| INSTALLATION   INSTRUCTIONS   DIRECT VENT   MERIT™ PLUS SERIES   VENTED GAS FIREPLACE HEATERS - DIRECT VENT MODELS   P/N 850,043M REV. E 06/2008   This appliance may be installed in an aftermarket perma-   nently located, manufactured home (USA only) or mobile   home, where not prohibited by local codes. This appliance   is only for use with the type of gas indicated on the rating   plate. This appliance is not convertible for use with other   gases, unless a certified kit is used.   MODELS   Millivolt Models   Electronic Models   MPLDV-30NM   MPLDV-30PM   MPLDV-35NM-2   MPLDV-35PM-2   MPLDV-40NM   MPLDV-40PM   MPLDV-45NM   MPLDV-45PM   MPLDV-30NE   MPLDV-35NE-2   MPLDV-40NE   MPLDV-45NE   In the Commonwealth of Massachusetts:   • Installation must be performed by a licensed plumber or   gas fitter.   See Table of Contents for location of additional   Commonwealth of Massachusetts requirements.   WARNING: IF THE INFORMATION IN THIS MANUAL   ISNOTFOLLOWEDEXACTLY,AFIREOREXPLOSION   MAY RESULT CAUSING PROPERTY DAMAGE, PER-   SONAL INJURY OR LOSS OF LIFE.   INSTALLER: Leave this manual with the appliance.   CONSUMER: Retain this manual for future reference.   AVERTISSEMENT: ASSUREZ-VOUS DE BIEN SUIVRE   LESINSTRUCTIONSDONNÉDANSCETTENOTICEPOUR   RÉDUIRE AU MINIMUM LE RISQUE D'INCENDIE OU   POUR ÉVITER TOUT DOMMAGE MATÉRIEL, TOUTE   BLESSURE OU LA MORT.   FOR YOUR SAFETY: Do not store or use gasoline   or other flammable vapors or liquids in the vicin-   ity of this or any other appliance.   FOR YOUR SAFETY: What to do if you smell gas:   POURVOTRESÉCURITÉ: Nepasentreposerni utiliser   d'essenceni d'autrevapeursouliquidesinflammables   dans le voisinage de cet appareil ou de tout autre   appareil.   • DO NOT light any appliance.   • DO NOT touch any electrical switches.   • DO NOT use any phone in your building.   • Immediately call your gas supplier from a   neighbor’s phone. Follow your gas suppliers   instructions.   POURVOTRESÉCURITÉ: Quefairesi voussentezune   odeur de gaz:   • Ifyourgassuppliercannotbereached, call the   fire department.   • Ne pas tenter d'allumer d'appareil.   • Netouchezàaucuninterrupteur. Nepasvousservir   des téléphones se trouvant dans le batiment où   vous vous trouvez.   • Evacuez la piéce, le bâtiment ou la zone.   • Appelez immédiatement votre fournisseur de gaz   depuis un voisin. Suivez les instructions du   fournisseur.   Installation and service must be performed by a   qualified installer, service agency or the gas   supplier.   OTL Report No. 116-F-47-5   US   • Si vous ne pouvez rejoindre le fournisseur de gaz,   appelez le service dos incendies.   A French manual is available upon request. Order Form Number   850,043CF.   L'installationetservicedoitêtreexécutéparunqualifié   installeur, agencedeserviceoulefournisseurdegaz.   Ce manuel d’installation est disponible en francais, simplement   en faire la demande. Numéro de la pièce 850,043CF.  Download from Www.Somanuals.com. All Manuals Search And Download.   Provide adequate clearances around air open-   ings and adequate accessibility clearance for   service and proper operation. Never obstruct   the front openings of the appliance.   Cet appareil peut être installé dans un   maison préfabriquée (É.-U. seulement)   ou mobile déjà installée à demeure si   les réglements locaux le permettent.   Cet appareil doit être utilisé uniquement   avec les types de gaz indiqués sur la   plaque signalétique. Ne pas l'utiliser   avec d'autres gaz sauf si un kit de con-   version certifié est installé.   Installations at Altitudes of 0 to 4500 ft.-   Unitsaretestedandapprovedforelevations   of 0 to 4500 feet (0 to 1372 meters).   Installations at Altitudes above 4500 ft.-   For elevations above 4500 feet (1372   meters), install the unit according to the   regulations of the local authorities having   jurisdictionand, intheUSA, thelatestedition   oftheNational Fuel GasCode(ANSIZ223.1)   or, in Canada, the latest edition of the   CAN1-B149.1 and .2 codes.   Theseappliancesaredesignedtooperateon   natural or propane gas only.   Millivolt And Electronic Models -   Millivolt and Electronic models come standard   with the manually-modulated gas valve; flame   appearanceandheatoutputcanbecontrolledat   the gas valve.   Test gage connections are provided on the   front of the millivolt and electronic gas control   valve (identified IN for the inlet and OUT for the   manifold side). A 1/8" NPT test gage connec-   tion is provided at the inlet and outlet side of   the electronic gas control valve.   Table1 showstheunits' gasorificesizefor   the elevations indicated.   Input of millivolt and electronic models is   shown in the following table:   The millivolt appliances are manually controlled   andfeatureasparkignitor(piezo)thatallowsthe   appliance's pilot gas to be lit without the use of   matches or batteries. This system provides   continuedserviceintheeventofapoweroutage.   Minimum inlet gas pressure to these appli-   ances is 5.0 inches water column (1.24 kPa)   for natural gas and 11 inches water column   (2.74kPa)forpropaneforthepurposeofinput   adjustment.   Millivolt And Electronic Models with   Manually-Modulated Gas Valve   Natural Gas   Propane Gas   Input   Input   Model No.   MPLDV30   MPLDV35   MPLDV40   MPLDV45   rate   (BTU/H)   Model No.   MPLDV30   MPLDV35   MPLDV40   MPLDV45   rate   (BTU/H)   Elevation   Feet   (meters)   Maximum inlet gas supply pressure to these   appliances is 10.5 inches water column (2.61   kPa) for natural gas and 13.0 inches water   column (3.23 kPa) for propane.   13,000   to   10,000   11,500   to   9,000   Orifice size   Nat. Prop.   Model   No.   #61   (0.039")   19,000   to   15,000   18,000   to   14,000   MPLDV30 0.070"   #45   MPLDV35   These appliances must be isolated from the   gas supply piping system (by closing their   individual manual shut-off valve) during any   pressure testing of the gas supply piping sys-   tem at test pressures equal to or less than 1/2   psig (3.5 kPa).   0.048"   #54   (0.082")   0-4500   (0-1372)   25,000   to   18,500   21,500   to   16,500   #41   MPLDV40   (0.096") (0.055")   #40 #53   (0.098") (0.0595")   26,000   to   25,000   to   MPLDV45   20,000   19,000   Table 1   These appliances and their individual shut-off   valves must be disconnected from the gas   supply piping system during any pressure   testingofthatsystematpressuresinexcessof   1/2 psig (3.5 kPa).   All Models -   Donotusetheseappliancesifanyparthasbeen   under water. Immediately call a qualified, pro-   fessional service technician to inspect the ap-   pliance and to replace any parts of the control   system and any gas control which have been   under water.   Maximum manifold pressure is 3.5 in. w.c.   (0.87 kPa) for natural gas and 10 in. w.c.   (2.49 kPa) for LP/Propane gas.   Theseappliancesmustnotbeconnectedtoa   chimney or flue serving a separate solid fuel   burning appliance.   Efficiencies%   Natural Gas   Steady   Propane   Ne pas se servir de cet appareil s'il a été plongé   dans l'eau, complètement ou en partie. Appeler   untechnicienqualifiépourinspecterl'appareilet   remplacertoutepartiedusystèmedecontrôleet   toute commande qui ont étéplongés dans l'eau.   Models   Steady   State   P4   AFUE P4   AFUE   State   These heater rated appliances are intended   for use as supplemental heaters only. Using   these appliances as a primary heat source   may void the manufacturers warranty.   MPLDV30 58   MPLDV35 60   MPLDV40 58   MPLDV45 58   65   63   63   64   65   58   62   57   60   66   65   67   66   64   63   65   64   65   67   67   This appliance may be installed in an af-   termarket permanently located, manufac-   tured home (USA only) or mobile home,   where not prohibited by local codes. This   appliance is only for use with the type of   gas indicated on the rating plate. This ap-   pliance is not convertible for use with other   gases, unless a certified kit is used.   Carbon Monoxide Poisoning: Early signs of   carbon monoxide poisoning are similar to   the flu with headaches, dizziness and/or   nausea. If you have these signs, obtain fresh   air immediately. Turn off the gas supply to   the appliance and have it serviced by a   qualified professional, as it may not be op-   erating correctly.   Note: Powerventingofdirect ventfireplaces   may result in the reduction of efficiencies by   as much as ten percent. Consider this in   making any venting and heating decisions in   any installation application.   3 Download from Www.Somanuals.com. All Manuals Search And Download.   WARNING: FAILURE TO COMPLY WITH   THE INSTALLATION AND OPERATING   INSTRUCTIONS PROVIDED IN THIS   DOCUMENTWILLRESULTINANIMPROP-   ERLY INSTALLED AND OPERATING   APPLIANCE, VOIDING ITS WARRANTY.   ANY CHANGE TO THIS APPLIANCE AND/   OR ITS OPERATING CONTROLS IS DAN-   GEROUS. IMPROPERINSTALLATIONOR   USE OF THIS APPLIANCE CAN CAUSE   SERIOUSINJURYORDEATHFROMFIRE,   BURNS, EXPLOSION OR CARBON MON-   OXIDE POISONING.   AL VENT   TION   HORIZONT   APPLICA   APPLICATION   HORIZONTAL VENT   VERTICAL VENT   (Top Vent   Application)   HORIZONTAL VENT   (Top Vent   Application)   RECESSED   INSTALLATION   HORIZONTAL VENT   APPLICATION   Typical Locations   Figure 2   WARNING: CHILDREN AND ADULTS   SHOULD BE ALERTED TO THE HAZARDS   OFHIGHSURFACETEMPERATURES.USE   CAUTION AROUND THE APPLIANCE TO   AVOID BURNS OR CLOTHING IGNITION.   YOUNG CHILDREN SHOULD BE CARE-   FULLYSUPERVISEDWHENTHEYAREIN   THE SAME ROOM AS THE APPLIANCE.   Shelf Height inches (mm)   Top Vent   Model No.   Secure Vent   44 3/4 (1132)   46 3/4 (1188)   51 3/4 (1314)   Secure Flex   44 3/4 (1132)   46 3/4 (1188)   51 3/4 (1314)   MPLDV30   MPLDV35   MPLDV40/MPLDV45   WARNING: DO NOT PLACE CLOTHING   OR OTHER FLAMMABLE MATERIALS   ON OR NEAR THIS APPLIANCE.   Do not insulate the   space between the   appliance and the   area above it.   AVERTISSEMENT: SURVEILLER LES   ENFANTS. GARDER LES VÊTEMENTS,   LES MEUBLES, L'ESSENCE OU AUTRES   LIQUIDES À VAPEUR INFLAMMABLES À   COTE DE L'APPAREIL.   Shelf Height   (see table)   LOCATION   Shelf Above Fireplace With Top Venting   Figure 3   In selecting the location, the aesthetic and   functional use of the appliance are primary   concerns. However, vent system routing to the   exterior and access to the fuel supply are also   important. Consideration should be given to   traffic ways, furniture, draperies, etc., due to   elevated surface temperatures (Figure 2 ).   *Note: 3 in. (76mm) above any horizontal/   inclined vent component for the MPLDV30   inallcases,andfortheMPLDV35,MPLDV40   & MPLDV45, when the vent center line is   greater than 48" (1219 mm) above the fire-   place top wrapper surface. Increase this   clearance to 5" (127 mm) for the MPLDV35,   MPLDV40 & MPLDV45, when the vent cen-   terlineislessthan48"(1219mm)abovethe   fireplace top wrapper surface.   1 in. (25.4 mm)   0 in. (0 mm) spacers   BACK   1 in. (25.4 mm)**   0 in. (0 mm) spacers   SIDES   The location should also be free of electrical,   plumbingorotherheating/airconditioningduct-   ing. These direct vent appliances are uniquely   suited for installations requiring a utility shelf   positioned directly above the fireplace. Utility   shelveslikethesearecommonlyusedforlocat-   ing television sets and decorative plants.   TOP SPACERS   FLOOR   0 in. (0 mm)   0 in. (0 mm)   From Bottom of   Unit to Ceiling   64 in. (1626 mm)   1 in. (25.4 mm)*   **Note: See page 6, step 1 for clearance   requirements to the nailing flange located at   each side of the unit and any screw heads   adjacent to it.   VENT   SERVICE CLEARANCES   FRONT   3 Feet. (0.9 meters)   Table 2   NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.   4 Download from Www.Somanuals.com. All Manuals Search And Download.   Toprovideforthelowestpossibleshelfsurface   the venting attached to the top vent should be   routed in a way to minimize obstructions to the   use of the space above the appliance. Do not   insulatethespacebetweentheapplianceand   the area above it. Refer to Figure 3. The   minimumheightfromthebaseoftheappliance   totheundersideofcombustiblematerialsused   to construct a utility shelf in this fashion is   shown in the table in Figure 3.   Massachusetts And New York City, NY   Requirements   Vertical Vent Termination Clearances   Terminatesingle ventcapsrelativetobuilding   components according to Figure 4.   These appliances are approved for installation   in the following USA locations listed in the   following:   Terminate multiple vent terminations accord-   ing to the installation codes listed at the top of   this page.   Massachusetts:   These fireplaces are approved for installation   in the US state of Massachusetts if the follow-   ing additional requirements are met-   TERMINATION HEIGHTS FOR VENTS ABOVE   FLAT OR SLOPED ROOFS   Horizontal Overhang   The appliance should be mounted on a fully   supported base extending the full width and   depth of the unit. The appliance may be located   on or near conventional construction materi-   als. However, if installed on combustible mate-   rials, such as carpeting, vinyl tile, etc., a metal   or wood barrier covering the entire bottom   surface must be used.   2 FT   • Installation and repair must be done by a   plumber or gas fitter licensed in the Common-   wealth of Massachusetts.   • The flexible gas line connector used shall not   exceed 36 inches (92 centimeters) in length.   • The individual manual shut-off must be a T-   handle type valve.   Vertical   Wall   MIN.   2 FT MIN.   Lowest   Discharge   Opening   Vent   Termination   H*   Storm Collar   Flashing   X 12   Roof Pitch is X/12   MassachusettsHorizontal VentRequirements   1 inch (25.4 mm) Minimum   Clearance to Combustibles   APPLIANCE AND VENT CLEARANCES   Concentric   Vent Pipe   *H = MINIMUM HEIGHT FROM ROOF TO   LOWEST DISCHARGE OPENING OF VENT   In the Commonwealth of Massachusetts, hori-   zontal terminations installed less than seven   (7) feet above the finished grade must comply   with the following additional requirements:   Refer To Table 2 for approved clearances to   combustibles for the models covered in this   manual,withthefollowingexception:Whenthe   unit is installed with one side flush with a wall,   the wall on the other side of the unit must not   extend beyond the front edge of the unit. In   addition, when the unit is recessed, the side   walls surrounding the unit must not extend   beyond the front edge of the unit. See Figure 2.   H Roof Pitch   (feet)   Flat to 6/12   1.0   1.25   1.5   • A hard wired carbon monoxide detector with   analarmandbatteryback-upmustbeinstalled   on the floor level where the gas fireplace is   installed. Thecarbonmonoxidedetectormust   comply with NFPA 720, be ANSI/UL 2034   listed and be ISA certified.   Over 6/12 to 7/12   Over 7/12 to 8/12   Over 8/12 to 9/12   Over 9/12 to 10/12   Over10/12 to 11/12   Over 11/12 to 12/12   2.0   2.5   3.25   4.0   Maintain a minimum 1" (25 mm) clearance   to combustible materials for all vertical   vent elements.   • Ametal or plasticidentificationplatemust be   permanently mounted to the exterior of the   building at a minimum height of eight (8) feet   above grade and be directly in line with the   horizontal termination. The sign must read, in   print size no less than one-half (1/2) inch in   size, GAS VENT DIRECTLY BELOW. KEEP   CLEAR OF ALL OBSTRUCTIONS.   Figure 4   Clearancesfor horizontal vent elementsare   1" (25 mm) at the sides and 1" (25 mm) on   the bottom. Clearances above horizontal   vent elementsare3"(76mm) for all models   and all applications. Exception: Clearance   is 5" (127 mm) for MPLDV35, MPLDV40 &   MPLDV45, when the center line of the hori-   zontal run is less than 48" (1219 mm) above   the fireplace top wrapper surface.   Horizontal Vent Termination Clearances   The horizontal vent termination must have a   minimum of 3" (76 mm) clearance to any over-   headcombustibleprojectionof2-1/2"(64mm)   or less. See Figure 5. For projections exceed-   ing2-1/2" (64mm),seeFigure5. Allhorizontal   terminations may be located as close as 6"   (152mm) to any (non-combustible and com-   bustible) exterior sidewall. This distance may   be decreased to 2" (51mm) for non-combus-   tible exterior sidewalls only, if the SV4.5HT-2   termination is used. For additional vent loca-   tion restrictions, refer to Figure 8 on page 7.   New York City, NY:   These fireplaces are approved for installation   in New York City in the US state of New York.   VENT TERMINATION CLEARANCES   Theseinstructionsshouldbeusedasaguide-   line and do not supersede local codes in any   way. Install vent according to local codes,   these instructions, the current National Fuel   Gas Code (ANSI-Z223.1) in the USA or the   current standards of CAN/CGA-B149.1 and -   B149.2 in Canada.   NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.   5 Download from Www.Somanuals.com. All Manuals Search And Download.   TYPICAL INSTALLATION SEQUENCE   Horizontal Vent Termination Clearances   The typical sequence of installation follows,   however,eachinstallationisuniqueresultingin   variations to those described.   Combustible Projection   2-1/2 inches or less in length   All horizontal terminations   Combustible Projection greater   than 2-1/2 inches in length   may be located as close as   6” (152mm) to any   (non-combustible and   combustible) exterior   sidewall. This distance   may be decreased to 2”   (51mm) for non-n-   combustible exterior   sidewalls only, if the   SV4.5HT-2 termination   is used.   Seethepagenumbersreferencesinthefollow-   ing steps for detailed procedures.   Ventilated   Soffit   Unventilated   Soffit   Step1. (page 6) Construct the appliance fram-   ing. Position the appliance within the framing   and secure with nailing brackets.   3"   (76 mm)   18"   (457 mm)   12"   (305 mm)   Step 2. (page 6) Route gas supply line to   Termination Kit   appliance location.   Step 3. (page 10) Install the vent system   and exterior termination. Install additional   restrictor, if needed.   Termination Kit   Figure 5 - Side Elevation View   Step 1. FRAMING   Step 4. (page 21) Field Wiring   a. Millivolt Appliances – The operating control   switch is factory installed.   Unit   Nailing Flange   b. Electronic Appliances – Connect 120 Vac   electrical power to the appliance receptacle.   FrametheseappliancesasillustratedinFigure9   onpage8, unlesstheapplianceistobeinstalled   in a corner.   Step 5. (page 22) Make connection to gas   supply.   Side   Framing   See Figure 10 on page 8 for corner framing   installations. All framing details must allow for a   minimum clearance to combustible framing mem-   bers as shown in Table 2 on page 4.   Nailing Flanges Are   Provided At All Four   Corners At 5/8” , 1/2”   And Flush Settings   Step 6. (page 23) Install the logs and glow-   ing embers.   Left Side Top Corner of Fireplace Shown   (Right Side Requirements the Same)   Step7. (page23)Checkoutapplianceoperation.   Iftheapplianceistobeelevatedabovefloorlevel,   asolidcontinuousplatformmustbeconstructed.   Headers may be in direct contact with the appli-   ance top spacers but must not be supported by   themornotchedtofitaroundthem. Allconstruc-   tionabovetheappliancemustbeselfsupporting,   DONOTusetheapplianceforstructuralsupport.   Unit Being Secured By Its Nailing Flanges   To The Framing   Step 8. (page 23) Install glass door frame   assembly.   Note: The nailing flanges, combustible members   and screw heads located in areas directly adjacent   to the nailing flanges, are EXEMPT from the 1”   clearance to combustible requirements for the   firebox outer wrapper. Combustible framing may be   in direct contact with the nailing flanges and may   be located closer than 1” from screw heads and the   firebox wrapper in areas adjacent to the nailing   flanges. Frame the opening to the exact dimensions   specified in the framing details of this manual.   Step 9. (page 24) Adjust burner to ensure   proper flame appearance.   The fireplace should be secured to the side framing   members using the unit's nailing flanges - one top   and bottom on each side of the fireplace front. See   Figure 6. Use 8d nails or their equivalent.   DETAILED INSTALLATION STEPS   The appliance is shipped with all gas controls   and components installed and pre-wired. Re-   move the shipping carton, exposing the front   glassdoor. Removethebottompanelbylifting   and pulling it towards the front.   Unit Being Secured by Its Nailing   Flanges to the Framing   Step 2. ROUTING GAS LINE   Figure 6   Route a 1/2" (13 mm) gas line along the inside   of the left side framing as shown in Figure 7.   Gas lines must be routed, constructed and   made of materials that are in strict accordance   with local codes and regulations.   Left Side   Front Corner of   Fireplace Framing   Openthetwolatches(locatedunderthefirebox   floor) securing the glass door. Remove the   door by tilting it outward at the bottom and   liftingitup.Setthedoorasideprotectingitfrom   inadvertentdamage.SeeFigure39onpage23.   All appliances are factory-equipped with a flex-   ible gas line connector and 1/2 inch shutoff   valve. (See step 6 on page 22).   6-1/2"   (165 mm)   2-1/4"   (57 mm)   4-3/4"   (121 mm)   Figure 7   NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.   6 Download from Www.Somanuals.com. All Manuals Search And Download.   EXTERIOR HORIZONTAL VENT TERMINATION CLEARANCE REQUIREMENTS   NOTE: Local Codes Or Regulations   May Require Different Clearances.   * See Item D in the Text Below.   P V N N NOTE: Location Of The Vent Termination   Must Not Interfere With Access To The   Electrical Service.   Center Line   Exterior Wall   Inside   of Termination   Corner Detail   O *18”   V G V Q Horizontal   Termination   18”   Inside Corner   Detail D   Ventilated Soffit   A = 9” in U.S.   = 12” in Canada   A H 3 ft.   X B B B D C C A A V V V Fixed   Closed   Window   Operable   Window   L V 3 ft.   V F V J M C B B C V I A X V = Air Supply Inlet   = Vent Termination   = Area where Termination is not Permitted   Canadian Installation*   US Installation**   12 inches (30cm)**   6 inches (15cm) for appliances   < 10,000 Btuh (3kW), 9 inches (23cm)   for appliances > 10,000 Btuh (3kW) and   < 50,000 Btuh (15kW), 12 inches (30cm)   for appliances > 50,000 Btuh (15kW)**   A = Clearance above grade, veranda, porch, deck, or balcony. 12 inches (30cm)*   B = Clearance to window or door that may be opened.   C = Clearance to permanently closed window   6 inches (15cm) for appliances   < 10,000 Btuh (3kW), 12 inches (30cm)   for appliances > 10,000 Btuh (3kW)   12 inches (305mm) recommended to   prevent window condensation   9 inches (229mm) recommended to   prevent window condensation   D = Vertical clearance to ventilated soffit located above the   termination within a horizontal distance of 18 inches (458mm)   from the center line of the termination   18 inches (458mm)   18 inches (458mm)   E = Clearance to unventilated soffit***   12 inches (305mm)   12 inches (305mm)   F = Clearance to outside corner   G = Clearance to inside corner   5 inches (12.7cm) minimum   6 inches (15.2cm) minimum   5 inches (12.7cm) minimum   6 inches (15.2cm) minimum   H = Clearance to each inside of center line extended above   meter/regulator assembly   I = Clearance to service regulator vent outlet   3 feet (91cm) within a height of 15 feet   above the meter/regulator assembly*   3 feet (91cm)*   3 feet (91cm) within a height of 15 feet   above the meter/regulator assembly**   3 feet (91cm)**   J = Clearance to nonmechanical air supply inlet to building or 6 inches (15cm) for appliances   6 inches (15cm) for appliances   the combustion air inlet to any other appliance   < 10,000 Btuh (3kW), 12 inches (30cm)   for appliances > 10,000 Btuh (3kW)   < 10,000 Btuh (3kW), 9 inches (23cm)   for appliances > 10,000 Btuh (3kW) and   < 50,000 Btuh (15kW), 12 inches (30cm)   for appliances > 50,000 Btuh (15kW)**   K = Clearance to a mechanical air supply inlet   6 feet (1.83m)*   3 feet (91cm) above if within 10 feet   (3m) horizontally**   L = Clearance above paved sidewalk or paved diveway located 7 feet (2.13m)‡   on public property   7 feet (2.13m)‡   M = Clearance under veranda, porch, deck or balcony   N = Depth of Alcove (Maximum)   12 inches (30cm)*‡   6 feet (1.83m)*   12 inches (30cm)‡   6 feet (1.83m)**   O = Clearance to Termination (Alcove)   P = Width of Alcove (Minimum)   6 inches (15.2mm)*   3 feet (91cm)*   6 inches (15.2mm)**   3 feet (91cm)*   Q = Clearance to Combustible Above (Alcove)   18 inches (457mm)*   18 inches (457mm)**   * In accordance with the current CSA-B149.1 National Gas And Propane Installation Code.   ** In accordance with the curent ANSI SZ223.1/NFPA 54 National Fuel Gas Codes.   *** Clearance required to vinyl soffit material - 30 inches (76cm) minimum.   ‡ A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both   dwellings.   *‡ Only permitted if veranda, porch, deck or balcony is fully open on a minimum 2 sides beneath the floor:   Figure 8   NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.   7 Download from Www.Somanuals.com. All Manuals Search And Download.   FIREPLACE FRAMING SPECIFICATIONS   Framing should be   constructed of 2 x 4   or larger lumber.   10-1/2   267   Model No.   MPLDV30   A B C D 38   ( ) in.   30 9/16 40 3/4   786 1035   35 9/16 40 3/4   903 1035   40 9/16 45 3/4   1030 1162   45 9/16 45 3/4   1157 1162   16 1/2   419   mm   in.   965   38   16 1/2   419   *7   MPLDV35   MPLDV40   MPLDV45   (178)   5-1/8   (130)   mm   in.   965   43   **12-1/8   (308)   16 1/2   419   mm   in.   1092   43   16 1/2   419   mm   1092   D B *9" (229 mm) For MPLDV-35, 40 & 45   **14-1/8" (359 mm) For MPLDV-35, 40 & 45   C 1/2 A   A Inches (mm)   C is the required framing depth   dimension when the finish material   (drywall) thickness is 1/2 in. (13mm).   Figure 9   Framing   A Note: The appliance 45° collar can be rotated about its axis to align for   corner installation. Remove interfering corner spacer. This spacer is   used for shipping only.   Model No.   MPLDV30   B C 37   D E in. 30 1/4 52 1/4   mm 768 1327   14 7/64 26 1/8   358 664   940   b in. 35 1/4 57 1/4 40 1/2 15 7/8 28 5/8   MPLDV35   MPLDV40   MPLDV45   *D   mm 896   in. 40 1/4 62 1/4   mm 1022 1581   1454   1029   44   403   17 5/8 31 1/8   448 791   727   7 (178)   1118   in. 45 1/4 67 1/4 47 1/2 19 3/8 33 5/8   *C   May Be   Removed   May Be   Removed   mm 1149   1708   1207   492   854   a *E   A *B   Back wall of chase/enclosure   (including any finishing materials)   Note-   *These dimensions occur when one 45 degree elbow   is connected directly to the appliance collar.   Inches   (millimeters)   Venting requirements for corner installations - the horizontal vent length   “ a” to “ b,” must not exceed 28 inches (711 mm)   Corner Framing with Square Termination (SV4.5HT-2)   Figure 10   NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.   8 Download from Www.Somanuals.com. All Manuals Search And Download.   FIREPLACE SPECIFICATIONS   F G 6 5/8   (168)   TOP VIEW   E 17   (432)   1 (25.4)   3 5/16 (100 mm)   13 11/64   (335)   10   (254 mm)   A B C H D 2 9/32   (58)   4 3/4   (121)   FRONT VIEW   RIGHT SIDE VIEW   LEFT SIDE VIEW   Unit Dimensions   Model No.   MPLDV30   A B C D E F G H in. 40 1/2 37 1/2 20 5/8 24 1/8 30 1/4 19 3/4   mm 1029 953 534 613 768 502   9 7/8   251   27 1/4   692   in. 40 1/2 37 1/2 20 5/8 29 1/8 35 1/4 24 3/4 12 3/8 27 1/4   mm 1029 953 534 740 895 629 314 692   in. 45 1/2 42 1/2 25 5/8 34 1/8 40 1/4 29 3/4 14 7/8 32 1/4   mm 1156 1080 651 867 1022 756 378 819   in. 45 1/2 42 1/2 25 5/8 39 1/8 45 1/4 34 3/4 17 3/8 32 1/4   mm 1156 1080 651 994 1149 883 441 819   MPLDV35   MPLDV40   MPLDV45   Figure 11   NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.   9 Download from Www.Somanuals.com. All Manuals Search And Download.   The vent system may not service multiple   appliances, and must never be connected to a   flueservingasolidfuelburningappliance. The   vent pipe is tested to be run inside an enclos-   ingwall (suchasachase). Thereisnorequire-   ment for inspection openings in the enclosing   wall at any of the joints in the vent pipe.   Step 3. INSTALL THE VENT SYSTEM   General Information   SV4.5CGV-1   Termination   SV4.5FA OR   SV4.5FB Flashing   AND SV4.5SC   STORM COLLAR   Theseinstructionsshouldbeusedasaguide-   line and do not supersede local codes in any   way. Install vent according to local codes,   these instructions, the current National Fuel   Gas Code (ANSI-Z223.1) in the USA or the   current standards of CAN/CGA-B149.1 and -   B149.2 in Canada.   1" (25.4 mm)   Minimum   Clearance to   Combustibles   Select Venting System - Horizontal or Vertical   With the appliance secured in framing, deter-   mine vent routing and identify the exterior   termination location. The following sections   describe vertical (roof) and horizontal (exterior   wall) vent applications. Refer to the section   relating to your installation. A list of approved   ventingcomponentsisshowninthetableson   page 26.   *SV4.5VF   Firestop/Spacer   These fireplaces are designed, tested   and listed for operation and installation   with, andonlywith, SecureVent™ Direct   Vent System Components, Secure Flex™   FlexibleVentComponentsmanufactured   by Security Chimneys International and   Z-FLEX™ Model GA Venting Systems   listed to UL1777 and ULCS635 manufac-   tured by Flexmaster Canada Limited.   Theseapprovedventsystemcomponents   are labeled for identification. DO NOT   use any other manufacturer's vent com-   ponents with these appliances.   40' Max.   SV4.5L6/12/24/36/48   Vent Sections   (12.2 M)   6' Min.   (1.8 M)   VERTICAL TERMINATION SYSTEMS (ROOF)   *When using Secure Flex,   use Firestop/Spacer   SF4.5VF   Figures 13, 17 and 23 through 25 on pages   12, 14 and 15 and their associated Vertical   Vent Tablesillustratethevariousvertical vent-   ing configurations that are possible for use   with these appliances. Secure Vent pipe ap-   plications are shown in these figures; Secure   Flex pipe may also be used.   Thesefireplacesmustbeventeddirectly   to the outside.   Figure 13   AVerticalVentTablesummarizeseachsystem’s   minimumandmaximumverticalandhorizontal   length values that can be used to design and   install the vent components in a variety of   applications.   Determine the venting for the appliance. If the   vent run will include at least 8 feet of vertical   rise, then install the second restrictor in the   appliance collar before connecting any vent   (RefertoFigure12). Placethesecondrestric-   tor inside the fixed restrictor.   Vertical (Offset) Installation   Analyze the vent routing and determine the   quantities of vent sections and number of   elbows required. Refer to Vertical Vent Fig-   ures and Tables on page 14 and 15 to select   the type of vertical installation desired. Vent   sections are available in net lengths of 4-1/2"   (114 mm), 10-1/2" (267 mm), 22-1/2" (572   mm), 34-1/2" (876 mm) and 46-1/2" (1181   mm). Refer to the Vent Section Length Chart   on page 11 for an aid in selecting length   combinations. Elbows are available in 90° and   45° configurations. Refer to Figure 18 for the   SV4.5E45 and SV4.5E90 elbow dimensional   specifications.   Both these vertical vent systems terminate   through the roof. The minimum vent height   above the roof and/or adjacent walls is speci-   fiedinANSIZ223.1-(latestedition)(InCanada,   the current CAN-1 B149 installation code) by   major building codes. Always consult your   local codes for specific requirements. A gen-   eral guide to follow is the Gas Vent Rule (refer   to Figure 4 on page 6 ).   Note: The second restrictor is included within   the firebox.   Fixed Restrictor   Exhaust Vent   Vertical (Straight) Installation   Determine the number of straight vent sec-   tionsrequired.4-1/2"(114mm),10-1/2"(267   mm), 22-1/2" (572 mm), 34-1/2" (876 mm)   and 461/2" (1181 mm) net section lengths   are available. Plan the vent lengths so that a   joint does not occur at the intersection of   ceiling or roof joists. Refer to the Vent   Section Length Chart.   Second Restrictor (For Vertical Vent Only)   Figure 12   NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.   10   Download from Www.Somanuals.com. All Manuals Search And Download.   Where required, a telescopic vent section   (SV4.5LA) maybeusedtoprovidetheinstaller   withanoptionininstallingintightand confined   spaces or where the vent run made up of fixed   length pieces develops a joint in a undesirable   location, or will not build up to the required   length. The SV4.5LA Telescopic Vent Section   has an effective length of from 1-1/2" (38 mm)   to 7-1/2" (191 mm).   VENT SECTION LENGTH CHART   VENT SECTION LENGTH CHART   Nominal   T O T A L T O T A L Nominal Section   6 12   24   36   48   Section Length   (inches)   6 12   24   36   48   Length (inches)   Net Section   4-1/2 10-1/2 22-1/2 34-1/2 46-1/2   Number of Vent Sections   Net Section   Length (inches)   4-1/2 10-1/2 22-1/2 34-1/2 46-1/2   Number of Vent Sections   Length (inches)   Height of Vent   Height of Vent   Q T Q T inches   144   ft   inches   4.5   ft   Y Y 12   1 0 1 0 0 1 0 0 1 0 0 0 1 0 1 1 2 0 0 1 0 0 1 1 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 5 5 5 0 0 0 5 6 6 3 3 3 3 0 0 0 4 4 4 0 0 0 4 4 5 5 5 6 6 4 5 5 7 6 7 0.375   0.75   1 2 0 1 0 0 1 1 0 0 0 0 0 0 0 0 0 0 0 1 2 1 2 9 150   12.5   10.5 0.875   15 1.25   19.5 1.625   21 1.75   154.5 12.875   160.5 13.375   172.5 14.375   0 0 The SV4.5LA is fitted with a locking inclined   channel end (identical to a normal vent sec-   tion component) and a plain end with 3 pilot   holes. Slip the plain end over the locking   channel end of a standard SV4.5 vent com-   ponent the required distance and secure with   three #8 x 3/8" screws.   2 1 0 0 3 0 0 1 0 0 1 2 0 2 3 0 1 0 1 0 0 0 1 0 0 0 0 1 0 0 0 0 0 0 0 2 1 3 3 1 3 177   183   186   14.75   15.25   15.5   22.5 1.875   25.5 2.125   31.5 2.625   34.5 2.875   37.5 3.125   190.5 15.875   196.5 16.375   205.5 17.125   Maintain a minimum 1" (25 mm) clearance   to combustible materials for all vertical   vent elements.   43.5 3.625   0 0 0 1 2 0 0 0 1 2 0 2 0 0 0 0 0 0 1 0 3 2 1 3 207   17.25   45   3.75   211.5 17.625   46.5 3.875   49.5 4.125   217.5 18.125   229.5 19.125   232.5 19.375   0 0 0 1 0 1 0 0 0 0 1 1 0 0 0 1 0 1 0 0 1 0 1 0 0 1 0 1 0 0 0 0 0 1 0 0 0 0 0 1 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 1 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 6 6 0 0 5 5 0 0 0 0 0 6 0 6 6 6 0 0 7 7 7 0 0 8 8 0 9 9 7 7 Clearancesfor horizontal vent elementsare   1" (25 mm) at the sides and 1" (25 mm) on   the bottom. Clearances above horizontal   vent elementsare3"(76mm) for all models   and all applications. Exception: Clearance   is 5" (127 mm) for MPLDV35, MPLDV40 &   MPLDV45, when the center line of the hori-   zontal run is less than 48" (1219 mm) above   the fireplace top wrapper surface.   51   4.25   1 0 0 0 0 0 1 1 0 0 0 0 0 1 1 0 1 0 2 0 0 0 0 1 0 2 0 0 0 0 0 2 1 2 3 0 3 0 0 0 1 2 0 1 0 0 0 1 0 0 2 0 2 2 1 0 0 0 2 0 1 0 0 0 0 0 0 0 0 1 1 1 2 0 2 2 3 2 4 3 2 4 3 3 2 4 3 2 4 3 0 5 55.5 4.625   237   19.75   0 6 57   66   4.75   5.25   241.5 20.125   7 7 246   252   264   276   279   20.5   21   7 8 67.5 5.625   7 8 69   72   5.75   6 22   7 8 23   8 8 73.5 6.125   79.5 6.625   23.25   0 6 280.5 23.375   283.5 23.625   289.5 24.125   301.5 25.125   310.5 25.875   8 9 Thestarterelbowmaynotbeusedifa45degree   vent run is required directly off of the unit.   Refer to Detail - Figure 17.   81   90   6.75   7.5   0 7 0 7 91.5 7.625   0 7 93   96   7.75   8 9 9 A. Attach Supplied 45 Degree Starter Elbow -   Slip the plain end with 3 mounting holes over   the locking channel end of the appliance collar   and secure with three screws.   315   26.5   9 10   7 97.5 8.125   102 8.5   103.5 8.625   325.5 27.125   0 2 0 1 0 0 0 0 0 0 0 3 3 2 0 0 4 3 4 330   336   345   27.5   28   0 8 0 8 108   114   117   9 28.75   10   10   0 10   11   8 B. Support The Elbows - Support the starter   elbow and the vertical portions of the venting   system with support bracket as shown in   Figure 23 - Detail A, on page 14. Do not use   the starter elbow anywhere else in the vent   system if not used on the appliance collar.   SV4.5 rigid and flex components can be used   directly off the collar. Do not return to rigid   sections after using flex sections in a vent run.   9.5   9.75   0 1 1 0 1 0 0 0 1 2 0 1 0 0 0 0 0 0 0 5 0 1 1 6 0 0 0 0 0 3 3 3 0 4 0 4 2 0 0 0 0 0 0 3 0 4 6 5 4 5 6 4 3 5 349.5 29.125   372 31   118.5 9.875   126 10.5   376.5 31.375   379.5 31.625   418.5 34.875   0 9 11   0 11   9 130.5 10.875   135 11.25   423   465   35.25   38.75   0 10   0 10 10   138   11.5   139.5 11.625   142.5 11.875   C. Frame ceiling opening - Use a plumb line   from the ceiling above the appliance to lo-   cate center of the vertical run. Cut and/or   frameanopening,10-1/2"x10-1/2" (267mm   x 267mm) inside dimensions, about this   center mark (Figure 14 ).   NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.   11   Download from Www.Somanuals.com. All Manuals Search And Download.   To attach a vent component to the 45 degree   starter elbow, align the dimpled end over the   elbow, adjusting the radial alignment until the   four locking dimples are aligned with the inlet   of the four inclined channels on the collar   (refer to Figure 15 ).   This seating position is indicated by the   alignment of the arrow and dimple as shown   in Figure 16.   10 1/2” Min.   (267 mm)   10 1/2” Min.   (267 mm)   F. Install firestop/spacer at ceiling - When   usingSecureVent,useSV4.5VFfirestop/spacer   at ceiling joists; when using Secure Flex, use   SF4.5VFfirestop/spacer.Ifthereislivingspace   above the ceiling level, the firestop/spacer   must be installed on the bottom side of the   ceiling. If attic space is above the ceiling, the   firestop/spacer must be installed on the top   side of the joist.   Push the vent component against the starter   elbow until it fully engages, then twist the   component clockwise, running the dimples   down and along the incline channels until they   seat at the end of the channels.   The unitized design of the Secure Vent com-   ponents will engage and seal both the inner   and outer pipe without the need for sealant or   screws. If desired a #6 x 1/2" screw may be   used at the joint, but it is not required as the   pipe will securely lock when twisted.   Route the vent sections through the framed   openingandsecurethefirestop/spacerwith8d   nails or other appropriate fasteners at each   corner. Remember to maintain 1" (25 mm)   clearance to combustibles, framing mem-   bers, and attic or ceiling insulation when   runningvertical chimneysections. Atticinsu-   lation shield (96K94) may be used to obtain   the required clearances indicated here. See   installation accessories table on page 25.   Figure 14   D. Attach vent components to 45 degree   starter elbow - Secure Vent SV4.5 direct vent   system components are unitized concentric   pipe components featuring positive twist lock   connections (see Figure 15 ).   Note: Always use the starter elbow directly   at the appliance 45° collar unless rigid   straightpipeofflexpipeisused, asshownin   Figure 17.   All of the appliances covered in this document   are fitted with collars having locking inclined   channels. The dimpled end of the vent compo-   nents fit over the appliance collar to create the   positive twist lock connection.   E. Attachventcomponentstoeachother-Other   vent sections may be added to the previously   installed section in accordance with the require-   ments of the vertical vent figures and tables. To   add another vent component to a length of vent   run, align the dimpled end over the inclined   channel end of the previously installed section,   adjusting the radial alignment until the four   locking dimples are aligned with the inlets of the   four incline channels of the previous section.   Push the vent component against the previous   section until it fully engages, then twist the   componentclockwiserunningthedimplesdown   and along the incline channels until they seat at   the end of the channels.   G. Support the vertical vent run sections -   Note - Proper venting support is very impor-   tant. The weight of the vent must not be   supported by the fireplace in any degree.   First Vent   Component   Support the vertical portion of the venting   system every 8 feet (2.4m) above the fireplace   vent outlet. One method of support is by utiliz-   ing field provided support straps (conven-   tional plumber's tape). Secure the plumber's   tape to the framing members with nails or   screws.   Align the dimple (four places)   with the opening of the locking   incline channel on appliance   collar. Twist vent component   clockwise to engage and seal.   Dimple   Locking   Incline Channel   45 degree starter elbow   Vent / 45 Degree Starter   Elbow Connection   Figure 15   Arrow   Align the dimple (four places) of the   upper vent section with the opening of   the locking incline channel on the   lower vent section. Twist vent   Blocking   component clockwise to engage and   seal until arrow and dimple align.   Support Straps   (Plumber’s tape)   Dimple   Rigid Or Flex   Venting   Components May   Be Connected   Directly To The 45   Degree Collar.   Locking   Incline Channel   Connected   Vent Sections   8 feet (2.4 m)   Maximum   Arrow   Vent / Vent Section   Connection   Arrow   Detail   Figure 16   1 inch   (25.4 mm)   minimum   clearance to   combustibles   Figure 17   NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.   12   Download from Www.Somanuals.com. All Manuals Search And Download.   H. Frame roof opening - Identify location for   vent at the roof. Cut and/or frame opening per   Roof Framing Chart and Figure 19.   Loop the tape around the vent, securing the   ends of the tape to the framing. If desired,   sheet metal screws #6 x 1/2" length may be   used to secure the support straps to the vent   pipe. Refer to Figure 17.   Storm   Collar   H. Change vent direction to horizontal/in-   clined run - At transition from or to a horizon-   tal/inclined run, install the SV4.5E45 and   SV4.5E90 elbows in the same manner as the   straight vent sections. The elbows feature a   twist section to allow them to be routed about   the center axis of their initial collar section to   align with the required direction of the next   vent run element. Twist elbow sections in a   clockwise direction only so as to avoid the   possiblity of unlocking any of the previously   connected vent sections. See Figure 18.   C D Figure 21   Framing Dimensions for Roof   L. Installtheverticaltermination-Thefinalstep   involves installation of the SV4.5CGV-1 Vertical   Termination. Extend the vent sections to the   height as shown in the "Vertical vent termination   section" on page 6. The SV4.5CGV-1 Vertical   Termination (Figure 22 ) installs in the exact   same fashion as any other Secure Vent section.   Align the termination over the end of the previ-   ouslyinstalledsection,adjustingtheradialalign-   ment until the four locking dimples of the termi-   nation are aligned with the inlets of the four   inclinechannelsofthelastventsection. Pushthe   terminationdownuntilitfullyengages,thentwist   the termination clockwise running the dimples   down and along the incline channels until they   seat at the end of the channels.   Pitch   0/12   C D 10-1/2 in. 10-1/2 in.   (267 mm) (267 mm)   6/12   10-1/2 in.   (267 mm) (305 mm)   12 in.   8-1/8"   (206 mm)   4-13/16"   (122 mm)   12/12   10-1/2 in. 17-3/4 in.   (267 mm) (451 mm)   Swivel Joint   Swivel Joint   (360° swivel)   (360° swivel)   Figure 19   SV4.5E45   SV4.5E90   (45° Elbow)   (90° Elbow)   J. Install the roof flashing - Extend the vent   sectionsthroughtheroofstructure. Installthe   roof flashing over the vent section and posi-   tion such that the vent column rises vertically   (use carpenters level) (Figure 20 ). Nail along   perimeter to secure flashing or adjust roofing   to overlap the flashing edges at top and sides   only and trim where necessary. Seal the top   and both sides of the flashing with waterproof   caulking.   Figure 18   I. Continueinstallationofhorizontal/inclined   sections - Continue with the installation of the   straight vent sections in horizontal/inclined   run as described in Step E. Install support   straps every 5' (1.52 m) along horizontal/   inclinedventrunsusingconventionalplumber’s   tape. It is very important that the horizontal/   inclined run be maintained in a straight (no   dips) and slightly elevated plane in a direc-   tion away from the fireplace 1/4" per foot (20   mm per meter) which is ideal, though rise per   foot run ratios that are smaller are acceptable   all the way down to at or near level.   It is important to maintain the required clear-   ances to combustibles at the top and bottom   for all horizontal/inclined runs.   Figure 22   Maintain a minimum 1" (25 mm) clearance   to combustible materials for all vertical   vent elements.   Figure 20   If the vent system extends more than 5' (1.5   m) above the roof flashing, stabilizers may be   necessary. Additional screws may be used at   section joints for added stability. Guide wires   may be attached to the joint for additional   support on multiple joint configurations.   K. Install the storm collar - Install the storm   collar, supplied with the flashing, over the   vent/flashing joint. See Figure 21. Loosen   the storm collar screw. Slide collar down until   it meets the top of the flashing. Tighten the   adjustingscrew.Applynon-combustiblecaulk-   ing or mastic around the circumference of the   joint to provide a water tight seal.   Clearancesfor horizontal vent elementsare   1" (25 mm) at the sides and 1" (25 mm) on   the bottom. Clearances above horizontal   vent elementsare3"(76mm) for all models   and all applications. Exception: Clearance   is 5" (127 mm) for MPLDV35, MPLDV40 &   MPLDV45, when the center line of the hori-   zontal run is less than 48" (1219 mm) above   the fireplace top wrapper surface.   NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.   13   Download from Www.Somanuals.com. All Manuals Search And Download.   VERTICAL VENT FIGURES/TABLES   Note: Secure Vent (rigid vent pipe) is shown in the figures; Secure Flex (flexible vent pipe) may   also be used.   WARNING: UNDER NO CIRCUMSTANCES MAY SEPARATE SECTIONS   OF CONCENTRIC FLEXIBLE VENT PIPE BE JOINED TOGETHER.   Note: It is very important that the horizontal/inclined run be maintained in a straight (no dips)   and recommended to be in a slightly elevated plane, in a direction away from the fireplace of   1/4" rise per foot (20 mm per meter) which is ideal, though rise per foot run ratios that are smaller   are acceptable all the way down to at or near level.   Note:SV4.5VF(SecureVent),SF4.5VF(SecureFlex)firestop/spacermustbeusedanytimeventpipe   passes through a combustible floor or ceiling. SV4.5HF (Secure Vent) or SF4.5HF (Secure Flex)   must be used anytime vent pipe passes through a combustible wall. For the MPLDV35/40/45, with   a center line lower than 48" (1219 mm) above the fireplace top wrapper surface, use SV4.5HF5 or   SF4.5HF5. In all cases the firestop/spacer provided with the termination may be used with the   termination, frame to 5" clearance where applicable.   Note: Two 45 degree elbows may be used in   placeof one90degreeelbow. Thesameriseto   run ratios, as shown in the venting figures for   90 elbows, must be followed if 45 degree   TABLE A   H Maximum   V Minimum   (meters)   elbows are used.   H (meters)   feet   5 feet   (1.524)   (3.048)   (4.572)   (6.096)   (0.305)   (0.610)   (0.914)   (1.219)   1 2 3 4 10   15   20   * Ceiling   *Ceiling   Firestop/Spacer   (SV4.5VF)   Firestop/Spacer   (SV4.5VF)   V + H = 40 feet (12.2 m) Max.   H = 20 feet (6.096 meters) Max.   **Wall   Firestop/Spacer   40 feet   (12.2 meters)   Maximum   Detail View   V Support   Bracket   *When using Secure Flex,   use Firestop/Spacer   SF4.5VF   Support   Bracket   **Use Firestop/Spacer SV4.5HF or SF4.5HF when using Secure Vent or Secure Flex respectively.   Use Firestop/Spacer SV4.5HF5 or SF4.5HF5 when using Secure Vent or Secure Flex on horizontal   vent runs for the MPLDV35/40/45 with a center line lower than 48” (1219 mm) above the fireplace   top wrapper surface. In all cases the firestop/spacer provided with the termination may be used   with the termination, frame to 5” clearance where applicable.   * When using Secure   Flex, use   Firestop/Spacer   SF4.5VF   Example: If 20 feet of (H) horizontal vent run is needed, then 4 feet minimum of (V) vertical   vent will be required.   Note: Install second restrictor in any run   having more than 8 ft. of vertical rise.   This table shows a 1 (V) to 5 (H) ratio. For every 1 foot of (V) vertical, you are allowed 5 feet   of (H) horizontal run, up to a maximum horizontal run of 20 feet.   Figure 23 - Top Vent - STRAIGHT   Figure 24 - Top Vent - TWO 90 DEGREE ELBOWS   NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.   14   Download from Www.Somanuals.com. All Manuals Search And Download.   VERTICAL VENT FIGURES/TABLES   (continued)   TABLE B   *Ceiling   V Minimum   (meters)   (0.305)   H +   feet   H 1 Maximum   Firestop/Spacer   (SV4.5VF)   V **Wall   Firestop/Spacer   (meters)   (1.524)   (3.048)   (4.572)   (6.096)   feet   1 5 (0.610)   10   15   20   2 H (0.914)   3 (1.219)   4 H + H = 20 feet (6.096 m) Max.   1 H + H + H = 40 ft. (12.192 m) Max.   V 1 1 Example: If 20 feet of (H) horizontal vent run is   needed, then 4 feet minimum of (V) vertical vent   will be required.   *When using Secure Flex,   use Firestop/Spacer   SF4.5VF   Support   Bracket   This table shows a 1 (V) to 5 (H) ratio. For every   1 foot of (V) vertical, you are allowed 5 feet of (H)   horizontalrun,uptoamaximumhorizontalrunof   20 feet.   Detail View   **Use Firestop/Spacer SV4.5HF or SF4.5HF when using Secure Vent or Secure   Flex respectively. Use Firestop/Spacer SV4.5HF5 or SF4.5HF5 when using   Secure Vent or Secure Flex on horizontal vent runs for the MPLDV35/40/45   with a center line lower than 48” (1219 mm) above the fireplace top wrapper   surface. In all cases the firestop/spacer provided with the termination may   be used with the termination, frame to 5” clearance where applicable.   Figure 25 - Top Vent - THREE ELBOWS   HORIZONTAL (OUTSIDE WALL)   TERMINATION SYSTEM   B. Support The Elbows - Support the starter   C. Plan the vent run -   elbow and the horizontal portions of the vent-   ing system with support bracket as shown in   Figure 29 to 32.   Analyze the vent routing and determine the   types and quantities of sections required   4-1/2" (114 mm), 10-1/2" (267 mm), 22-1/2"   (572 mm), 34-1/2" (876 mm) and 46-1/2"   (1181 mm) net section lengths are available.   Plan the vent lengths so that a joint does not   occur at the intersection of ceiling or roof   joists. Make allowances for elbows as indi-   cated in Figure 18 on page 13.   Figures 26, and Figures 29 to 32 on pages 18   and 19 and their associated Horizontal Vent   Table illustrate the various horizontal venting   configurations that are possible for use with   these appliances. Secure Vent pipe applica-   tions are shown in these figures; Secure Flex   pipe may also be used. A Horizontal Vent Table   summarizeseachsystem’sminimumandmaxi-   mum vertical and horizontal length values that   can be used to design and install the vent   components in a variety of applications.   Both of these horizontal vent systems terminate   through an outside wall. Building Codes limit or   prohibit terminating in specific areas. Refer to   Figure 8 on page 7 for location guidelines.   SecureVent SV4.5direct vent systemcompo-   nents are unitized concentric pipe compo-   nents featuring positive twist lock connection,   (refer to Figure 15 and 16 on page 12). All of   the appliances covered in this document are   fittedwithcollarshavinglockinginclinedchan-   nels. The dimpled end of the vent components   fit over the appliance collar to create the posi-   tive twist lock connection.   Maintain a minimum 1" (25 mm) clearance   to combustible materials for all vertical   vent elements.   A. Attach Supplied 45 Degree Starter Elbow   - Slip the plain end with 3 mounting holes over   the locking channel end of the appliance collar   and secure with three screws.   Clearancesfor horizontal vent elementsare   1" (25 mm) at the sides and 1" (25 mm) on   the bottom. Clearances above horizontal   vent elementsare3"(76mm) for all models   and all applications. Exception: Clearance   is 5" (127 mm) for MPLDV35, MPLDV40 &   MPLDV45, when the center line of the hori-   zontal run is less than 48" (1219 mm) above   the fireplace top wrapper surface.   NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.   15   Download from Www.Somanuals.com. All Manuals Search And Download.   D. Frame exterior wall opening -   TYPICAL HORIZONTAL VENT INSTALLATION   Locate the center of the vent outlet on the   exterior wall according to the dimensions   shown in Figure 9 on page 8.   Support   Brackets   Horizontal / Inclined Run   Building   Support   Framing   SV4.5 HT-2   Termination   SV4.5E90   Elbow   Cut and/or frame an opening, 10-1/2" x 12-1/8"   (267 mm x 308mm) inside dimensions, about   this center.   Exterior   Wall   SV4.5L6/12/24/36/48   Vent Sections   E. Frameceilingopening-Iftheverticalroute   is to penetrate a ceiling, use plumb line to   locatethecenterabovetheappliance. Cutand/   or frame an opening, 10-1/2" x 10-1/2" (267   mm x 267 mm) inside dimensions, about this   center (refer to Figure 14 on page 11 ).   Ceiling   Vertical   Rise   Firestop/Spacer   Support Bracket Spacing   Every 5 ft (1.52 m)   SV4.5 HT-2   Termination   See Figure 17 on page 12 for   vertical vent section support.   Exterior   Wall   F. Attach vent components to starter elbow -   To attach a vent component to the the starter   elbow, align the dimpled end over the collar,   adjusting the radial alignment until the four   locking dimples are aligned with the inlets of   the four incline channels on the collar (refer to   Figure 15 on page 12).   Fireplace   Figure 26   If there is living space above the ceiling level,   the firestop/ spacer must be installed on the   bottom side of the ceiling. If attic space is   above the ceiling, the firestop/ spacer must be   installed on the top side of the joist. Route the   vent sections through the framed opening and   secure the firestop/spacer with 8d nails or   other appropriate fasteners at each corner.   Install support straps every 5 ft. (1.52 m)   along horizontal/inclined vent runs using con-   ventional plumber’s tape. See Figure 26, it is   very important that the horizontal/inclined   run be maintained in a straight (no dips) and   recommended to be in a slightly elevated   plane, in a direction away from the fireplace   of 1/4" rise per foot (20 mm per meter) which   is ideal, though rise per foot run ratios that are   smallerareacceptableallthewaydowntoator   near level. Use a carpenter’s level to measure   fromaconstantsurfaceandadjustthesupport   straps as necessary.   Push the vent component against the elbow   untilitfullyengages,thentwistthecomponent   clockwise,runningthedimplesdownandalong   the incline channels until they seat at the end   of the channels. The unitized design of the   SecureVentcomponentswill engageandseal   both the inner and outer pipe elements with   the same procedure. Sealant and securing   screws are not required.   Remember to maintain 1" (25 mm) clearance   tocombustibles, framingmembers, andattic   or ceiling insulation when running vertical   chimney sections.   Note: A 90 or 45 degree elbow may not be   directly attached to the appliance elbow   collar.   It is important to maintain the required clear-   ances to combustibles at the top and bottom   for all horizontal/inclined runs.   I. Support the vertical run sections -   On the vertical run, support the venting sys-   tem every 8 feet (2.4m) above the fireplace   vent outlet with field provided support straps   (Plumber's tape).   G. Attach vent components to each other -   Other vent sections may be added to the pre-   viously installed section in accordance with   the requirements of the vent tables.   Maintain a minimum 1" (25 mm) clearance   to combustible materials for all vertical   vent elements.   Attachthestrapstotheventpipeandsecureto   the framing members with nails or screws.   See Figure 17 on page 12.   To add another vent component to a length of   vent run, align the dimpled end of the compo-   nent over the inclined channel end of the   previously installed section, adjusting the ra-   dial alignment until the four locking dimples   are aligned with the inlets of the four incline   channels of the previous section.   Clearancesfor horizontal vent elementsare   1" (25 mm) at the sides and 1" (25 mm) on   the bottom. Clearances above horizontal   vent elementsare3"(76mm) for all models   and all applications. Exception: Clearance   is 5" (127 mm) for MPLDV35, MPLDV40 &   MPLDV45, when the center line of the hori-   zontal run is less than 48" (1219 mm) above   the fireplace top wrapper surface.   J. Change vent direction - At transition from   or to a horizontal/inclined run, install the   SV4.5E45 and SV4.5E90 elbows in the same   manner as the straight vent sections. The   elbows feature a twist section to allow them   to be routed about the center axis of their   initial collar section to align with the required   direction of the next vent run element. Twist   elbowsectionsinaclockwisedirectiononly   so as to avoid the possiblity of unlocking   any of the previously connected vent sec-   tions. See Figure 18 on page 13.   Pushtheventcomponentagainsttheprevious   section until it fully engages, then twist the   component clockwise running the dimples   down and along the incline channels until they   seat at the end of the channels.This seating   position is indicated by the alignment of the   arrow and dimple as shown in Figure 16 on   page 12.   L. Assemble vent run to exterior wall - If not   previously measured, locate the center of the   vent at the exterior wall. Prepare an opening   as described in Step D. Assemble the vent   system to point where the terminus of the last   section is within 7 in. (178 mm) to 11-1/4 in.   (286 mm) inboard of the exterior surface to   which the SV4.5 HT-2 termination is to be   attached, see Figure 28.   K. Continueinstallationofhorizontal/inclined   sections- Continuewiththeinstallationofthe   straight vent sections in horizontal/inclined   run as described in Step F.   H. Install firestop/spacer at ceiling -   WhenusingSecureVent,useSV4.5VFfirestop/   spaceratceilingjoists;whenusingSecureFlex,   use SF4.5VF firestop/spacer.   NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.   16   Download from Www.Somanuals.com. All Manuals Search And Download.   If the terminus of the last section is not within   this distance, use the telescopic vent section   SV4.5LA, as the last vent section. For wall   thicknesses greater than that shown in Figure   28, refer toTable3onpage18. Thistablelists   the additional venting components needed (in   addition to the termination and adapter) for a   particular range of wall thicknesses.   Firestop/Spacer provided with the   termination shown on the exterior   side of the wall. It may also be   installed on the interior side.   SV4.5 HT-2   Termination   **7"   10-1/2"   (267 mm)   (178)   **12-1/8"   (308 mm)   5-1/8"   (130 mm)   **3” (76 mm)   M. Attach termination adapter - Attach the   adapter (SV4.5RCH - provided with the termi-   nation) to the vent section or telescoping vent   section), elbow as shown in Figure 27 in the   same manner as any SV4.5 vent component   (refer to Step F).   for MPLDV30/35   6 to 48 inch   1"   (25.4 mm)   Vent Section,   Telescopic vent   section on Elbow   Note: Centerline of Vent Piping is   NOT the Same as the Centerline of   the Frame Opening.   N. Install Firestop/Spacer at exterior wall -   When using the square termination, install   the SV4.5HF (Secure Vent) or SF4.5HF (Se-   cure Flex) Firestop/Spacer over the open-   ing at the exterior side of the framing (long   side up) as shown in Figure 27, and fasten   into place. Ensure 5" clearance is main-   tained by framing above the vent run for   MPLDV35/40/45 when center line of the   run is lower than 48" (12119 mm) above   the fireplace top wrapper surface.   Adapter   SV4.5RCH   See Figure 9 on page 8   for Min. Distance to Base   of Appliance.   **Increase these dimensions by 2” (51mm) for MPLDV35/40/45   with horizontal vent runs with center lines lower than 48”   (1219mm) above the fireplace for wrapper surface.   Base of Appliance   Installing the Square Horizontal Termination (SV4.5HT-2)   Figure 27   *Use silicone caulking to   seal the top and sides of   the termination, up to the   underlayment, stucco, or   masonry wall surface.   Maximum wall thickness   10 in.(254 mm)**   (The Firestop/Spacer may also be installed   over the opening at the interior side of the   framing.)   Interior Surface of   Finished Wall   Exterior Surface of Siding   Exterior Surface of   Framing   Maximum Extent of   Vent Run Sections   Relative to Exterior   Surface of Framing   Siding   *Caulk   O. Install the desired termination -   6 in. to 9-1/4 in.   (152 to 235 mm)**   Last Vent Section. Use   Tel escopi c Vent   Section (SV4.5LA), If   Necessary   1. Install thesquaretermination(SV4.5HT-2)-   For the last step , from outside the exterior wall,   slide the collars of the termination onto the   adapter (the outer over the outer and the inner   insidetheinner)untiltheterminationseatsagainst   the exterior wall surface to which it will be   attached. Orient the housing of the termination   with the arrow pointed upwards. Secure the   termination to the exterior wall. The horizontal   termination must not be recessed into the   exterior wall or siding by more than the 1-1/4"   (32 mm) as shown in Figure 28.   SV4.5HT-2   Square Termination   *Caulk   SV4.5HT-2   Square Termination   Adapter   SV4.5RCH   1-1/4" Maximum Recess of   Square Termination into   Exterior Finishing Material   **For thicknesses greater   than 10” , see Table 3.   Stucco   SVHRK Snorkel Cap –The snorkel cap is de-   signed to be fitted into a basement window box.   The SVHRK cap is for use with flex vent. The   vertical distance between the inlet and outlet of   the cap is 28 in. (711 mm). pipe.   Venting Connection and Exterior Wall Recessing of the   Horizontal Square Termination (SV4.5HT-2).   Figure 28   Horizontal terminations have been designed to perform in a wide range of weather   conditions. Our terminations meet or exceed industry standards.   IMPORTANT: The vent termination is   hotwhileinoperationandforaperiodof   time following use of the fireplace. To   prevent contact with hot surfaces, we   recommend the use of a Termination   Guard. This can be purchased at your   local dealer.   When selecting the locations of your horizontal terminations, do not place the   termination where water from eaves and adjoining rooflines may create a heavy flow   of cascading water onto the termination cap. If the cap must be placed where the   possibility of cascading water exists, it is the responsibility of the builder to direct the   water away from the termination cap by using gutters or other means.   Take care to carefully follow the installation instructions for the termination, including   the use of silicone caulking where required.   NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.   17   Download from Www.Somanuals.com. All Manuals Search And Download.   HORIZONTAL VENT FIGURES/TABLES   Note: Secure Vent components (rigid vent pipe and terminal) are   shown in the figures; Secure Flex components (flexible vent pipe and   terminal) may also be used.   The SV4.5HF or SF4.5HF firestop provided with each termination can be   usedasshowninFigure29 whenfittedattheexteriorwalladjacenttothe   termination.   Note: Two45degreeelbowsmaybeusedinplaceofone90degreeelbow.   The same rise to run ratios, as shown in the venting figures for 90 degree   elbows, must be followed if 45 degree elbows are used.   WARNING: UNDER NO CIRCUMSTANCES MAY SEPA-   RATE SECTIONS OF CONCENTRIC FLEXIBLE VENT PIPE   BE JOINED TOGETHER.   Note: It is very important that the horizontal/inclined run be main-   tained in a straight (no dips) and recommended to be in a slightly   elevated plane, in a direction away from the fireplace of 1/4" rise per   foot(20mmpermeter)whichisideal, thoughriseperfootrunratiosthat   are smaller are acceptable all the way down to at or near level.   TABLE 3   Venting Components Required for Various Exterior Wall   Thicknesses, When Using The Square Termination (SV4.5HT-2)   Note: SV4.5VF (Secure Vent), SF4.5VF (Secure Flex) firestop/spacer   must be used anytime vent pipe passes through a combustible floor or   ceiling. Lennox MPLDV35"/40" & 45" models require 5" clearances to   combustibles above horizontal vent runs when the centerline of the   horizontal vent run is at or below 48" (1219 mm) above the fireplace top   wrapper. In all other instances, with these three models and with the   MPLDV30 in all instances, the clearance to combustibles above horizon-   tal vent runs is 3". Please note that to facilitate the 5" clearance when   required, we have two 5" clearance firestops. The SV4.5HF5 is for use   with rigid (Secure Vent™ ) and the SF4.5HF5 is for use with (Secure   Flex™ ). These firestops should be used whenever horizontal vent runs   meetingtheuserequirementsdetailedabove, penetratewallsseparating   occupied rooms in a house.   Exterior Wall Thickness   Venting Components Required   inches (mm)   Termination Kit Only   6 to 9-1/4 (152 to 235)   Termination Kit and 6 in. Vent   Section (SV4.5L6)   10-1/2 to 13-3/4 (267 to 349)   Termination Kit and 12 in. Vent   Section (SV4.5L12)   16-1/2 to 19-3/4 (419 to 502)   11 to 19-3/4 (279 to 502)   Termination Kit and Telescopic   Section (SV4.5LA 2 to 7-12 in.)   & 6 in. vent section (SV4.5L6)   Each of our horizontal terminations are shipped with a standard 3"   clearancehorizontalfirestop. InALLcasesthisfirestopmaybeusedatthe   exterior wall regardless of any circumstances that may require the 5"   clearance to combustibles above the horizontal vent component. The   firestop provided with the termination is not specific for use with any   particular clearance height.   SV4.5HF/SF4.5HF   Firestop   SV4.5HF/SF4.5HF   Firestop   Stud   Framing   Stud   Framing   Top   Spacer   Top   Spacer   5”   3”   1”   1”   1”   1”   1”   1”   3” Clearance   5” Clearance   Figure 29   NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.   18   Download from Www.Somanuals.com. All Manuals Search And Download.   *Use Firestop/Spacer SV4.5HF or SF4.5HF   when using Secure Vent or Secure Flex   respectively. Use Firestop/Spacer SV4.5HF5   or SF4.5HF5 when using Secure Vent or   Secure Flex on horizontal vent runs for the   MPLDV35/40/45 with a center line lower than   48” (1219 mm) above the fireplace top   wrapper surface. In all cases the   Example: If 20 feet of (H)   horizontalventrunisneeded,   then 4 feet minimum of (V)   vertical vent will be required.   TABLE C   H Maximum V Minimum   (meters)   (1.524)   (3.048)   (4.572)   (6.096)   (meters)   (0.305)   (0.610)   (0.914)   (1.219)   feet   5 feet   1 This table shows a 1 (V) to 5   (H) ratio. For every 1 foot of   (V) vertical, you are allowed   5 feet of (H) horizontal run,   up to a maximum horizontal   run of 20 feet.   firestop/spacer provided with the termination   may be used with the termination, frame to   5” clearance where applicable.   10   15   20   2 3 4 V + H = 40 feet (12.2 m) Max.   H = 20 ft. (6.096 m) Max.   H H Support   Bracket   V *Wall   Firestop/Spacer   **Wall   Firestop/Spacer   *Ceiling   Firestop/Spacer   (SV4.5VF)   H = 28 inches (711 mm) Maximum   *When using Secure Flex, use   Firestop/Spacer SF4.5VF   Square termination (SV4.5HT-2) shown.   **Use Firestop/Spacer SV4.5HF or SF4.5HF when using   Secure Vent or Secure Flex respectively. Use   Firestop/Spacer SV4.5HF5 or SF4.5HF5 when using   Secure Vent or Secure Flex on horizontal vent runs for   the MPLDV35/40/45 with a center line lower than 48”   (1219 mm) above the fireplace top wrapper surface.   In all cases the firestop/spacer provided with the   termination may be used with the termination, frame   to 5” clearance where applicable.   Figure 31 - Top Vent - ONE 90 DEGREE ELBOW -   CONNECTION DIRECTLY AT APPLIANCE   Support   Bracket   Square termination (SV4.5HT-2) shown.   See Table 3 as an aid in venting component selection   for a particular range of exterior wall thicknesses.   Figure 30 - Top Vent - ONE 90 DEGREE ELBOW - ELBOW   CONNECTION NOT DIRECTLY AT APPLIANCE   NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.   19   Download from Www.Somanuals.com. All Manuals Search And Download.   HORIZONTAL VENT FIGURES/TABLES (CONTINUED)   **Wall   Firestop/Spacer   TABLE D   V Minimum   (meters)   H feet   5 + H1 Maximum   H (meters)   (1.524)   (3.048)   (4.572)   (6.096)   feet   1 2 3 4 (0.305)   (0.610)   (0.914)   (1.219)   H 1 V*   10   15   20   ***Note - When using   Secure Flex, use   **Wall   Firestop/Spacer   Firestop/Spacer SF4.5VF   H V + + H = 40 feet (12.2 m) Max.   1 **Use Firestop/Spacer SV4.5HF or SF4.5HF when   using Secure Vent or Secure Flex respectively. Use   Firestop/Spacer SV4.5HF5 or SF4.5HF5 when using   Secure Vent or Secure Flex on horizontal vent runs   for the MPLDV35/40/45 with a center line lower than   48” (1219 mm) above the fireplace top wrapper   surface. In all cases the firestop/spacer provided   with the termination may be used with the   H + H = 20 ft. (6.096 m) Max.   ***Ceiling   Firestop/Spacer   (SV4.5VF)   1 Example: If 20 feet of (H) horizontal vent run   isneeded, then4feetminimumof(V)vertical   vent will be required.   Support Bracket   * To Top Surface Of   Fireplace   termination, frame to 5” clearance where applicable.   This table shows a 1 (V) to 5 (H) ratio. For   every 1 foot of (V) vertical, you are allowed 5   feet of (H) horizontal run, up to a maximum   horizontal run of 20 feet.   Square termination (SV4.5HT-2) shown.   See Table 3 on page 18 as an aid in venting component selection for a particular range   of exterior wall thicknesses.   Figure 32 - Top Vent - TWO 90 DEGREE ELBOWS - ELBOW CONNECTION NOT DIRECTLY AT APPLIANCE   **When using Secure Flex, use   Firestop/Spacer SF4.5VF   H TABLE E   V H + H1 Maximum   + V   1 Minimum   1 (meters)   (0.305)   (0.610)   (0.914)   (1.219)   (meters)   feet   1 feet   5 (1.524)   (3.048)   (4.572)   (6.096)   **Ceiling   Firestop/Spacer   (SV4.5VF)   10   15   20   2 3 4 H ***Wall   Firestop/Spacer   H + H = 20 feet (6.096 m) Max.   1 V 1 V H + V + + H = 40 ft. (12.192 m) Max.   1 1 Example: If 20 feet of (H) horizontal vent   run is needed, then 4 feet minimum of (V)   vertical vent will be required.   V*   ***Use Firestop/Spacer SV4.5HF   or SF4.5HF when using Secure   Vent or Secure Flex respectively.   Use Firestop/Spacer SV4.5HF5   or SF4.5HF5 when using Secure   Vent or Secure Flex on horizontal   vent runs for the MPLDV35/40/45   with a center line lower than 48”   (1219 mm) above the fireplace   top wrapper surface. In all cases   the firestop/spacer provided with   the termination may be used with   the termination, frame to 5”   This table shows a 1 (V) to 5 (H) ratio. For   every 1 foot of (V) vertical, you are allowed   5 feet of (H) horizontal run, up to a maxi-   mum horizontal run of 20 feet.   **Ceiling   Firestop/Spacer   (SV4.5VF)   ***Wall   Firestop/Spacer   Support Bracket   *To Top Surface   Of Fireplace   clearance where applicable.   Square termination (SV4.5HT-2) shown.   See Table 3 on page 18 as an aid in venting component selection for a particular range of exterior wall thicknesses.   Figure 33 - Top Vent - THREE 90 DEGREE ELBOWS - ELBOW CONNECTION NOT DIRECTLY AT APPLIANCE   NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.   20   Download from Www.Somanuals.com. All Manuals Search And Download.   VERTICAL OR HORIZONTAL VENTING USING   SECURE FLEX KITS AND COMPONENTS   FLEX VENT   NOTE: OUTER PIPE IS PULLED AWAY TO   SHOW THE DETAIL OF THE INNER PIPE   Secure Flex venting kits and components may   be used in any venting application where rigid   Secure Vent (SV4.5) direct vent components   can be used. All restrictions, clearances and   allowancesthatpertaintotherigidpipingapply   to the flexible venting. Secure Flex kits may   notbemodified;also, undernocircumstances   may separate sections of flex pipe be joined   together. Secure Flex kits may be added to the   end of a vent run made up of rigid Secure Vent   (SV4.5) vent sections provided that doing so   does not violate any of the venting length,   height, routing, horizontal to vertical ratio re-   quirements or clearance considerations de-   tailed in this manual.   SECURING SCREW   (3 PLACES EQUIDISTANT   JUST BELOW GEAR CLAMP)   Apply ONLY MIL-PAC BLACK HIGH   TEMPERATURE SEALANT (Catalog No.   10K81) to the outside surface of both   collars of the adapter (be especially   careful to fill the grooves of the outer   collar to be covered by the flexible   pipe) and slide flexible pipe over   inner and outer adapter collars.   GEAR   CLAMPS   1-3/4 in. (44 mm)   Flexible Pipe and   Adapter Outer   1-3/4 in. (44 mm)   Flexible Pipe and   Adapter Inner   Collar Overlap   SecureFlexkitscomewithanincludedadapter   that can be fitted to the appliance collar or the   inclined channel end of the last Secure Vent   (SV4.5) vent section in a rigid system in the   exact same fashion as any other Secure Vent   section. Align the dimpled end of the adapter   over the previously installed section or appli-   ance collar, adjusting the radial alignment until   the four locking dimples of the adapter are   aligned with the inlets of the four incline chan-   nels of the last vent section or collar. Push on   the adapter until it fully engages, then twist the   adapter clockwise running the dimples down   and along the incline channels until they seat at   the end of the channels.   Collar Overlap   Adapter   (SV4.5RF)   SECURING SCREW   (3 PLACES EQUIDISTANT   JUST BELOW GEAR CLAMP)   Attach Adapter to Appliance   Collar, or Secure Vent Sections   Figure 34   SV4.5HF (Secure Vent) or SF4.5HF (Secure   Flex) must be used anytime vent pipe passes   through a combustible wall. For the   MPLDV35/40/45withacenterlinelower than   48" (1219 mm) above the fireplace top wrap-   persurfaceuseSV4.5HF5orSV4.5HF5. Inall   cases the firestop/spacer provided with the   termination may be used with the termina-   tion, frame to 5" clearance where applicable.   2. ApplyabeadofMill-PacBlack(700°F)high   temperature sealant - Catalog No. 10K81) to   the outer adapter collar; to the grooves of the   collar which extend approximately 1 inch from   theendandtotheflatsurface,approximately1-   3/8 inches from the end.   3. Pull and extend the outer flexible vent pipe.   4. Slide the outer flex pipe over the adapter   collar. Ensure the flexible vent pipe com-   pletely engages the adapter collar to a dis-   tance of 1-3/4 inches from the end, and that   it is free from damage or tears.   Attach the flexible vent to the adapter as   follows (also see Figure 34 ):   A. Install the Inner Flex Pipe -   1. Installthesmall gearclamplooselyaroundthe   innerflexibleventpipe,pushitbackoutoftheway.   2. Apply a bead of Mill-Pac Black (700°F)   high temperature sealant - Catalog No.   10K81) to the inner adapter collar, approxi-   mately 1/2 inch from the end.   See the appropriate sections and figures   shown throughout the venting section for   their installation requirements.   5. Slide the gear clamp down and tighten it   fully to secure the flexible vent to the adapter   outer collar approximately 3/4 inch from the   end of the flex.   Flexible Vent Section   6. Install three screws 120 degrees apart   through the flexible vent pipe and into the   adapter collar just below the gear clamp to   provide additional security to the connection.   3. Pull and extend the inner flexible vent pipe.   4. Slide the inner flex pipe over the adapter   collar.Ensuretheflexibleventpipecompletely   engages the adapter collar to a distance of 1³⁄₄   inches from the end, and that it is free from   damage or tears.   C. Route Flex Vent -   Ensure that the flex vent is properly routed to   provide the required clearance. Do Not allow   theflexibleventtobendinaradiustighterthan   5" (127 mm). Refer to Figure 35. Support   horizontal sections of flex with metal straps at   2 foot (0.61 m) intervals.   5. Slide the gear clamp down and tighten it   fully to secure the flexible vent to the adapter   inner collar approximately 3/4 inch from the   end of the flex.   6. Install three screws 120 degrees apart   through the flexible vent pipe and into the   adapter collar just below the gear clamp to   provide additional security to the connection.   5" (127 mm)   Radius Minimum   Figure 35   E. Attach Flex Vent to Termination -   D. Install Firestop/Spacers at ceilings and walls -   When Secure Flex penetrates a wall or ceil-   ing, a firestop/spacer is required: use SV4.5   (Secure Vent), SF4.5 (Secure Flex) firestop/   spacer anytime vent pipe passes through a   combustible floor or ceiling.   Secure Flex components can be purchased   separately and attached to bulk lengths of   Secure Flex flexible tubing cut to size at the   jobsite. SecuretheflexibleventtotheSecure   Flex terminations in the same manner (see   Figure 34) as it was attached to the adapter.   B. Install the Outer Flex Pipe -   1. Install the large gear clamp loosely around   the outer flexible vent pipe, push it back out of   the way.   NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.   21   Download from Www.Somanuals.com. All Manuals Search And Download.   Note: Secure Flex vent must be attached to   Secure Flex terminations only. DO NOT   substitute Secure Vent terminations or the   Secure Vent adapter for Secure Flex compo-   nents. The collars of Secure Flex termina-   tions and adapters have a different circum-   ference than that used with the Secure Vent   pipe. Additionally, Secure Flexcomponents   have an extended length center tube for use   in attaching the flexible vent.   4.Ifanoptionalcontrolswitchisinstalled,turn   the appliance-mounted ON/OFF burner con-   trol switch to the OFF position.   Optional wall-mounted switch, thermostat, or   one of the optional remote control kits may   also be used. The appliance mounted ON/OFF   switch needs to be relocated onto the optional   style view door, if used.   B. Electronic Wiring (See Figure 37 ) –   Note: The electronic appliance must be con-   nected to the main power supply.   7. If wall-mounted ON/OFF control or thermo-   stat is to be used, mount it in a convenient   location on a wall near the fireplace.   1. Route a 3-wire 120Vac 60Hz 1ph power   supply to the appliance junction box.   8. If an optional control is to be used, wire it in   the low voltage circuit as shown in Figure 37.   Step 4. FIELD WIRING   2. Remove the electrical inlet cover plate from   the side of the unit by removing the plate's   securing screws. See Figure 11 on page 9.   Note: The supplied 15 feet of 2 conductor wire   has one end of each conductor connected to the   gas valve circuit and the other end of each   conductor placed loose inside the bottom com-   partment.   Caution: Label all wires prior to disconnec-   tion when servicing controls. Wiring errors   can cause improper and dangerous opera-   tion. Verifyproperoperationafterservicing.   3. Removethe coverplate'sknockoutandthen   feed the power supply wire through the knock-   out opening and into the unit junction box.   Refer to Section A for millivolt appliances and   Section B for electronic appliances. The gas   valve is set in place and pre-wired at the   factory on both models.   9. If an optional control switch is installed,   turn the appliance-mounted ON/OFF burner   control switch to the OFF position.   4. Connect the black power supply wire to the   lower outlet's red pigtail lead and the white   power supply wire to the common terminal of   the outlet as shown in Figure 37.   A. Millivolt Wiring (See Figure 36 ) –   10. After the wiring is complete, replace the   cover plate.   1. Appliance-mounted ON/OFF burner control   switch (rocker switch) is factory installed be-   hind the bottom panel. Optional wall-mounted   switch, thermostat, or one of the optional   remote control kits may also be used.   5.Connectthegroundsupplywiretothepigtail   lead attached to outlet's green ground screw.   Note: No batteries to be installed in the   battery holder until a power outage, or if the   appliance is to be operated solely with two   (2) "D" batteries.   6. Appliance-mounted ON/OFF burner control   switch (rocker switch) is factory installed be-   hind the bottom panel.   2. If wall-mounted ON/OFF control or thermo-   stat is selected mount it in a convenient loca-   tion on a wall near the fireplace.   120 VAC   INTERMITTENT ELECTRONIC WIRING DIAGRAM   SPARK TO PILOT IGNITOR   BK   GR   W 3. Wire the control switch within the millivolt   controlcircuit usingthe15feetof2conductor   wire supplied with the unit.   BK   Note: The supplied 15 feet of 2 conductor   wire has one end of each conductor con-   nected to the gas valve circuit and the other   end of each conductor placed loose inside   the bottom compartment.   IGNITOR MODULE   3V   JUNCTION BOX   BLACK (IGNITOR)   BLACK (SENSOR)   TRANSFORMER 3V   Caution: Do Not connect the optional wall   switch to a 120V power supply.   WIRING DIAGRAM MILLIVOLT GAS VALVES   THERMOPILE   BLACK   TO WALL   SWITCH OR   THERMOSTAT   APPLIANCE- MOUNTED   ON/OFF SWITCH   ORANGE (THTP)   BLACK (TP)   BATTERY BACK-UP   TP-TH   T O P I L   HI   LO   TP   TH   RED   GREEN (TH)   BROWN   GAS VALVE   BK/W(1)   BK/W(1)   BROWN   Figure 37   WALL-MOUNTED ON/OFF SWITCH (OPTIONAL)   THERMOSTAT (OPTIONAL)   Figure 36   NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.   22   Download from Www.Somanuals.com. All Manuals Search And Download.   IMPORTANT: Ground supply lead must   be connected to the wire attached to the   green ground screw located on the out-   let box. See Figure 37. Failure to do so   will result in a potential safety hazard.   The appliance must be electrically   groundedinaccordancewithlocal codes   or, in the absence of local codes, the   National Electrical Code, ANSI/NFPA70-   (latest edition). (In Canada, the current   CSA C22-1 Canadian Electrical Code.)   Gas Line Access Plate Not Installed   At The Factory. It Is Included In   The Installation Instruction Bag.   Step 5. CONNECTING GAS LINE   Gas   Supply   Line   ON/OFF   Switch   All codes require a shut-off valve mounted in   the supply line. The orientation of the shut-   off valve should face the front, as shown in   Figure 39. Figure 38 illustrates the method   for connecting the gas supply.   Gas Valve   Piezo Ignitor   Shut-Off Valve   (Orientation   Air Shutter   Adjustment Arm   As Shown)   Figure 39   The flex-line method is acceptable in the U.S.,   however,Canadianrequirementsvarydepend-   ing on locality. Installation must be in compli-   ance with local codes.   These appliances come from the factory with   the gas line access plate removed to provide   full access to the end of the gas flex line.   Secure all joints tightly using appropriate   tools and sealing compounds (ensure pro-   pane resistant compounds are used in pro-   pane applications).   As designed, the glass door needs to be   opened to access the open gas access area.   Route a hard pipe from the left to a spot   directly below the access plate opening.   Theseappliancesareequippedwithagasflex   line for use in connecting the unit to the gas   line. A gas flex line is provided to aid in   attaching the direct vent appliance to the gas   supply.   Turn on gas supply and test for gas leaks,   using a gas leak test solution (also referred to   as bubble leak solution).   Note: Usingasoapywater solution(50%dish   soap, 50% water) is an effective leak test   solution but it is not recommended, because   the soap residue that is left on the pipes/   fittingscanresultincorrosionovertime. Never   use an open flame to check for leaks.   Bring the shutoff valve on the end of the flex   line over to the hard pipe and tighten with   wrenches from above through the firebox   opening.   The gas flex line can only be used where local   codes permit. See Figure 38 for flex line   description. The flex line is rated for both   natural and propane gas. A manual shut off   valve is also provided with the flex line.   If required, access the valve by removing the   lower control compartment panel (see Figure   39 ) by lifting and pulling the panel forward.   The millivolt and electronic control valve has a   3/8" (10 mm) NPT thread inlet port.   A. Light the appliance (refer to the lighting   instructions label in the control compartment   or in the Homeowner's Care and Operation   Instructions).   The gas control valve is located in the lower   control compartment.   B. Brush all joints and connections with the   gas leak test solution to check for leaks. If   bubbles are formed, or gas odor is detected,   turn the gas control knob to the “OFF” posi-   tion. Either tighten or refasten the leaking   connection and retest as described above.   Flex Line Connector   3/8" NPT x 3/8"   Flare Fitting   1/2" x 3/8" Flare   Shut-Off Valve   Gas   Stub   Gas   Valve   C. When the gas lines are tested and leak free,   be sure to rinse off the leak testing solution.   3/8" Flex Tubing   D. When the gas lines are tested and leak free,   observe the individual tongues of flame on the   burner. Make sure all ports are open and   producing flame evenly across the burner. If   any ports are blocked, or partially blocked,   clean out the ports.   Figure 38 - GAS CONNECTION   NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.   23   Download from Www.Somanuals.com. All Manuals Search And Download.   Millivolt Appliance Checkout   Step 6. INSTALLING THE LOGS, GLOW-   ING EMBERS AND VOLCANIC STONES   Step 8. INSTALLING THE GLASS DOOR   AND OPTIONAL HOOD   The pilot flame should be steady, not lifting or   floating. Flame should be blue in color with   traces of orange at the outer edge.   Remove the gas line access plate and gasket   from the provided plastic bag and install them   over the opening, using the provided screws   (4) as shown in Figure 39.   To access the glass door securing latches,   first open the lower control compartment   door (Figure 42 ) by lifting and pulling the   bottom panel forward.   The top 3/8" (10 mm) at the pilot generator   (thermopile) and the top 1/8" min (tip) of the   quick drop out thermocouple should be en-   gulfed in the pilot flame.   Retrieve the glass door. Visually inspect the   gasket on the backside of the frame. Gasket   surface must be clean, free of irregularities and   seated firmly.   Refer to Figure 43 and loosen the set screw   for the venturi air shutter. Manually actuate   the air shutter through several cycles. Set the   air shutter to 3/32" before placing the logs.   The flame should project 1" (25 mm) beyond   the hood at all three ports (Figure 40 ). Re-   place logs if removed for pilot inspection.   Positionthedoorinfrontofthefireboxopening   with the bottom of the door held away from the   fireplace (Figure 42 ). Hook the top flange of   thedoorframeoverthetopofthefireboxframe.   Let the bottom of the door frame swing gently   in towards the fireplace ensuring that the gas-   ket seats evenly as the door frame draws shut.   Fasten the two latches located underneath the   firebox floor to the door's vee-flange. Close   both the latches securely.   The logs are packaged in a carton located   within the firebox. One plastic bag of glowing   embers and volcanic stones are located in the   bottom compartment. Refer to the Log Set   Placement Supplement for detailed place-   ment instructions for the logs, glowing em-   bers and volcanic stones.   To light the burner; turn “ON” the remote wall   switch and rotate the gas valve control knob   counterclockwise to the “ON” position (“ON”   will be at the bottom side of the valve).   Hood Ignitor Rod   MILLIVOLT   Proper log and twig placement is critical to   encourage outstanding flame appearance and   prevent sooting. These fires are designed to   provide a rich orange/red glow on the logs.   Ensure the bottom of the rear log is fully seated   and pulled as far forward as the pins will al-   low. Refer to the Log Set Placement   Supplement for detailed instructions.   Thermocouple   If desired, install the optional hood. Note the   location of the three clips inside the top air   channel above the door. The clips are equally   spaced on the top surface of the air channel   opening. Use a screwdriver to open the clips   slightly if needed. Engage the back edge of the   eyebrow into the clips to secure.   3/8" Min   (9 mm)   Pilot   Nozzels   Note: Logsetupisbydesignasymmetric. The   fire is intentionally positioned off center to   provide a natural fire look.   Thermopile   Figure 40   Step 7. CHECKINGAPPLIANCEOPERATION   Electronic Appliance Checkout   Withgaslineinstalledruninitialsystemcheck-   out before closing up the front of the unit.   Follow the pilot lighting instructions provided   in the Homeowner's Care and Operation In-   structions. For piezo ignitor location see Fig-   ure 39 on page 23 (millivolt appliances only).   To light the burner, turn ‘ON’ the unit mounted   On/Off switch or the optional remote wall   switch. Ensure the ignitor lights the pilot. The   pilot flame should engulf the flame rod as   shown in Figure 41.   Burner   Assembly   Note: Lighting Instructions are also found on   the literature tag tied to the gas piping next to   the gas valve. To access the tag, open the   lowercontrolcompartmentdoor(Figure39 on   page 23 ) by pulling the panel forward.   ELECTRONIC   Door   Sensor   Ignitor   Pilot   Hood   Assembly   Gas Line Access Panel   Bottom Panel   When first lighting the appliance, it will take   a few minutes for the line to purge itself of   air. Once purging is complete, the pilot and   burner will light and operate as indicated in   the instruction manual. Subsequent lighting   of the appliance will not require such purg-   ing. Inspect the pilot flame (remove logs, if   necessary, handling carefully).   Figure 42 -   INSTALLING THE GLASS DOOR   WARNING: HANDLE THIS GLASS WITH   EXTREME CARE! THE GLASS PANEL IS   SUSCEPTIBLE TO DAMAGE — DO NOT   SCRATCH WHILE HANDLING OR WHILE   RE-INSTALLING THE GLASS DOOR   FRAME.   Figure 41   NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.   24   Download from Www.Somanuals.com. All Manuals Search And Download.   The adjustment rod and associated adjustable   air shutter is patented technology. Flame ad-   justments can be made quickly and accurately   to taste without the need of disassembling the   appliance and waiting for 30 minutes after   each adjustment.   WARNING: DO NOT OPERATE APPLI-   ANCE WITH THE GLASS FRONT RE-   MOVED, CRACKED OR BROKEN. RE-   PLACEMENT OF THE GLASS SHOULD   BEDONEBYALICENSEDORQUALIFIED   SERVICE TECHNICIAN.   CAUTION: THE AIR SHUTTER DOOR   AND NEARBY APPLIANCE SURFACES   ARE HOT. EXERCISE CAUTION TO   AVOID INJURY WHILE ADJUSTING   FLAME APPEARANCE.   Propane models may exhibit a flame pattern   that may candle or appear stringy. If this is   problematic or persists as the appliance is   continually operated, adjust the air shutter   closedasdescribedinthepreviousparagraphs.   Operatetheapplianceforaperiodoftimeasthe   effect diminishes, ensuring that the appliance   does not develop sooty flames.   To adjust the flame, rotate the lever arm up or   down (rod located in the lower control area).   Position the air shutter to the factory setting as   shown in the table in Figure 43. Allow the   burner to operate for at least 20 minutes.   Step 9. BURNER ADJUSTMENTS   Flame Appearance and sooting   Proper flame appearance is a matter of taste.   Generally, mostpeoplepreferthewarmglowof   a yellow to orange flame. Appliances operated   with air shutter openings that are too large will   exhibit flames that are blue and transparent.   These weak, blue and transparent flames are   termed anemic. If the air shutter opening is too   small sooting may develop.   Air Shutter Rod   Air   Adjustment   Arm   When satisfied that the appliance operates   properly, proceed to finish the installation.   Leave the control knob in the ON position and   theremoteswitchOFF.Closethelowercontrol   compartment door.   Venturi   Sooting is indicated by black puffs developing   at the tips of very long orange flames. Sooting   results in black deposits forming on the logs,   appliance inside surfaces and on exterior sur-   facesadjacent tothevent termination. Sooting   is caused by incomplete combustion in the   flames and lack of combustion air entering the   air shutter opening. To achieve a warm yellow   to orange flame with an orange body that does   notsoot, theshutteropeningmustbeadjusted   between these two extremes.   FINISHING REQUIREMENTS   Wall Details   Valve   Complete finished interior wall. To install the   appliance facing flush with the finished wall,   positionframeworktoaccommodatethethick-   ness of the finished wall (Figure 44 )   MAIN BURNER   FACTORY SHUTTER OPENING SETTING   Natural Gas Propane Gas   Models   inches (mm) inches (mm)   MPLDV30 3/32 (2.38)   MPLDV35 1/16 (1.6)   MPLDV40 1/4 (6.35)   MPLDV45 1/4 (6.35)   3/16 (4.76)   1/4 (6.35)   3/8 (9.5)   This Area Must   Combustible   Remain Clear   Finished Wall   of Combustible   Materials   Materials   No smoke or soot should be present. These   logs are designed to be involved in the fire.   Flameswillimpingethetoptipsoftherightand   left logs.   1/2 (12.7)   3-1/2" Min   (89 mm)   Combustible   materials not   allowed   Figure 43   If the logs are properly positioned and sooting   conditions exist, the air shutter opening on the   main burner tube should be adjusted. Normally,   the more offsets in the vent system, the greater   the need for the air shutter to be opened further.   below this   point on   the face of the   appliance.   CAUTION: DO NOT BEND THE AIR SHUTTER   ROD. MAKESURETHEAIRSHUTTERMOVES   WHEN THE LEVER ARM IS OPERATED.   Top of   Appliance   Spacer   10" Min   (254 mm)   Burner Adjustment   Note: When first operating the air shutter   adjustment lever arm observe the air shutter.   If it is not moving, open the glass, ensure the   air shutter screw is loose and adjust by hand   through a couple of cycles, to break the adhe-   sion of paint, if required. Close door and   adjust with the lever as needed.   Top of Door Frame   Optional Hood   WARNING: AIR SHUTTER ADJUST-   MENT SHOULD ONLY BE PER-   FORMED BY A QUALIFIED PROFES-   SIONAL SERVICE TECHNICIAN.   Figure 44   A hearth extension is not required with this   appliance. If ahearthextensionisused, donot   block the lower control compartment door.   Any hearth extension used is for appearance   onlyanddoesnothavetoconformtostandard   hearth extension installation requirements.   Observe the flame continuously. If it appears   weak or sooty as previously described, adjust   the air shutter by rotating the adjustment arm   upordown(refertoFigure39)untiltheflame   appearance is as desired.   IMPORTANT:ENSURETHATTHEFRONT   GLASSPANELISINPLACEANDSEALED   DURING ADJUSTMENT.   NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.   25   Download from Www.Somanuals.com. All Manuals Search And Download.   Note: Combustible wall finish materials and/or surround materials must not be allowed to be placed in direct contact with the area defined   by the appliance front face (black sheet metal). Never allow combustible materials to overlap the appliance front face. See Figure 44   on page 25. Combustible mantle materials may be placed in front of non-combustible facing materials, as shown in Figure 45.   Non-combustible materials, such as surrounds and other appliance trim, may be installed on the appliance front face with these exceptions: they must   not cover any portion of the glass or hood; they may cover any portion of the top radiant panel or the air gaps surrounding the top radiant panel up   to the installed hood.   Vertical installation clearances to combustible mantels vary according to the depth of the mantel. See Figure 45. Mantels constructed of non-   combustible materials may be installed at any height above the appliance opening; however, do not allow anything to hang below the hood.   Combustible materials may project beyond the   sides of the fireplace opening as long as they   are kept within the shaded areas illustrated in   Figure 46.   MANTEL CLEARANCES   Inches (mm)   12 (305) MANTEL   10 (254) MANTEL   8 (203) MANTEL   6 (152) MANTEL   4 (102) MANTEL   2 (51) MANTEL   Combustible Materials   Allowed In Shaded   Top View Of   Area “ Safe Zone”   Fireplace   12"   18   5"   (457)   45°   16   (406)   17"   14   TOP OF   APPLIANCE   (356)   12   (305)   Min. Distance   To Protected   Side Wall   8-1/4"   10   (254)   8 Side   Wall   (203)   Side   Wall   Min. Distance To   Unprotected Side Wall   14"   Figure 46   Figure 45   COLD CLIMATE INSULATION   For cold climate installations, seal all cracks around your appliance with noncombustible material and wherever cold air could enter the room. It is   especially important to insulate outside chase cavity between studs and under floor on which appliance rests, if floor is above ground level. Gas line   holesandotheropeningsshouldbecaulkedorstuffedwithunfacedfiberglassinsulation. Incoldclimates,ifthefireplaceisbeinginstalledonacement   slab, a sheet of plywood or other raised platform can be placed underneath to prevent conducting cold up into the room. It also helps to sheetrock   inside surfaces and tape for maximum air tightness and caulk firestops.   INSTALLATION ACCESSORIES   Listed Secure Flex™Components   Listed Secure Vent™Components   Cat.   No.   Model   No.   Description   Cat.No.   Model No. Description   **94L10 SV4.5HTSS Horizontal Small Square   Termination with   10K81 SFMP   Mil Pac Black Hi-Temperature   Sealant   t n a l a e S Firestop/Spacer (96K80)   and Adapter (74L61)   89L40 SFMP-12 Mil Pac Black Hi-Temperature   Sealant - Bulk Pack 12   91L66 SF-GC4-6 Gear Clamp 4.5in. (114 mm) for   **98L27 SV4.5HTSSL Horizontal Small Square-   Long Termination with   Flex (6 pieces)   91L67 SF-GC7-6 Gear Clamp 7.5 in. (190.5 mm)   for Flex (6 pieces)   Firestop/Spacer (96K80)   and Adapter (74L61)   H2248   SF4.5HF Firestop/Spacer - 10 Pack   **May be used with 30" and 35" models only.   Horizontal (3-1-1 spacing)   H2249   SF4.5VF Firestop/Spacer - 10 Pack   Vertical (1-1-1 spacing)   NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.   26   Download from Www.Somanuals.com. All Manuals Search And Download.   INSTALLATION ACCESSORIES CONTINUED   Listed Secure Vent™Components   Model No. Description   Listed Secure Flex™Components   Cat.   No.   Model   No.   Cat.No.   Description   H1968   SV4.5HT-2 Horizontal Square Termination   with Firestop/Spacer (96K80)   and Adapter (74L61)   These termination kits include firestop/spacer, gear clamps and flex adapter.   H1969 SF4.5HT-2 Horizontal Square Termination   without Flex   77L87 SFKIT12   77L88 SFKIT18   77L89 SFKIT24   77L90 SFKIT36   77L91 SFKIT48   56L74 SFVT30   Flex Square Term. with 12 in.   (305 mm of *compressed Flex   Flex Square Term. with 18 in.   (457 mm) of *compressed Flex   Flex Square Term. with 24 in.   (610 mm) of *compressed Flex   Flex Square Term. with 36 in.   (914 mm) of *compressed Flex   Flex Square Term. with 48 in.   (1219 mm) of *compressed Flex   Vertical Termin. for Flex (flat to   6/12) with Flex Adapter, section   of rigid vent, roof support collar   assembly, roof flashing and   storm collar.   H2152   SV4.5CGV-1 Vertical Termination   H4687   H4716   SV4.5CTS Chase Top Term. Square   SV4.5CTS-B Chase Top Term. Square, Blk   H4717 SV4.5CTS-TC Terra Cotta Termination   77L70   SV4.5L6 6 inch (152 mm) Vent Section   12 inch (305 mm) Vent   Section   77L71   SV4.5L12   24 inch (610 mm) Vent   Section   77L72   77L73   77L74   SV4.5L24   36 inch (914 mm) Vent   Section   SV4.5L36   48 inch (1219 mm) Vent   SV4.5L48   Section   56L75 SFVT45   Vertical Termin. for Flex (6/12 to   12/12) with Flex Adapter section   of rigid vent, roof support collar   assembly, roof flashing and   storm collar.   77L75   77L76   SV4.5LA Telescopic Section   SV4.5E45 45 Degree Elbow   60L10 SF-18   98K03 SF-12   18 ft. (5.49 m) *compressed Flex   12 ft.(3.66 m) *compressed Flex   77L77   SV4.5E90 90 Degree Elbow   Cat. No. Model No. Description   These termination kits include firestop/spacer, gear clamps and flex adapter.   The following flashings come packaged with a storm collar.   77L78   77L79   77L80   77L81   SV4.5F Flat Roof Flashing   **94L09 SF-HTSS   Horizontal Small Square   Termination without Flex   SV4.5FA 1/12 to 7/12 Adjust. Flashing   SV4.5FB 7/12 to 12/12 Adjust. Flashing   SV4.5SC6 Storm Collars (6 collars/box)   **94L04 SFKIT12SS Flex Small Square Term. with   12 in. (305 mm of   *compressed Flex   **94L05 SFKIT18SS Flex Small Square Term. with   H6183   H6184   H2247   96K93   SV4.5HF5 Firestop/Spacer Horizontal   (5-1-1 spacing)   SF4.5HF5 Firestop/Spacer Flex Horizontal   (5-1-1 spacing)   SV4.5VF Firestop/Spacer - 10 Pack   Vertical (1-1-1 spacing)   SV4.5SU Support Strap   18 in. (457 mm) of   *compressed Flex   **94L06 SFKIT24SS Flex Small Square Term. with   24 in. (610 mm) of   *compressed Flex   **94L07 SFKIT36SS Flex Small Square Term. with   36 in. (914 mm) of   *compressed Flex   **94L08 SFKIT48SS Flex Small Square Term. with   96K94   SV4.5RSA Attic Insulation Shield   SV4.5SP Support Plate   48 in. (1219 mm ) of   *compressed Flex   96K92   87L02   Cat. No. Model No. Description   H1988 CTSA-33   H1985 CTSO-33   H1987 CTSO-44   H1986 CTSO-46   H5820 4.5HTSK   Chase Top Shroud Kit,   Arch Top 3 x 3   Chase Top Shroud Kit,   Open Top 3 x 3   Chase Top Shroud Kit,   Open Top 4 x 4   Chase Top Shroud Kit,   Open Top 4 x 6   SV4.5 Termination Guard   HGS   99L03 SV4.5HRK36 Horizontal Riser Kit 36"   99L02 SV4.5HRK14 Horizontal Riser Kit 14"   Termnation Shroud Kit   *All compressed flex vents can be expanded up to two times.   **May be used with 30" and 35" models only.   NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.   27   Download from Www.Somanuals.com. All Manuals Search And Download.   GAS CONVERSION KITS   WARNING: THIS CONVERSION KIT SHALL BE   AVERTISSEMENT: CET ÉQUIPEMENT DE CONVERSION   INSTALLED BY A QUALIFIED SERVICE AGENCY IN SERAINSTALLÉPARUNEAGENCEQUALIFIÉEDESERVICE   ACCORDANCE WITH THE MANUFACTURER'S IN- CONFORMÉMENTAUXINSTRUCTIONSDUFABRICANTET   STRUCTIONS AND ALL APPLICABLE CODES AND   TOUTES EXIGENCES ET CODES APPLICABLES DE   REQUIREMENTS OF THE AUTHORIZED HAVING L'AUTORISÉSAVOIRLAJURIDICTION. SIL'INFORMATION   JURISDICTION. IF THE INFORMATION IN THESE DANS CETTE INSTRUCTION N'EST PAS SUIVIE   INSTRUCTIONS IS NOT FOLLOWED EXACTLY, A   EXACTEMENT, UN FEU, EXPLOSION OU PRODUCTION DE   FIRE, EXPLOSION OR PRODUCTION OF CARBON PROTOXYDEDECARBONEPEUTRÉSULTERLEDOMMAGES   MONOXIDE MAY RESULT CAUSING PROPERTY CAUSER DE PROPRIÉTÉ, PERTE OU BLESSURE   DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.   PERSONNELLEDEVIE. L'AGENCEQUALIFIÉEDESERVICE   THE INSTALLATION IS NOT PROPER AND COM- EST ESPONSABLE DE L'INSTALLATION PROPRE DE CET   PLETEUNTILTHEOPERATIONOFTHECONVERTED ÉQUIPMENT. L'INSTALLATION N'EST PAS PROPRE ET   APPLIANCE IS CHECKED AS SPECIFIED IN THE   COMPLÉTE JUSQU'À L'OPÉRATION DE L'APPAREIL   OWNERINSTRUCTIONSSUPPLIEDWITHTHEKIT. CONVERTIESTCHÉQUESUIVANTLESCRITÈRESÉTABLIS   THE QUALIFIED SERVICE AGENCY PERFORMING DANS LES INSTRUCTIONS DE PROPRIÉTAIRE   THIS INSTALLATION ASSUMES RESPONSIBILITY   FOR THIS CONVERSION.   PROVISIONNÉES AVEC L'ÉQUIPEMENT.   In Canada:   Millivolt Appliances   Step 4. SIT Systems - Refer to Figure 48 on   Natural To Propane Gas Conversion Kit   Models No. Unit Type Catalog No.   THE CONVERSION SHALL BE CARRIED OUT   INACCORDANCEWITHTHEREQUIREMENTS   OF THE PROVINCIAL AUTHORITIES HAVING   JURISDICTION AND IN ACCORDANCE WITH   THE REQUIREMENTS OF THE CAN1-B149.1   AND .2 INSTALLATION CODE.   page 29 and the instructions provided with   the kit. Using a Torx T20, remove and discard   thethreepressureregulatormountingscrews.   Remove the pressure regulator, spring, pop-   pet, diaphragm and bushing. Discard all   removed components.   MPLDV30   MPLDV35   MPLDV40   MPLDV45   MPLDV30   MPLDV35   MPLDV40   MPLDV45   millivolt   millivolt   H6163   H6975   H6177   85L69   H6166   H6973   H6168   H6169   millivolt   millivolt   LA CONVERSION DEVRA ÊTRE EFFECTUÉE   CONFORMÉMENT AUX RECOMMANDATIONS   DES AUTORITÉS PROVINCIALES AYANT   JURIDICTION ET CONFORMÉMENT AUX   EXIGENCES DU CODE D'INSTALLATION CAN1-   B149.1 ET.2.   electronic   electronic   electronic   electrnoic   Ensure the rubber gasket installed on the back   of the replacement pressure regulator is prop-   erly positioned and install the new pressure   regulator using the new screws supplied with   the kit. Tighten screws to 25 In. lb. torque.   Gas conversion kits are available to adapt your   appliance from the use of one type of gas to the   useofanother. Thesekitscontainalltheneces-   sary components needed to complete the task   including labeling that must be affixed to en-   sure safe operation.   Burner Assembly   Propane to Natural Gas Conversion Kit   Model No.   MPLDV30   MPLDV35   MPLDV40   MPLDV45   MPLDV30   MPLDV35   MPLDV40   MPLDV45   Unit Type Catalog No.   millivolt   millivolt   H6165   H6968   85L59   85L62   H6170   H6974   H6172   H6173   millivolt   Kitpartnumbersarelistedhere andthefollowing   steps detail the conversion procedure.   Orifice   Gas Valve   millivolt   Assembly   electronic   electronic   electronic   electronic   Step 1. Turn off the gas supply to the appliance.   Step 2. Carefully remove the logs. Exercise   care so as not to break the logs.   Step 3. Refer to Figure 47.   Remove the burner assembly with attached   venturi tube.   Air Adjustment   Arm   Figure 47   NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.   28   Download from Www.Somanuals.com. All Manuals Search And Download.   Pressure-Tap   (Inlet)   Pilot Stage   Terminal   Pilot Gas   Outlet   Pressure   Regulator   Ground   (TP)   P I L O T   HI   LO   Supply   Gas Inlet   Remove   These   Components   Gas Outlet   To Burner   Figure 48   Step 5. Attach manometer to the manifold   side pressure test fitting and verify manifold   pressurereads3.5incheswatercolumn(0.87   kPa) for natural gas, and 10.0 inches water   column (2.49 kPa) for propane gas.   Burner Stage   Terminal   Regulator   Mounting Screw   Pressure-Tap   (Manifold)   Figure 50   Step 6. Refer to Figure 49 and remove the   pilot hood assembly to access the hexed pilot   orifice. Remove and replace the orifice with   the one provided with the kit.   ELECTRONIC   Orifice size   Model No.   Sensor   Ignitor   Pilot   Hood   Natural Propane   #61   0.070"   MPLDV-30   MPLDV-35   MPLDV-40   MPLDV-45   (0.039")   #45   0.048"   (0.082")   #41   #54   (0.046") (0.055")   Pilot   Orifice   #40   #53   (0.098") (0.595")   Figure 49   Note: If the ignitor is damaged, a replacement   kit is available, order Catalog Number 87L54.   Electronic Appliances   Figure 51   Step 7. Dexen Electronic Valves -   Figure 52   See Figure 50 and the instructions provided   with the kit. Remove and discard the two   pressure regulator mounting screws. Re-   move the pressure regulator and diaphragm.   Discard all removed components. Ensure the   provided diaphragm is installed properly onto   thereplacement pressureregulator andinstall   the new pressure regulator using the new   screws supplied with the kit. Tighten screws.   All Models   Step 9. Reassemble the remaining compo-   nents by reversing the procedures outlined in   theprecedingsteps. Usepipejointcompound   orTeflontapeonallpipefittingsbeforeinstall-   ing (ensure propane resistant compounds are   used in propane applications, do not use pipe   joint compounds on flare fittings).   Step 8. (Refer to Figure 47 on page 28 )   A. Remove the orifice from the manifold and   replace it with the one provided in the kit. See   the following table for orifice sizes for natural   andpropanemodels. Figure52 illustratesthe   orifice.   See Figure 51 and replace the pilot orifice   as follows: Remove pilot hood assembly to   access the phillipped pilot orifice. Remove   and replace the orifice with the one pro-   vided with the kit. Exercise extreme care   to prevent damage to or breakage of the   ignitor assembly.   B. Retrievetheburnerandslidetheventuritube   over the orifice. Set the shutter adjusting   opening as shown in Figure 43, page 25.   Step 10. Attach the conversion label provided   in the conversion kit to the rating plate on the   appliance.   Step 11. Turn on gas supply and test for gas   leaks.   NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.   29   Download from Www.Somanuals.com. All Manuals Search And Download.   NOTE: THIS PAGE INTENTIONALLY LEFT BLANK.   30   Download from Www.Somanuals.com. All Manuals Search And Download.   NOTE: THIS PAGE INTENTIONALLY LEFT BLANK.   31   Download from Www.Somanuals.com. All Manuals Search And Download.   Lennox Hearth Products reserves the right to make changes at any time, without notice, in design, materials, specifications, prices and also to discontinue colors, styles and products.   Consult your local distributor for fireplace code information.   Printed in U.S.A. © 2007 by Lennox Hearth Products   1110 West Taft Avenue • Orange, CA 92865   P/N 850,043M REV. E 06/2008   Download from Www.Somanuals.com. All Manuals Search And Download.   |