Arctic Silver 95RWEZ Recumbent Bike
Customer Support Services
PARTS MANUAL
rev 01 May 2008
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ARCTIC SILVER 95WREZ
95RWEZ-0100-01
CONTENTS
S/N CZR100000 and UP
Page
Console Components ......................................................................................................4
Entertainment TV Console...............................................................................................5
Connector Bracket Ak32-00156-0000..............................................................................6
Entertainment Mounting Bracket .....................................................................................7
Console Support Assembly .............................................................................................8
Shrouds, End Cap, Crankarms and Pedals.....................................................................9
Belts and 6v Battery.......................................................................................................10
Resistor Assembly.........................................................................................................11
Power Control Board .....................................................................................................12
Alternator w/Pulley Assembly ........................................................................................13
Crankshaft and Bearing Assembly.................................................................................14
Intermediate Shaft and Bearing Assembly.....................................................................15
Idler Bracket Assembly..................................................................................................16
Seat Assembly...............................................................................................................17
Seat Assembly - Bottom ................................................................................................18
Seat Frame Assembly ...................................................................................................19
Seat Pads and Accessory Tray .....................................................................................20
Extrusion Assembly .......................................................................................................21
Seat Locking Assembly .................................................................................................22
Wheel and Leveler.........................................................................................................23
Cables ...........................................................................................................................24
3
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ARCTIC SILVER 95RWEZ
95RWEZ-0100-01
Console Components
S/N CZR100000 and UP
PROG CONS PCB ASSY
A084-92219-A019
CBL-ASSY: HEADPHONE/C-SAFE
AK32-00147-0000
Screw
0017-00101-1650
CONS-CASE W/DECAL
AK63-00121-0001
Screw
0017-00101-1650
PCB CONSOLE; LOWER
B084-92222-B000
Battery Door
0K63-01029-0001
Headphone Jack Assy
AK32-00134-0000
Polar Cable
AK39-00063-0000
CBL-ASSY: CONSOLE; LOWER
AK63-00038-0000
Polar Receiver PCB
AK39-00064-0000
Tape
0K39-01044-0000
Part Number
. Console Assembly
Part Number
Bezel/Switch W/Overlay Assy
CONS-ASSY: 95CEZ; ENG
BZL/SW W/OVERLAY ASSY: MFG;
95CEZ/95REZ ENG
AK39-00106-0001
AK39-00106-0002
AK63-00250-0001
CONS-ASSY; 95CEZ; EUR
CONS-ASSY; 95CEZ; GER
BZL/SW W/OVERLAY ASSY:
95CEZ/95REZ GER
BZL/SW W/OVERLAY ASSY:
95CEZ/95REZ SPN
BZL/SW W/OVERLAY ASSY:
95CEZ/95REZ JAP
BZL/SW W/OVERLAY ASSY:
95CEZ/95REZ FRN
BZL/SW W/OVERLAY ASSY:
95CEZ/95REZ ITL
BZL/SW W/OVERLAY ASSY:
95CEZ/95REZ DUT
BZL/SW W/OVERLAY ASSY:;
95CEZ/95REZ POR
AK39-00106-0003
AK39-00106-0004
AK39-00106-0006
AK39-00106-0007
AK39-00106-0008
AK39-00106-0009
AK63-00250-0003
AK63-00250-0004
AK63-00250-0006
AK63-00250-0007
AK63-00250-0008
AK63-00250-0009
AK63-00250-0010
CONS-ASSY; 95CEZ; SPN
CONS-ASSY; 95CEZ; JAP
CONS-ASSY; 95CEZ; FRN
CONS-ASSY; 95CEZ; ITL
CONS-ASSY; 95CEZ; DUT
CONS-ASSY; 95CEZ; POR
CONS-ASSY; 95CEZ; TUR
AK39-00106-0010
AK39-00106-0014
4
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ARCTIC SILVER 95RWEZ
95RWEZ-0100-01
Console Support Assembly
S/N CZR100000 and UP
Grip(2)
0K39-01005-0001
Console Sup port
AK39-00003-0002
Console Mounting
Sc re w(4)
0017-00101-1744
Fra m e Post Bolt(4)
0017-00101-1756
Fra m e Post
5
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ARCTIC SILVER 95RWEZ
95RWEZ-0100-01
Shrouds, End cap and Pedals
S/N CZR100000 and UP
Right Shroud
AK39-00031-0007
De c a l
0K39-01066-0000
Shroud Sc re ws(7)
0017-00101-1741
End Ca p Sc re ws(2)
0017-00101-1614
Cra nk Arm, RT
0K39-01042-0007
Sc re ws(3)
End Ca p
AK39-00050-0005
De c a l
0017-00101-1855
0K51-01085-0001
Shroud Sc re ws(4)
0017-00101-1741
Right Pe d a l
AK63-00263-0003
Pe d a l Stra p (not shown)
0K63-01238-0003
Le ft Pe d a l
AK63-00263-0004
Pe d a l Stra p
(not shown)
0K63-01238-0004
Le ft Shroud
AK39-00031-0008
De c a l
0K39-01066-0000
Cra nk Arm, LT
0K39-01042-0008
Sc re ws(3)
0017-00101-1855
6
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ARCTIC SILVER 95RWEZ
95RWEZ-0100-01
Belts and 6V Battery
S/N CZR100000 and UP
Inte rm e d ia te
Pulle y Be lt
Sc re w
0017-00101-1193
0K63-01066-0001
Sc re w
0017-00101-1193
Alte rna tor Be lt
0017-00009-0735
Mounting Sc re w(2)
0017-00101-0975
Bra c ke t
0K51-01036-0000
6V Ba tte ry
0017-00003-0685
7
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ARCTIC SILVER 95RWEZ
95RWEZ-0100-01
Resistor Assembly – AK39-00020-0001
S/N CZR100000 and UP
Wa sher(2)
0017-00104-0309
Re sistor
100E-00002-0092
Re sistor Reta iner
0K39-01043-0000
Pa n Screw(2)
0017-00101-1282
He x Nut(3)
0017-00103-0081
Mounting Rod
0K63-01166-0000
Powe r Ca ble
AK39-00006-0000
Mounting Bra cket
0K39-01036-0000
8
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ARCTIC SILVER 95RWEZ
95RWEZ-0100-01
Power Control Board
S/N CZR100000 and UP
Assembly Number - AK39-00022-0001
Pla stic Grom m e t(4)
0017-00042-0821
Bra c ke t
0K39-01027-0000
Philip Sc re w(4)
0017-00101-0823
Powe r Control
Boa rd
B084-92218-D000
9
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ARCTIC SILVER 95RWEZ
95RWEZ-0100-01
Alternator w/Pulley Assembly
S/N CZR100000 and UP
Assembly Number – AK63-00093-0000
Alterna tor
0017-00009-0841
Alterna tor Pulle y
0K61-02500-0001
Bolt
0017-00101-0956
Locking Nut
0017-00103-0117
Wa sher
0017-00104-0044
10
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ARCTIC SILVER 95RWEZ
95RWEZ-0100-01
Crankshaft and Bearing Assembly
S/N CZR100000 and UP
Cra nk Arm Hub
Pulley Asse m bly
0K63-01095-0001
AK63-00051-0000
Pulley
0K63-01018-0000
Wa shers (3)
0017-00104-0458
Flywhee l Scre ws (3)
0017-00101-1715
*Cra nksha ft & Be a ring Kit
GK63-00002-0077
*Cra nksha ft
0K63-01012-0001
*Sm a ll Thrust Wa sher (2)
0K63-01129-0000
*La rg e Thrust Wa she r (2)
0K63-01129-0001
*Bowe d Reta ine r Ring (2)
0017-00100-0243
Wa she r (2)
0017-00104-0409
*Ne ed le Bea ring (2)
0K63-01344-0000
*Sm a ll Sna p Ring (2)
0017-00100-0241
Bolt (2)
0017-00101-1705
Cra nk Arm Hub (2)
0K63-01095-0001
11
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ARCTIC SILVER 95RWEZ
95RWEZ-0100-01
Intermediate Shaft and Bearing Assembly
S/N CZR100000 and UP
Clutc h Asse mbly
AK63-00026-0000
(not inc lude d in kit)
Ma gne t
118E-00001-0124
(not inc lude d in kit)
De lrin Wa she rs (2)
0017-00104-0455
Re ta ining Ring
0017-00100-0242
Inte rme dia te
Be a rings (2,
not a va ila ble
se p a ra te ly)
Sp a c e r (not
a va ila ble
se pa ra te ly)
Inte rme d ia te Pulle y
(not a va ila ble se pa ra te ly)
Inte rm e dia te Sha ft a nd
Be a ring Asse m bly Kit
GK63-00002-0007
12
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ARCTIC SILVER 95RWEZ
95RWEZ-0100-01
Idler Bracket Assembly
S/N CZR100000 and UP
Idler Bracket Assembly – AK63-00021-0000
Idle r Bra c ke t
0K63-01050-0000
Loc k Nut
0017-00103-0218
Idle r Be a ring
AK63-00008-0000
13
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ARCTIC SILVER 95RWEZ
95RWEZ-0100-01
Seat Assembly
S/N CZR100000 and UP
Sc rew(4)
0017-00101-1745
End Ca p(4)
0K19-01208-0001
Wa she r(8)
0017-00104-0461
Double -side d
Foa m Ta pe (2)
0K19-01222-0000
Bushing Hole
0017-00042-0866
Sc rew(2)
0017-00101-1282
He a rt Ra te Ele ctrode
AK63-00014-0003
Ha ndle Ba r w/Inse rt
AK39-00024-0002
Upper Fle x Ca ble Cla mp
0K19-01221-0000
Ca ble Sle e ve
0K19-01230-0000
Se a t Assembly
AK51-00023-0003
Ta pe(2)
0K19-01222-0000
Fla t-Fle x Ca ble
AK19-00082-0001
He x Bolt(4)
0017-00101-1749
14
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ARCTIC SILVER 95RWEZ
95RWEZ-0100-01
Seat Assembly - Bottom
S/N CZR100000 and UP
Wa sher
0017-00104-0461
Roller Shie ld(4)
0K51-01059-0001
Spa cer(4)
0K51-01044-0000
Locking Nut(4)
0017-00103-0326
Wa sher(4)
0017-00104-0462
Wa sher(4)
0017-00104-0463
Sc rew(2)
0017-00101-1748
Bolt(4)
0017-00101-1743
Lock Assembly
AK51-00053-0001
Roller Assembly
AK51-00056-0001
Locking Nut(8)
0017-00103-0325
Roller (2), LT
Roller (2), RT
0K51-01034-0001
0K51-01034-0002
15
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ARCTIC SILVER 95RWEZ
95RWEZ-0100-01
Seat Frame Assembly
S/N CZR100000 and UP
Se a t Asse m bly Fra m e
AK39-00036-0002
Sc re w(4)
0017-00101-1746
Wa she r(4)
0017-00104-0462
Front Stop Bra c ke t
0K51-01062-0000
Pla stic Shie ld
0K19-01185-0001
Split Cla m p
0017-00042-0880
Pa n Sc re w
0017-00101-1295
Push Mount
Wire Clips(2)
0017-00042-0879
16
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ARCTIC SILVER 95RWEZ
95RWEZ-0100-01
Seat Pads and Accessory Tray
S/N CZR100000 and UP
Acce ssory Tra y
AK39-00052-0003
Se a t Ba ck
0K51-01055-0001
Se a t Bottom
0k51-01054-0001
Wa sher(4)
0017-00104-0462
Mounting Scre w(4)
0017-00101-1743
17
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ARCTIC SILVER 95RWEZ
95RWEZ-0100-01
Extrusion Assy. – AK39-00027-0005
S/N CZR100000 and UP
Stop Bra cket
0K51-01061-0001
Sc rews
0017-00101-1751
Locking Ra ck
0K51-01013-0002
Deca l
0K51-01039-0001
Bumper
0017-00041-0654
Sc rew
0017-00101-1750
Pla stic Grommet
0017-00042-1055
Bolts
0017-00101-1183
Extrusion Sea t Assy
AK39-00027-0005
18
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ARCTIC SILVER 95RWEZ
95RWEZ-0100-01
Seat Locking Assembly – AK51-00053-0001
S/N CZR100000 and UP
Knob
AK51-00029-0001
TORX Sc re w
0017-00101-1742
Anti-Ra ttle Wa she r
0K51-01060-0001
Re ta ine r Be a ring
0K51-01011-0000
Ha ndle Sha ft
0K51-01007-0000
Groove Pin
0017-00007-0245
E-Ring
0017-00100-0018
Compre ssion Spring
0K51-01012-0000
Wa she r
0017-00104-0421
Housing-Inse rt Asse m bly
AK51-00030-0001
Loc king-Bloc k Asse mbly
AK19-00147-0000
19
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ARCTIC SILVER 95RWEZ
95RWEZ-0100-01
Wheel and Leveler
S/N CZR100000 and UP
Re a r Sta bilize r
GK39-00002-0012
End Ca p
0K63-01219-0001
Le ve le r
0017-00009-0795
Loc k Nut
0017-00103-0273
Le ve le r Asse m b ly
Fla t Wa she r
0K63-01041-0000
AK61-00035-0000
Whe e l Inse rt
0K63-01039-0000
Pa n Sc re w(2)
0017-00101-1747
Whe e l Asse m b ly
AK63-00016-0001
Whe e l Sc re w
0017-00101-1747
20
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ARCTIC SILVER 95RWEZ
95RWEZ-0100-01
Cables
S/N CZR100000 and UP
AK63-00050-0000
Ree d Switch Ca b le
Life Pulse Exte nsion
AK19-00081-0002
21
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