Life Fitness Elliptical Trainer 90X 0XXX 04 User Manual

ARCTIC SILVER QUIET DRIVE  
CROSS-TRAINER 90X-0XXX-04  
Customer Support Services  
PARTS MANUAL  
revised 30 Jul 2008  
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ARCTIC SILVER QUIET DRIVE 90X  
Miscellaneous  
90X-0XXX-04  
S/N XWB100000 AND UP  
Description  
Part No.  
OPERATION MANUAL  
SERVICE MANUAL  
TOUCH UP PAINT:  
M051-00K62-A181  
M051-00K62-A149  
SPRAY CAN  
.5 OZ BOTTLE W/APPLICATOR  
.33 OZ PEN  
0017-00008-0204  
0017-00008-0205  
0017-00008-0206  
HARDWARE BAG  
AK62-00152-0001  
GK62-00002-0018  
GK62-00002-0019  
GK62-00002-0020  
GK62-00002-0021  
AK62-00210-0000  
PLUG IN OPTION 120/60  
PLUG IN OPTION 240/50 UK  
PLUG IN OPTION 240v AUS  
PLUG IN OPTION 230/50 CONT.  
POWER CABLE WITH BRACKET  
ASSEMBLY  
CONSISTS OF:  
120” COAX CABLE ASSY.  
120” POWER EXTENSION CABLE  
ACCESS PANEL BRACKET  
F-TYPE PANEL CONNECTOR  
#8 PLASTIC GROMMET  
AK32-00020-0002  
AK32-00078-0001  
0K62-01179-0001  
0017-00021-2846  
0017-00042-0754  
NOTE: The 90X-0XXX-04 has Lifepulse sensors for reading heart rate and is pre-wired for the  
attachable LCD TV. When ordered with an attachable LCD TV, it becomes a model 90XER-XXXX-04.  
See the LCD-0XXX-02 Entertainment parts list for the part numbers and descriptions for the  
attachable LCD TV, remote, and hardware for this product.  
3
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ARCTIC SILVER QUIET DRIVE 90X  
90X-0XXX-04  
Console Support and Deadshaft Covers  
S/N XWB100000 AND UP  
Console Support  
AK62-00123-0000  
Console Support Cap  
0K62-01030-0000  
Console Support  
Shroud  
Right Bullhorn Cover  
0K62-01007-0001  
Left Bullhorn Cover  
0K62-01008-0001  
0K62-01023-0000  
Right Inside  
Deadshaft Cover  
0K62-01010-0000  
Left Inside  
Deadshaft Cover  
0K62-01011-0000  
2-Front Inside  
Deadshaft Cover  
0K62-01009-0000  
Outside Front  
Deadshaft Cover (2)  
0K62-01013-0000  
Outside Rear  
Deadshaft Cover (2)  
0K62-01012-0000  
4
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ARCTIC SILVER QUIET DRIVE 90X  
Handlebars and Bullhorns  
90X-0XXX-04  
S/N XWB100000 AND UP  
Right Bullhorn Assembly  
AK62-00360-0000  
Left Bullhorn Assembly  
AK62-00361-0000  
Bullhorn Inserts  
0017-00009-1191  
Electrode Kit  
GK20-00002-0005  
Lifepulse Cable  
(1 per bullhorn)  
AK47-00029-0000  
Right Handlebar  
AK62-00090-0000  
Me da llion Bug  
AK58-00245-0000  
Bug Ada ptor  
0K62-01034-0001  
Left Handlebar  
AK62-00091-0000  
5
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ARCTIC SILVER QUIET DRIVE 90X  
Console and Related components  
90X-0XXX-04  
S/N XWB100000 AND UP  
Console Case Screws  
0017-00101-1242  
PCB Mounting Screws  
0017-00101-1650  
Programmed PCB  
A084-92219-A031  
Battery Door  
0K62-01026-0000  
Console Case  
with decal  
AK62-00142-0000  
Overlay/Bezel/Switch  
(see chart below)  
Part No.  
Overlay/Bezel/Switch  
Language  
Console  
ENG/ENG  
ENG/MET  
GER/MET  
SPN/MET  
FRN/MET  
ITL/MET  
AK62-00354-0001  
AK62-00354-0002  
AK62-00354-0003  
AK62-00354-0004  
AK62-00354-0007  
AK62-00354-0008  
AK62-00354-0009  
AK62-00354-0010  
AK62-00388-0001  
AK62-00388-0001  
AK62-00388-0003  
AK62-00388-0004  
AK62-00388-0007  
AK62-00388-0008  
AK62-00388-0009  
AK62-00388-0010  
DUT/MET  
POR/MET  
6
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ARCTIC SILVER QUIET DRIVE 90X  
Upper Frame Hardware  
90X-0XXX-04  
S/N XWB100000 AND UP  
ite m s not shown  
Ac c e ssory Tra y  
0K62-01022-0000  
Ac c e ssory Tra y Mounting Sc re ws (2)  
0017-00101-1846  
Ha ndle ba r  
Console Mounting  
Sc re ws (4)  
0017-00101-1796  
Mounting Sc re ws  
0017-00101-1791  
(3 pe r side )  
Bullhorn Sc re w Kit  
(kit inc lude s 4 sc re ws)  
GK62-00002-0042  
Console Support  
Mounting Sc re ws (6)  
0017-00101-1791  
Console Support  
Shroud Mounting Sc re ws  
0017-00101-1796  
Bullhorn Cove r  
Sc re ws  
0017-00101-1854  
Inside De a dsha ft  
Cove r Sc re ws  
0017-00101-1796  
(2 pe r side )  
Outside De a dsha ft  
Cove r Sc re ws  
0017-00101-1796  
( 2 pe r sid e )  
7
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ARCTIC SILVER QUIET DRIVE 90X  
Rocker Arms and Pedal Levers  
90X-0XXX-04  
S/N XWB100000 AND UP  
c onte nts:  
Roc ke r Arm s (2)  
Ha rde ne d Spa c e rs (2)  
Oilite Wa she rs (2)  
Re ta ining Rings (2)  
Loc tite 620  
Roc ke r Arm s  
AK62-00002-0070  
Sha ft Colla r w/Sc re ws  
0K61-01259-0000  
Alc ohol pa d  
Right Pedal  
Lever Assembly  
AK62-00236-0000  
LF Bug  
Me da llion Asse m bly  
AK58-00245-0000  
Left Pedal Lever  
Assembly  
AK62-00235-0000  
8
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ARCTIC SILVER QUIET DRIVE 90X  
Crank Cover and Lower Caps  
90X-0XXX-04  
S/N XWB100000 AND UP  
Crank Cover  
0K61-03100-0002  
2 - Mounting screws  
0017-00101-1837  
Stabilizer Caps  
4 - 0K62-01003-0000  
Front frame Cap  
0K62-01004-0000  
Mounting Screws  
(Located on front sides of Ladder Frame Cover)  
2- 0017-00101-1795  
9
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ARCTIC SILVER QUIET DRIVE 90X  
90X-0XXX-04  
Lower Frame Shrouds and Hardware  
S/N XWB100000 AND UP  
Rear Shroud Assy.  
AK62-00223-0000  
Mounting screws  
(2 per side)  
Rocker Cover Kit  
(includes clip & screw)  
GK62-00002-0066  
Mounting screw  
0017-00101-1796  
0017-00101-1796  
Right Inside Rocker Cover  
0K62-01037-0000  
Right Inside Lever Joint Cover  
0K62-01039-0000  
Outside Pedal Joint Cover  
0K62-01035-0000  
Mounting screw  
Right Link Cover w/decal  
AK62-00117-0000  
Left Link Cover w/decal  
AK62-00118-0000  
Mounting screws  
( 6 per cover)  
0017-00101-1796  
0017-00101-1836  
Leg Levelers  
AK62-00124-0000  
Ladder Frame Cover w/decal  
Wheel/Bracket Assy.  
AK62-00102-0000  
Mounting Screws  
( 3 per assy.)  
AK62-00106-0001  
4 - Mounting screws  
0017-00101-1795  
Rocker Cover Kit  
Shroud Panel  
0017-00101-1789  
(includes clip & screw)  
GK62-00002-0066  
Mounting Screw  
0K62-01002-0003  
Mounting Screws  
(2 per side)  
0017-00101-1796  
0017-00101-1795  
Left Inside Rocker Cover  
0K62-01038-0000  
Left Inside Lever Joint Cover  
0K62-01040-0000  
Outside Pedal Joint Cover  
0K62-01035-0000  
Mounting Screw  
0017-00101-1836  
10  
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ARCTIC SILVER QUIET DRIVE 90X  
Pedal Lever Assembly Components  
90X-0XXX-04  
S/N XWB100000 AND UP  
Control Link Kit  
GK62-00002-0071  
(c onta ins 2 c ontrol links,  
p a rt nos. AK62-00384-0000)  
Right Inside Pedal Cover  
Control Links (2)  
AK62-00384-0000  
0K62-01015-0000  
Left Inside Pedal Cover  
0K62-01016-0000  
Mounting screws (5)  
0017-00101-1796  
Wa she r  
0017-00104-0479  
Nut  
E-Ring  
0017-00100-0107  
Thrust Washer  
0017-00103-00333  
0K47-01105-0000  
Brass Washer  
0K47-01104-0000  
Pedal/Rocker Shaft & Bearings  
Order Kit GK62-00002-0001  
Crank Extension  
Mounting Bolt  
Hex nut  
0017-00103-0333  
0017-00101-1907  
Left Pedal  
0K62-01005-0000  
Right Pedal  
0K62-01006-0000  
Roller Extrusion  
AK62-00197-0000  
Screws (4)  
Pedal Mounting  
Hardware Screws (4)  
0017-00101-1805  
Washer (4)  
0017-00101-1789  
Roller w/bearing  
AK62-00196-0001  
Shaft Collar  
0K62-01065-0000  
Washer  
0017-00104-0474  
Brass Washer  
0K47-01104-0000  
Anti-Lift Roller  
0K62-01191-0000  
0017-00104-0469  
Anti-Lift Track  
0K62-01208-0000  
Screws (2)  
0017-00101-1836  
11  
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ARCTIC SILVER QUIET DRIVE 90X  
90X-0XXX-04  
PCB, Battery, Reed Switch, and Bracket  
S/N XWB100000 AND UP  
PCB, Reed Switch  
Battery Bracket  
0K62-01233-0000  
Power Control Board  
B084-92218-D002  
PCB Mounting screws  
0017-00101-1838  
Grommet (4)  
0017-00042-0821  
Reed Switch  
118E-00001-0140  
Battery  
Mounting screws  
0017-00101-1797  
Reed Switch  
Mounting screws (2)  
0017-00101-1794  
6V Battery  
0017-00003-0685  
12  
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ARCTIC SILVER QUIET DRIVE 90X  
Bearing Insert Assembly  
90X-0XXX-04  
S/N XWB100000 AND UP  
Be a ring Inse rt Asse m bly  
AK62-00299-0000  
This a sse m bly is use d 4 time s  
on the drive m odule a sse m bly.  
Be a ring Fla nge s (2)  
0K62-01220-0000  
1” Be a ring  
0K62-01221-0000  
Service Kits  
Contents  
Part No.  
Quantity  
Crankshaft  
Bearings  
Sets of Bearing Flanges  
Nuts and Washers  
Intermediate Shaft  
Bearings  
1
2
2
4
1
2
2
4
GK62-00002-0044  
GK62-00002-0045  
Sets of Bearing Flanges  
Nuts and Washers  
13  
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ARCTIC SILVER QUIET DRIVE 90X  
Crank Arm Pulley Assembly  
90X-0XXX-04  
S/N XWB100000 AND UP  
Crank arm weld  
Assembly  
AK62-00205-0000  
Poly-V Crank Pulley  
0K61-02409-0000  
Retaining Ring  
0017-00100-0107  
Crank arm  
mounting bolt  
0017-00101-1860  
nut - 0017-00103-0334  
Crankshaft Plate  
0K61-02302-0001  
Magnet Mounting  
screw  
0017-00101-1835  
washer  
0017-00104-0144  
Crankshaft Plate  
Mounting screws (4)  
0017-00101-1834  
Magnet-Standoff  
Assembly  
AK62-00186-0000  
14  
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ARCTIC SILVER QUIET DRIVE 90X  
Drive Module  
90X-0XXX-04  
S/N XWB100000 AND UP  
Alternator-Flywheel  
Assembly  
Crank Arm-Pulley  
Assembly  
See Page 14 for  
AK61-00250-0001  
Mando Alternator Brushes  
0017-00009-0895  
breakdown  
Crankshaft  
0K62-01222-0001  
Right Crank Arm  
Weld Assembly  
AK62-00204-0000  
J10 Flexonic Belt  
0K62-01135-0000  
J8 Flexonic  
Belt  
0K62-01134-0000  
Intermediate Shaft  
0K62-01223-0000  
Poly-V Metric  
Pulley  
0K35-01186-0007  
Pulley Set Screws  
0017-00101-1833  
Resistor Assembly  
Includes Power  
Control Cable  
AK62-00260-0000  
Bearing-Insert  
Assembly (4)  
See Page 13 for  
breakdown  
15  
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ARCTIC SILVER QUIET DRIVE 90X  
Drive Module Hardware  
90X-0XXX-04  
S/N XWB100000 AND UP  
Alternator-Flywheel  
Assembly  
Mounting bolt  
0017-00101-0986  
Crankshaft  
0K62-01222-0001  
Crank Arm  
Mounting bolt  
0017-00101-1860  
nut  
Square  
Machine Key (2)  
0017-00103-0334  
0K53-01122-0000  
Retaining ring  
0017-00100-0107  
Poly-V pulley  
mounting screw  
and washer  
0017-00101-1836  
0017-00104-0465  
Machine Key  
0K53-01183-0000  
Alernator-flywheel  
mounting bolt  
and nut  
bolt-0017-00101-1867  
nut-0017-00103-0332  
Set Screws  
0017-00101-1833  
Bearing-Insert  
mounting screw  
and nut  
0017-00101-1866  
0017-00103-0341  
16  
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ARCTIC SILVER QUIET DRIVE 90X  
Cables  
90X-0XXX-04  
S/N XWB100000 AND UP  
Power Control Cable  
AK62-00092-0000  
ORANGE  
Power Control Board  
B084-92218-D002  
P2  
POWER RES.  
2 x .75 OHM  
240W  
12POS.MNL  
RED/BLK  
RED/BLK  
RPM_ALT  
VoltR  
VoltR  
RED/BLK  
AC TAP  
GREEN  
Valt  
GREEN  
GREEN  
VoltR  
Volt  
GND  
Volt  
FIELD  
EXC  
FIELD  
RTN  
BLK  
BLK  
BLK  
3 POS. MINI FIT  
GND  
GND  
GND  
GND  
GND  
Vbat  
RPM_REED  
N.C.  
COM  
N.C.  
P3  
BLK/WHT  
FIELD  
MAGNET  
REED SWITCH  
YELLOW  
User Arm HR Cables  
AK47-00029-0000  
P1  
BLK/PURPLE  
13POS.KK-156  
Main Cable  
AK62-00093-0000  
6V  
RED  
4POS. MINI FIT JR.  
P4  
WHITE  
BLACK  
BLACK  
WHITE  
RT SIGNAL  
GND  
GND  
LT SIGNAL  
P9  
RJ45  
CSAFE  
Console HR  
Cable  
NC  
NC  
Upper Console Board  
RXD  
TXD  
Vcardio  
A084-92219-A031  
AK47-00028-0000  
CTS  
GND  
Vsysc  
NC  
GND  
St4  
I3  
GND  
IO  
P10  
RJ45  
CARDIO  
TH.  
NC  
RXD  
TXD  
St2  
I3  
St5  
Vcardio  
CTS  
I1  
St6  
IO  
St2  
GND  
St4  
I2  
St3  
I4  
Vsysc  
I2  
St6  
I4  
DS  
BERR  
P11  
10POS.  
BACKGROUND  
DEBUG  
HOR.  
St1  
I5  
I5  
GND  
St3  
I6  
St8  
I6  
St5  
BKPT  
GND  
St1  
FREEZE  
START  
GND  
START  
GND  
RESET  
Dsi  
I1  
Vcc  
St6  
GND  
P1  
17POS.  
LOWER KEYPAD  
Dsc  
P12  
19 POS.  
UPPER KEYPAD  
17  
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