Liebert Refrigerator DPN001599 REV 12 11 User Manual

LIEBERT XD CHILLER (XDC) WITH iCOM CONTROLS  
STANDARD FEATURES  
TANDEM COMPRESSORS - Scroll with a suction gas cooled motor, vibration isolators, thermal overloads, manual reset high-pressure switch and pump  
down low-pressure switch.  
REFRIGERATION SYSTEM - Dual R-407C refrigeration circuits each including liquid line filter dryers, refrigerant sight glass with moisture indicator,  
electronic control valve, adjustable externally equalized expansion valves and liquid line solenoid valves.  
HEAT EXCHANGER - Brazed plate design with interwoven circuiting constructed of stainless steel plates, copper brazed.  
PUMPS - Centrifugal type. Uses R-134a.  
STANDARD CONTROL PROCESSOR - The standard control system is microprocessor-based with an external LCD numerical display to allow  
observation of specified settable functions. Normal operating conditions are indicated on the LCD display panel, which is mounted to the unit. The control  
system also monitors unit operation and activates an alarm when any of the specified factory preset conditions are exceeded.  
CABINET AND FRAME - Custom powder painted steel panels. A hinged control access panel opens to a second front panel, which is a protected  
enclosure for all high voltage components. Frame is constructed of 14 gauge heli-arc welded tubular steel and painted using an auto-deposition coating  
system.  
CANBUS ISOLATOR - Electrically isolates external CANBUS from internal CANBUS. Allows for greater total length of external CANBUS cables.  
REFER TO SL-16655, LIEBERT XTREME DENSITY SYSTEM DESIGN MANUAL, AND SL-16674, LIEBERT XDC USER MANUAL FOR ADDITIONAL DETAIL.  
DPN001599  
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REV 4  
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LIEBERT XD CHILLER (XDC) WITH iCOM CONTROLS  
To First Cooling Module or  
Bypass Flow Controller **  
Install Replaceable Filter Drier Assembly  
in Liquid Supply Line  
22in  
559mm  
Orientation  
Defined by  
Installer.*  
21in  
533mm  
3 1/4in  
83mm  
Return Line From  
Cooling Units  
(line is spin closed)  
(elbow customer provided)  
8in  
203mm  
A
*
Liquid Supply Line  
To Cooling Units  
B
DIMENSIONS ARE SUBJECT  
TO CHANGE WITHOUT NOTICE.  
47in  
1194 mm  
44in  
~
1118 mm  
6in  
152 mm  
23in  
584 mm  
* Allow 8in (204mm) Of Clearance For Filter Replacement.  
Filter assembly may be positioned horizontally.  
** To Ensure All Refrigerant Flow is Filtered, Install the Filter  
Drier Assembly Between the Discharge Line of the Liebert  
XDC and the first Bypass Flow Controller or the first  
Liebert XD Cooling Module.  
Hot Gas Refrigerant Lines  
C
Liquid Refrigerant Lines  
D
UNIT PIPING OUTLET CONNECTION SIZES, inches  
MODEL  
A
B
C
D
50/60 HZ  
XDC160  
OD CU OD CU OD CU OD CU  
2-1/8 1-1/8 1-3/8 7/8  
REFER TO SL-16655, LIEBERT XTREME DENSITY SYSTEM DESIGN MANUAL, AND SL-16674, LIEBERT XDC USER MANUAL FOR ADDITIONAL DETAIL.  
DPN001599  
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LIEBERT XD CHILLER (XDC) WITH iCOM CONTROLS  
Bypass Flow Control Assembly  
Return Main  
Field Supplied and  
Field Installed  
LIEBERT  
XD  
Bypass Flow Controller  
Factory Supplied and  
Field Installed  
Field Supplied and  
Field Installed  
COOLING  
MODULE  
Ball Valve  
Supply Main  
RETURN  
Flow Direction  
Must be toward  
Return Main.  
Install Bypass Flow Control Assembly  
between the Liebert XDC and first  
Liebert XD Cooling module. See System  
Design Manual SL-16655 for quantity  
required.  
SUPPLY  
Replaceable  
Filter Drier  
Assembly  
Install Replaceable  
Filter Drier Assembly  
in liquid supply line  
RETURN  
SUPPLY  
LIEBERT XDC  
Factory Piping  
Field Piping  
REFER TO SL-16655, LIEBERT XTREME DENSITY SYSTEM DESIGN MANUAL, AND SL-16674, LIEBERT XDC USER MANUAL FOR ADDITIONAL DETAIL.  
DPN001599  
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LIEBERT XD CHILLER (XDC) WITH iCOM CONTROLS  
Three phase electric  
Factory installed unit  
service not provided  
disconnect switches  
by Liebert.  
iCOM display  
Field supplied disconnect  
switch may not be required,  
check local codes.  
Three phase electric service  
not by Liebert.  
HEAT REJECTION CONNECTION (R-407C Side)  
Field supplied 24V. Class 1 wiring to  
interlock heat rejection from pigtails:  
70A & 71A - Compressor 1 circuit  
70B & 71B - Compressor 2 circuit  
70C & 71C - Dual Cool relay (optional)  
ELECTRIC CONDUIT KNOCKOUTS  
On top of electric box. Knockout size  
2 in (51 mm)  
EARTH GROUND CONNECTION  
Connection terminal for field supplied  
earth grounding wire.  
Electrical handy box factory  
installed with cover.  
THREE PHASE CONNECTION  
Electric service connection terminals  
CANBUS ISOLATOR  
ALARM AND WARNING OUTPUT RELAYS  
Field supplied 24V Class 2 wire for  
special alarms.  
Factory wired to components  
on electric panel  
(Not to exceed 1.0A @ 24v each.)  
REMOTE UNIT SHUTDOWN  
Replace existing jumper between terminals  
37 & 38 with normally closed switch having  
a minimum 50VA rating. Use field supplied  
24V Class 2 wire.  
Factory installed disconnect switch  
EARTH GROUND BAR (50Hz only)  
Connection terminal with factory  
ground from each high voltage  
component  
®
INTELLISLOTS  
Two Liebert Intellislots for optional  
OCWEB-LBDS or OC485-LBDS card.  
®
60HZ COMPONENTS SHOWN  
NOTE: Refer to specification sheet for full load amp. and wire size amp. ratings.  
REFER TO SL-16655, LIEBERT XTREME DENSITY SYSTEM DESIGN MANUAL, AND SL-16674, LIEBERT XDC USER MANUAL FOR ADDITIONAL DETAIL.  
DPN001599  
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LIEBERT XD CHILLER (XDC) WITH iCOM CONTROLS  
Liebert XDC Extra Low Voltage field connection points  
TO P64 ON ICOM CONTROL BOARD  
RED ETHER NET CABLE  
TO P66 ON ICOM CONTROL BOARD  
TERMINATION PLUG  
TO LIEBERT XD COOLING  
MODULE AND REMOTE  
T/H SENSOR B  
TO REMOTE T/H SENSOR A  
COMMON WARNING OUTPUT  
TO OPTIONAL  
EXTERNAL  
CONNECTIONS  
FOR CONTACTS INDICATING AN  
ALARM CONDITION.  
(MAX) 1.0AMP @ 24V  
P66 P67  
P64  
K11  
K11  
K11NO K11COM K11NC  
TO REMOTE ALARM  
CIRCUIT BY OTHERS  
INPUT: REMOTE ALARM DEVICE  
FOR INDICATION OF ALARM, WIRE  
N.O. CONTACTS FROM REMOTE  
ALARM DEVICE AS SHOWN.  
UNIT DISPLAY (REAR VIEW)  
24  
50  
FACTORY WIRED  
TEMPERATURE SENSOR.  
N.O. CONTACT BY OTHERS  
P67  
INPUT: CONDENSATION  
DETECTION  
ALARM WHEN CLOSED.  
DO NOT  
USE  
24  
51  
N.O. CONTACTS REQUIRED  
INPUT: FAN BREAKER STATUS  
1
ALARM WHEN CLOSED.  
24  
54  
N.O. CONTACTS REQUIRED  
COMMON ALARM OUTPUT  
FOR CONTACTS INDICATING AN  
ALARM CONDITION.  
(MAX) 1.0AMP @ 24V  
K3  
K3  
K3NO K3COM K3NC  
TO REMOTE ALARM  
CIRCUIT BY OTHERS  
1
INPUT: REMOTE SHUTDOWN  
NOTES:  
FOR SHUTDOWN OF CONTROL  
CIRCUIT, REMOVE JUMPER  
BETWEEN TERMINALS 37 & 38  
1. CONTROL WIRING MUST BE CLASS 2 AND INSTALLED IN  
AND REPLACE WITH N.C. CONTACT  
ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE (NEC).  
37  
38  
2. REQUIRES SHIELDED CABLE.  
N.C. CONTACTS BY OTHERS  
1
2
REFER TO SL-16655, LIEBERT XTREME DENSITY SYSTEM DESIGN MANUAL, AND SL-16674, LIEBERT XDC USER MANUAL FOR ADDITIONAL DETAIL.  
DPN001599  
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REV 12/11  
REV 4  
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