Lennox International Inc Indoor Fireplace MPB3328CNE B User Manual

INSTALLATION INSTRUCTIONS  
MPB B-Vent  
Gas Fireplaces  
MODELS  
p/N 850033m Rev. G 01/2011  
mILLIVOLT:  
ELECTRONIC:  
This manual is one of a set of two supporting this product.  
Refer to P/N 875031M for Care and Operation Instructions.  
mpb3328CNm-b mpb3530Cpm-b  
mpb3328Cpm-b mpb4035CNm-b  
mpb3530CNm-b mpb4540CNm-b  
mpb3328CNE-b mpb4035CNE-b  
Ce manuel est disponible en francais, simplement  
en faire la demande. Numéro de la pièce 850033CF.  
mpb3530CNE-b mpb4540CNE-b  
Portland  
US  
OTL Report No. 116-F-36-5  
INSTALLER: Leave this manual with the appliance.  
CONSUmER: Retain this manual for future reference.  
INSTALLATEUR : Laissez cette notice avec l'appareil.  
CONSOmmATEUR : Conservez cette notice pour  
consultation ultérieure.  
This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile  
home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating  
plate. This appliance is not convertible for use with other gases unless a certified kit is used.  
/
/
WARNING AVERTISSEMENT AVISO  
HOT GLASS WILL CAUSE  
BURNS.  
UNE SURFACE VITRÉE CHAUDE  
PEUT CAUSER DES BRÛLURES.  
LAISSER REFROIDIR LA SURFACE  
VITRÉE AVANT D'Y TOUCHER.  
EL VIDRIO CALIENTE  
CAUSARÁ QUEMADURAS.  
USTED DEBE NUNCA  
DO NOT TOUCH GLASS  
UNTIL COOLED.  
TOCAR EL VIDRIO CALIENTE.  
NEVER ALLOW CHILDREN  
TO TOUCH GLASS.  
NE PERMETTEZ JAMAIS À UN ENFANT LOS NIÑOS DEBEN NUNCA  
DE TOUCHER LA SURFACE VITRÉE.  
TOCAR EL VIDRIO.  
WARNING: If the information in these instructions  
is not followed exactly, a fire or explosion may  
result, causing property damage, personal injury,  
or death.  
AVERTISSEMENT : Assurez-vous de bien suivre les  
instructions données dans cette notice pour réduire au  
minimum le risque d’incindie ou d’explosion ou pour  
éviter tout dommage matériel, toute blessure ou la mort.  
- Ne pas entreposer ni utilizer d’essence ni d’autres vapeurs  
ou liquides inflammables dans le voisinage de cet appareil  
ou de tout autre appareil.  
-
vapors and liquids in the vicinity of this or any other  
appliance.  
- QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ :  
• Ne pas tenter d’allumer d’appareil.  
- WHAT TO DO IF YOU SMELL GAS:  
• Do not try to light any appliance.  
• Do not touch any electrical switch; do not use any  
phone in your building.  
• Immediately call your gas supplier from a  
neighbor’s phone. Follow the gas supplier’s  
instructions.  
• Ne touchez à aucan interrupteur. Ne pas vous servir des  
téléphones se trouvant dans le bâtiment où vous trouvez.  
• Appelez immédiatement votre fournisseur de gaz depuis  
un voisin. Suivez les instructions du fournisseur.  
• Si vous ne pouvez rejoindre le fournisseur de gaz,  
appelez le service des incindies.  
- Linstallation et l’entretien doivent être assurés par un  
installateur ou un service d’entretien qualifié ou par le  
fournisseur de gaz.  
department.  
- Installation and service must be performed by a  
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Note: Installation and repair should be done  
by a qualified service person. The appliance  
should be inspected before use and at least  
annually by a professional service person.  
More frequent cleaning may be required  
due to excessive lint from carpeting, bed-  
ding material, etcetera. It is imperative  
that control compartments, burners and  
circulating air passageways of the appliance  
be kept clean.  
The appliance, when installed, must be electri-  
cally grounded and wired in accordance with  
local codes or, in the absence of local codes,  
with the National Electrical Code, ANSI/NFPA  
70 - latest edition, or the Canadian Electrical  
Code, CSA C22.1 - latest edition.  
WARNING  
Improper installation, adjust-  
ment, alteration, service or  
maintenance can cause injury  
or property damage. Refer to  
this manual. For assistance or  
additional information consult  
a qualified installer, service  
agency or the gas supplier.  
Provide adequate clearances around air open-  
ings and adequate accessibility clearance for  
service and proper operation. Never obstruct  
the front openings of the appliance.  
These appliances are designed to operate on  
natural or propane gas only. The use of other  
fuels or combination of fuels will degrade  
the performance of this system and may be  
dangerous.  
Remarque : Linstallation et la réparation  
devraitêtreconfiéesàuntechnicienqualifié.  
Lappareil devrait faire l’objet d’une inspec-  
tion par un technicien professionnel avant  
d’être utilisé et au moins une fois l’an par la  
suite. Desnettoyagesplusfréquentspeuvent  
être nécessaires si les tapis, la literie, et  
ceteraproduisentunequantitéimportantede  
pous-sière. Il est essentiel que les comparti-  
mentsabritantlescommandes,lesbrûleurset  
les conduits de circulation d’air de l’appareil  
soient tenus propres.  
WARNING  
Failure to comply with these  
installationinstructionswillresult  
in an improperly installed and  
operating appliance, voiding its  
warranty. Anychangetothisappli-  
anceand/oritsoperatingcontrols  
is dangerous.  
These fireplaces are designed as supplemental  
heaters. Therefore, it is advisable to have an  
alternate primary heat source when installed  
in a dwelling.  
Outside Combustion Air Hook Up -  
(All manufactured home installations require  
the use of an Outside Combustion Air Hook-  
Up Kit)  
do not use these appliances if any part  
has been under water. Immediately call a  
qualified, professional service technician  
to inspect the appliance and to replace any  
parts of the control system and any gas  
control which have been under water.  
These appliances are equipped with an integral  
combustion air door and actuator arm. Com-  
bustion air kits are optional. Install as shown  
in Step 7 on Page 15.  
WARNING  
Clothing or other flammable  
material should not be placed  
on or near the appliance.  
millivolt models - The millivolt appliances are  
manually controlled and feature a spark igniter  
(piezo) that allows the appliance's pilot gas to  
be lit without the use of matches or batteries.  
This system provides continued service in the  
event of a power outage.  
Nepasutilisercetappareils’ilaétéplongé,  
même partiellement, dans l’eau. Ap-  
peler un technicien qualifié pour inspecter  
l’appareil et remplacer toute partie du  
systèmedecommandeettoutecommande  
qui a été plongée dans l’eau.  
AVERTISSEmENT  
On ne devrait pas placer de  
vêtements ni d’autres matières  
inflammables sur l’appareil ni à  
proximité.  
Millivoltmodelscomestandardwithamanually-  
modulated gas valve; flame appearance and  
heat output can be controlled at the gas valve.  
The BTU Input for these appliances is shown  
in Table 1.  
Only trim kit(s) supplied by the manufacturer  
shall be used in the installation of this ap-  
pliance.  
WARNING  
Seules les trousses de garniture fournies  
par le fabricant doivent être utilisées pour  
l’installation de cet appareil.  
millivolt models with  
Any safety screen or guard  
removed for servicing the appli-  
ance must be replaced prior to  
operating the appliance.  
manually-modulated Gas Valve  
Natural Gas  
propane Gas  
TheseappliancescomplywithNationalSafetyStan-  
dards and are tested and listed by OMNI-Test  
Laboratories, Inc. (Report No. 116-F-36-5) to  
ANSI Z21.50 (in Canada, CSA 2.22), and CAN/  
CGA-2.17-M91 in both USA and Canada, as  
vented gas fireplaces.  
model  
Input Rate  
(bTU/HR)  
Input Rate  
(bTU/HR)  
13,500 to 17,500 13,500 to 17,500  
16,000 to 20,000 16,500 to 20,000  
24,000 to 30,000 22,300 to 28,000  
24,750 to 31,000 23,000 to 29,000  
mpb3328  
mpb3530  
mpb4035  
mpb4540  
AVERTISSEmENT  
Tout écran ou protecteur retiré  
pour permettre l’entretien de  
l’appareil doit être remis en  
place avant de mettre l’appareil  
en marche.  
bothmillivoltandelectronicversionsofthese  
appliances are listed by OmNI-Test Laborato-  
ries, Inc. for installation in bedrooms in the  
United States (not approved in Canada) and  
in manufactured Homes.  
Table 1  
misc. Codes / Standards -  
WARNING  
TheInstallationmustconformtolocalcodesor,  
in the absence of local codes, with the National  
Fuel Gas Code, ANSI Z223.1/NFPA 54 - latest  
edition(InCanada,thecurrentCAN/CSA-B149.1  
installation code).  
Improper installation or use of  
thisappliancecancauseserious  
injury or death from fire, burns,  
explosion or carbon monoxide  
poisoning.  
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.  
3
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Gas Valve diagrams  
See Figure 1 for Millivolt models and Figure 2  
For Electronic Models.  
Electronicmodels-Theseelectronicappliances  
have a fixed rate gas valve and an electronic  
intermittent pilot ignition system. External  
electrical power is required to operate these  
units. The BTU Input for these appliances is  
shown in Table 2.  
These appliances must be isolated from the  
gas supply piping system (by closing their  
individual manual shut-off valve) during any  
pressure testing of the gas supply piping  
system at test pressures equal to or less  
than 1/2 psig (3.5 kPa).  
HI/LO Variable  
Flame Height  
Adjustment  
Inlet pressure Tap  
manifold pressure Tap  
Theseappliancesandtheirindividualshut-off  
valves must be disconnected from the gas  
supply piping system during any pressure  
testing of that system at pressures greater  
than 1/2 psig (3.5 kPa).  
Electronic models with  
Fixed-Rate Gas Valve  
O U T I N  
Natural Gas  
propane Gas  
I
H
model  
Input Rate  
(bTU/HR)  
Input Rate  
(bTU/HR)  
O
F
P
I
L
O
L
O
W
T
O
N
17,500  
20,000  
30,000  
31,000  
17,500  
20,000  
28,000  
29,000  
mpb3328  
mpb3530  
mpb4035  
mpb4540  
Table 2  
These appliances must not be connected to a  
chimney or flue serving a separate solid fuel  
burning appliance.  
P
I
L
T
main Gas  
pilot Adjustment  
Control Knob  
Orifice Sizes - Sea Level to High Altitude  
(All models)  
Screw  
OFF/pILOT/ON  
Figure 1 - SIT Millivolt Gas Valve  
These appliances are tested and approved for  
installation at elevations of 0-4500 feet (0-1372  
meters) above sea level using the standard  
burnerorificesizes(marked with an "*" in Table  
5). Forelevationsabove4500feet,contactyour  
gas supplier or qualified service technician.  
Gas pressure - All models  
manifold pressure ON / OFF Switch  
Tables 3 and 4 show the appliances' inlet and  
manifold gas pressure requirements:  
port  
Inlet  
pressure  
deration - At higher elevations, the amount  
of BTU fuel value delivered must be reduced  
by either:  
port  
Inlet Gas Supply pressure  
(all models)  
Using gas that has been derated by the gas  
company.  
Fuel #  
minimum  
maximum  
5.0" WC  
(1.24 kpa)  
10.5" WC  
(2.61 kpa)  
Changing the burner orifice to a smaller size  
as regulated by the local authorities having  
jurisdiction and by the (USA) National Fuel  
Gas Code NFPA 54/ANSI Z223.1 - latest  
edition or, in Canada, the CAN/CSA-B149.1  
codes - latest edition.  
Natural Gas  
11.0" WC  
(2.74 kpa)  
13.0" WC  
(3.23 kpa)  
Electronic Gas  
Control Valve  
propane  
Table 3  
Figure 2 - Honeywell Electronic Gas Valve  
Installtheapplianceaccordingtotheregulations  
of the local authorities having jurisdiction and,  
in the USA, the National Fuel Gas Code NFPA  
54 / ANSI Z223.1 - latest edition or, in Canada,  
the CAN/CSA-B149.1 - latest edition.  
manifold Gas Supply pressure  
(all models)  
REQUIREmENTS FOR THE COmmON-  
WEALTH OF mASSACHUSETTS  
Fuel #  
Low  
(millivolt only)  
High  
NOTE: Flame appearance will diminish 4% per  
thousand feet.  
Installation of these fireplaces are approved  
for installation in the US state of Massachu-  
setts if the following additional requirements  
are met:  
• Install this appliance in accordance with  
Massachusetts Rules and Regulations 248  
C.M.R. Sec. 5.08 2(a) through 2(e).  
• Installation and repair must be done by a  
plumber or gas fitter licensed in the Com-  
monwealth of Massachusetts.  
• The flexible gas line connector used shall  
not exceed 36 inches (92 centimeters) in  
length.  
• The individual manual shut-off must be a  
T-handle type valve.  
Natural (Lo) 2.2" WC  
(Hi) 3.5" WC  
(0.87 kpa)  
Gas  
(0.55 kpa)  
(Lo) 6.3" WC (Hi) 10.0" WC  
(1.57 kpa) (2.49 kpa)  
propane  
burner Orifice Sizes  
Elevation 0-4500 feet ( 0-1372 meters)  
Table 4  
model  
Nat.Gas  
propane  
Series  
drill size (inches)  
drill size (inches)  
MPB-3328  
MPB-3530  
#47 (.0785") *  
39L66 •  
#1.2m (.048")*  
99K78 •  
Test gauge connections are provided on  
the front of the millivolt gas control valve,  
identified IN for the inlet and OUT for the  
manifold side. A 1/8" NPT Test gauge connec-  
tion is provided at the inlet and outlet side of  
the electronic gas control valve adjacent to the  
outlet to the main burner.  
#44 (.086") *  
60J80 •  
#55 (.052") *  
19L52 •  
MPB-4035  
MPB-4540  
#37 (.104") *  
24m10 •  
1/16" (.0625") *  
21L01 •  
NEW YORK CITY, NEW YORK (mEA)  
#36 (.1065") *  
18L40 •  
#52 (.0635") *  
Propane tanks are at pressures that will cause  
damage to valve components. Verify that the  
tanks have step down regulators to reduce the  
pressure to safe levels.  
37G00 •  
Installation of these fireplaces are approved for  
installation in New York City in the US state of  
New York (approval no. MEA 417-05-E), if the  
following additional requirements are met -  
• An outside air kit (FOAK-4 or FOAK-4LD)  
must be installed. See Figure 22 on Page  
16.  
* Standard size installed at factory  
• Part /Cat. Number  
Table 5  
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.  
4
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COLd CLImATE INSULATION  
For cold climate installations, seal all cracks  
around your appliance with noncombustible  
material and wherever cold air could enter  
the room. It is especially important to insulate  
outside chase cavity between studs and under  
floor on which appliance rests, if floor is above  
ground level. Gas line holes and other open-  
ings should be caulked or stuffed with unfaced  
fiberglass insulation.  
Vertical  
Venting  
Shown with Outside Air Kit  
installed (model FOAK-4 or  
FOAK-4Ld)  
If the fireplace is being installed on a cement  
slab in cold climates, a sheet of plywood or  
otherraisedplatformcanbeplacedunderneath  
to prevent cold transfer to the fireplace and into  
the room. It also helps to sheetrock inside  
surfaces and tape for maximum air tightness  
and caulk firestops.  
Offset  
Venting  
mANUFACTUREd HOmE  
REQUIREmENTS  
Note: When the unit is installed with one side flush  
with a wall, the wall on the other side of the unit must  
not extend beyond the front edge of the unit.  
Thisappliancemaybeinstalledinanaftermarket  
permanently located, manufactured home and  
must be installed in accordance with the manu-  
facturer's instructions and the Manufactured  
Home Construction and Safety Standard, Title  
24 CFR, Part 3280, in the United States, or the  
StandardforInstallationinMobileHomes,CAN/  
CSA Z240 MH Series, in Canada.  
Figure 3 - Typical Installations  
Be aware that this is a heat producing ap-  
pliance. Objects placed above the unit are  
exposed to elevated temperatures.  
LOCATION  
Cetappareilpeutêtreinstallécómmedumatéri-  
eld'originedansunemaisonpréfabriquée(É.U.  
seulement) ou mobile et doit être installé selon  
les instructions du fabricant et conformément  
à la norme Manufactured Home Constructions  
and Safety, Title 24 CFR, Part 3200 aux Unis ou  
à la norme Can/CSA-Z240 Série MM, Maisons  
mobiles au Canada.  
In selecting the location, the aesthetic and  
functional use of the appliance are primary  
concerns. However, vent system routing to  
the exterior and access to the fuel supply are  
also important.  
do not insulate the space between the appli-  
ance and the area above it.  
The appliance should be mounted on a fully  
supported base extending the full width and  
depth of the unit. The appliance may be located  
onornearconventionalconstructionmaterials.  
However, if installed on combustible materials,  
such as carpeting, vinyl tile, etc., a metal or  
woodbarriercoveringtheentirebottomsurface  
must be used.  
Due to high temperatures, the appliance  
should be located out of traffic and away from  
furniture and draperies (Figure 3).  
Thisapplianceisonlyforusewiththetypeofgas  
indicated on the rating plate. This appliance is  
notconvertibleforusewithothergases, unless  
a certified kit is used.  
Enraisondestempératuresélevées,l’appareil  
devrait être installé dans un endroit où il y a  
peu de circulation et loin du mobilier et des  
tentures (Figure 3).  
Cet appareil doit être utilisé uniquement avec le  
type de gaz indiqué sur la plaque signalétique.  
Cetappareilnepeutêtreconvertiàd'autresgaz,  
sauf si une trousse de conversion est utilisée.  
The location should also be free of electrical,  
plumbing or other heating/air conditioning  
ducting.  
CAUTION: Ensure that the cross mem-  
bers are not cut or weakened during  
installation. The structural integrity of  
the manufactured home floor, wall, and  
ceiling / roof must be maintained.  
CAUTION: This appliance must be ground-  
ed to the chassis of the manufactured  
home in accordance with local codes or  
in the absence of local codes, with the  
National Electrical Code ANSI / NFpA 70  
- latest edition or the Canadian Electrical  
Code CSA C22.1 - latest edition.  
Notes:  
• An Outside Combustion Air Hook-Up Kit  
must be installed (see Step 7, Page 15).  
5
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VENT TERmINATION CLEARANCES  
Termination Heights For Vents  
Above Flat Or Sloped Roofs  
Ref. NFpA 54 / ANSI Z223.1, 7.6  
Gas Vent Rule - Gas vent caps are not per-  
mitted within 8 feet (2.4 mm) of a vertical wall  
or similar obstruction. Gas vent caps that are  
located 8' or more from a portion of a building  
which extends at an angle greater than 45°  
upward from the horizontal may terminate in  
accordancewith(Figure4), providedthatinno  
case shall any discharge opening on the cap be  
lessthan2'(610mm)horizontallyfromtheroof  
surface (National Fuel Gas Code ANSI Z223.1  
(NFPA 54) 7.6.2) (CAN/CGA B149).  
Roof pitch  
Feet  
1.0  
meters  
0.3  
X
Flat to 6/12  
12  
6/12 to 7/12  
1.25  
1.5  
2.0  
2.5  
3.25  
4.0  
5.0  
6.0  
7.0  
7.5  
8.0  
0.38  
0.46  
0.61  
0.76  
0.99  
1.22  
1.52  
1.83  
2.13  
2.29  
2.44  
Roof pitch is X/12  
7/12 to 8/12  
8/12 to 9/12  
minimum Height from Roof to  
Lowest discharge Opening  
9/12 to 10/12  
10/12 to 11/12  
11/12 to 12/12  
12/12 to 14/12  
14/12 to 16/12  
16/12 to 18/12  
18/12 to 20/12  
20/12 to 21/12  
1“ (25 mm)  
minimum  
multiple Terminations  
These appliances may vent adjacent to and at  
the same level with any other gas appliances  
(includingdirect-ventappliances)providedthat  
thereisatleast2ft.(0.6m)betweentheproximal  
edges of the vent caps. These appliances may  
be vented adjacent to a chimney vent servicing  
a solid fuel fireplace provided the B-vent cap  
is at least 2 ft. (0.6m) away from the nearest  
point of the chimney opening.  
Figure 4 - Vertical Vent Termination Clearances  
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.  
6
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mINImUm CLEARANCES TO COmbUSTIbLES  
MANTEL CLEARANCES  
Inches (mm)  
Appliance And Vent Clearances  
12 (305) MANTEL  
Maintain clearances from appliance to combustible materials as detailed  
in Table 6 with the following exception: When the unit is installed with  
one side flush with a wall, the wall on the other side of the unit must  
not extend beyond the front edge of the unit. In addition, when the unit  
is recessed, the side walls surrounding the unit must not extend beyond  
the front edge of the unit (see Figure 3).  
10 (254) MANTEL  
8 (203) MANTEL  
6 (152) MANTEL  
4 (102) MANTEL  
14  
(356)  
12  
(305)  
10  
(254)  
TOP OF  
APPLIANCE  
8
2 (51) MANTEL  
6
(203)  
(152)  
mINImUm CLEARANCES  
4
(102)  
Inches (millimeters)  
back  
Sides  
1/2 (13)  
1/2 (13)  
0 (0)  
NOTE - Hood shown as positioned  
in louvered front model. The hood  
position in the flush faced front model  
is lower than shown.  
Top Spacers  
Floor  
*Note - The side walls of mantels may protrude  
beyond the front face of the fireplace a maximum  
of 5 inches (127mm) at 0 inch clearance to the  
sides of the fireplace.  
0 (0)  
bottom of Appliance  
64 (1626)  
To Ceiling  
Vent  
1 (25.4)  
Figure 5 - Minimum Mantel Clearances  
SERVICE CLEARANCES Feet (meters)  
Front  
3 ft. (0.9 m)  
Table 6  
0” Clearance  
to Combustible  
Side Wall  
Ceiling  
Hearth Extension - A hearth extension is not required with this appliance.  
Ifahearthextensionisused,donotblockthecontrolcompartmentaccess  
panel.Anyhearthextensionusedisforappearanceonlyanddoesnothave  
to conform to standard hearth extension installation requirements.  
Wall Finishes / Surrounds / mantels  
Note: Combustible wall finish materials and/or surround materials must  
not be allowed to encroach the area defined by the appliance top spacers.  
Never allow combustible materials to be positioned in front of or overlap-  
ping the appliance front face and top spacers. See Figure 38.  
64 in.  
(1626 mm)  
Non-combustible materials, such as surrounds and other appliance trim,  
may be installed on the appliance front face with these exceptions: The  
material must NOT cover any portion of the glass or louvers.  
Vertical installation clearances to combustible mantels vary according to  
the depth of the mantel (refer to Figure 5). Mantels constructed of non-  
combustible materials may be installed at any height above the appliance  
opening; however, do not allow anything to hang below the hood.  
bottom of Fireplace  
These instructions should be used as a guideline and do not supersede  
local codes in any way.  
Figure 6  
*Note: See Figures 7 and 8 on Page 8 for clearance requirements to  
the nailing flange located at each side of the unit and any screw heads  
adjacent to it.  
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.  
7
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Step 7. (Page 15) Outside Air Kit Installa-  
tion.  
Side Nailing Flanges  
WARNING  
Step 8. (Page 16) Verify appliance opera-  
tion.  
The fireplace should be secured to the side  
framing members using the unit's nailing  
flanges - two at the top and bottom on each  
side of the fireplace front. See Figure 7. Use  
8d nails or their equivalent.  
Failure to position the parts in  
accordance with these diagrams  
orfailuretouseonlypartsspecifi-  
callyapprovedwiththisappliance  
may result in property damage or  
personal injury.  
Step 9. (Page 16) Install grate, vermiculite,  
embers and logs.  
Step 10. (Page 21) Installation/Removal of  
glass enclosure panels.  
Step 11. (Page 22) Adjust burner primary  
air shutter to achieve proper flame  
appearance.  
Floor Nailing Tabs  
Step 12. (Page 23) Vent operation test and  
(safety limit) switch operation.  
Step 13. (Page24)Installthedecorativetrims  
and hoods.  
Fireplacemaybeanchoredtooor. Benddown  
two anchor tabs (one on each side) located  
at the base of the fireplace and secure to the  
floor by nailing with 8d nails or equivalent  
(Figure 8).  
AVERTISSEmENT  
Risque de dommages ou de  
blessures si les pièces ne sont  
pas installées conformément à  
ces schémas et ou si des pièces  
autres que celles spécifiquement  
approuvéesaveccetappareilsont  
utilisées.  
Step 14. (Page25)AttachSafetyinOperation  
Warnings.  
Step 1. FRAmING  
Frame these appliances as illustrated in Figure  
9. Allframingdetailsmustallowforaminimum  
clearance to combustible framing members as  
shown in Table 6 on Page 7.  
Unit Nailing Flange  
Side  
(No clearance to  
combustible  
Framing  
framing is required)  
dETAILEd INSTALLATION STEpS  
If the appliance is to be elevated above floor  
level, a solid continuous platform must be  
constructed below the appliance.  
The appliance is shipped with all gas controls  
and components installed and pre-wired.  
Left Side Front Corner of Fireplace Shown  
(Right Side Requirements the Same)  
Note: The framed depth, 16 in. (406 mm) from  
a framed wall, must always be measured from  
a finished surface. If a wall covering such as  
drywall is to be attached to the rear wall, then  
the 16 in. (406 mm) must be measured from  
the drywall surface. It is important that this  
dimension be exact.  
Unit being Secured by Its Nailing Flanges  
1.Remove the shipping carton. Remove the  
shipping pad, exposing the front glass  
door.  
2.Open the two latches (located under the fire-  
box floor) securing the glass door. Remove  
the door by tilting it outward at the bottom  
andliftingitup. Setthedoor asideprotecting  
it from inadvertent damage. See Removing  
Glass Enclosure Panel on Page 21.  
To The Framing  
Note: The nailing flanges, combustible members  
and screw heads located in areas directly adjacent  
to the nailing flanges, are EXEmpT from the 1/2”  
clearance to combustible requirements for the  
firebox outer wrapper. Combustible framing may be  
in direct contact with the nailing flanges and may  
be located closer than 1/2” from screw heads and  
the firebox wrapper in areas adjacent to the nailing  
flanges. Frame the opening to the exact dimensions  
specified in the framing details of this manual.  
Headers may be in direct contact with the  
appliance top spacers but must not be sup-  
ported by them or notched to fit around them.  
All construction above the appliance must be  
self-supporting, dO NOT use the appliance for  
structural support.  
Figure 7  
TYpICAL INSTALLATION SEQUENCE  
The typical sequence of installation is outlined  
below. However, each installation is unique  
and may result in variations to the steps  
described.  
pre-installation Notes  
The fireplace may be positioned and then the  
framing built around it, or the framing may be  
constructed and the fireplace positioned into  
the opening.  
Anchor  
Tab  
See the Page numbers references in the follow-  
ing steps for detailed procedures.  
Usually, no special floor support is needed for  
the fireplace, however, to be certain:  
Step 1. (Page 8) - Construct the appliance  
framing. Position the appliance  
within the framing and secure with  
nailing flanges.  
1. Estimate the total weight of the fireplace  
system and surround materials such as  
brick, stone, etc., to be installed.  
2. Measurethesquarefootageoftheoorspace  
tobeoccupiedbythesystem,surroundsand  
hearth extensions.  
Step 2. (Page 11) Route gas supply line to  
appliance location.  
Note:  
Step 3. ( Page12)Installtheventsystemand  
exterior termination.  
Some units only have one anchor tab on each side.  
3. Note the floor construction, i.e. 2 x 6’s, 2 x  
8’s or 2 x 10’s, single or double joists, type  
and thickness of floor boards.  
Figure 8  
Step 4. (Page 13) Field Wiring  
a. Millivolt Appliances – Install the  
OFF/ON burner control switch.  
b. Electronic Appliances – Connect  
120VACelectricalpowertotheappli-  
ance receptacle.  
4. Use this information and consult your local  
building code to determine if you need ad-  
ditional support.  
Step 5. (Page 14) Install the optional  
blower.  
Step 6. (Page 14) Make connection to gas  
supply.  
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.  
8
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FRAmING SpECIFICATIONS  
Back Wall of Chase/Enclosure  
Including Finishing Materials  
if any  
*Optional FOAK  
Outside  
C
Air Kit  
G
J
Header  
A
Rough Framing Face  
(Unfinished Shown)  
Outside Chase  
b
A
back Wall of Chase/Enclosure  
Including Finishing materials  
if any  
Fireplace Framing  
C
back Wall of Chase/Enclosure  
Including Finishing materials  
if any  
G
d
K
F
A
H
H
G
Rough  
C
Framing Face  
(Unfinished Shown)  
Inside Chase  
A
E
Rough  
Framing Face  
(Unfinished Shown)  
Corner Installation  
Note: All framing dimensions calculated for 1/2" dry wall at the appliance face. If sheathing the chase or finishing with other thickness  
materials, calculations will need to be made.  
* Outside air kit - FOAK (without adapter). See Figure 22 on Page 16.  
A
Unit  
Size  
A
Model No.  
Framing  
Size  
B
C
D
E
F
G
H
J
K
33-1/8  
842  
11-1/4  
286  
48-1/2  
1232  
24-1/4  
616  
34-5/16  
872  
in.  
33-1/4  
845  
4-1/16  
103  
21-1/2  
546  
13  
33-1/4  
845  
4
MPB3328  
mm  
330  
102  
12-3/4  
498  
324  
7-1/16  
167  
179  
43-11/32  
7-1/16  
24-7/8  
in.  
mm  
in.  
mm  
in.  
mm  
35-1/8  
892  
40-1/8  
1019  
45-1/8  
1146  
35-1/4  
895  
40-1/4  
1022  
45-1/4  
1149  
35-1/4  
895  
57-1/2  
1460  
28-3/4  
730  
30-11/16  
779  
33-3/16  
843  
16  
406  
16  
406  
16  
4
102  
4
102  
4
40-5/8  
1032  
MPB3530  
MPB4035  
MPB4540  
6
3
2
40-1/4 29  
2
-
4
7/8 1  
2
4
4
-1-5  
1
/
/
8
16 61-13/16 30-1/16  
1022  
40-1/4  
1022  
1570  
66-3/8  
1686  
1
1
7
6
9
7
1101  
6-9/16 46-15/16  
1192  
759  
373  
7-1/16  
179  
29-5/8  
34-7/8 17-3/16  
752  
886  
437  
406  
102  
Figure 9  
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.  
9
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FRAMING  
SPACERS  
(Top and Sides  
and Rear)  
F
FIREpLACE SpECIFICATIONS  
G
Flue Outlet For B-Vent Connection  
H
J
NOTE - Hood shown  
ELECTRICAL INLET  
2-3/4 x 2 (70 x 51) COVER  
PLATE with KNOCKOUT)  
Top View  
E
as positioned  
in louvered  
front model.  
ELECTRICAL INLET  
K
3 (76)  
(See Also  
Right Side View)  
1/2(13)  
GAS INLET  
(Either Side  
and bottom)  
5-1/2  
(140)  
OUTSIDE AIR  
SHUTTER  
5-1/2  
(140)  
OPTIONAL ELECTRICAL  
INLET KNOCKOUT  
REQUIRING A FIELD  
PROVIDED JUNCTION  
BOX (Either Side)  
9-3/8  
(238)  
9-3/8  
(238)  
A
GAS INLET  
(See Also  
Right Side View)  
C
B
8-15/16  
(227)  
D
2
(53)  
3
(76)  
1-3/8  
(35)  
3 (76)  
ELECTRICAL  
INLET  
(Optional)  
1³⁄₈  
(35)  
7-3/8  
(187)  
Left Side View  
Front View  
Right Side View  
K
J
H
4
Model No.  
A
33-1/8  
841  
B
C
D
E
F
G
21-1/2  
in.  
30-1/8  
765  
17  
432  
33-1/8  
841  
10-3/4  
273  
6-1/2  
13  
27-1/2  
699  
MPB3328  
mm  
546  
24-7/8  
12  
102  
165  
8-3/4  
222  
8-3/4  
222  
330  
16  
406  
16  
406  
16  
406  
in.  
mm  
35-1/8 32-1/8  
892 816  
40-1/8 37-1/8  
1019 943  
40-1/8 37-1/8  
1146 943  
19  
483  
24  
610  
24  
29-1/2 35-1/8  
749 892  
34-1/2 40-1/8 29-7/8 14-15/16  
876 1019 759 379  
39-1/2 45-1/8 34-7/8 17-7/16  
1003 1146 886 443  
2
-
-
7
7
/
/
1
1
6
6
5
127  
5
127  
6
MPB3530  
6  
3
2
1
316  
in.  
MPB4035  
mm  
in.  
mm  
8-3/4  
222  
MPB4540  
Figure 10  
610  
152  
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.  
10  
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Never use galvanized or plastic pipe. Refer  
to Table 7 for proper sizing of the gas supply  
line, if black iron pipe is being used. Gas lines  
must be routed, constructed and made of  
materials that are in strict accordance with  
local codes and regulations. We recommend  
that a qualified individual such as a plumber  
or gas fitter be hired to correctly size and route  
the gas supply line to the appliance. Installing  
a gas supply line from the fuel supply to the  
applianceinvolvesnumerousconsiderationsof  
materials,protection,sizing,locations,controls,  
pressure,sediment,andmore.Certainlynoone  
unfamiliarandunqualifiedshouldattemptsizing  
or installing gas piping.  
Notes:  
Step 2. ROUTE GAS SUppLY LINE  
• All appliances are factory-equipped with a  
flexiblegaslineconnectorand1/2inchshutoff  
valve (see Figure 20 on Page 15).  
Route a 1/2" (13 mm) gas line as shown in  
Figure 11. Gas lines must be routed, con-  
structed and made of materials that are in strict  
accordance with local codes and regulations.  
The appliance, as set up at the factory, is best  
suited for use with a gas line routed from the  
right side. The gas line may however be alter-  
nately routed from the left side. All appliances  
are factory-equipped with a flexible gas line  
connector and 1/2 inch shutoff valve. (See  
Step 6 on Page 14).  
• SeeMassachusettsRequirementsonPage4  
for additional requirements for installations in  
the state of Massachusetts in the USA.  
• The gas supply line should Not be connected  
to the appliance until Step 6 (Page 14).  
• A pipe joint compound rated for gas should be  
used on the threaded joints. Ensure propane  
resistant compounds are used in propane  
applications. Be very careful that the pipe  
compound does not get inside the pipe.  
• It is recommended to install a sediment trap  
in the supply line as close as possible to the  
appliance(seeFigure20,Page15). Appliances  
using propane should have a sediment trap at  
the base of the tank.  
Right Side Front  
CornerofFireplace  
Framing  
Schedule 40 (black iron) pipe  
Inside diameter (Inches)  
Also see  
Figure 10  
• Checkwithlocalbuildingofficialforlocalcode  
requirements(i.e.arebelowgradepenetrations  
of the gas line allowed?, etc).  
Schedule 40 pipe  
Length (feet)  
Natural  
Gas  
propane  
Gas  
3"  
0-10  
10-40  
1/2  
1/2  
1/2  
3/4  
3/4  
3/8  
1/2  
1/2  
1/2  
1/2  
IMPORTANT:Ifpropaneisused, beawarethat  
if tank size is too small (i.e. under 100-lbs, if  
this is the only gas appliance in the dwelling.  
Ref. NPFA 58), there may be loss of pressure,  
resulting in insufficient fuel delivery (which  
can result in sooting, severe delayed ignition  
or other malfunctions). Any damage resulting  
from an improper installation, such as this, is  
not covered under the limited warranty.  
(76 mm)  
6 1/2"  
(152 mm)  
40-100  
100-150  
150-200  
Table 7  
Figure 11 - Route Gas Line  
proper Sizing of Gas Line  
Properly size and route the gas supply line  
from the supply regulator to the area where  
the appliance is to be installed per require-  
ments outlined in the National Fuel Gas Code,  
NFPA 54 - latest edition (USA) or B149 - latest  
edition (Canada).  
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.  
11  
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Step 3. INSTALL THE VENT SYSTEm &  
EXTERIOR TERmINATION:  
General Information  
Offset  
Installations  
These instructions should be used as a  
guideline and do not supersede local codes  
in any way. Install venting according to local  
codes,theseinstructions,thecurrentNational  
Fuel Gas Code (ANSI-Z223.1) in the USA or  
the current standards of CAN/CSA-b149.1  
in Canada.  
Vertical  
Installations  
*12 ft. min.  
10 ft.  
**15 ft. min.  
minimum  
Ensure clearances are in accordance with  
local installation codes and the requirements  
of the gas supplier.  
back View  
Of Appliance  
back View  
Of Appliance  
dégagementconformeauxcodesd'installation  
locaux et aux exigences du foumisseunde  
gaz.  
*with an offset up to 45 degrees  
** with an offset greater than 45  
degrees and up to 60 degrees  
The maximum overall height of the vent system  
and appliance should not exceed 40 feet.  
Use only approved venting components.  
See Approved Vent Components on  
Page 2.  
Figure 13  
These fireplaces must be vented directly  
to the outside.  
USE ONLY AppROVEd b-VENT dIAmETER  
CAUTION  
Thisappliancecannotbevented  
horizontally.  
SliptherstsectionofB-Ventover thereplace  
flue outlet and secure with four sheetmetal  
screws(#8orlarger),andinstalltheremainder  
of the B-Vent to the outside. Minimum overall  
height of the vent system and appliance must  
be 10' (2.54 m) vertical - no offset (see Figure  
13); or 12' (3.7 m) when an offset up to 45  
degrees from the vertical is used: or 15' (4.6  
m) when an offset is greater than 45 degrees  
and up to 60 degrees.  
mpb-3328, mpb-3530, mpb-4035 and mpb-  
4540 series fireplaces must be vertically  
vented using listed type-b, double-walled  
vent pipe with the proper diameter as listed  
below and a listed vent termination.  
Note: Refer to the vent manufacturers instal-  
lation instructions for variations of venting  
techniques. If common venting of several units  
is contemplated, it should be discussedwith an  
architect and the local Building Department.  
Required pipe diameter:  
mpb-3328 series: Requires 4 in. (102 mm)  
mpb-3530 series: Requires 5 in. (127 mm)  
mpb-4035 series: Requires 5 in. (127 mm)  
mpb-4540 series: Requires 6 in. (152 mm)  
The offset may start at the fireplace flue collar  
(see Figure 13). The maximum overall height  
of the vent system and appliance should not  
exceed 40 feet.  
do not place insulation materials within 1 in.  
of the gas vent system.  
Install the B-vent system in accordance with  
the vent manufacturer's instructions.  
Type b-Vent - 4 in. (102 mm) for mpb 3328 models,  
5 in. (127 mm) for mpb 3530 / 4035 models or 6 in.  
(153 mm) for mpb 4540 models  
Securing  
Screws  
Flue Outlet  
Collar  
Figure 12  
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.  
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b. Electronic Wiring (See Figures 17 or 18) –  
Step 4. FIELd WIRING  
A. SIT millivolt Wiring  
(See Figure 14) –  
Note: The electronic appliance must be con-  
1. Select anyofthefollowingoptionalcontrols:  
appliance-mounted (rocker switch) or wall-  
mounted switch, thermostat, or one of the  
optional remote control kits. If appliance-  
mounted ON/OFF control is selected mount  
it in the gas valve mounting bracket.  
nected to the main power supply.  
CAUTION  
A junction box is located at the rear of the con-  
trol compartment on either side of the cabinet.  
The junction box on the right side contains a  
factory installed and wired outlet box (duplex  
receptacle). Also, an optional field-provided  
junction box with receptacle may be installed at  
the front of the control compartment on either  
side of the cabinet. See Figure 15. It will be  
held in place by a conduit fitting and locknut  
(field-provided).  
Ground supply lead must be con-  
nected to the wire attached to the  
green ground screw located on  
the outlet box. See Figures 17 or  
18. Failure to do so will result in a  
potential safetyhazard. Theappli-  
ancemustbeelectricallygrounded  
in accordance with local codes or,  
in the absence of local codes, the  
National Electrical Code, ANSI/  
NFpA 70-latest edition. (In Canada,  
the current CSA C22-1 Canadian Elec-  
trical Code).  
2. If wall-mounted ON/OFF control switch or  
thermostat is selected mount it in a conve-  
nient location on a wall near the fireplace.  
3. Wire the control switch within the millivolt  
control circuit using the 15 feet of 2 conduc-  
tor wire supplied with the unit . Caution: do  
not connect the optional wall switch to a  
120V power supply.  
1. Route a 3-wire 120Vac 60Hz 1ph power  
supply to the appliance junction box.  
4. Alternatively, theappliancemaybeoperated  
without the use of the controls indicated  
in Instruction #1, solely by manipulating  
the gas valve control knob. In order to use  
this method, twist the free ends of the two  
conductor wire (located in the lower com-  
partment of the unit) together as shown in  
Figure 14.  
See Figure 10 on Page 10  
for Optional Electrical Inlet  
Knockout Location.  
CAUTION: Label all wires prior to disconnec-  
tionwhenservicingcontrols.Wiringerrorscan  
cause improper and dangerous operation.  
* Field-provided  
Junction box and  
duplex Receptacle  
* Narrow (2-1/8 Inch Wide)  
J-box Required  
ATTENTION: Au moment de l'entretien des  
commandes, étiquetez tous les fils avant de  
les débrancher. des erreurs de cáblage peu-  
vent entraîner un fonctionnement inadéquat  
et dangereux.  
Optional J-box/Outlet box  
Note: The supplied 15 feet of 2 conductor wire  
has one end of each conductor connected to  
the gas valve circuit and the other end of each  
conductor placed inside the control compart-  
ment.  
(Left Side Shown)  
Figure 15  
Verify proper operation after servicing.  
120V, 60HZ, 1PH  
* Wall-mounted  
S'assurer que l'appareil fonctionne adé-  
quatement une fois l'entretien terminé.  
ON/ OFF Blower  
SIT Millivolt Wiring Diagram  
If any of the original wire as supplied must be replaced,  
it must be replaced with Type AWM105°C – 18 GA. wire.  
Switch or Variable  
Speed Control Switch.  
CAUTION: dO NOT CONNECT OpTIONAL CON-  
TROL SWITCH TO 120 V pOWER SUppLY.  
BK  
CAUTION: REmOVE THE CARTON SUppORT  
FROmTHECONTROLCOmpARTmENTbEFORE  
OpERATING THE AppLIANCE.  
Junction Box  
BK  
CAUTION: ENSURE THAT WIRES ARE pOSI-  
TIONEd AWAY FROm HOT SURFACES ANd  
SHARp EdGES.  
Thermopile  
WT  
BK  
Tab  
Broken  
A
B
Hot  
Refer to Section A for millivolt appliances and  
Section B for electronic appliances. The gas  
valve is set in place and pre-wired at the factory  
on both models.  
Side of  
*OPTIONAL ON/OFF SWITCH,  
WALL SWITCH, THERMOSTAT  
OR REMOTE CONTROL RECEIVER  
Red  
Black  
Receptacle  
*TWIST WIRES “A” AND “B” TOGETHER TO OPERATE UNIT  
SOLELY BY MANIPULATING THE GAS VALVE CONTROL KNOB;  
OR CONNECT WIRES TO OPTIONAL ON/OFF SWITCH OR WALL  
SWITCH OR THERMOSTAT OR REMOTE CONTROL RECEIVER  
TO OPERATE UNIT.  
Neutral  
Side of  
Receptacle  
Schematic Representation Only  
Figure 14  
Plug blower  
Tab Intact  
into this  
Green  
Ground  
Screw  
receptacle  
Blower  
Field Wired  
Factory Wired  
Ground  
Figure 16: Junction Box Wiring  
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.  
13  
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2. Ifthefactory-providedoutlet/junctionboxat  
the right rear of the fireplace is being used,  
remove the outlet box from the junction box  
by removing two screws.  
Step 6. CONNECTING GAS LINE  
Electronic Wiring Diagram (Honeywell)  
Showing the Blower Wiring for the Optional  
FBK-100 and FBK-200 Kits  
1. If any of the original wire as supplied must be replaced,  
1. it must be replaced with Type AWM 105°C – 18 GA. wire.  
2. 120V, 60Hz – Less than 3 amps.  
All codes require a shut-off valve mounted  
in the supply line. The orientation of the  
shut-off valve should face the front. Figure  
20 illustrates two methods for connecting the  
gas supply. A Sediment Trap is recommended  
to prevent moisture and debris in gas line from  
damaging the valve.  
3. Connect the power supply wires (includ-  
ing the ground supply wire) as shown in  
Figures 17 and 18. (If the field-provided  
J-box/outlet box is being used, all of the  
outlet box wiring must be field-provided).  
4. Locate and install a low voltage (24V)  
wall-mounted switch or thermostat (both  
field-provided) in the desired location.  
5. Connect the low voltage wire, located in  
the lower control compartment, to the wall-  
mounted switch or thermostat.  
Note:Thesupplied15feetof2conductorwire  
has one end of each conductor connected  
to the gas valve circuit and the other end of  
each conductor placed inside the control  
compartment.  
6. Insert the control circuit plug into the un-  
switched receptacle of the outlet box.  
7. After wiring is complete, mount the outlet  
box to the J-Box.  
Note: Thegasvalve-mountedON/OFFswitch  
is shown in Figures 17 and 18. It is integral  
with the gas valve and should be set to the  
ON position.  
**Leave the ON/OFF switch, which is integral  
with the gas valve, in the ON position.  
**ON/OFF Switch (Integral  
with Gas Valve)  
*OPTIONAL  
ACCESSORY  
SWITCH  
Gas Valve  
PILOT  
ASSEMBLY  
The flex-line method is acceptable in the U.S.A.  
where local codes permit, however, Canadian  
requirementsvarydependingonlocality.Instal-  
lation must be in compliance with local codes.  
These appliances are equipped with a gas flex-  
lineforuseinconnectingtheunittothegasline.  
See Figure 20 for flex-line description. The  
flex-line is rated for both natural and propane  
gas. A manual shut off valve is also provided  
with the flex-line.  
BK  
BK  
120  
W
G
VAC.  
Outlet Box  
Green Ground  
Screw  
R
BL  
OPT  
BLOWER  
Red  
G
pigtail  
Break Off  
Tab  
Black  
pigtail  
White Wire  
to Opposite  
Side  
Junction Box  
W
Transf.  
B
120 V.  
G
Hot side of Outlet  
The gas control valve is located in the lower  
control compartment.  
24 V  
BL  
R
To access the valve open the lower control  
compartment door (see Figure 19).  
W
BK  
BK  
BK  
The millivolt control valve has a 3/8" (10mm)  
NPT thread inlet port. The electronic control  
valve has a 1/2" (13 mm) NPT thread inlet  
port and is fitted with a 1/2" x 3/8" (13 mm x  
10mm) NPT fitting.  
OPTIONAL WALL SWITCH  
OR OPTIONAL THERMOSTAT OR  
OPTIONAL REMOTE RECEIVER  
LIMIT SWITCH  
*Blower speed control switch is provided in FBK200 blower kit.  
Factory Wired  
Field Wired  
Schematic Representation Only  
Figure 17  
Step. 5 WIRING - OpTIONAL FORCEd  
AIR bLOWER KIT  
Open the lower panel or louver assembly by  
pushing in the right side of the panel or louver  
assembly and then lowering it forward and  
down.  
FbK-100, FbK-200 and FbK250 Kits  
(See Figure 17 for FBK-100, FBK-200 and  
Figure 18 for FBK-250 wiring) -  
Electronic Wiring diagram (Honeywell)  
Showing the blower Wiring for the Optional  
FbK-250 Kits  
1. If any of the original wire as supplied must be replaced,  
1. it must be replaced with Type AWm 105°C – 18 GA. wire.  
2. 120V, 60Hz – Less than 3 amps.  
An electrical outlet box (receptacle) is factory  
-provided for the installation of the FbK-100,  
FbK-200 and FbK-250 forced air blower kits.  
(An optional field-provided outletbox/J-Box  
may also be used. Electrical power must be  
connectedtoeitherofthesereceptaclesinorder  
to operate these blowers. Install the blower  
kits according to the installation instructions  
provided with the kits.  
Control  
Valve  
*Leave the ON/OFF switch, which is integral  
with the gas valve, in the ON position.  
*ON/OFF Switch (Integral  
with Gas Valve)  
Outlet box Green  
Lower Control  
Compartment  
door  
Ground Screw  
Gas Valve  
pILOT  
ASSEmbLY  
G
120  
VAC.  
bK  
W
bK  
Optional FbK-250  
R
OpENING CONTROL  
COmpARTmENT dOOR  
module  
bL  
OpT  
bLOWER  
White Wire  
To Opposite  
Side  
Figure 19  
Note: The tab connecting the receptacles of  
theoutletboxmustbe brokeninFBK-100and  
FBK-200 blower kit applications. See Figure  
16 on page 13.  
Junction box  
Secure all joints tightly using appropriate  
toolsandsealingcompounds(ensurepropane  
resistant compounds are used in propane ap-  
plications). Itisrecommendedtosealaround  
the gas line to prevent cold air leakage.  
W
b
Transf.  
120 V.  
G
Hot side of Outlet  
24 V  
bL  
R
W
bK  
Acquire the shut-off valve and gas lex line and  
pull the assembly forward out of the compart-  
ment. Separate the shut-off valve from the gas  
flex-line. Determine the length of pipe needed  
to route the gas line from the last fitting (shown  
in Figure 20 on Page 15) to a point within the  
control compartment that will allow the shut-  
off valve to be easily attached by hand to the  
gas flex-line.  
bK  
bK  
LImIT SWITCH  
OpTIONAL ON/OFF SWITCH,  
WALL SWITCH, THERmOSTAT  
OR REmOTE CONTROL RECEIVER  
Factory Wired  
Field Wired  
Schematic Representation Only  
Figure 18  
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.  
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After completing the installation of the optional  
outside air vent system the outside air control  
lever must be put in service and tested to en-  
sure proper operation before completing any  
enclosure around the firebox. Failure to do  
so may result in extensive and costly rework.  
Before the operation of the vent system can  
be tested, the lever securing screw must be  
removed. See Figure 21.  
Gas Flex Line Connector  
3/8" NPT x  
Flare Fitting  
Gas  
1/2" x 3/8" Flare  
Shut-off Valve  
Valve  
Note: The gas supply line  
must be installed in accor-  
dance with building codes  
by a qualified installer  
approved and/or licensed  
as required by the locality.  
In the Commonwealth of  
Massachusetts, installa-  
tion must be performed  
by a licensed plumber or  
gas fitter.  
3/8" Flex Tubing  
Gas  
1/2" x 3/8"  
Stub  
The hand operated outside air control lever is  
located on the left side of the fireplace opening.  
See Figure 21.  
Reducer  
3/8" Nipple  
3/8" Union  
To open the outside air shutter, open the bot-  
tom control access panel, reach into the control  
compartment, and pull the outside air control  
lever all the way out. The outside air shutter  
should be fully open when the fireplace is in use  
and completely closed when the fireplace is not  
beingused. Closingitwhennotinusewillprevent  
outside cold air from entering the dwelling.  
3/8" Close  
Nipple  
3/8" Shut-off Valve  
Gas Solid Line Connector  
Figure 20 - GAS CONNECTION  
Using pipe-dressing materials appropriate for  
the gas type, securely affix the shut-off valve  
to this determined pipe length at a convenient  
location outside of the appliance lower control  
compartment.  
Outside air drawn into the fireplace supplies  
air to the fire for combustion. Only one outside  
air duct is necessary, if installed. See Figure  
3 on Page 5 and Figure 22 on Page 16 for the  
location of the unit's outside air inlet.  
Outside Air Control Lever  
TEST ALL CONNECTIONS FOR GAS LEAKS  
(FACTORY ANd FIELd):  
If additional length of duct is necessary, pur-  
chase locally available U.L. Class 0 or Class 1  
metallic ducting. The duct may extend up to 50'  
(15.24 m) in any direction.  
WARNING  
Note: When installing the air duct vertically, DO  
NOT terminate the duct closer than 3' below  
the chimney top.  
Never use an open flame to  
check for leaks.  
Outside Air Control Lever  
Securing screw  
Turn on gas supply and test for gas leaks us-  
ing Turn on gas supply and test for gas leaks,  
using a gas leak test solution (also referred to  
as bubble leak solution).  
Outside combustion air ducting may be run  
upwards or vertically through framing and ceil-  
ing joists, with the hood installed through an  
outsidewalland3'(1m)belowthetermination.  
Ducting may also be run downward through  
floor joists and under the home to a ventilated  
crawlspace not considered part of the living  
area of the home.  
Air Shutter in Closed position  
Note: Using a soapy water solution is an effec-  
tive leak test solution but it is not recommended,  
because the soap residue that is left on the pipes/  
fittings can result in corrosion over time.  
Outside Air Control Lever  
A. Light the appliance (refer to the lighting  
instructionslabelinthecontrolcompartment  
or in the Care and Operation Instructions  
manual).  
Note: Do not terminate outside air kit in attic  
space under any circumstances.  
b. Brush all joints and connections with the gas  
leak test solution to check for leaks. If bubbles  
are formed, or gas odor is detected, turn the  
gas control knob (off/pilot/on) to the “OFF”  
position. Either tighten or refasten the leaking  
connection, then retest as described above.  
C. Whenthegaslinesaretestedandleakfree,be  
sure to rinse off the leak testing solution.  
CAUTION  
Never locate inlet where it can be  
blocked by shrubs, snow drifts,  
etc. Never locate inlet in garage  
or any area where there is another  
fuel burning appliance or products  
emitting combustible gases such  
as paint, gasoline, etc. In cold  
climates, it is recommended the  
outside air duct be insulated.  
Outside Air Control Lever  
Securing Screw Removed  
Air Shutter in Open position  
Outside Air Control Lever  
and Securing Screw Location  
on Left Side of Cabinet in Lower Control  
Compartment Area  
Step 7. OUTSIdE AIR KITS  
Optionaloutsidemake-upairkits,ModelFOAK-  
4 or FAOK-4LD (see Figure 22 on Page 16),  
may be used with these appliances. Refer to  
the installation instructions packaged with the  
air kits for specific installation information.  
If used, the outside air kit must be installed  
before the fireplace is framed and enclosed in  
the finished wall.  
Figure 21  
Operate the actuator through several cycles  
including the closed position. Ensuring proper  
operation and freedom of movement. Return  
the actuator arm to the closed position.  
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.  
15  
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SIT millivolt Appliance Checkout  
Step 9. INSTALLING LOGS, dECORA-  
TIVE VOLCANIC STONE ANd GLOW-  
ING EmbERS  
The pilot flame should be steady, not lifting  
or floating. Flame should be blue in color with  
traces of orange at the outer edge.  
The top 3/8" (10 mm) at the pilot generator  
(thermopile) and the top 1/8" minimum (tip)  
of the quick drop out thermocouple should be  
engulfed in the pilot flame. The flame should  
project 1" (25 mm) beyond the hood at all three  
ports (Figure 24).  
WARNING  
dO NOT attempt to install the  
logsuntiltheapplianceinstal-  
lationhasbeencompleted,the  
gas line connected and tested  
forleaksandtheinitialburner  
operation has been checked  
out.  
Thesizeandpositionofthelog  
setwasengineeredtogivethe  
appliance a safe, reliable and  
attractive flame pattern. Any  
attempt to use a different log  
set in the fireplace will void  
the warranty and will result in  
incompletecombustion,soot-  
ing, and poor flame quality.  
Logs get very hot and will  
remain hot up to one hour  
after gas supply is turned off.  
Handle only when logs are  
cool. Turn off all electricity  
to the appliance before you  
installvolcanicstone,embers  
and logs.  
Thisapplianceisnotdesigned  
to burn wood. Any attempt  
to do so could cause irrepa-  
rabledamagetotheappliance  
and prove hazardous to your  
safety.  
If logs are not installed  
according to the log instal-  
lation instructions, flame  
impingement and improper  
combustion could occur and  
resultinsootand/orexcessive  
productionofcarbonmonoxide  
(CO), a colorless, odorless,  
toxic gas.  
(ref. Form # 750,008M)  
Outside Combustion Air Kits  
Cat. No. Model No.  
Description  
Replace logs if removed for pilot inspection.  
81L87  
81L88  
FOAK-4  
Combustion Air Kit (w/duct)  
To light the burner; turn “ON” the remote wall  
switch and rotate the gas valve control knob  
counterclockwise to the “ON” position.  
FOAK-4Ld Combustion Air Kit (w/o duct)  
Figure 22  
SIT mILLIVOLT pILOT ASSEmbLY  
proper pilot Flame Appearance  
Igniter Rod  
Hood  
Step 8. VERIFYING AppLIANCE OpERA-  
TION  
With gas line installed run initial system check-  
outbeforeclosingupthefrontoftheunit. Follow  
the pilot lighting instructions provided in the  
Care and Operation Instructions manual. For  
piezo igniter location see Figure 23  
Thermocouple  
3/8"  
(9 mm)  
Note: Instructions are also found on the litera-  
ture tag attached to the gas valve train.  
pilot  
Nozzels  
When first lighting the appliance, it will take  
a few minutes for the line to purge itself of  
air. Once purging is complete, the pilot and  
burner will light and operate as indicated in  
the instruction manual. Subsequent lightings  
of the appliance will not require such purging.  
Inspect the pilot flame (remove logs, if neces-  
sary, handling carefully).  
Thermopile  
Figure 24  
Electronic Appliance Checkout  
Tolighttheburner,turnONtheoptionalremote  
wall switch and turn the gas control switch to  
the “ON” position. Ensure the igniter lights the  
pilot. The pilot flame should engulf the flame  
rod as shown in Figure 25.  
SIT millivolt  
Gas Valve  
ELECTRONIC pILOT ASSEmbLY  
Control  
Compartment  
proper pilot Flame Appearance  
Shown with control  
compartment door  
removed  
3/8" to 1/2"  
(9 to 13 mm)  
proper Flame  
Adjustment  
piezo Igniter  
SIT millivolt Gas Valve  
Showing piezo Igniter Location  
pilot  
Nozzels  
Locatethepackagedcartonoflogs(whichwere  
located in the firebox). The decorative volcanic  
stone and glowing embers were packaged  
separately in plastic bags located in the control  
area of the fireplace.  
Ground  
Figure 23  
Electrode  
Flame Rod  
Install the logs per the instructions in the Care  
and Operation Manual.  
Hot Surface  
Igniter  
dO NOT attempt to install the logs until the ap-  
plianceinstallationhasbeencompleted,thegas  
lineconnectedandtestedforleaksandtheinitial  
burner operation has been checked out.  
Figure 25  
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.  
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Proper twig placement is critical to prevent sooting. Twigs should be  
placed in the gaps between the flame peaks and should be positioned  
so that at no time they impinge the flames.  
Glowing Embers  
1. Remove the appliance front door.  
Separate into Quarter  
Size (separate) Pieces  
2. Remove the log set from the interior of the fireplace.  
3. Removethelogsfromtheirpackaging. Handlelogscarefullytoprevent  
breakage.  
4. mpb-4035 & mpb-4540 models - Remove the restraining strap from  
the grate tines. Ensure the grate is fully inserted into the holes on the  
firebox rear panel and over the indents on the firebox floor.  
Bag of Glowing  
Embers (rockwool)  
Glowing Embers, Vermiculite, decorative Volcanic Stone And Log  
placement Instructions:  
Figure 26  
Step 1. Separate the Glowing Embers (Rockwool) into pieces about  
the size of a quarter (see Figure 26). Keep the pieces fluffed up, not  
matted.  
mpb-3328 & mpb-3530 models -  
decorative Volcanic stone  
(dark colored material)  
Vermiculite  
(light colored material)  
Glowing Embers  
DistributethesepiecesovertheburnerasshowninFigure27. Donotuse  
more than is shown. The glowing embers should not be placed directly  
over the large burner slots as shown in Figure 27.  
mpb-4035 & mpb-4540 models -  
Place the center log (Log No. 1) on the burner as shown on Page 20.  
Distribute the glowing ember pieces at the front of the burner as shown  
in Figure 28. Do not use more than is shown. The glowing embers  
should not be placed directly over the large burner slots as shown in  
Figure 28.  
Note: This appliance is provided with enough Glowing Embers for  
several applications; do not feel compelled to use all that is in a new  
bag. For best glowing effect, replace the ember material annually. Re-  
placement Glowing Embers are available (Catalog Number 88L53).  
do Not place Glowing Embers Over Large burner ports  
Step 2. Mound up a portion of the vermiculite (light colored material) in  
frontoftheburnerandgrate.Sprinklethedarkcoloreddecorativevolcanic  
stone on top of the vermiculite in a pleasing pattern. For best results,  
spread in a non-uniform manner while ensuring complete coverage of  
the black sheetmetal surface.  
See Figure 27 - MPB-3328 or MPB-3530, or Figure 28 - MPB-4035 or  
MPB-4540 models.  
mpb-3328 and mpb-3530  
Figure 27  
Vermiculite  
(light colored material)  
Glowing Embers decorative Volcanic stone  
(dark colored material)  
Note: Do Not place vermiculite or decorative volcanic stone on top of  
the gas burner where it will block the burner ports.  
Step3. PositiontheindividuallogsasdescribedonPage18(MPB-3328),  
Page 19 (MPB-3530) or Page 20 (MPB-4035 and MPB-4540).  
Note: Your application may not require the use of all of the provided  
vermiculite, or decorative volcanic stone. Replacement vermiculite,  
volcanic stone and glowing embers is available (see below for ordering  
information).  
do Not place Glowing Embers Over Large burner ports  
REFERENCE  
Firebox Accessories / Parts  
mpb-4035 and mpb-4540  
Cat. No.  
88L53  
H6319  
80L42  
Model No.  
Description  
bag of Glowing Embers  
Vermiculite, bag  
Figure 28  
FGE  
FdVS  
bag of decorative Volcanic Stone  
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.  
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mpb-3328 LOG pLACEmENT  
LOG SET  
Catalog Number 24m1501  
1
* Item  
description (stamped #)  
1
2
3
4
5
6
Log, Rear (39-12)  
Log, Left (39-1)  
3
Log, Right (39-2)  
Log, Top Center (39-13)  
Log, Top/Left (39-3)  
Log, Top/Right (39-4)  
2
* Item numbers above correspond to photos  
Position the individual logs as shown below. Logs should be placed  
in the order shown. Position the rear log on the brackets at the  
rear of the firebox with the log's notches directly over the brackets.  
Position the right log (log no. 3) by inserting the pin from the rear  
log into the hole on its upper end. Place the left log and then the  
smaller left and right top logs. All logs that have notches to fit over  
the grate tines should be positioned with these notches directly  
against the grate. All top logs that rest on lower logs, do so over  
flattened mounting faces in the bottom logs.  
4
6
5
Proper log and twig placement is critical to encourage outstanding  
flame appearance and prevent sooting.  
1
4
3
2
5
6
Figure 29  
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.  
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mpb-3530 LOG pLACEmENT  
LOG SET  
Catalog Number 24m2201  
1
* Item  
description (stamped #)  
1
2
3
4
5
6
Log, Rear (39-5)  
Log, Left (39-1)  
3
Log, Right (39-2)  
2
Log, Top Center (39-6)  
Log, Top/Left (39-3)  
Log, Top/Right (39-4)  
* Item numbers above correspond to photos  
Position the individual logs as shown below. Logs should be placed  
in the order shown. Position the rear log on the brackets at the  
rear of the firebox with the log's notches directly over the brackets.  
Position the right log (log no. 3) by inserting the pin from the rear  
log into the hole on its upper end. Place the left log and then the  
smaller left and right top logs. All logs that have notches to fit over  
the grate tines should be positioned with these notches directly  
against the grate. All top logs that rest on lower logs, do so over  
flattened mounting faces in the bottom logs.  
4
6
5
Proper log and twig placement is critical to encourage outstanding  
flame appearance and prevent sooting.  
1
3
4
2
6
5
Figure 30  
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.  
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mpb-4035 & mpb-4540 LOG pLACEmENT  
LOG SET  
Catalog Number 24m2501  
1
* Item  
description (stamped #)  
Log, Center (39-8)  
Log, Rear (138)  
1
2
3
4
5
6
2
3
Log, Right (39-10)  
Log, Left (39-9)  
Log, Top/Left (39-11)  
Log, Top/Right (39-11)  
* Item numbers above correspond to photos  
4
Position the individual logs as shown below. Logs should  
be placed in the order shown. Position the center log on the  
burner first, then place the glowing embers as shown in Fig-  
ure 28. Place the rear log, both the right and left, and then the  
smaller left and right top logs. All logs that have notches to fit  
over the grate tines should be positioned with these notches  
directly against the grate. All top logs that rest on lower logs,  
do so over flattened mounting faces in the bottom logs.  
6
5
Proper log and twig placement is critical to encourage out-  
standing flame appearance and prevent sooting.  
1
3
4
2
6
5
Figure 31  
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.  
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Step 10. INSTALLATION ANd REMOVAL  
OF GLASS dOOR  
Only doors certified with the appliance  
shall be used.  
Top Flange on  
Glass door  
Seules des portes certifiées pour cet  
appareil doivent être utilisées.  
Glass door  
WARNING  
Latch  
CAUTION: dO NOT abuse glass door by  
striking or slamming shut.  
donotattempttosubstitutethe  
materials used on this door,  
or replace cracked or broken  
glass.  
These appliances are designed to operate only  
with the front glass enclosure panel properly  
installed. Generally, the glass enclosure panel  
should not be removed except to gain access  
to the components within the firebox, and the  
appliance may only be operated without the  
front glass enclosure panel in place for very  
brief periods of time during initial appliance  
checkout and adjustment.  
Handlethisglasswithextreme  
care! Glass is susceptible to  
damage – do not scratch or  
handleroughlywhilereinstall-  
ing the glass door frame.  
The glass door(s) of this appli-  
ance must only be replaced as  
a complete unit as provided  
by the manufacturer. do not  
attempt to replace broken,  
crackedorchippedglasssepa-  
rately.  
bottom Vee-flange  
Glass door  
Firebox Floor  
Removing Glass Enclosure Panels  
(see Figure 32)  
Note: When installing the glass door, ensurethe  
spacing on both sides are equal.  
1. Remove the top louver assembly or radiant  
panel.  
2. Openthehingeddrop-downcontrolcompart-  
ment access panel.  
3. Locate the latch at the top of the control  
compartmentanddisengageitfromthedoor  
frame bottom Vee-flange, pulling down on  
its handle to open it.  
4. Swing the bottom of the door out and raise  
it slightly to lift the top flange of the door  
frame away from the appliance.  
Figure 32 -  
INSTALLING OR REMOVING GLASS dOOR  
do not attempt to touch the  
frontenclosureglasswithyour  
hands while the fireplace is in  
use.  
Installing Glass Enclosure Panels  
(see Figure 32)  
WARNING  
1. Retrieve the glass door frame. Visually  
inspect the gasket on the backside of the  
panel. The gasket surface must be clean,  
free of irregularities and seated firmly.  
2. Positionthedoorframeinfrontofthefirebox  
opening and engage the top flange over the  
lip at the top of the firebox opening.  
3. Swing the door down and back. Ensure the  
gasket seats evenly as the door draws shut.  
Engage the Vee-flange at the bottom of the  
door with the latch and close the latch to  
secure the door.  
do not operate appliance with  
theglassfrontremoved,cracked  
or broken.  
AVERTISSEMENT  
Ne pas utiliser l'appareil si le  
panneau frontal en verre n'est  
pas en place, est craqué ou  
brisé.  
4. Reinstall the top louver assembly or radiant  
panel.  
21  
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Note - The air shutter for the burner primary  
air opening is factory-set. Do not adjust the  
factory-set position. The factory-set position is  
shown in Figure 33.  
burner Air Shutter Adjustment  
Step 11. bURNER AdJUSTmENTS  
Flame Appearance and Sooting  
Proper flame appearance is a flame which is  
blueatthebaseandbecomesyellowish-orange  
in the body of the flame.  
WARNINGS  
Setscrew - Factory located in the natural gas  
position; relocate set screw for Lp/propane  
gas in the alternate position. See table for air  
shutter openings for these setscrew locations.  
Air shutter adjustment should  
only be performed by a quali-  
fiedprofessionalservicetech-  
nician.  
Ensure front glass panel are  
in place and sealed during  
adjustment.  
When the appliance is first lit, the entire flame  
may be blue and will gradually turn yellowish-  
orangeduringtherst15minutesofoperation.  
After 15 minutes of operation, if the flame is  
blue, or if the flame is orange with evidence of  
sooting (black tip), the air shutter opening may  
need to be adjusted.  
Ref. Air shutter patent:  
U.S. pat. 5,553,603  
Venturi  
If the air shutter opening is closed too far,  
sooting may develop. Sooting is indicated  
by black puffs developing at the tips of very  
long orange flames. Sooting results in black  
deposits forming on the logs, appliance inside  
surfaces and on exterior surfaces adjacent to  
the vent termination.  
CAUTIONS  
Air Shutter  
Soot will be produced if the  
airshutterisclosedtoomuch.  
Any damage due to carboning  
resulting from improperly  
setting the air shutter is not  
covered under the warranty.  
Theairshutterdoorandnearby  
appliance surfaces are hot.  
Exercise caution to avoid  
injury while adjusting flame  
appearance.  
main burner Factory Air Shutter  
Opening Setting - Inches (millimeter)  
model  
Natural  
Gas  
propane  
Gas  
Sooting is caused by incomplete combustion  
in the flames and lack of combustion air enter-  
ing the air shutter opening. To achieve a warm  
yellowish-orange flame with an orange body  
thatdoesnotsoot, theshutteropeningmustbe  
adjusted between these two extremes.  
3/16"  
mpb-3328  
mpb-3530  
mpb-4035  
mpb-4540  
Figure 33  
Fully Closed  
Fully Closed  
Fully Closed  
Fully Closed  
(4.76 mm)  
3/16"  
(4.76 mm)  
3/16"  
(4.76 mm)  
Air Shutter Adjustment Guidelines  
3/16"  
• If there is smoke or soot present, first check  
the log set positioning to ensure that the  
flames are not impinging on any of the logs.  
If the log set is properly positioned and a  
sooting condition still exists, then the air  
shutter opening should be increased.  
• Themoreoffsetsintheventsystem,thelarger  
the air shutter opening will need to be.  
(4.76 mm)  
• An appliance operated with the air shutter  
openedtoofar, mayhaveamesthatappear  
blue and transparent. These weak, blue and  
transparent flames are termed anemic.  
• Propane models may exhibit flames which  
candle or appear stringy. If this is present  
and persists, adjust the air shutter to a more  
closed position, then operate the appliance  
for a few more minutes to ensure that the  
flame normalizes and the flames do not  
appear sooty.  
The following chart is provided to aid you in  
achieving the correct air shutter adjustment  
for your installation.  
Air Shutter Adjustment Guidelines:  
Amount of  
primary Air  
Flame  
Color  
Air Shutter  
Adjustment  
If air shutter is  
closed too far  
Flame will Air shutter  
be orange gap should be  
increased  
If air shutter is  
open too far  
Flame will Air shutter  
be blue gap should be  
decreased  
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.  
22  
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Step 12. VENT OpERATION TEST  
After appliance installation, perform this vent  
operation test to verify that proper venting  
conditions exist:  
1 - Place unit in its normally-operated condi-  
tion,thatis,withtheglassenclosurepanel  
in place.  
2 - Close all doors and windows in the room.  
Turn on all exhaust fans in the house.  
3 - Light the appliance.  
4 - Wait 15 minutes.  
5 - To check for venting action, start by hold-  
ing a smoke producing device below the  
glass enclosure panel. The smoke should  
be drawn into the control compartment.  
Continue the test by moving the smoke  
producing device along the entire length  
of below the glass door.  
burner Flame Appearance - model mpb-3328  
Figure 34  
6 - If the smoke is not drawn into the control  
compartment, turn off the appliance and  
call a qualified service technician.  
manually-Reset Safety Limit Switch  
This appliance is equipped with a manually-  
reset blocked flue safety limit switch. Refer to  
Figure 37 for its location. If, during appliance  
operation, the flame goes out (independently  
of the burner on/off wall switch), it may be  
due to the operation of this safety limit switch.  
First allow the appliance to cool. Remove top  
louver panel. Then reset the safety limit switch  
bypushingtheredresetbutton,locatedbetween  
the wire terminals, on the back of the switch.  
See Detail A of Figure 37 for location.  
The appliance should then relight and remain  
lit. Reinstall top louver panel. If the appliance  
doesnotrelight, turnofftheapplianceandcall  
for a qualified service technician.  
burner Flame Appearance - model mpb-3530  
Figure 35  
To replace the blocked flue safety limit switch  
refer to Figure 37 (Details B and C):  
NOTE-Thisprocedureshouldonlybeperformed  
by a qualified service technician.  
Important - Turn electrical power off before  
beginning this procedure.  
1 - Lower the bottom control compartment  
accesspanel. Removetheglassenclosure  
panel:openthelatch(locatedinthecenter  
oftheunitfrontopening, undertherebox  
floor) securing the glass enclosure panel.  
Remove the panel by tilting it outward at  
the bottom and lifting it up. Set the door  
aside protecting it from inadvertent dam-  
age. See Figure 32 on Page 21.  
2 - Removethelintelsecuringscrews(3)and  
then remove the lintel. One of the lintel  
cabinet top holes is shown in Figure 37  
(Detail B).  
Figure 36  
burner Flame Appearance - model mpb-4035 & mpb-4540  
3 - Remove the scoop securing screws (3)  
and then remove the scoop. See Figure  
37 (Detail B).  
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.  
23  
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4 - Removethesafetyswitchbracketsecuring  
screws (2), and pull the switch/bracket  
assembly,withlowvoltagewiresattached,  
throughthesidepanelslotintotherebox.  
See Figure 37, Detail C.  
Step 13. HOOd INSTALLATION  
All of these appliances must have a hood installed prior to operating on the side with a glass  
enclosure panel.  
5 - Replace the switch.  
On louvered face units, slide the hood into the slots on the lower edge of the cabinet top (see  
Figure 38).  
6 - Reinstall the switch/bracket assembly.  
7 - Reinstall the scoop and lintel.  
8 - Reinstall the glass enclosure panel.  
9 - Raise the bottom control compartment  
access panel.  
10 - The appliance should then relight and  
remain lit. If this does not occur, check  
unit for a blocked flue condition.  
FINISHING REQUIREmENTS  
Wall Details  
Complete finished interior wall. To install the appliance facing flush with the finished wall,  
position framework to accommodate the thickness of the finished wall (see Figure 38).  
Wire  
Termianls  
Cabinet  
Corner  
back Of  
Limit  
Combustible Wall  
Framing  
This area must remain clear  
of combustible materials.  
Switch  
door  
Frame  
Combustible Finished  
Wall materials  
1" (25 mm)  
minimum  
Detail A  
Lintel Securing Screw  
Hole in Cabinet Top  
Header  
Fire box Top  
Combustible Wall  
Framing Spacer  
3" (76 mm)  
minimum  
Scoop  
Top of Appliance  
Noncombustible Finished  
Wall materials  
Scoop Securing Screws  
Louvers  
Top of door Frame  
Detail B  
Hood must be installed as shown.  
Lintel Securing-Screw  
Hole in Cabinet Top  
Fire box Top  
Louver Face models  
Limit/bracket  
Securing Screws  
Figure 38  
Limit  
Detail C  
blocked Flue Safety Limit Location,  
Inside View of Firebox,  
Top/Right Side Intersection  
Figure 37  
24  
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Step 14. ATTACHING SAFETY IN OpERATION WARNINGS  
It is the installer's responsibility to ensure these warnings are properly affixed during installation. These warning labels are a  
critical step in informing consumers of safe operation of this appliance.  
ATTACHING SAFETY-IN-OpERATION  
WARNINGS  
AppOSITION dES mISES EN GARdE RELATIVES  
à LA SéCURITé d’UTILISATION  
COLOCACIóN dE AdVERTENCIAS dE  
SEGURIdAd EN OpERACIóN  
Yourreplacehasbeenfurnishedwithsafetyinstruc- Votrefoyeraétélivréavecdesétiquettesdesécuritéqui Su chimenea incluye etiquetas de instrucciones de  
tion labels that are to be affixed to the operation and doivent être collées à côté des dispositifs de contrôle seguridadquedebencolocarseenelpuntodeoperación  
control point of the fireplace. A safety instruction du foyer. Une étiquette de sécurité devrait être collée y control de la chimenea. Se debe colocar una etiqueta  
labelshouldbeaffixedtothewallswitchplatewhere sur la plaque de l’interrupteur contrôlant l’allumage du deinstruccionesdeseguridadenlaplacadelinterruptor  
the fireplace is turned on and off (See Figure A) and foyer (voir Figure A) et, le cas échéant, sur le boîtier de pared desde el cual se enciende y se apaga la  
if used on the remote control handheld transmitter de la télécommande (Figure B). Les mises en garde chimenea(verlaFiguraA)yeneltransmisordecontrol  
(Figure B). The warnings should already have been auraient dû être collées au moment de l’installation remoto (Figura B)siseusa.Lasadvertenciasyadeben  
put in place when the fireplace initial set-up was initiale du foyer. Si ce n’est pas le cas, prenez les haberse colocado cuando se completó la instalación  
completed. If they are not affixed at these spots, étiquettes adhésives multilingues fournies avec ces inicial de la chimenea. Si no están colocadas en estos  
locatethemulti-lingualadhesivelabelsprovidedwith instructions et procédez comme suit:  
lugares,encuentrelasetiquetasadhesivasmultilingües  
these instructions and proceed as follows:  
1. Locate the wall switch that controls the fireplace  
(verify the switch operates the fireplace by turn-  
ing it on and off). Clean the wall switch plate  
thoroughlytoremoveanydustandoils. Affixthe  
label to the surface of the plate of the wall switch  
that controls the fireplace (Figure A). Choose  
the language primarily spoken in the home.  
2. Ifaremotecontrolisusedtocontrolthereplace,  
locate the transmitter and clean it thoroughly  
1. Repérez l’interrupteur qui contrôle le foyer (vérifiez proporcionadas con estas instrucciones y prosiga de  
que l’interrupteur contrôle le fonctionnement du la siguiente manera:  
foyer en le faisant basculer de Marche à Arrêt, et 1. Identifique el interruptor de pared que controla  
vice-versa). Nettoyez soigneusement la plaque  
murale de l’interrupteur pour éliminer la poussière  
et les traces de graisse ou d’huile. Collez l’étiquette  
sur la surface de la plaque de l’interrupteur mural  
quicontrôlelefoyer(FigureA). Choisissezlalangue  
qui est principalement parlée dans la résidence  
du propriétaire.  
la chimenea (verifique que el interruptor opera la  
chimenea encendiéndola y apagándola). Limpie  
bien la placa del interruptor de pared para quitar el  
polvo y aceite. Pegue la etiqueta en la superficie de  
la placa del interruptor que controla la chimenea  
(Figura A). Seleccione el idioma que más se habla  
en la casa.  
to remove any dust and oils. Affix the label to 2. Si une télécommande est utilisée pour contrôler 2. Si se usa un control remoto para controlar la  
the surface of handheld transmitter (Figure B).  
Choose the language primarily spoken in the  
home.  
le foyer, nettoyez la soigneusement pour éliminer  
la poussière et les traces de graisse ou d’huile.  
Collez l’étiquette sur le boîtier de la télécommande  
(Figure B). Choisissez la langue qui est principale-  
ment parlée dans la résidence du propriétaire.  
chimenea, encuentre el transmisor y límpielo bien  
para quitar el polvo y aceite. Pegue la etiqueta en la  
superficie del transmisor (Figura B). Seleccione el  
idioma que más se habla en la casa.  
3. If you are unable to locate the labels, please call  
LennoxHearthProductsoryournearestLennox  
3. Si no puede encontrar las etiquetas, sírvase llamar  
a Lennox Hearth Products o al distribuidor de  
Lennox Hearth Products más cercano para recibir  
etiquetasdeinstruccionesdeseguridadadicionales  
gratuitas.  
Hearth Products dealer to receive additional 3. Si vous ne trouvez pas les étiquettes, veuillez  
safety instruction labels free of charge.  
appeler Lennox Hearth Products ou votre distribu-  
teur Lennox Hearth Products local pour recevoir  
gratuitement des étiquettes supplémentaires.  
Cat. No. H8024 Replacement Label Kit  
LENNOX HEARTH pROdUCTS  
1-800-9-LENNOX  
Étiquettes de remplacement, n° cat. H8024  
Juego de etiquetas de repuesto - Nº de cat. H8024  
LENNOX HEARTH pROdUCTS  
LENNOX HEARTH pROdUCTS  
1-800-9-LENNOX  
Note: English is red text on clear label. French and  
Spanish are white text on black label.  
1-800-9-LENNOX  
Remarque : Le texte anglais est rouge sur un support  
transparent. Le texte français et espagnol est blanc  
sur un support noir.  
Nota: La etiqueta en inglés es transparente con texto  
rojo. Las etiquetas en francés y español son negras  
con texto blanco.  
SAFETY LAbEL  
dIAGRAmS  
dIAGRAmmES dES éTIQUETTES  
dIAGRAmAS dE ETIQUETAS  
dE SéCURITé  
dE SEGURIdAd  
Figure B  
Figure A  
25  
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.  
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GAS CONVERSION KITS  
Electronic HONEYWELL Systems  
Natural Gas To propane Gas  
Conversion Kits  
WARNING  
models  
Cat. No.  
26m59  
26m60  
26m61  
26m62  
Thisconversionkitshallbeinstalledbyaqualifiedserviceagencyinaccor-  
dance with the manufacturer’s instructions and all applicable codes and  
requirementsoftheauthorityhavingjurisdiction.Iftheinformationinthese  
instructionisnotfollowedexactly,are,explosionorproductionofcarbon  
monoxide may result causing property damage, personal injury or loss of  
life.Thequalifiedserviceagencyisresponsiblefortheproperinstallation  
of this kit. The installation is not proper and complete until the operation  
of the converted appliance is checked as specified in the manufacturer’s  
instructionssuppliedwiththekit.Thequalifiedserviceagencyperforming  
this installation assumes responsibility for this conversion.  
mpb-3328  
mpb-3530  
mpb-4035  
mpb-4540  
Electronic HONEYWELL Systems  
propane Gas To Natural Gas  
Conversion Kits  
models  
Cat. No.  
19m45  
26m64  
26m65  
26m66  
mpb-3328  
mpb-3530  
mpb-4035  
mpb-4540  
AVERTISSEmENT  
Cette trousse de conversion doit être installée par un technicien agréé,  
selon les instructions du fabricant et selon toutes les exigences et tous les  
codes pertinents de l’autorité compétente. Assurez-vous de bien suivre  
les instructions dans cette notice pour réduire au minimum le risque  
d’incendie,d’explosionoulaproductiondemonoxydedecarbonepouvant  
causer des dommages matériels, des blessures ou la mort. Le tecnicien  
agrééestresponsabledel’installationdecettetrousse.Linstallationn’est  
pas adéquate ni complète tant que le bon fonctionnement de l’appareil  
convertinapasétévérifiéselonlesinstructionsdufabricantfourniesavec  
la trousse. Le fournisseur de service qualifié ayant réalisé l'installation  
assume les responsabilités liées à la conversion.  
INSTALLATION INSTRUCTIONS  
Step 1. TURN OFF THE GAS SUppLY TO THE  
AppLIANCEanddisconnectpowersupply atthe  
circuit breaker. Ensure appliance is cold.  
CAUTION: THE GAS SUppLY SHALL bE  
SHUT OFF pRIOR TO dISCONNECTING THE  
ELECTRICALpOWER,bEFOREpROCEEdING  
WITH THE CONVERSION.  
ATTENTION. AVANT dEFFECTUER  
LA CONVERSION, COUpEZ d’AbORd  
LALImENTATION EN GAZ, ENSUITE, COU-  
pEZ LALImENTATION éLECTRIQUE.  
In Canada:  
Millivolt SIT Systems  
THE CONVERSION SHALL bE CAR-  
RIEd OUT IN ACCORdANCE WITH THE  
REQUIREmENTS OF THE pROVINCIAL  
AUTHORITIES HAVING JURISdICTION  
ANd IN ACCORdANCE WITH THE RE-  
QUIREmENTS OF THE CAN/CSA-b149.1  
INSTALLATION COdE.  
propane to Natural Gas  
Conversion Kits  
Step2.Removethefrontglassdoor/frame.See  
Figure 21. Access the control compartment.  
See Figure 19.  
models  
Cat. No.  
19m43  
H2012  
H2014  
H2016  
mpb-3328  
mpb-3530  
mpb-4035  
mpb-4540  
Step 3. Carefully remove the logs. Exercise  
care so as not to break the logs.  
Step 4.  
LA CONVERSION dEVRA êTRE EF-  
FECTUéE CONFORmémENT AUX RE-  
COmmANdATIONS dES AUTORITéS  
pROVINCIALES AYANT JURIdICTION  
ET CONFORmémENT AUX EXIGENCES  
dU COdE d'INSTALLATION CAN/CSA-  
b149.1.  
Remove the burner assembly with attached  
venturi tube.  
Millivolt SIT Systems  
Step 5. Locate the screws securing the burner  
assembly to the appliance. Remove the burner  
assembly and retain the securing screws.  
Natural Gas To propane Gas  
Conversion Kits  
models  
Cat. No.  
H2009  
H2011  
H2013  
H2015  
Step 6. millivolt Appliances - SIT Systems  
mpb-3328  
mpb-3530  
mpb-4035  
mpb-4540  
a. Refer to Figure 39 and the instructions  
provided with the kit. Using a Torx T20 (with  
1/4"shankandcenterhole),removeanddiscard  
the three pressure regulator mounting screws.  
Removethepressureregulator, spring, poppet,  
diaphragm and bushing. discard all removed  
components.  
Gasconversionkitsareavailabletoadaptyour  
appliance from the use of one type of gas to  
the use of another. These kits contain all the  
necessary components needed to complete  
the task including labeling that must be af-  
fixed to ensure safe operation.  
Kit part numbers are listed here and the  
following steps detail the conversion pro-  
cedure. Refer to the instructions provided  
with the conversion kit when performing any  
gas conversion.  
Ensuretherubbergasketinstalledonthebackof  
the replacement pressure regulator is properly  
positioned, andinstallthenewpressureregula-  
tor using the new screws supplied with the kit.  
Tighten screws to 25 In. lb. torque.  
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.  
26  
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SeeFigure42andreplacethepilotorificeasfol-  
lows:Removetheigniterassemblyretainerclip,  
and carefully remove the igniter assembly.  
burner Orifice Sizes  
Elevation 0-4500 feet ( 0-1372 meters)  
SIT millivolt Gas Valve  
Natural  
propane  
models  
pressure  
Regulator  
Exercise extreme care to prevent damage to  
or breakage of the igniter assembly. Remove  
the screw securing the pilot assembly to its  
mounting bracket. Back off the flare nut at  
the end of the pilot gas line to free the pilot  
assembly from the gas line. Remove the pilot  
orifice and replace it with the one provided with  
the conversion kit. Reinstall the pilot assembly  
by reversing the steps detailed here.  
Gas  
Gas  
drill size (inches)  
drill size (inches)  
MPB-3328  
MPB-3530  
MPB-4035  
MPB-4540  
#47 (.0785")  
#44 (.086")  
#37 (.104")  
#36 (.1065")  
#1.2mm (.048")  
#55 (.052")  
1/16" (.0625")  
#52 (.0635")  
Remove  
These  
Components  
Table 8  
Figure 39  
When reinstalling the igniter assembly, use  
extreme care to prevent damage and break-  
age. Do not apply any leverage to the igniter  
assembly while restoring the retainer clip to its  
original position.  
b. Refer to Figure 40 and remove the pilot hood  
assembly to access the hexed pilot orifice.  
Remove and replace the orifice with the one  
provided with the kit.  
pilot Assembly  
pilot Orifice  
Figure 43  
pilot Hood  
Igniter Assembly  
pilot for SIT millivolt  
Step 9. Reassemble all removed components  
by reversing the procedures outlined in the  
preceding steps. Use pipe joint compound or  
Teflon tape on all pipe fittings before installing  
(ensurepropaneresistantcompoundsareused  
in propane applications, do not use pipe joint  
compounds on flare fittings).  
Gas Valve  
pilot  
Orifice  
Retaining Clip  
Flare Nut  
Note: If the Igniter is damaged, a re-  
placement kit is available - order Catalog  
Number 87L54.  
Step 10. Attach the conversion label provided  
in the conversion kit to the rating plate on the  
appliance.  
Figure 40  
Figure 42  
Step 11. Turn on gas supply and test for gas  
leaks.  
Step 7. Electronic Appliances -  
Honeywell Systems  
All models  
Step 12. Attach manometer to the manifold  
side pressure test fitting and verify manifold  
pressure reads 3.5 inches water column (0.87  
kPa) for natural gas, and 10.0 inches water  
column (2.49 kPa) for propane gas.  
Step 8. VERIFY THE pROpER ORIFICE SIZE  
bEFORE INSTALLING IT.  
SeeFigure41andtheinstructionsprovidedwith  
the kit. Remove the slotted cap screw, o-ring,  
pressure-regulatingadjustingscrewandspring.  
Retain all parts for possible later use. Install  
new components from the kit. Black cap and  
redspringforpropanegasunits. Silvercapand  
stainless steel spring for natural gas units.  
Figure 43 illustrates the orifice.  
Remove the orifice from the manifold, and  
replace it with the one provided with the kit.  
ALWAYS TEST pRESSURES WITH THE VALVE  
REGULATOR CONTROL AT THE HIGHEST  
SETTING.  
See Table 8 for orifice sizes for natural and  
propane models.  
Inlet pressure Test port  
Use pipe joint compound or Teflon tape on all  
pipe fittings before installing.  
Note: ALWAYS use propane-resistant com-  
pounds in propane applications. NEVER use  
pipe joint compounds on flare fittings.  
manifold  
pressure  
Test port  
Slotted  
Cap  
Spring  
Adjusting  
Screw  
Figure 41  
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.  
27  
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Lennox Hearth Products reserves the right to make changes at any time, without notice, in design,  
materials, specifications, prices and also to discontinue colors, styles and products.  
Consult your local distributor for fireplace code information.  
Printed in U.S.A. © 2005 Lennox Hearth Products  
1508 Elm Hill Pike, Suite 108 • Nashville, TN 37210  
p/N 850033m Rev. G 01/2011  
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