTC100000
HR
Ext
ens
ion
Ca
ble
AK
62
-00
172
-00
00
Heart Rate Cable
in User Arm L or R
AK61-00051-0001
Powe
AK62
r Cont
-0009
rol Cab
2-0000
le
Cons
AK32
ole Ca
ble to
IF
-0002
6-00
05
Coax Cable
AK32-00020-0000
Pow
To S
AK3
er C
BC
2-00
able
006-
000
5
DC
AK
32
-00
07
Po
we
r C
abl
004
e
5-0
Inv
AK
erte
32-
000
32
-00
00
r P
ow
er C
ab
le
HeadPh
AK3200
one Jac
043-000
k Cable
0
15
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