ARCTIC SILVER QUIET DRIVE CROSS TRAINER 95X-0XXX-03
Customer Support Services
PARTS MANUAL
rev 31 Jul 2008
Download from Www.Somanuals.com. All Manuals Search And Download.
ARCTIC SILVER QUIET DRIVE 95Xi
95X-0XXX-03
CONTENTS
S/N AXB100000 and up
Page
CONSOLE SUPPORT & DEADSHAFT COVERS............................................................4
HANDLEBARS AND BULLHORNS .................................................................................5
CONSOLE AND RELATED COMPONENTS....................................................................6
UPPER FRAME HARDWARE ..........................................................................................8
ROCKER ARMS AND PEDAL LEVERS ..........................................................................8
CRANK COVER AND LOWER CAPS..............................................................................10
LOWER FRAME SHROUDS AND HARDWARE..............................................................11
PEDAL LEVER COMPONENTS.......................................................................................12
PCB, BATTERY, REED SWITCH & BRACKET ...............................................................13
BEARING-INSERT ASSEMBLY.......................................................................................14
CRANK ARM PULLEY ASSEMBLY.................................................................................15
DRIVE MODULE ...............................................................................................................16
DRIVE MODULE HARDWARE.........................................................................................17
CABLES............................................................................................................................18
Note: The 95Xi comes with both Telemetry and
LifePulse sensors.
3
Download from Www.Somanuals.com. All Manuals Search And Download.
ARCTIC SILVER QUIET DRIVE 95Xi
95X-0XXX-03
Console Support & Deadshaft Covers
S/N AXB100000 and up
Right
Console Support
AK62-00123-0000
Console Support Cap
0K62-01030-0000
Console Support
Shroud
Bullhorn Cover
0K62-01007-0001
Left
Bullhorn Cover
0K62-01008-0001
0K62-01023-0000
Console Support
Grommets
0017-00042-0754
Right Inside
Deadshaft Cover
0K62-01010-0000
Left Inside
Deadshaft Cover
0K62-01011-0000
Front Inside
2-Outside Front
Deadshaft Cover
0K62-01013-0000
2-Outside Rear
Deadshaft Cover
0K62-01012-0000
Deadshaft Covers (2)
0K62-01009-0000
4
Download from Www.Somanuals.com. All Manuals Search And Download.
ARCTIC SILVER QUIET DRIVE 95Xi
95X-0XXX-03
Handlebars and Bullhorns
S/N AXB100000 and up
*Right Bullhorn
AK62-00053-0001
Left Bullhorn
Right Handlebar
AK62-00086-0000
AK62-00054-0001
HR Sensor Kit
GK20-00002-0005
Medallion Bug
AK58-00245-0000
Bug Adaptor
0K62-01034-0001
Left Handlebar
AK62-00087-0000
Heart Rate Cable
AK61-00051-0001
(one per handlebar)
*Right Bullhorn Assembly consists of: AK62-00057-0001 Bullhorn,
0K62-01136-0000 Grip and 0K62-01199-0000 Gasket
Left Bullhorn Assembly consists of: AK62-00058-0001 Bullhorn,
0K62-01136-0000 Grip and 0K62-01199-0000 Gasket
5
Download from Www.Somanuals.com. All Manuals Search And Download.
ARCTIC SILVER QUIET DRIVE 95Xi
95X-0XXX-03
Console & Related components
S/N AXB100000 and up
Console Case
with decal
AK62-00142-0000
Console Case Screws
0017-00101-1242
Programmed PCB
A084-92219-A032
A084-92221-A023 (JAP)
Lower Display Cable
AK63-00038-0000
Polar Cable
AK39-00063-0000
Battery Door
0K62-01026-0000
Upper and Lower
PCB mounting screws
0017-00101-1650
Polar PCB
with receiver
AK39-00064-0000
Lower PCB
B084-92222-B000
Overlay/Bezel/Switch
(see chart below)
CONSOLE
AK62-00329-0001
OVERLAY/BEZEL/SWITCH
LANGUAGE
Eng + Met
Ger/Met
Spn/Met
Jap/Met
Frn/Met
Ital/Met
Dut/Met
Port/Met
Turk/Met
AK62-00191-0001
AK62-00191-0003
AK62-00191-0004
AK62-00191-0006
AK62-00191-0007
AK62-00191-0008
AK62-00191-0009
AK62-00191-0010
AK62-00191-0014
AK62-00329-0003
AK62-00329-0004
AK62-00329-0006
AK62-00329-0007
AK62-00329-0008
AK62-00329-0009
AK62-00329-0010
AK62-00329-0014
6
Download from Www.Somanuals.com. All Manuals Search And Download.
ARCTIC SILVER QUIET DRIVE 95Xi
95X-0XXX-03
Upper Frame Hardware
S/N AXB100000 and up
4 - Console Mounting Screws
0017-00101-1796
Handlebar
Mounting Screws
0017-00101-1791
(3 per side)
Bullhorn Screw Kit
(includes 4 screws)
GK62-00002-0042
6 - Console Support
Mounting Screws
0017-00101-1791
Console Support
Shroud Mounting
Screws
0017-00101-1796
Bullhorn Cover
Screws
0017-00101-1854
Inside Deadshaft
Cover Screws
0017-00101-1796
(2 per side)
Outside Deadshaft
Cover Screws
0017-00101-1796
( 2 per side )
Items Not Shown:
Accessory Tray
0K62-01022-0000
0017-00101-1846
Mounting Screws (2)
7
Download from Www.Somanuals.com. All Manuals Search And Download.
ARCTIC SILVER QUIET DRIVE 95Xi
95X-0XXX-03
Rocker Arms & Pedal Levers
S/N AXB100000 and up
c onte nts:
Roc ke r Arms (2)
Ha rde ne d Spa c e rs (2)
Oilite Wa she rs (2)
Rocke r Arms
Re ta ining Rings (2)
AK62-00002-0070
Loc tite 620
Sha ft Colla r w/Scre ws
Alc ohol pa d
0K61-01259-0000
Right Pedal
Lever Assembly
LF Bug
Medallion Assy.
AK58-00245-0000
AK62-00236-0000
Left Pedal Lever Assembly
AK62-00235-0000
8
Download from Www.Somanuals.com. All Manuals Search And Download.
ARCTIC SILVER QUIET DRIVE 95Xi
95X-0XXX-03
Crank Cover and Lower Caps
S/N AXB100000 and up
Crank Cover
0K61-03100-0002
2 - Mounting screws
0017-00101-1837
Stabilizer Caps
4 - 0K62-01003-0000
Front frame Cap
0K62-01004-0000
Mounting Screws
(Located on front sides of Ladder Frame Cover)
2- 0017-00101-1795
9
Download from Www.Somanuals.com. All Manuals Search And Download.
ARCTIC SILVER QUIET DRIVE 95Xi
95X-0XXX-03
Lower Frame Shrouds & Hardware
S/N AXB100000 and up
Rear Shroud
Assembly
Rocker Cover Kit
AK62-00223-0000
Mounting screws
(2 per side)
(includes clip & screw)
GK62-00002-0066
Mounting screw
0017-00101-1796
Right Inside Rocker Cover
0017-00101-1796
Right Link Cover w/decal
AK62-00113-0000
Left Link Cover w/decal
AK62-00114-0000
Mounting screws
( 6 per cover)
0K62-01038-0000
Right Inside Lever Joint Cover
0K62-01040-0000
Outside Pedal Joint Cover
0K62-01035-0000
0017-00101-1796
Mounting screw
0017-00101-1836
Ladder Frame Cover w/decal
AK62-00106-0001
4 - Mounting screws
0017-00101-1795
Leg Levelers
AK62-00124-0000
Wheel/Bracket Assy.
AK62-00102-0000
Mounting Screws
( 3 per assy.)
Rocker Cover Kit
Shroud Panel
(includes clip & screw)
GK62-00002-0066
Mounting screw
0017-00101-1789
0K62-01002-0003
Mounting screws
(2 per side)
0017-00101-1796
0017-00101-1795
Left Inside Rocker Cover
0K62-01037-0000
Left Inside Lever Joint Cover
0K62-01039-0000
Outside Pedal Joint Cover
0K62-01035-0000
Mounting Screw
0017-00101-1836
10
Download from Www.Somanuals.com. All Manuals Search And Download.
ARCTIC SILVER QUIET DRIVE 95Xi
95X-0XXX-03
Pedal Lever Assembly Components
S/N AXB100000 and up
Control Link Kit
GK62-00002-0071
(conta ins 2 control links,
pa rt nos. AK62-00384-0000)
Right Inside
Pedal Cover
0K62-01015-0000
Left Inside
Pedal Cover
0K62-01016-0000
5 - Mounting screws
0017-00101-1796
Control Links (2)
AK62-00384-0000
Wa sher
0017-00104-0479
Nut
0017-00103-0333
Left Pedal
0K62-01005-0000
Right Pedal
0K62-01006-0000
Hex Nut
0017-00103-0333
Cra nk Exte nsion
Mounting Bolt
0017-00101-1907
Pedal Mounting Hardware
4 - Screw - 0017-00101-1805
4 - Washer-0017-00104-0469
Roller w/bearing
AK62-00196-0001
Shaft Collar
0K62-01065-0000
Washer
0017-00104-0474
Brass Washer
0K47-01104-0000
Anti-Lift Roller
0K62-01191-0000
Setscrew
Roller Extrusion
AK62-00197-0000
4 - Screws
0017-00101-1789
Anti-Lift Track
Pedal/Rocker Shaft & Bearings
Order Kit GK62-00002-0001
E-Ring
0017-00100-0107
Thrust Washer
0K47-01105-0000
Brass Washer
0K62-01208-0000
2 - Screws
0017-00101-1836
0017-00101-1803
0K47-01104-0000
Note: Units with serial number AXB103351
or lower will require kit GK62-00002-0015
when replacing either the tie rod assembly
or the crank extension for the first time.
11
Download from Www.Somanuals.com. All Manuals Search And Download.
ARCTIC SILVER QUIET DRIVE 95Xi
95X-0XXX-03
PCB, Battery, Reed Switch & Bracket
S/N AXB100000 and up
PCB, Reed Switch
Battery Bracket
0K62-01233-0000
Power Control Board
B084-92218-D002
PCB Mounting screws
0017-00101-1838
Grommet (4)
0017-00042-0821
Reed Switch
118E-00001-0140
Battery
Mounting screws
0017-00101-1797
Reed Switch
Mounting screws (2)
0017-00101-1794
6V Battery
0017-00003-0685
12
Download from Www.Somanuals.com. All Manuals Search And Download.
ARCTIC SILVER QUIET DRIVE 95Xi
95X-0XXX-03
Bearing-Insert Assembly – AK62-00299-0000
S/N AXB100000 and up
Bearing Flanges (2)
0K62-01220-0000
Service Kit- GK62-00002-0044
Includes:
1- crankshaft
2- bearings
2- sets of bearing flanges
4- nuts and washers
Service Kit- GK62-00002-0045
Includes:
1 - intermediate shaft
2 - bearings
2- sets of bearing flanges
4- nuts and washers
1” Bearing
0K62-01221-0000
13
Download from Www.Somanuals.com. All Manuals Search And Download.
ARCTIC SILVER QUIET DRIVE 95Xi
95X-0XXX-03
Crank Arm Pulley Assembly
S/N AXB100000 and up
Crank arm weld
Assembly
AK62-00205-0000
Poly-V Crank Pulley
0K61-02409-0000
Retaining Ring
0017-00100-0107
Crank arm
mounting bolt
0017-00101-1849
nut - 0017-00103-0334
Crankshaft Plate
0K61-02302-0001
Magnet Mounting
screw
0017-00101-1835
washer
0017-00104-0144
Crankshaft Plate
Mounting screws (4)
0017-00101-1834
Magnet-Standoff
Assembly
AK62-00186-0000
14
Download from Www.Somanuals.com. All Manuals Search And Download.
ARCTIC SILVER QUIET DRIVE 95Xi
95X-0XXX-03
Drive Module
S/N AXB100000 and up
Alternator-Flywheel
Crank Arm-Pulley
Assembly
See Page 14 for
breakdown
Assembly
AK61-00250-0001
Mando Alternator Brushes
0017-00009-0895
Crankshaft
0K62-01222-0000
Right Crank Arm
Weld Assembly
AK62-00204-0000
J10 Flexonic Belt
0K62-01135-0000
J8 Flexonic
Belt
0K62-01134-0000
Intermediate Shaft
0K62-01223-0000
Poly-V Metric
Pulley
0K35-01186-0007
Pulley Set Screws
0017-00101-1833
Resistor Assembly
Includes Power
Control Cable
Bearing-Insert
Assembly (4)
See Page 13 for
breakdown
AK62-00260-0000
15
Download from Www.Somanuals.com. All Manuals Search And Download.
ARCTIC SILVER QUIET DRIVE 95Xi
95X-0XXX-03
Drive Module Hardware
S/N AXB100000 and up
Alternator-Flywheel
Assembly
Mounting bolt
0017-00101-0986
Crankshaft
0K62-01222-0000
Crank Arm
Mounting bolt
0017-00101-1849
nut
0017-00103-0334
Square
Machine Key (2)
0K53-01122-0000
Retaining ring
0017-00100-0107
Poly-V pulley
mounting screw
and washer
0017-00101-1836
0017-00104-0465
Alernator-flywheel
mounting bolt
and nut
Machine Key
0K53-01183-0000
bolt-0017-00101-1867
nut-0017-00103-0332
Bearing-Insert
mounting screw
and nut
0017-00101-1866
0017-00103-0341
16
Download from Www.Somanuals.com. All Manuals Search And Download.
ARCTIC SILVER QUIET DRIVE 95Xi
95X-0XXX-03
Cables
S/N AXB100000 and up
Power Control Cable
AK62-00092-0000
ORANGE
Power Control Board
B084-92218-D002
P2
POWER RES.
2 x .75 OHM
240W
12POS.MNL
RED/BLK
RED/BLK
RPM_ALT
VoltR
VoltR
RED/BLK
AC TAP
GREEN
Valt
GREEN
GREEN
VoltR
Volt
Volt
GND
FIELD
EXC
FIELD
RTN
BLK
BLK
BLK
3 POS. MINI FIT
GND
GND
GND
GND
GND
Vbat
N.C.
N.C.
RPM_REED
COM
P3
BLK/WHT
FIELD
MAGNET
REED SWITCH
YELLOW
User Arm HR Cables
AK61-00051-0001
P1
BLK/PURPLE
13POS.KK-156
Main Cable
AK62-00093-0000
6V
Lower Console Cable
AK63-00038-0000
RED
P1
P5
24POS. MICROFIT
4POS. MINI FIT JR.
P4
24POS. MICROFIT
WHITE
RED
S98
S108
S118
S128
S138
RT SIGNAL
GND
GND
S9
BLACK
BLACK
WHITE
BLUE
S10
YELLOW
GREEN
WHITE
BLACK
BROWN
ORANGE
GREY
S11
S12
LT SIGNAL
Lower
Console Board
S13
S14
S148
B084-92222-B000
S15
S15
D0
S158
LWR-CNSL
P9
RJ45
CSAFE
D08
Console HR
Cable
RED
D18
D28
D1
D2
D3
NC
NC
BLUE
YELLOW
D38
Upper Console Board
A084-92219-A016
RXD
GREEN
WHITE
BLACK
BROWN
D4
D5
D48
D58
D68
D78
TXD
Vcardio
AK61-00052-0002
D6
D7
CTS
GND
Vsysc
ORANGE
D8
D9
D88
D98
GREY
RED
NC
GND
St4
I3
D108
D118
D128
D138
D10
D11
GND
IO
BLUE
P10
RJ45
NC
YELLOW
GREEN
WHITE
BLACK
RXD
TXD
St2
I3
D12
D13
CARDIO
TH.
St5
Vcardio
CTS
D14
D15
I1
St6
IO
D148
D158
St2
GND
St4
I2
Vsysc
I2
St6
I4
St3
I4
St1
DS
BERR
P11
10POS.
BACKGROUND
DEBUG
Vce
RED
I5
WHITE
I5
GND
BLACK
St3
I6
GND
St8
I6
St5
BKPT
HOR.
P7
GND
FREEZE
RESET
Dsi
3POS.
MINI FIT JR.
St1
POLAR RECEIVER
START
GND
START
GND
I1
Vcc
St6
GND
P1
Dsc
17POS.
LOWER KEYPAD
P12
19 POS.
Polar w/latch Conn.Cable
AK39-00063-0000
UPPER KEYPAD
PolarPCB w/header Cable
AK39-00064-0000
17
Download from Www.Somanuals.com. All Manuals Search And Download.
|