Kyocera Telescope KD135SX UPU User Manual

be broken (and PV module will no longer work properly) if it is  
dropped or hit by tools or other objects.  
PV module frame is made of anodized aluminum, and therefore  
corrosion can occur if PV module is subject to a salt-water  
environment and is in contact with another type of metal  
(electrolytic corrosion), If required, PVC or stainless steel  
washers can be placed between PV module frame and support  
structure to prevent this type of corrosion.  
INSTALLATION MANUAL  
KD series module frames must be attached to a support structure  
by one of the methods described in Section 7, Installing KD series  
modules.  
Module support structures to be used to support PV modules  
should be wind rated and approved by the appropriate local and  
civil codes prior to installation.  
Do not expose the back of PV module to direct sunlight.  
In Canada installation shall be in accordance with CSA C22.1,  
Safety Standard for Electrical Installations, Canadian Electrical  
Code, Part 1.  
FOR THE  
KD135SX-UPU,KD140SX-UPU  
OF  
SOLAR PHOTOVOLTAIC POWER MODULES  
Please read this manual carefully before installing the modules.  
KYOCERA  
6C-209365  
1. INTRODUCTION  
FIRE RATING  
As the world leader in development and application of high technology  
ceramic/silica materials, Kyocera offers a wide range of highly efficient  
and reliable crystalline silicon solar photovoltaic (PV) power modules.  
Kyocera began to extensively research PV technology in 1975 and  
commenced manufacturing operations in 1978. Since then, Kyocera  
has supplied millions of cells and modules throughout the world. With  
years of experience and state-of-the-art technology, Kyocera provides  
the highest quality PV power modules in a range of sizes designed to  
meet the requirements of the most demanding energy and power users  
worldwide.  
In case of roof installation, PV module assembly shall be mounted  
on a fire resistant roof covering rated for the application. KD series  
modules are comprised of a glass front surface, polyethylene  
terephthalate (PET) back sheet with a Class C fire rating.  
GROUNDING  
Refer to “Grounding” section.  
BATTERY  
When PV modules are used to charge batteries, the battery must  
be installed in a manner which will ensure the performance of the  
system and the safety of its users. Follow the battery  
manufacturer’s safety guidelines concerning installation,  
operation and maintenance recommendations. In general,  
the battery (or battery bank) should be kept away from people  
and animals. Select a battery site that is protected from sunlight,  
rain, snow, debris, and is well ventilated. Most batteries generate  
hydrogen gas when charging, which can be explosive. Do not  
light matches or create sparks near the battery bank. When a  
battery is installed outdoors, it should be placed in an insulated  
and ventilated battery case specifically designed for this purpose.  
2. POWER MODULES  
Kyocera PV power modules consist of a series of electrically  
interconnected crystalline silicon solar cells, which are permanently  
laminated within a pottant and encapsulated between a tempered glass  
cover plate and a back sheet. The entire laminate is secured within an  
anodized aluminum frame for structural strength, ease of installation,  
and to protect the cells from the most severe environmental conditions.  
3. APPLICATIONS  
Kyocera PV modules are a reliable, virtually maintenance-free direct  
current (DC) power source, designed to operate at the highest level of  
efficiency. Kyocera PV modules are ideal to remote homes,  
recreational vehicles, water pumps, telecommunication systems and  
many other applications either with or without using storage batteries.  
5. SITE SELECTION  
In most applications, Kyocera modules should be installed in a location  
where they will receive maximum sunlight throughout the year. In the  
Northern Hemisphere, the modules should typically face south, and in  
the Southern Hemisphere, the modules should typically face north.  
Modules facing 30 degrees away from true South (or North) will lose  
approximately 10 to 15 percent of their power output. If the module  
faces 60 degrees away from true South (or North), the power loss will  
be 20 to 30 percent. When choosing a site, avoid trees, buildings or  
obstructions which could cast shadows on PV modules especially  
during winter season when the arc of the sun is lowest over the horizon.  
4. WARNINGS & SAFETY  
PV modules generate electricity when exposed to light. Arrays of many  
modules can cause lethal shock and burn hazards. Only authorized  
and trained personnel should have access to these modules. To  
reduce the risk of electrical shock or burns, PV modules may be  
covered with an opaque material during installation. Do not touch live  
terminals with bare hands. Use insulated tools for electrical  
connections. Do not use these PV modules for solar concentration.  
6. MODULE TILT ANGLE  
WARNING  
Kyocera modules produce bigger power when they are pointed directly  
at the sun. For stand alone installations PV modules should be tilted for  
optimum winter performance. As a general rule, if the system power  
production is adequate in the winter, it will be satisfactory during the  
rest of the year. PV module tilt angle is measured between PV  
modules and the ground. Refer to the recommended module tilt angle  
table for your site.  
“SUITABLE FOR USE IN CLASS I, DIVISION 2, GROUPS A, B, C  
AND  
D
HAZARDOUS LOCATIONS, OR NONHAZARDOUS  
LOCATIONS ONLY.”  
“WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT  
EQUIPMENT WHILE THE CIRCUIT IS LIVE OR UNLESS THE AREA  
IS KNOWN TO BE FREE OF IGNITABLE CONCENTRATIONS.”  
MODULE  
“WARNING - EXPLOSION HAZARD - SUBSTITUTION OF ANY  
SUNLIGHT  
COMPONENT MAY IMPAIR SUITABILITY FOR CLASS I, DIVISION  
2.”  
PERMIT  
TILT ANGLE  
Before installing your PV system, contact local authorities to  
determine the necessary permitting, installation and inspection  
requirements.  
GROUND(HORIZONTAL)  
Figure 1. Module Tilt Angle  
INSTALLATION AND OPERATION  
Systems should be installed by qualified personnel only. The  
system involves electricity, and can be dangerous if the  
personnel are not familiar with the appropriate safety procedures.  
Do not step on a PV module.  
Although Kyocera PV modules are quite durable, the glass can  
1
Download from Www.Somanuals.com. All Manuals Search And Download.  
Figure 5. Installation Example of Cable Clamp  
NOTE: MAXIMUM SYSTEM VOLTAGE 600VDC.  
11. BYPASS DIODES  
Partial shading of an individual module in a source circuit string (i.e. two  
or more modules connected in series) can cause a reverse voltage  
across the shaded cells within the module. Module output current is  
then forced through the shaded area by the remaining illuminated cells  
and other PV modules in series with the partially shaded module(s).  
The current forced through the shaded cells within PV module (or  
modules) causes additional module heating and severe loss of power.  
The purpose of bypass diodes is to provide a low-resistance current  
path around the shaded cells, thereby minimizing PV module heating  
and array current losses.  
KD series modules and most PV system components have a maximum  
system voltage rating of 600 volts DC. Some grid-tie systems operate  
at or near this voltage rating. Like other polycrystalline solar modules,  
the open circuit voltage of the KD series module increases as the  
ambient temperature decreases. Maximum System voltage is  
computed as the sum of the open-circuit voltage of the  
series-connected PV modules for the lowest expected ambient  
temperature. Refer to the National Electrical Code Article 690-7(a) for  
determining the maximum number of KD series modules that can be  
placed in series. Temperature coefficients, specific to the module of  
use, can be used to provide the most accurate prediction of module  
voltage under temperature extremes.  
NOTE: Install the maximum number of series connection for the KD  
series PV modules so that the system voltage is less than 600V.  
NOTE: In normal conditions, PV modules may produce bigger current  
and/or voltage than reported in the standard test conditions. Therefore,  
when voltage evaluations for components, capacity of conductors, size  
of fuses, and size of control systems connected to the module output  
are determined, multiply the values of short- circuit current (Isc) and  
open-circuit voltage (Voc) that are marked in KD series modules by the  
factor of 1.25. Refer to Section 690-8 of the National Electrical Code for  
an additional multiplying factor of 1.25 which may also be applicable.  
PV modules employ bypass diodes that have:  
Rated Average Forward Current [IF(AV)] Above maximum system  
current at highest PV module operating temperature.  
Rated Repetitive Peak Reverse Voltage [VRRM] Above maximum  
system voltage at lowest PV module operating temperature.  
12. MAINTENANCE  
Kyocera PV modules are designed for long life and require very little  
maintenance. Under most weather conditions, normal rainfall is  
sufficient to keep the module glass surface clean. If dirt build-up  
becomes excessive, clean the glass surface only with a soft cloth using  
mild detergent and water. USE CAUTION WHEN CLEANING THE  
BACK SURFACE OF PV MODULE TO AVOID PENETRATING THE  
BACK SHEET. PV modules that are mounted flat (0°tilt angle) should  
be cleaned more often, as they will not "self clean" as effectively as  
modules mounted at a 15°tilt or greater. Once a year, check the  
tightness of terminal screws and the general condition of the wiring.  
Also, check to be sure that mounting hardware is tight. Loose  
connections may result in a damaged PV module or array.  
9. GROUNDING  
Before installation, contact the local code authorities to determine the  
necessary grounding requirements. Attach all PV module frames to an  
earth ground in accordance with the National Electric Code (NEC)  
Article 250. Proper grounding is achieved by connecting PV module  
frames and all metallic structural members contiguously to one another  
using a suitable grounding conductor. The grounding conductor shall  
be of copper, copper alloy or another material suitable for use as an  
electrical conductor per NEC. The grounding conductor must then  
make a connection to earth using a suitable earth grounding electrode.  
Ensure positive electrical contact through the anodizing on PV module  
frame extrusion by utilizing one of the following methods. Attach the  
grounding conductor:  
13. SPECIFICATIONS  
Under certain conditions, a photovoltaic module may produce more  
voltage and current than reported at Standard Test Conditions (STC).  
Refer to Section 690 of the National Electrical Code for guidance in  
series string sizing and choosing overcurrent protection.  
(1)to one of the 9mm (0.35”) diameter holes marked “ground” using  
5/16” stainless steel hardware. Wrap conductor around bolt. Tighten  
the screws with adequate torque (usually 132 in-lb). Avoid direct  
contact of copper ground conductor to aluminum frame.  
(2)to a ground lug (manufacture : ILSCO, model : GBL-4DBT). Tighten  
the screws with adequate torque (usually 62 in-lb). Use #10-32  
stainless steel hardware to attach the lug to the module frame by the  
torque of 40 in-lb. A stainless steel star washer,  
positioned between the lug and the anodized surface of the frame,  
must be employed to break through the anodized layer of the frame  
extrusion and electrically connect the ground lug to the conducting  
aluminum frame material.  
Table.2 Kyocera KD Series Module Specification  
Electrical Characteristics : @ STC  
Model Type  
KD135SX-UPU  
135 ±5%  
KD140SX-UPU  
140 ±5%  
Rated Power, Watts (Pmax) (W)  
Open Circuit Voltage (Voc) (V)  
Short Circuit Current (Isc) (A)  
Voltage at Load (Vpm) (V)  
Current at Load (Ipm) (A)  
Maximum System Voltage  
22.1  
8.37  
17.7  
7.63  
600  
22.1  
8.68  
17.7  
7.91  
600  
As a general rule, avoid direct contact of copper or copper alloyed  
ground conductors with the aluminum module frame.  
Recommended maximum number of PV  
modules connected in series  
21  
21  
All ground bond securing hardware in contact with either the aluminum  
module frame and/ or copper or copper alloy ground conductors must  
be stainless steel.  
Factory installed Bypass Diode (Qty)  
Series Fuse Rating (A)  
8
8
15  
15  
Thermal Characteristics :  
Temp. Coefficient of Voc (V / )  
Temp. Coefficient of Isc (A / )  
Temp. Coefficient of Vpm (V / )  
Physical Characteristics :  
Length, Inches (mm)  
-0.80x10-1  
5.02x10-3  
-9.20x10-2  
-0.80x10-1  
5.21x10-3  
-9.22x10-2  
Nut  
Spring washer  
Nut  
Flat washer  
Spring washer  
Ground conductor  
Ground lug  
59.1 (1500)  
Width, Inches (mm)  
26.3 (668)  
1.81 (46)  
-
Cup washer  
Star washer  
Depth (frame), Inches (mm)  
Depth (including j-box), Inches (mm)  
Weight Pounds (kg)  
Star washer  
Aluminum frame  
Aluminum  
frame  
Flat washer  
Bolt  
27.6 (12.5)  
Flat washer  
Bolt  
Mounting Hole Diameter, Inches (mm)  
Grounding Hole Diameter, Inches (mm)  
Application Class  
0.35 (9) Qty-4pcs  
0.35 (9) Qty-4pcs  
Class A  
Figure 6. Installation Example of Grounding  
NOTES  
10. BLOCKING DIODES  
2
(1) Standard Test Conditions of irradiance of 1000 W/m ,  
spectrum of air mass 1.5, and cell temperature of 25 deg C.  
(2) See module drawing for mounting and grounding hole  
locations.  
In systems utilizing a battery, blocking diodes are typically placed  
between the battery and PV module output to prevent battery from  
discharging at night. Kyocera PV modules are made of polycrystalline  
cells with high electrical “back flow” resistance to nighttime battery  
discharging. As a result, Kyocera PV modules do not contain a  
blocking diode when shipped from the factory. Most PV charge  
regulators and inverter incorporate nighttime disconnect feature,  
however.  
(3) Tolerance of Voc and Isc is +/-10%.  
3
Download from Www.Somanuals.com. All Manuals Search And Download.  
MODULE DIMENSIONS  
J-BOX TYPE  
MODULE DRAWING  
MODULE TYPE  
DIM.A DIM.B DIM.C DIM.D DIM.E DIM.F DIM.G DIM.H DIM.I  
KD135SX-UPU,KD140SX-UPU 59.1" 26.3" 25.3" 0.49" 53.5" 2.76" 11.0" 37.1" 0.35"  
IM  
JUNCTION BOX  
SEE DETAILS  
KD135SX-UPU  
KD140SX-UPU  
"F"  
"G"  
DIODE POSTS  
DO NOT USE  
GROUND HOLE  
MARKED  
DIODE(8PL)  
1
-
2
+
"A" "H"  
"E"  
TYPE 'IM' J-BOX  
φ"I"  
[TYP.]  
J
J
TERMINAL DESIGNATIONS  
1:NEGATIVE POST  
2:POSITIVE POST  
0.41"  
0.79"  
0.47"  
0.47"  
K
K
+
-
"D"  
"C"  
"B"  
SYMBOL  
DIODE DETAIL  
1.18"  
SECTION J-J  
SECTION K-K  
KYOCERA Solar Group Sales Office  
KYOCERA Corporation  
Corporate Solar Energy Group  
6 Takeda Tobadono-cho Fushimi-ku, Kyoto 612-8501, Japan  
Phone : 81-75-604-3476  
Fax : 81-75-604-3475  
KYOCERA Asia Pacific Ltd.  
Room 801-802, Tower 1 , South Seas Centre,  
75 Mody Road, Tsimshatsui East, Kowloon, Hong Kong  
Phone : 852-2723-7183  
KYOCERA Solar, Inc.  
7812 East Acoma Drive, Scottsdale, AZ 85260, U.S.A.  
Phone : 1-480-948-8003 or 1-800-223-9580  
Fax : 1-480-483-6431  
Fax : 852-2724-4501  
KYOCERA Asia Pacific Pte. Ltd. Taipei Branch  
10 FI., No.66, Nanking West Road, Taipei, Taiwan  
Phone: 886-2-2555-3609  
KYOCERA Solar Pty Ltd.  
Level 3, 6-10 Talavera Road,  
North Ryde NSW 2113, Australia  
Phone : 61-2-9870-3946  
Fax : 61-2-9888-9673  
Fax: 886-2-2559-4131  
KYOCERA (Tianjin) Sales Trading Corporation  
Room 1509, Tower A, Gemdale Plaza, No. 91, Jianguo  
Road, Chaoyang District, Beijing, 100022, China  
Phone : 86-10-8528-8838  
Fax : 86-10-8528-8839  
KYOCERA Solar do Brasil Ltda.  
Av.das Americas, 20007 Bloco 2 Salas (rooms) 105 to 108,  
Rio de Janeiro, 22790-851, Brazil  
Phone : 55-21-3724-3900  
Fax : 55-21-3724-3911  
KYOCERA Korea Co., Ltd.  
Diplomatic Center Room # 406, 1376-1  
Seocho-2Dong, Seocho-Ku, Seoul, 137-072,Korea  
Phone: 82-2-3463-3538  
Fax: 82-2-3463-3539  
KYOCERA Fineceramics GmbH  
Fritz-Mueller-Strasse 27, 73730 Esslingen, Germany  
Phone : 49-711-93934-999  
Fax : 49-711-93934-950  
KYOCERA Asia Pacific Pte. Ltd.  
298 Tiong Bahru Road, #13-03/05 Central Plaza,  
168730, Singapore  
Phone : 65-6271-0500  
Fax : 65-6271-0600  
4
Download from Www.Somanuals.com. All Manuals Search And Download.  

Lenoxx Electronics Telephone PH5435 User Manual
LG Electronics DVD Player DVX9900H User Manual
LOREX Technology Marine GPS System LH300 Series User Manual
Mackie Car Speaker PA261 User Manual
Makita Impact Driver BTL060 User Manual
Makita Impact Driver BTL063Z User Manual
Manley Labs Stereo Amplifier 75 150 SE PP 807 MONOBLOCK User Manual
Maretron Carbon Monoxide Alarm LP 200012UL User Manual
Maytag Range CER3725AGW User Manual
Memorex MP3 Player MKS2111 User Manual