CARE AND OPERATION INSTRUCTIONS
B-Vent Gas
Fireplace Heater Inserts
P/N 775,155M Rev. E, 12/2007
Installer: Leave This Manual With The Appliance.
Consumer: Retain This Manual For Future Reference.
A French manual is available upon request. Order P/N 775,155CF.
Ce manuel d’installation est disponible en francais, simplement
US
Models: EBVI25 & EBVI30
Report No. 116-F-15-5
en faire la demande. Numéro de la pièce 775,155CF.
WARNINGS
• Hot! Do not touch! The glass and surfaces of this appliance will be hot during operation and will
retain heat for a while after shutting off the appliance. Severe burns may result.
• Carefully supervise children in the same room as appliance.
• If small children are present in the home, it is recommended that this appliance be fitted with a
screen door or screen panel kit. See Page 13 for ordering information.
• Suitable for installation into masonry or factory built fireplaces.
• Lennox™ gas-burning appliances are designed for use as a supplemental heater. They are not intended for
continuous use as a primary heat source.
AVERTISSEMENT: Assurez-vous de bien suivre les
instructions donné dans cette notice pour réduire au
minimum le risque d’incendie ou pour éviter tout dom-
mage matériel, toute blessure ou la mort.
WARNING: If the information in this manual is not
followed exactly, a fire or explosion may result
causing property damage, personal injury or loss
of life.
POUR VOTRE SÉCURITÉ: Ne pas entreposer ni utiliser
d’essence ni d’autre vapeurs ou liquides inflammables dans
le voisinage de cet appareil ou de tout autre appareil.
Do not store or use gasoline or other flammable
vapors or liquids in the vicinity of this or any other
appliance.
POUR VOTRE SÉCURITÉ: Que faire si vous sentez une odeur
de gaz:
WHAT TO DO IF YOU SMELL GAS:
• Do not light any appliance.
• Ne pas tenter d’allumer d’appareil.
• Do not touch any electrical switch; do not
Use any phone in your building.
• Immediately call your gas supplier from a
neighbor’s phone. Follow your gas supplier's
instructions.
• Ne touchez à aucun interrupteur. Ne pas vous servir
des téléphones se trouvant dans le batiment où vous
vous trouvez.
• Evacuez la piéce, le bâtiment ou la zone.
• Appelez immédiatement votre fournisseur de gaz depuis
un voisin. Suivez les instructions du fournisseur.
• Si vous ne pouvez rejoindre le fournisseur de gaz,
appelez le service dos incendies.
• If your gas supplier cannot be reached, call
the fire department.
Installationandservicemustbeperformedbyaquali-
fied installer, service agency or the gas supplier.
L’installationetservicedoitêtreexécutéparunqualifiéinstal-
leur, agence de service ou le fournisseur de gaz.
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Input of millivolt model is variable. The rates
are shown in the following table:
CONGRATULATIONS ON THE PURCHASE OF YOUR NEW GAS APPLIANCE MANU-
FACTURED BY LENNOX HEARTH PRODUCTS.
When you purchased your new gas-fired heater, you joined the ranks of thousands of
individuals whose answer to their home heating needs reflects their concern for efficiency
and our environment. We extend our continued support to help you achieve the maximum
benefit and enjoyment available from your new gas-fired heater. It is our goal at Lennox
Hearth Products to provide you, our valued customer, with an appliance that will ensure
years of trouble-free warmth and pleasure.
Millivolt Models with
MAnnually-Modulated Gas Valves
Nat. Gas
Input Rate Input Rate
(BTU/HR) (BTU/HR)
17,000 to 19,500 to
ꢀ5,000 ꢀ5,000
ꢀ1,500 to ꢀꢀ,000 to
30,000 ꢀ8,000
Propane
Model No.
EBVIꢀ5
Thank you for selecting a Lennox Hearth Products gas-fired heater as the answer to
your home heating needs.
Sincerely,
All of us at Lennox Hearth Products
EBVI30
Table 1
Thismillavoltapplianceisdesignedtooperate
on either natural or propane gas. A millivolt
TABLE OF CONTENTS
gas control valve with piezo ignition system
provides safe, efficient operation. External
electrical power is required to operate the air
circulation blower.
Important Safety and
Warning Information....................Page
Introduction ......................................Page
General Information..........................Page
Burn-In Period ..................................Page
Lighting Millivolt Appliances.............Page
Gas Controls .....................................Page
Control Compartment Access ...........Page
Operation & Care of Your Appliance..Page
Maintenance Procedures...................Page
Maintenance Schedule......................Page
Front Glass Door Assembly,
Removal and Installation.................Page
Burner Adjustments..........................Page
Flame Appearance and Sooting.........Page
Log Placement Instructions ..............Page
Millivolt Appliance Checkout.............Page 12
Blower Operation ..............................Page 12
Fireplace Requirements.....................Page 12
Wiring Diagrams...............................Page 12
Accessory Components ....................Page 13
Lighting Instructions – Millivolt ........Page 15
Replacement Parts List.....................Page 17
Troubleshooting Guide......................Page 19
Product Reference Information.........Page 20
2
3
3
4
4
4
4
5
5
7
Table 2 shows the main burner gas orifice
size for the elevations indicated.
Model
No.
Orifice Size
Elevation
Feet
(meters)
This appliance complieswith NationalSafety
Standards and is tested and listed by OMNI-
Test Laboratories Inc.; Beaverton, Oregon
(Report No. 116-F-15-5) to ANSI Z21.88
(in Canada, CSA-2.33), and CAN/CGA-2.17-
M91 in both USA and Canada, as vented
gas heaters.
Nat.
Prop.
Gas
Gas
EBVIꢀ5
#41
#53
0-4500
(.096") (.0595") (0-137ꢀ)
EBVI30
#37 1/16" 0-4500
(.104") (.06ꢀ5") (0-137ꢀ)
Installation must conform to local codes.
In the absence of local codes, installation
must comply with the current National Fuel
Gas Code, ANSI Z223.1 / NFPA 54 - latest
edition. (In Canada, the current CAN-1 B149
installation code). Electrical wiring must
comply with the National Electrical Code
ANSI/ NFPA 70 - latest edition. In Canada,
the current CSA C22-1 Canadian Electrical
Code - latest edition.
Table 2
8
8
8
9
Tables 3 and 4 show the gas pressure
requirements for all models:
Inlet Gas Supply Pressure (all models)
Fuel #
Minimum
Maximum
Natural Gas
4.5" WC
(1.1ꢀ kPa)
10.5" WC
(ꢀ.61 kPa)
Propane
11.0" WC
(ꢀ.73 kPa)
13.0" WC
(3.ꢀ3 kPa)
GENERAL INFORMATION
Table 3
Installation, repair and annual service in-
spection should be performed by a qualified
service technician.
Manifold Gas Supply Pressure (all models)
Fuel # Low High
Natural (Lo) 1.6" WC (Hi) 3.5" WC
Gas (.40 kPa) (.87 kPa)
Propane (Lo) 6.3" WC (Hi) 10.0" WC
(1.57 kPa) (ꢀ.49 kPa)
INTRODUCTION
The Insert model covered in this manual is
a B-Vent gas heater designed for residential
application for installation into an existing
masonry or factory built solid-fuel fireplace
using 4" diameter, UL1777 listed aluminum
liner for the exhaust.
It is imperative that the control compart-
ment,burnersandcirculatingairpassage
ways of the appliance be kept clean.
S'assurerquelebrùleuretlecompartiment
des commandes sont propres. Voir les
instructions d'installation et d'utilisation
qui accompagnent l'appareil.
Table 4
The vent must be routed through the existing
fireplace flue system to the vent termination.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
3
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GAS CONTROLS
CONTROL COMPARTMENT ACCESS
Test gauge connections are provided on the
frontofthemillivoltgascontrolvalve(identi-
fied IN for the inlet and OUT for the manifold
side). See Figures 1 & 2.
Pull down hinged door to access control
compartment (see Figure 3).
Thesemillivoltappliancesarefittedwithaburner
Off/On Switch, located on the side surround
panelasshowninFigure4onPage4. Oncethe
pilot is lit, and valve knob is in the ON position,
the Off/On switch will control the appliance
Off/On operation. To operate, toggle the switch
between its ON and OFF positions.
Control Compartment Access
This appliance must be isolated from the
gas supply piping system (by closing its
individual manual shut-off valve) during
any pressure testing of the gas supply
piping system at test pressures equal to
or less than 1/2 psig (3.5 kPa).
Pull down hinged door to access control compartment
Variable Flame Height Adjustment
Side View of Insert
These millivolt appliances are equipped with
variable gas control valves. Flame height may
be adjusted through a range between fixed low
andhighsettingsbyrotatingtheHI/LOknobon
thevalve(seeFigures1&2)whiletheappliance
is in operation.
This appliance and its individual shut-off
valve must be disconnected from the gas
supply piping system during any pressure
testingofthatsystematpressuresgreater
than 1/2 psig (3.5 kPa).
Pull down lower
louver (hinged)
Figure 3
Model EBVI30
Honeywell Millivolt Gas Valve Controls
PIEZO
This appliance must not be connected to a
chimney or flue serving a separate solid-fuel
appliance.
Burner Off/on Switch and Rheostat Location
If optional surround is installed
CONVERTIBLE
IGNITER
PILOT
HI/LO REGULATOR
(adjusts flame height
and heat output)
ADJUSTMENT
SCREW
GAS CONTROL
KNOB
Units with Beveled Surround
Burn-in Period
Burner Off/On
Switch
During the first few burns of these appliances
there will be some odor due to the curing of the
high temperature paint and burning off of lubri-
cants used in the manufacturing process.
TP/TH
N
L
O
H
O
TP
TH
Rheostat
(blower
speed
control)
OUTLET
PRESSURE
TAP
WIRING
TERM-
INALS
INLET
PRESSURE
TAP
Depending on your use, the burn-in period may
take a few hours or a few days. Do not turn on
blower during Burn-In period.
Left Front
surround
Panel
Figure 1
Units with Flat Surround
IMPORTANT
MODEL EBVIꢀ5
Rheostat
(blower
speed
SIT Millivolt Gas Valve Controls
Keep your house well ventilated
during the curing process. The
odor and haze emitted by the
curing process can be quite
noticeable and may set off a
smoke detector.
GAS CONTROL
KNOB
control)
N
T
I
O
L
Burner Off/on
Switch
H
I
IN
OUT
Left Front
surround
Panel
CONVERTIBLE
OUTLET
PRESSURE
TAP
Lighting Millivolt Appliances
HI/LO REGULATOR
(adjusts flame height
and heat output)
INLET
PRESSURE
TAP
To light millivolt appliances refer to the detailed
lighting instructions found on Page 15 (Eng-
lish) and Page 16 (French). Millivolt appliance
lighting instructions may also be found on the
pull-outlightinginstructionlabelslocatedinthe
control compartment (below glass door).
PIEZO
IGNITER
Figure 4
Figure 2
4
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OPERATION AND CARE OF YOUR
APPLIANCE
WARNING
IMPORTANT
Turnoffgasandelectricalpower
before servicing the appliance.
Do not use abrasive cleaners
on glass. Never clean the glass
when it is hot.
Appliance operation may be controlled
through a remotely located optional wall
thermostat or remote control.
Inlieuofremotecontrolorremotewallthermo-
stat operation, the appliance must be operated
directlythroughtheoff/onswitchlocatedonthe
side surround panel (see Figure 4).
CAUTION
Wear gloves and safety glasses
for protection while doing
required maintenance.
WARNING
Do not attempt to touch the front
enclosure glass with your hands
while the fireplace is in use.
If your millivolt appliance is equipped with an
optionalwallthermostatkitorremotecontrol
kit and the pilot is lit (and valve is in the On
position), the appliance main burner may be
turned on and off with the wall thermostat
or remote control.
IMPORTANT
Always verify proper operation
after servicing.
Servicing Blower
To access the blower assembly for mainte-
nance, adjustment or replacement, see the
following procedure:
1. Unplug 120-volt A.C. power supply to
insert.
2. Shut off gas supply to insert.
3. Remove Glass Door (see Procedure
For Removing Standard Glass Door
Assembly on Page 8).
4. Remove log set, burner and grate.
5. Remove blower access panel and
gasket (see Figure 5 for model EBVI25
and Figure 6 for model EBVI30). Be
careful not to damage the gasket.
Always keep the appliance area clear and free
from combustible materials, gasoline and
other flammable liquids.
Check Burner Flame Appearance
Visually check the flame of the burner periodi-
cally making sure the flames are steady and not
lifting or floating (see Figure 13 on Page 8).
Remember, millivolt appliances have a
continuous burning pilot flame. Exercise
caution when using products with combus-
tible vapors.
Glass Cleaning
Note: Cleanglassafterfirsttwoweeksofopera-
tion (after Burn-In period is over).
MAINTENANCE
The appliance and venting system should be
thoroughly inspected before initial use and at
least annually by a qualified service technician.
However, more frequent periodic inspections
and cleanings should be performed by the
homeowner. Homeowner must contact a quali-
fied service technician at once if any abnormal
condition is observed.
The viewing glass should be cleaned periodi-
cally to remove any build-ups caused from the
following:
• During start-up, it is normal for condensa-
tion to form on the inside of the glass (this
condensation and fog will usually disappear
in a few minutes). This can cause lint, dust
and other airborne particles to cling to the
glass surface.
• Initial curing of the high temperature paint
and burning off of lubricants used in the
manufacturing process may result in a film
on the glass.
• A white coating may form on the glass as a
result of impurities and minerals in the fuel.
It is recommended that the glass be cleaned
two or three times during each heating season,
depending on the circumstances present.
Model EBVI25
Remove 10 Screws (use phillips screwdriver)
Access Panel
w/ Gasket
Refer to the maintenance schedule on Page
7 for maintenance tasks, procedures, recom-
mended frequency and by whom they should
be performed. Always verify proper operation
of the appliance after servicing.
Figure 5
Always turn off the gas and unplug the power
cord to the appliance before cleaning. Before
re-lighting, refer to the lighting instructions
in this manual. Instructions are also found on
pull-out panels located below the glass door in
the control compartment.
Model EBVI30
Remove 1ꢀ Screws (use phillips screwdriver)
Use one of the following to clean glass:
• Non-ammonia based household cleaner
• 50%-50% mix of white vinegar & water
• gas stove glass cleaner
Keep lower control compartment clean by
vacuuming or brushing at least twice a year.
More frequent cleaning may be required due to
excessivelintfromcarpeting,beddingmaterials,
etc. It is important that control compartments,
burners and circulating air passageways of the
appliance be kept clean.
Access Panel
w/ Gasket
Figure 6
5
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6. (Model EBVI25) Remove the two hex
head bolts shown in Figure 7.
(Model EBVI30) Remove the two
screws shown in Figure 8, then lift
out air duct channel.
7. Disconnect wires from the blower.
8. Lift blower up and pull it out from back
opening of firebox (see Figure 9).
9. To reinstall blower, reverse Steps 1
through 8.
CAUTION
Label all wires prior to discon-
nection when servicing con-
trols. Wiring errors can cause
improper and dangerous appli-
ance operation.
Model EBVI25
Blower Assembly
Remove ꢀ Bolts
Figure 9
Blower
Small Area Paint Touch-up
DraftHood
Check
The finish of the insert body and surround
(optional) is a high-quality powdercoat. Only
use factory supplied powdercoat paint kit for
touch-ups, cat. no. 90L74.
Connections
Figure 7
Do not attempt to repaint the insert until the
finish is completely cured (see Burn-In Period
onPage4).Ifthesurfacelaterbecomesstained
ormarred, itmaybelightlysandedandtouched
up with spray paint.
Model EBVI30
SpillSwitch
Figure 10
Remove ꢀ Screws
PaintisavailableatyourlocalauthorizedLennox
Hearth Products dealer. Never attempt to paint
a hot insert.
Inspect Wiring
LiftOutAir
DuctChannel
Inspect and clean all wire connections. Ensure
that there is no melting or damage. Inspection
should include:
• Terminals at the valve
• Off/On switch
• Wall thermostat, remote control, or control
kit (optional parts)
Figure 8
• Spill switch
Refer to wiring diagrams on Pages 12 & 13.
6
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MAINTENANCE
Annually (Before the onset of the Burning Season)
Maintenance Task
Accomplishing Person
Qualified Service Technician
Procedure
Inspecting/Cleaning Burner, Logs
and Controls
Inspect valve and ensure it is properly operating. Check piping
for leaks. Vacuum the control compartment, fireplace logs and
burner area.
Check Flame Patterns and Flame Qualified Service Technician
Height
Refer to Figure 13 on Page 8 and verify the flame pattern and
heightdisplayedbytheapplianceconformstothepicture. Flames
must not impinge on the logs.
Inspecting/Cleaning Pilot and Burner
Qualified Service Technician
RefertoFigure13onPage8andFigure25onPage12.Remove
any surface build-up on pilot and burner assembly. Wipe the
pilot nozzles, ignitor/flame rod and hood. Ensure the pilot flame
engulfs the flame sensor as shown.
Checking Vent System
Appliance Checkout
Qualified Service Technician
Qualified Service Technician
Inspect the vent system at the top and at the base (within the
firebox) for signs of blockage or obstruction. Look for any signs
of dislocation of the vent components.
Perform the appropriate appliance checkout procedure detailed
in this manual.
Replacing Rockwool Ember Materials Homeowner/Qualified Services Techni- Remove old ember materials and vacuum the rockwool place-
cian
ment area. Place new rockwool as described on Page 11 (see
Figure 23).
Periodically (After the Burning Season)
Maintenance Task
Accomplishing Person
Homeowner
Procedure
Cleaning Firebox Interior
Carefullyremovelogs,rockwoolandandvermiculite. Vacuumout
interiorofthefirebox. Cleanfireboxwallsandloggrate. Replace
logs, Rockwool and vermiculite as detailed in this manual.
Check Flame Patterns and Flame Homeowner
Height
Refer to Figure 13 on Page 8 and verify the flame pattern and
heightdisplayedbytheapplianceconformstothepicture.Flames
must not impinge on the logs.
Checking Vent System
Homeowner
Homeowner
Inspect the vent system at the top and at the base (within the
firebox) for signs of blockage or obstruction. Look for any signs
of dislocation of the vent components.
Cleaning Front Door Window
Clean as necessary following the directions provided in this
manual. DO NOT TOUCH OR ATTEMPT TO CLEAN GLASS WHILE
HOT.
7
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BURNER ADJUSTMENT
PROCEDURE FOR REMOVING STANDARD
GLASS DOOR ASSEMBLY
Flame Appearance and Sooting
Properflameappearanceisaflamewhichisblueatthebaseandbecomes
yellow/orange in the top of the flame. When the insert is first lit, the entire
flame may be blue and will graduallay turn yellow/orange during the first
6-8 minutes of operation. If after 6-8 minutes the flame stays blue, or if
the flame is orange with evidence of sooting (black tip), the air shutter
may require adjustment.
WARNING
Handle glass door with extreme care! The glass
door assembly is susceptible to damage. Do not
scratch while handling or while reinstalling.
An appliance operated with an air shutter opening that is too large will
exhibit flames that are blue and transparent. These weak, blue and
transparent flames are termed anemic. If the air shutter opening is too
small, sooting may develop.
WARNING
Neveroperateunitwithoutthefrontglassdoorpanel
in place and secure.
Burner Flame Appearance
Remove the front door assembly from insert as follows:
1) Open the two latches below the glass door as shown in Figures
11 & 12.
Glass Door
EBVIꢀ5 Shown
Figure 13
Sooting is indicated by black puffs developing at the tips of very long
orange flames. Sooting results in black deposits forming on the logs,
appliance inside surfaces and on exterior surfaces adjacent to the
vent termination. Sooting is caused by incomplete combustion in the
flames and lack of combustion air entering the air shutter opening. To
achieve a warm yellow to orange flame that does not soot, the shutter
opening must be adjusted between these two extremes.
Release latch on
each side (below door)
Figure 11
No smoke or soot should be present. Reposition the logs if flames
impinge on any of them. If the logs are properly positioned and
sooting conditions exist, the air shutter opening on the main burner
tube should be adjusted.
2) Swing the bottom of the door outward (see Figure 12) and lift it
off of firebox top. Set door aside in a safe place.
Top
IMPORTANT
Ensure that the front glass panel is in place and
sealed during adjustment.
Flange
Door
Frame
Glass Door
Latches
Bottom Vee-flange
Door Frame
Figure 12
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
8
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Burner Adjustment Procedure
CAUTION
WARNING
Air shutter adjustment should
only be performed by a qualified
professional service technician.
Carbon will be produced if the air shutter is closed too much. Any
damage due to carboning resulting from improperly setting the air
shutter is not covered under the warranty.
The following chart is provided to aid you in achieving the correct air shutter adjustment
for your installation.
CAUTION
Air Shutter Adjustment Guidelines
The adjustment rod and nearby
appliancesurfacesarehot. Exer-
cise caution to avoid injury while
adjusting flame appearance.
Amount of
Primary Air
Flame Color
Air Shutter
Adjustment
If air shutter is Flame will be orange Airshuttergapshould
closed too far
be increased
Iftheburnerflameappearancediffersgreatly
from what is shown in Figure 13 (see Burner
Flame Appearance), some adjustment from
thefactorysettingfortheairshuttergapmay
be necessary (to compensate for variables
in the installation and fuel such as, BTU
value/composition, gas pressure, specific
gravity of gas, altitude, etc.).
If air shutter is open Flame will be blue
too far
Airshuttergapshould
be decreased
Table 5
LOGS, VERMICULITE AND EMBERS
Installation Instructions
See Table 5 for Burner Air Shutter Adjust-
ment Guidelines.
WARNING
Initially, always position the air shutter to the
factorysettingasshowninFigure14(adjust-
mentrodislocatedinthelowercontrolarea).
This can be done by moving the adjustment
rodupordownaccordingly. Allowtheburner
to operate for at least 15 minutes. Observe
the flame continuously. If it appears weak
or sooty as previously described, adjust the
air shutter to a more open position until the
proper flame appearance is achieved.
If logs are not installed according to the directions shown here, flame
impingement and improper combustion could occur and result in soot
and/or excessive production of carbon monoxide (CO) - a colorless,
odorless, toxic gas.
Carefully install the seven-piece log set into the firebox as shown in these instructions. All
logs should fit onto corresponding pins and/or log stoppers. This will ensure a proper flame
and safe combustion.
Note: Place some vermiculite around burner before installing logs (see Figure 24). The entire
bag of vermiculite will NOT be used.
Burner Air Shutter Adjustment
Adjusting Set Screw
Adjustment Rod Up
(1/8" Open Position)
Rear Log
Burner Tube
Air Shutter
Top Left Log
Adjustment Rod Down
(full open position)
Front Center Log
MAIN BURNER FACTORY AIR
SHUTTER OPENING SETTING
Top Right Log
Model
EBVI30 Natural Gas 5/16" (7.94mm)
Propane 1/ꢀ" (1ꢀ.7mm)
EBVIꢀ5 Natural Gas 1/16" (1.59mm)
Propane 1/ꢀ" (1ꢀ.7mm)
Gas Type
Air Shutter Gap
Center Log
Front Left Log
Front Right Log
Figure 15
Figure 14
9
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1. Place the rear log onto the two corresponding locating pins at the
back of the firebox as shown in Figure 16.
4. Place the Front Left Log onto the two corresponding locating pins
as shown in Figure 19.
Rear Log
Figure 16
Front Left Log
Figure 19
ꢀ. Place the Front Right Log onto the two corresponding locating pins
as shown in Figure 17.
5. Install the Top Left Log onto the corresponding locating pin and
indentation on Center Log as shown in Figure 20.
Figure 20
Top Left Log
Figure 17
Front Right Log
6. Install the Front Center Log over the Front Right Log. The front
of log will rest on the burner and the back of log will rest on rear
log as shown in Figure 21.
3. Place the Center Log onto the two corresponding locating pins as
shown in Figure 18.
Center Log
Figure 18
Figure 21
Front Center Log
7. Install the Top Right Log into the corresponding indentations on
Front Center Log and front right twig as shown in Figure 22.
10
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Embers
Figure 23
9. Place some vermiculite around the logs as shown in Figure 24
(the entire bag of vermiculite will NOT be used).
Top Right Log
Figure 22
8. Place the glowing embers on the burner as shown in Figure 23.
One package of ember material has been included with this log set
You will not need to use the entire bag.
IMPORTANT: The quantity and placement of the ember material can
affect insert performance therefore it is very important that it be placed
as shown in Figure 23.
a. Unpackage and divide the fine ember material (mineral wool) into
dime-sized fluffy pieces.
Figure 24
Vermiculite
b. Distribute the pieces over the top of the front burner ports, filling the
area in front of the forward logs.
11
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MILLIVOLT APPLIANCE CHECKOUT
FIREPLACE REQUIREMENTS
Room Air Circulation Blower
Light the pilot by following the instructions on
IMPORTANT: When installing this appliance
into a factory built fireplace or heatform, the air
flow within and around the fireplace shall not
be altered by the installation of the insert (i.e.
DO NOT BLOCK louvers or cooling air inlet or
outlet ports, circulating air chambers in a steel
fireplace liner or metal heat circulator).
IMPORTANT: BLOWER GROUND WIRE
WITH POWER CORD GREEN WIRE
SHOULDBEATTACHEDTOTHEGROUND
SCREW. FAILURE TO DO SO WILL
RESULT IN A POTENTIAL SAFETY
HAZARD. THE APPLIANCE MUST BE
ELECTRICALLY GROUNDED IN ACCOR-
DANCE WITH LOCAL CODES OR, IN
THE ABSENCE OF LOCAL CODES, THE
NATIONAL ELECTRICAL CODE, ANSI/
NFPA70-LATESTEDITION.(INCANADA,
THE CURRENT CSA Cꢀꢀ-1 CANADIAN
ELECTRICAL CODE - LATEST EDITION.
Page 15 or 16 of this manual.
The pilot flame should be steady, not lifting
orfloating.Flameshouldbeblueincolorwith
tracesoforangeattheouteredge.Thetop3/8"
(10 mm) at the pilot generator (thermopile)
and the top 1/8" minimum (tip) of the quick
drop out thermocouple should be engulfed
inthepilotflame. Theflameshouldproject1"
(25 mm) beyond the hood at all three ports
(Figure 25).
CAUTION: The factory built firebox must
accept the insert without modification other
than removing bolted or screwed together
piecessuchassmokeshelf/deflectors,ashlips,
screenordoortracks,loggrates,refractoryand
damper assemblies. Any fireplace component,
which is removed, must be retained so they
can be reinstalled to restore the fireplace to
its original operating condition. The removal
of any part must not alter the integrity of the
outer shell of the pre-engineered fireplace
cabinet in any way.
Replace logs if removed for pilot inspec-
tion.
WARNING:THEPOWERCORDMUSTBE
PLUGGED DIRECTLY INTO A PROPERLY
GROUNDED THREE-PRONG 1ꢀ0 VOLT,
60 HZ WALL RECEPTACLE. DO NOT CUT
OR REMOVE THE GROUNDING PRONG
FROM THIS PLUG. DO NOT ROUTE
POWER CORD UNDER OR IN FRONT
OF APPLIANCE.
Proper Pilot Flame Appearance
Thermocouple
1/8" Min.
(3 mm)
Igniter Rod
Hood
Ifanycomponentsareremovedfrom(oraltered)
from the existing fireplace, a Warning Label
(see below) must be affixed inside the fireplace
firebox,sothatitshallbevisibleuponremovalof
thefireplaceinsert. Note:RTVhightemperature
silicone is an approved adhesive.
3/8" Min.
(9 mm)
Blower Wiring Diagram
1ꢀ0 V AC
Pilot
Nozzels
Fireplace Warning Label
(Provided in Accessory Package)
Thermopile
Figure 25
Tolighttheburner,rotatethegasvalvecontrol
knob counterclockwise to the “ON” position
then turn “ON” the off/on switch mounted
on the surround assembly (see Figures 1 &
2 on Page 4) or operate the burner with the
optional remote control, wall thermostat or
control switch.
Power Cord
Black
WARNING
THIS FIREPLACE HAS BEEN ALTERED TO
ACCOMMODATE A FIREPLACE INSERT
AND SHOULD BE INSPECTED BY A QUALI-
FIED PERSON PRIOR TO RE-USE AS A
CONVENTIONAL FIREPLACE.
Withpropercareandmaintenance, yourappli-
ance will provide many years of enjoyment. If
you should experience any problem, first refer
to the troubleshooting guide in this manual. If
problem persists, contact your Lennox Hearth
Products Dealer.
Fan Disc
Figure 26
WIRING DIAGRAMS
Wiring diagrams are provided here for refer-
ence purposes only. This information is also
providedonschematicsattacheddirectlytothe
appliance on a pullout panel located within the
control compartment.
BLOWER OPERATION
When the insert heats up, the blower will auto-
matically be turned on by the fan disc located
under the firebox bottom on the front left side.
It will come on at the speed determined by the
rheostatlocatedonthesidesurroundpanel(see
Figure4onPage4).Toadjusttheblowerspeed,
dial the rheostat to the desired speed setting.
Rotate the dial down (clockwise), just past the
click(thefirstONposition)forthehighestspeed
setting. Turning the knob further clockwise will
provide slower blower speeds.
CAUTION
Rheostat
Black
Label all wires prior to discon-
nection when servicing con-
trols. Wiring errors can cause
improper and dangerous appli-
ance operation.
Blower
Note: If the rheostat is not turned “on,” the
blower will not operate.
Assembly
Figure 27
1ꢀ
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Deluxe Remote Control System
Screen Door Kit
SIT & Honeywell
Millivolt Wiring Diagram
The Model RCL-T (Deluxe) Remote Control
System has all of the features of the standard
system along with an added easy to read LCD
screenwhichpresentsaccesstomanyenhance-
ments, including;batterypowerlevelindicator,
timer, mode of operation, thermostatic display
including room temperature in either metric
or English units, flame indicator and clock.
Fully programmable, the Model RCL-T allows
for command over nearly all operational and
temperature variables, using the hand held
remote control transmitter.
These decorative screen door panels fit over
the standard glass door panels.
If originalwireassuppliedmustbereplaced,itmustbe
replacedwithTypeAWM105°C, 18 gauge wire.
Spill
Switch
Thermopile
*Switch
* Off/on Switch, Optional Thermostat or Remote
ControlReceiver
Cat. No. Model
H0916 TPSDK-30BVI Twin-Pane Screen Door Kit, Md. BVI
H1501 TPSDK-ꢀ5
Description
Figure 28
Twin-Pane Screen Door Kit, Sm. BVI
Brick Liner Kit
ACCESSORY COMPONENTS
Cat. No. Model Description
H0ꢀ51
RCL-T Remote Control System (Deluxe)
Thebrickadelinerkitincludespanelsfortherear
and side walls of the firebox. The panels have
brick-likefeaturesinrelief. Thiskitcanberetro-
fitted into a previously installed appliance.
Tall Arch Pane Screen Door Kits
Standard Remote Control System
These decorative screen door panels fit on the
face of the appliance surround (eliminating the
need for the top and bottom louver panels).
TheModelRCL(Standard)RemoteControlSys-
tem, features a simple On/Off control function
for the insert. This model includes a hand-held
transmitter, a remote receiver with wall-mount
coverplate and all hardware required to install
the unit. The remote receiver can be wall or
hearth mounted.
Cat. No.
H0917
H1577
Model
Description
BLK-30BVI Brick Liner Kit, EBVI30
BLK-ꢀ5BVI Brick Liner Kit, EBVIꢀ5
Control Kit
CAT#
MODEL#
DESCRIPTION
H3595
H3596
H3597
H3840
H3598
H3599
H3600
H3841
TAPSDKꢀ5C
TAPSDKꢀ5TI
TAPSDKꢀ5SP
TAPSDKꢀ5PC
TAPSDK30C
TAPSDK30TI
TAPSDK30SP
TAPSDK30PC
ꢀ5” Charcoal, EBVIꢀ5
ꢀ5” Textured Iron, EBVIꢀ5
ꢀ5”Satin Pewter EBVIꢀ5
ꢀ5” Pewt/Charc, EBVIꢀ5
30” Charcoal, EBVI30
30” Textured Iron, EBVI30
30” Satin Pewter, EBVI30
30” Pewt/Charc, EBVI30
If an optional surround kit is not purchased,
this kit is required to provide the on/off switch
and rheostat.
Cat. No. Model Description
H0ꢀ49
RCL
Remote Control System (Standard)
Touch-Up Powdercoat Paint Kit
Repair of minor scratches and
discolorationoftheappliance's
charcoal powdercoated sur-
faces may be accomplished
with the use of this touch-up
paint kit.
I
Cat. No. Model Description
H0919 CK-EI Control Kit, Elite Inserts
Cat. No. Model Description
90L74
TPK-C Touch-Up Powdercoat Paint Kit
13
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Beveled Surround Kits
Hearth Riser Kits
ACCESSORY COMPONENTS
Wall Thermostat
These beveled surround panels install around
the insert body providing an attractive finished
look.
The hearth riser trim kits are designed to be
used with the optional surround kits (sold
separately). It provides a finished look below
the insert face when installed into fireplaces
with a elevated firebox.
The wall thermostat kit provides temperature
control for optimum comfort.
Insert
Surround
Hearth Riser Trim Panel
Sizes
Panels are available in 1”, 3” & 6” heights
SKS-25=41 1/16" W X 26 1/16" H
SKM-25= 44 1/8" W X 27 5/8" H
SKS-30=40 1/4" W x 27 1/2" H
SKM-30= 45 3/4" W x 30 1/4" H
SKL-30=49 1/4"" W x 30" H
Cat.No.
Model
Description
EBVIꢀ5
H4635 DWTK Wall Thermostat Kit, Digital
Hꢀ04ꢀ
Hꢀ043
Hꢀ044
Hꢀ045
Hꢀ046
Hꢀ047
HRKS1-ꢀ5
HRKS3-ꢀ5
HRKS6-ꢀ5
HRKM1-ꢀ5
HRKM3-ꢀ5
HRKM6-ꢀ5
HearthRiserKit, SM, Eꢀ5I, 1”
HearthRiserKit, SM, Eꢀ5I, 3”
HearthRiserKit, SM, Eꢀ5I, 6”
HearthRiserKit,MED,Eꢀ5I,1”
HearthRiserKit,MED,Eꢀ5I,3”
HearthRiserKit,MED,Eꢀ5I,6”
Cat. No. Model
Description
H1503
H1504
H0881
H088ꢀ
H0883
SKS-ꢀ5 Beveled Surround, Small, EBVIꢀ5
SKM-ꢀ5 Beveled Surround, Medium, EBVIꢀ5
SKS-30 Beveled Surround, Small, EBVI30
SKM-30 Beveled Surround, Medium, EBVI30
SKL-30 Beveled Surround, Large, EBVI30
Decorative Flat Louver Kits
Thesedecorativetrimaccents,installaboveand
belowtheglassdoor. Theyareavailableinthree
different finishes to enhance the beauty of the
insert and are sure to fit into any decor.
EBVI30
Flat Surround Kits
Hꢀ098
Hꢀ099
Hꢀ100
Hꢀ101
Hꢀ10ꢀ
Hꢀ103
Hꢀ104
Hꢀ105
Hꢀ106
HRKS1-30
HRKS3-30
HRKS6-30
HRKM1-30
HRKM3-30
HRKM6-30
HRKL1-30
HRKL3-30
HRKL6-30
HearthRiserKit, SM, E30I, 1”
HearthRiserKit, SM, E30I, 3”
HearthRiserKit, SM, E30I, 6”
HearthRiserKit,MED,E30I,1”
HearthRiserKit,MED,E30I,3”
HearthRiserKit,MED,E30I,6”
HearthRiserKit, LG, E30I, 1”
HearthRiserKit, LG, E30I, 3”
HearthRiserKit, LG, E30I, 6”
These flat surround kits are designed to have
the outside overall dimensions cut down
when custom shaped surround trim panels
are needed.
SM = used with small surround
MED = used with medium surround
LG = used with large surround
Cat. No. Model
H1505 FLK-ꢀ5
H1506 FLK-ꢀ5G
H1507 FLK-ꢀ5BS
Description
Flat Louver Kit, Charcoal, EBVIꢀ5
Flat Louver Kit, Gold, EBVIꢀ5
Flat Louver Kit, Br. Stainless, EBVIꢀ5
H0846 FLK-30BVI Flat Louver Kit, Charcoal, EBVI30
H0847 FLK-30BVIG Flat Louver Kit, Gold, EBVI30
H0848 FLK-30BVIBS Flat Louver Kit, Br. Stainless, EBVI30
Cat. No Model
H3391 EFS-Eꢀ5I Elite Insert Flat Surround Kit,
Description
EBVIꢀ5
H3390 EFS-E30I Elite Insert Flat Surround Kit,
EBVI30
14
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LIGHTING INSTRUCTIONS – MILLIVOLT GAS VALVE
FOR YOUR SAFETY, READ BEFORE LIGHTING
WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION
MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
A. This appliance has a pilot which must be lighted with a piezo
igniter. When lighting the pilot, follow these instructions
exactly.
•
•
Do not use any phone in your building.
Immediately call your gas supplier from a neighbor’s
phone.
•
If your gas supplier cannot be reached, call the fire depart-
ment.
B. BEFORE OPERATING, smell all around the appliance area for
gas. Be sure to smell next to the floor because some gas is
heavier than air and will settle on the floor.
C. Use only your hand to push in or turn the gas control knob.
Never use tools. If the knob will not push in or turn by hand,
do not try to repair it, call a qualified service technician. Force
or attempted repair may result in a fire or an explosion.
WHAT TO DO IF YOU SMELL GAS
•
•
•
•
Extinguish any open flame.
Open windows.
Do not light any appliance.
Do not touch any electrical switches.
D. Do not use this appliance if any part has been under water.
Immediately call a qualified service technician to inspect the
appliance and to replace any part of the control system and
any gas control which has been under water.
LIGHTING INSTRUCTIONS
1. STOP! Read the safety information above on this page.
ꢀ. Access the lower control compartment.
3. Turn remote wall switch to “OFF.”
6. Wait five (5) minutes to clear out any gas. If you then smell gas,
STOP! Follow “B” in the safety information above on this page. If you
do not smell gas, go to the next step.
7. Push in gas control knob slightly and turn counterclockwise
to “PILOT.”
4. Verify main line shut-off valve is open.
8. Push in control knob all the way and hold in. Immediately light the
pilot by triggering the spark igniter (pushing the button) until pilot
lights. Continue to hold the control knob in for about 1-1/2 minutes
after the pilot is lit. Release knob and it will pop back up. Pilot should
remain lit. If it goes out, repeat steps 5 through 8.
5. Push in gas control knob slightly and turn clockwise
to “OFF.”
O
T
L
I
N
PIEZO
IGNITER
T
W O
TH
L
SIT Millivolt
Gas Valve
O
•
If knob does not pop up when released, stop
and immediately call your service technician
or gas supplier.
TP
H
TP/TH
OUT
IN
- LO/HI +
GAS CONTROL
KNOB
•
If pilot will not stay lit after several tries,
turn the control knob to “OFF” and call
your service technician or gas supplier.
Millivolt Pilot
PIEZO
IGNITER
GAS CONTROL
KNOB
- LO/HI +
9. Turn gas control knob counterclockwise
to “ON.”
Honeywell Millivolt
Gas Valve
N
TP/TH
TP
L
O
10. Close lower control compartment.
H
F
O
TH
Note: Knob cannot be turned from “PILOT” to “OFF”
unless the knob is pushed in slightly. Do not force.
TO TURN OFF GAS TO APPLIANCE
1. Turn remote wall switch “OFF.” The pilot will remain lit for
4. Depress gas control knob slightly and turn clockwise
normal service.
to “OFF.” Do not force.
ꢀ. For complete shutdown, turn remote wall switch to “OFF.”
5. Close lower control compartment.
3. Access the lower control compartment.
15
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INSTRUCTIONS D’ALLUMAGE – VANNE GAZ MILLIVOLT
POUR VOTRE SÉCURITÉ, LISEZ CES INSTRUCTIONS AVANT L’ALLUMAGE
AVERTISSEMENT : SI VOUS NE SUIVEZ PAS CES INSTRUCTIONS À LA LETTRE, IL POURRAIT S’EN SUIVRE UN INCENDIE OU
UNE EXPLOSION CAUSANT DES DOMMAGES MATÉRIELS, DES BLESSURES CORPORELLES OU MÊME DES PERTES DE VIE.
•
Appelez immédiatement votre compagnie de gaz en utilisant le télé-
phone du voisin.
A. Cet appareil est muni d’une veilleuse qui doit être allumée avec un
allumeur piézo-électrique. Lorsque vous allumez la veilleuse, suivre
exactement ces instructions.
B. AVANTL’ALLUMAGE:Assurez-vousquevousnedétectezaucuneodeur
de gaz autour de l’apareil ainsi que près du sol; certains gaz, étant plus
lourds que l’air, descendent au niveau du sol.
•
S’il vous est impossible de contacter votre compagnie de gaz, appelez
le service des incendies.
C. N’utilisez que votre main pour manipuler le bouton de réglage du gaz.
N’utilisez jamais d’outils. Si le bouton refuse de tourner ou de bouger,
n’essayez pas de le réparer. Communiquez immédiatement avec un
technicien de service qualifié. Toute tentative pour le forcer ou le
réparer, risquerait de provoquer un incendie ou une explosion.
D. Ne vous servez pas de cet appareil si l’un de ses éléments a été
immergé dans l’eau. Appelez immédiatement un technicien compétent
pour faire inspecter l’appareil et remplacer toute pièce du système de
réglage ou commande du gaz qui a été sous l’eau.
VOICI CE QUE VOUS DEVEZ FAIRE SI VOUS DÉCELEZ UNE ODEUR
DE GAZ:
•
•
•
•
•
Éteignez toute flamme visible.
Ouvrez les fenêtres.
N’allumez aucun appareil.
Ne touchez à aucun commutateur électrique.
Ne vous servez d’aucun téléphone dans votre édifice.
INSTRUCTIONS D'ALLUMAGE
8. Enfoncez le bouton de réglage jusqu’au fond et gardez-le enfoncé.
Allumez immédiatement la veilleuse en déclenchant l’allume-gaz
à étincelle (en poussant le bouton) jusqu’à ce que la veilleuse
s’enflamme. Continuez de tenir le bouton de réglage enfoncé
pendant environ 90 secondes après l’allumage de la veilleuse.
Relâchez le bouton et il sortira subitement. La veilleuse devrait
rester allumée. Si elle s’éteint, répétez les étapes 5 à 8 inclusive-
ment.
1. ARRÊTEZ! Lisez les consignes de sécurité au verso de cette plaque.
ꢀ. Ouvrez le compartiment de contrôle du bas.
3. Tournez l’interrupteur mural à la position d’arrêt “OFF”.
4. Assurez-vous que la soupape d’arrêt de la canalisation principale est
ouverte.
5. Enfoncez légèrement le bouton de réglage du gaz et tournez-le dans
le sens des aiguilles d’une montre
d’arrêt “OFF”.
jusqu’à la position
O
T
I
• Si le bouton ne sort pas automatiquement après avoir été relâché,
arrêtez immédiatement et téléphonez à votre technicien de service
ou à votre fournisseur de gaz.
ALLUMEUR
N
O
T
I
W O
TH
TP
L
SIT Vanne
Gaz Millivolt
P
O
F
H
TP/TH
• Si la veilleuse refuse de rester allumée après plusieurs tentatives,
tournez le bouton de réglage jusqu’à sa position d’arrêt “OFF” et
téléphonez à votre technicien de service ou à votre fournisseur de
gaz.
OUT
IN
- LO/HI + (COMMANDE
DETAILLE DEFLAMME)
BOUTON DE RÉGLAGE DU GAZ
ALLUMEUR
- LO/HI + (COMMANDE
DETAILLE DEFLAMME)
BOUTON DE RÉGLAGE DU GAZ
9. Tournez le bouton de réglage du gaz en sens inverse des aiguilles
d’une montre
jusqu’à sa position de marche “ON”.
Honeywell Vanne
Gaz Millivolt
N
TP/TH
TP
10. Fermez le compartiment de contrôle du bas.
11. Au besoin, rebrancher l’appareil au
courant électrique et remettre
L
O
H
F
O
Millivolt Pilot
TH
l’interrupteur du brûleur principal
à la position “ON” ou régler le
Remarque: Il est impossible de tourner le bouton de “PILOT” à “OFF” à
moins qu’il ne soit légèrement enfoncé. Ne le forcez pas.
0thermostat à la température désirée.
1ꢀ. Si l’appareil ne fonctionne pas,
suivre les instructions intitulées
“Pour fermer le gaz qui alimente
l’appareil” et appeler un technicien
ou le fournisseur de gaz.
6. Attendez cinq (5) minutes pour l’evacuation du gaz. Si vous décelez
une odeur de gaz, ARRÊTEZ ! Retournez au point “B” des consignes
de sécurité au verso de cette plaque. Si vous ne remarquez aucune
odeur de gaz, passez à l’étape suivante.
7. Enfoncez légèrement le bouton de réglage du gaz et tournez-le en
sens inverse des aiguilles d’une montre jusqu’à la position de veil-
leuse
“PILOT”.
POUR FERMER LE GAZ QUI ALIMENTE L’APPAREIL
1. Tournez l’interrupteur mural à la position d’arrêt “OFF”. La veilleuse
4. Enfoncez légèrement le bouton de réglage du gaz et tournez-le dans
restera allumée jusqu’au retour du service normal.
le sens des aiguilles d’une montre
jusqu’à la position
d’arrêt “OFF”. Ne forcez pas le bouton.
ꢀ. Pour une fermeture complète, tournez l’interrupteur mural à la posi-
tion d’arrêt “OFF”.
5. Fermez le compartiment de contrôle du bas.
3. Ouvrez le compartiment de contrôle du bas.
16
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REPLACEMENT PARTS LIST
Gas Controls
Item #
Part/Cat. No.
67L70
Description
Where Used
EBVIꢀ5 & EBVI30
EBVIꢀ5 & EBVI30
EBVIꢀ5 & EBVI30
EBVIꢀ5 & EBVI30
EBVIꢀ5
1
ꢀ
Pilot Assembly, NG/LP
Pilot Tube
67L68
3
67L67
Thermocouple
4
60J79
Thermopile (pilot generator)
Piezo Igniter
5a
5b
6
10K86
ꢀ4M89
67L87
Piezo Igniter
EBVI30
Electrode Cable (piezo igniter wire w/ electrode)
Gas Valve, NG – SIT
EBVIꢀ5 & EBVI30
EBVIꢀ5
7a
7b
H1657
H6196
Gas Valve, NG – Honeywell
Misc. Gas Components
Burner Assembly NG/LP
EBVI30
8
H1161
H1576
EBVIꢀ5 & EBVI30
EBVIꢀ5
Conversion Kit, NG to LP (GCKNL-Eꢀ5I)
H09ꢀ0
93L3ꢀ
ꢀ1L79
ꢀ4M10
39L10
ꢀ1L01
Conversion Kit, NG to LP (GCKNL-E30I)
Connector-Flex Gas
EBVI30
EBVIꢀ5 & EBVI30
EBVIꢀ5
9
10a
10a
10b
10b
Orifice, Burner, NG (#41)
Orifice, Burner, NG (#37)
Orifice, Burner, LP (#53)
Orifice, Burner, LP (.06ꢀ5”)
Miscellaneous Parts
EBVI30
EBVIꢀ5
EBVI30
1ꢀ
1ꢀ
H1585
H09ꢀ5
Door Kit, Complete
EBVIꢀ5
EBVI30
Door Kit, Complete
13
H09ꢀ8
69Lꢀ1
H1138
ꢀ7K30
Grate Assembly
Latch, Door
EBVIꢀ5 & EBVI30
EBVIꢀ5 & EBVI30
EBVIꢀ5 & EBVI30
EBVIꢀ5 & EBVI30
14a
15
Switch, Vent Spill Switch
Switch, Off/on
Log Set
16
17
18
88L53
H6ꢀ35
H3696
FGE Glowing Embers
Log Set, 7 pc.
EBVIꢀ5 & EBVI30
EBVIꢀ5 & EBVI30
EBVIꢀ5 & EBVI30
Vermiculite, Bag
Room Air Blower System
19
H1391
Blower Assembly, 7” (H11ꢀ8)
EBVIꢀ5
19
ꢀ0
H1141
H1157
H1ꢀ90
5ꢀ7
Blower Assembly, 9”
Power Cord
EBVI30
EBVIꢀ5 & EBVI30
EBVIꢀ5 & EBVI30
EBVIꢀ5 & EBVI30
EBVIꢀ5 & EBVI30
ꢀ1a
ꢀ1b
14b
Rheostat (knob included)
Knob, Rheostat
13Mꢀ3
Switch, Temp. Control (TOD)
17
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REPLACEMENT PARTS DIAGRAMS
7a
5a
6
16
7b
5b
15
N
17
L
O
H
O
9
10a
10b
18
19
3
3
4
1ꢀ
ꢀ
1
ꢀ1a
ꢀ
8
ꢀ1b
14a
14b
ꢀ0
13
18
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TROUBLESHOOTING THE MILLIVOLT GAS CONTROL SYSTEM
Note: Before troubleshooting the gas control system, be sure external gas shut off valve (located at gas supply inlet) is in the
“ON” position. Important: Valve system troubleshooting should only be accomplished by a qualified service technician.
SYMPTOM
POSSIBLE CAUSES
CORRECTIVE ACTION
1) Spark igniter will not light A. Electrodewire(atpiezoigniter)notpushedcompletely • Check connection
pilot after repeated triggering of on.
igniter button.
B. Piezo igniter is defective
• Replace piezo igniter
WARNING: IF THE PILOT WILL
NOTLIGHTAFTERONEMINUTE
OFATTEMPTING,WAITFORAT
LEASTFIVEMINUTESFORGAS
TO CLEAR BEFORE ATTEMPT-
ING AGAIN.
C. Defective or misaligned electrode at pilot (spark at
electrode)
•
Using a match, light pilot. If pilot lights, turn off pilot and trigger the igniter
button again. If pilot lights, an improper gas mixture caused the bad lighting
and a longer purge period is recommended. If pilot will not light – check gap at
electrodeandpilot–Itshouldbebetween1/8”and3/16.”Ifthegapisoutofthis
range, adjust the gap or replace the pilot assembly. See Page 12, Figure 25.
D. Incorrect lighting procedure
• Carefully follow the lighting instructions on Pages 15 &16 or as found in the
insert control compartment.
E. Gas supply problem
•
Check for multiple gas shut-offs. Check gas supply lines. Check inlet gas
pressure. It should be within the limits as marked on the rating plate.
F. Pilot orifice plugged
• Clean or replace pilot orifice
ꢀ) Pilot will not stay lit after A. Thermocouple is not firmly connected to control valve • Check connection at valve
carefully following the lighting
instructions.
B. Pilot flame is not directed to top of thermocouple
• Ensurethermocoupleisfullyinsertedintopilotassembly. Cleanand/oradjust
pilot for maximum flame impingement on thermocouple if necessary.
C. Thermocouple is defective. The millivolt production • Replace thermocouple
should be a minimum of 14 MV with pilot only.
3) Pilot flame stays lit, but A. Burner control switch (off/on switch, wall thermostat • Turnburneroff/onswitchonand/orrefertoinstructionsprovidedwithoptional
main burner will not light or remote control) is in “OFF” position; or thermostat (if thermostat or remote control, if applicable.
(valve pilot/off/on knob is in installed) is set to a temperature setting that is too low.
ON position, off/on switch, wall
B. Electrical wiring is damaged or poorly connected or • Check wall switch and wires for proper connections. Refer to Millivolt Wiring
thermostat or remote control is
set to ON).
remote switch is defective.
Diagram(Page13,Figure28). Jumpthewireacrossterminalsatthewallswitch,
if the burner comes on, replace the defective wall switch. If okay, jumper the
wires across the wall switch wires at the valve. If the burner comes on, wires
are faulty or connections are bad.
Read important note below.
IMPORTANT NOTE: If an
optional Remote Switch*
is used for burner opera-
tion and if the standard
burner OFF/ON switch is
still installed on appli-
ance, it must be in the
"OFF" position.
C. One of the following components may be defective: • Refer to Millivolt Wiring Diagram (Page 13, Figure 28). Electrically bypass
burner control switch, thermostat, vent spill switch, or components one at a time and replace defective item.
thermopile. Thermopile: Millivolt production should be a
minimum of 325 MV with pilot only.
D. Thermopile may not be generating sufficient mil-
• Checkthermopilewithmillivoltmeter.Takereadingatthermopileterminals
ofgasvalve.Itshouldread325millivoltsminimumwithoptionalwallswitch
“OFF.” Replace faulty thermopile if reading is below specified minimum.
livolts
E. Plugged burner orifice
• Check burner orifice for blockage and remove.
F. OFF/ON Switch & Remote Switch* are in the "ON"
•
When turning on the burner using a Remote Switch,* ensure that the
position resulting in excessive resistance
standard OFF/ON Switch is in the "OFF" position. If both switches are in
the ON position, it may result in excessive resistance (& millivolt drainage)
and the burner may not come on.
4) Frequentpilot/burneroutage A. Pilot flame may be too low or blowing (high) causing • Clean and/or adjust pilot flame for maximum flame impingement on thermo-
problem the pilot/valve safety to drop out. couple. See Page 12, Figure 25.
5) Main burner stays lit for up A. Vent is blocked; flue gas is “spilling,” which activates • Examine venting system for blockage. Remove any blockage.
to10minutesandthenshutsoff, the spill switch and shuts down the burner.
pilot flame remains lit.
B. The house is negatively pressurized resulting in spill • Open a window to see if the problem is corrected.
switch activation.
6) Smell of gas
A. Pilot, gas supply system, or pilot & burner adjustment • WARNING: NEVER USE AN OPEN FLAME TO CHECK FOR LEAKS.
screwsonvalvemaybeleaking. FOLLOW INSTRUCTIONS After the gas company or fire department has given clearance to re-enter the
ON THE COVER OF THIS MANUAL
dwelling, have a qualified technician test all gas joints from the gas meter to
the gas heater regulator for leaks using a gas leak test solution (also referred
to as bubble leak solution).
7) A thin coating of black soot A. Burner primary air inlet is restricted or blocked
forms on the window.
• Ensureallopenings(freshairinlets)intheinsertarefreefromdustanddebris.
Recheck these areas periodically.
B. Flames make contact with logs or other surfaces
• Ensure ceramic logs are in their correct positions.
Note: See Page 5, Glass Clean-
ing.
C. Improper venting
•
Check for flue blockage, disconnected flue, improper installation. Make
appropriate corrections.
8) A white coating forms on A. Residues/impurities being burned off or impurities in
windows,logs,and/orinsidewalls the fuel
of firebox.
•
Follow cleaning guidelines outlined in the MAINTENANCE section of this
manual.
19
*Optional Remote Switch kits: wall switch, wall thermostat or remote control.
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Normally, all parts should be ordered through your Lennox distributor or
dealer. Parts will be shipped at prevailing prices at time of order.
WARRANTY
Your gas appliance is covered by a limited warranty (see warranty
certificate provided with appliance). Please read the warranty to be
familiar with its coverage.
When ordering repair parts, always give the following information:
1. The model number of the appliance.
ꢀ. The serial number of the appliance.
3. The part number.
Retain this manual. File it with your other documents for future refer-
ence.
4. The description of the part.
5. The quantity required.
6. The installation date of the appliance.
PRODUCT REFERENCE INFORMATION
Werecommendthatyourecordthefollowingimportantinformationabout
your fireplace. Please contact your Lennox dealer for any questions or
concerns. For the number of your nearest Lennox dealer, please call
1-800-9-LENNOX.
If you encounter any problems or have any questions concerning the
installation or application of this system, please contact your dealer.
LENNOX HEARTH PRODUCTS
1110 West Taft
Orange, CA 92865
REPLACEMENT PARTS
See Pages 17 and 18 for a complete replacement parts list. Use only
parts supplied from the manufacturer.
Your Fireplace Insert's Model Number___________________________________
Your Fireplace Insert’s Serial Number ___________________________________
The Date On Which Your Fireplace Insert Was Installed______________________
The Type of Gas Your Fireplace Insert Uses_______________________________
Your Dealer's Name _________________________________________________
Fuel Type (Check one) c Natural Gas c Propane Gas (LP)
LENNOX reserves the right to make changes at any time, without notice, in design, materials,
specifications, prices and also to discontinue colors, styles and products.
Consult your local distributor for insert code information.
Printed in U.S.A. © LENNOX HEARTH PRODUCTS 2003
1110 West Taft Avenue • Orange, CA 9ꢀ865
ꢀ0 P/N 775,155M Rev. E 1ꢀ/ꢀ007
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