Lennox Hearth Indoor Fireplace 775258M User Manual

HEARTH PRODUCTS  
KITS AND ACCESSORIES  
P/n 775258M  
Rev. A, 10/2010  
PILLAR FACE KITS  
MODELS RAvEnnA™, DESIgnER™ AnD RAvELLE™ 30  
InSTALLATIOn InSTRUCTIOnS FOR InSTALLIng PILLAR  
FACE KITS FOR USE wITh MODELS RAvEnnA™,  
DESIgnER™ AnD RAvELLE™ 30 gAS APPLIAnCES  
KIT COnTEnTS  
Please ensure that all these parts are in one of the three boxes. The pillar  
face comes packaged in three separate boxes. The following items are  
included in each box:  
Cast Surround *  
Pillared Face  
Box 1 - Part # 75093  
Cast door with glass installed  
Box 2 - Part # 75092  
4 ea. Ravelle 30 Mounting Brackets  
2 ea. Designer and Ravenna Mounting Brackets  
1 ea. Backing Plate With Cast Bottom Attached  
8 ea. 5/32” Allen Head Screws  
3 ea. Control Knob Extensions  
1 ea. Cast Top  
1 ea. Left Pillar  
1 ea. Right Pillar  
Box 3 - Ornate grills (upper and lower grills) - Part # 75091  
or  
Shown with Traditional Bar Grills  
*The cast surround kits are not for use with the Ravelle 30 fireplace.  
Figure 1A  
Traditional grills (upper and lower grills) - Part # 75094  
Note: The brackets to attach the pillar face assembly to the appliance are  
includedinthesecondbox. Discardtheunusedbracketsuponcompletion  
of the pillar face assembly.  
Traditional Bar grill (75094)  
Pillar Cast Face Kits*  
37-5/8" w x 23-3/4" h  
Ornate Filigree grill (75091)  
Cat. no.  
75093  
75092  
75094  
75091  
Description  
Model  
PILCST-gLASS  
PILCST-PILRS2  
glass Door (Box 1 of 3)  
Back, Pillars, Top (Box 2 of 3)  
Figure 1B  
PILCST-gRL-TRD3 Traditional Bar grills (Box 3 of 3) OR  
PILCST-gRL-FIL3 Ornate Filigree grills (Box 3 of 3)  
TOOLS nEEDED  
* RevennaandDesignerONLY-Thepillarcastfacekitsalsorequires the  
use of the surround kits listed below (sold separately - See reference  
information on Page 6). The surround kit must be installed prior to  
the installation of the pillar cast face kit.  
Phillips Screwdriver  
5/32” Allen Wrench or T-Handle Wrench  
gEnERAL InFORMATIOn  
If you encounter any problems, need clarification of these instructions  
or are not qualified to properly install this kit, contact you local distribu-  
tor or dealer.  
Revenna and Designer Cast Surround Kits (ref. form # 775,292M)  
Cat. no.  
75156  
Model  
Description  
Read this instruction sheet in its entirety before beginning the installation.  
RDv-DBv-PCFP3044-TOP,  
30 x 44 Top (Box 1 of 2)  
ALL wARnIngS AnD PRECAUTIOnS In ThE InSTALLATIOn AnD  
OPERATIOn MAnUAL PROvIDED wITh ThE APPLIAnCE APPLY TO  
ThESE InSTRUCTIOnS.  
75157  
RDv-DBv-PCFP3044-SIDES 30 x 44 Sides (Box 2 of 2)  
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE.  
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Turn Deflector so Bent Edge Faces the Front  
D
E
C
F
g
h
I
C = Upper Brackets  
D = Captive Screws  
E = Captive nuts  
Front view of Designer™ and Ravenna Inserts  
F = Air Deflector  
g = hex head Screws  
h = Side bracket upper mounting surface  
I = Side bracket lower mounting surface  
Figure 5  
Figure 4  
Step 4. DesignerandRavennagasInserts-PillarFaceAssembly  
Instructions:  
Rear view of  
Backing Plate  
a) Remove the backing plate and the two mounting brackets from  
the box.  
b) The brackets should be positioned with the hooks pointing down  
and the holes located toward the center of the backing plate (see  
Figure5).Secureeachbracketwiththree5/32allenheadscrews  
in the three holes in the backing plate as shown in Figure 6.  
Step 5. Designer and Ravenna gas Inserts - Air Deflector Installation  
Instructions:  
Backing Plate for  
Designer and Ravenna Inserts  
Packaged with the stove is an air deflector (see F in Figure 5).  
Prior to installing the surround panels and pillar face, the air  
deflector should be installed by loosening the two 5/32” hex  
head screws (see G in Figure 5), positioning the deflector so the  
tabs are down and the bent edge is facing the front of the insert,  
sliding the tabs on the deflector behind the surround brackets,  
and then retightening the screws.  
Figure 6  
Step 6. Designer and Ravenna gas Inserts - Backing Plate Installa-  
tion Instructions:  
Step 7. All Models - Pillar Installation Instructions:  
There is a hole in the top of each pillar (see J in Figure 7). With  
the pillar upright (hole J on top) and the vertical fluting to the  
outside, place the bottom of the pillar in the semicircular hole in  
the cast bottom, while sliding hole H down over hanging bracket  
K. Repeat this procedure for the other pillar.  
The mounting brackets just installed on the backing plate have  
two hooks on them. To install the backing plate on the Designer  
and Ravenna inserts, lift the backing plate and place the hooks  
on the brackets over surfaces H and I (see Figure 5) on the side  
surround brackets.  
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE.  
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Step 9. All Models - grill Installation Instructions:  
Two distinct looks can be obtained by installing either the ornate  
grills or the traditional grills on your pillar face (see Figure 1B  
on Page 1). The bottom of the grill (see Figure 9) has a return  
on it. To install the upper grill (see M in Figure 9), rotate the  
grill with the bottom down and place the grill on top of the door.  
Push the grill back until it rests against the recess in the pillars.  
To install the lower grill (see N in Figure 9), rotate the grill with  
the bottom down and place the grill on top of the cast bottom.  
Push the grill back until it rests against the two magnets.  
J
K
J = hole in Top of Pillar  
K = hanging Bracket  
M
M = Upper grill  
n = Lower grill  
Cast Bottom  
Figure 7  
Step 8. All Models - Door Installation Instructions  
Rotate the door so the hooks on the two mounting brackets  
attached to the back of the door are pointing down. Each pillar  
has two slots (see L in Figure 8). Slide the hooks on the door  
brackets into the four slots (L) in the two pillars and push the  
door down until the hooks rest in the slots (L).  
n
L = Pillar Mounting Slots  
(4 places)  
L
Bottom of grill  
Figure 9  
Figure 8  
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NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE.  
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Step 10.All Models - Top Installation Instructions:  
The underside of the top has a semicircular recess at both ends.  
Thepillarshaveacorrespondingsemicircularprotrusion. Rotate  
the top as shown in Figure 10 and position the top so the recess  
in each end slides over the protrusions on the pillars (see P in  
Figure 10).  
Assembled Pillar Face  
P = Protrusions on Pillars  
P
Figure 11  
Step 13. All Models - Extended Knob Installation Instructions:  
When installing a cast pillar face on these appliances, use of  
these extended knobs are needed for ease of access to the gas  
controls.  
a) Locate the gas valve controls (see Figure 12).  
b) Remove the phillips screw from the pilot/on/off gas control knob  
as shown (see Figure 13).  
c) Re-install the replacement control knob using the phillips screw  
taken out in step b (see Figure 14).  
Figure 10  
d) Extensionknobscannowbepressedonbothcontrols(seeFigure  
15).  
Step 11. All Models - Face Removal:  
To remove the face from the gas appliance, disassemble the  
parts in the reverse order of assembly.  
Step 12. All Models - Access to the Appliance Controls:  
To obtain access to the gas appliance controls, pull the lower  
grill forward and set aside. To reinstall, push the grill up against  
the magnets for proper alignment.  
CAUTIOn: The pillar face is hot while the appliance is  
burning. To avoid injury, be sure components are cool  
before touching.  
Figure 12  
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE.  
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REFEREnCE InFORMATIOn  
Designer™ and Ravenna™ Fireplace Inserts - Figure 16 shows the  
dimensions of the cast surround kit. See ordering information on  
Page 1.  
45-1/2” (1156mm)  
7-1/8”  
(181mm)  
44-1/2” (1130mm)  
Figure 13  
30”  
(762mm)  
22-7/8”  
(581mm)  
45-1/2” (1156mm)  
Figure 16 - Cast Surround Dimensions  
Figure 14  
Figure 15  
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE.  
Lennox Hearth Products reserves the right to make changes at any time, without notice, in  
design, materials, specifications, prices and also to discontinue colors, styles and products.  
Consult your local distributor for fireplace code information.  
Printed in U.S.A. © 2010 Lennox hearth Products  
P/n 775258M REv. A 10/2010  
1508 Elm hill Pike, suite 108 • nashville, Tn 37210  
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