A Guide to TracVision R5/R4
owner’s
manual
•
Installation Instructions
•
User’s Guide
•
Technical Manual
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®
®
TracVision and KVH are registered trademarks of
KVH Industries, Inc.
®
DVB (Digital Video Broadcasting) is a registered trademark of the DVB Project.
®
DIRECTV is an official trademark of DIRECTV, Inc.
™
DISH Network is an official trademark of
EchoStar Communications Corporation.
ExpressVu is a property of Bell ExpressVu, a wholly owned
subsidiary of Bell Satellite Services.
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Table of Contents
1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Digital Satellite Television . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
1.2.1 TracVision R5/R4 Components . . . . . . . . . . . . . . . . . . . . . . .1-3
1.2.2 Satellite TV Receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3
Materials Provided with TracVision R5/R4 . . . . . . . . . . . . . . . . . .1-4
1.3.1 Additional Materials Required for TracVision R5/R4 Use . . .1-5
1.1
1.2
1.3
2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Choosing the Best Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
Mounting the Antenna Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4
Connecting System Components . . . . . . . . . . . . . . . . . . . . . . . . .2-8
2.3.1 Connecting the Antenna Data/Power Cable . . . . . . . . . . . . .2-9
2.3.2 Connecting to Vehicle Power . . . . . . . . . . . . . . . . . . . . . . . .2-10
2.3.3 Connecting the Receiver Ground Wire . . . . . . . . . . . . . . . .2-11
2.3.4 Installing the Switchplate . . . . . . . . . . . . . . . . . . . . . . . . . . .2-11
2.1
2.2
2.3
2.3.5
Connecting the Antenna RF Signal Cable to
the Receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-12
2.3.5.1 Installing Two Receivers and TVs
(North American Systems Only) . . . . . . . . . . . . . . . . . . .2-12
2.3.5.2 Connecting Three or More Receivers and TVs
(North American Systems Only) . . . . . . . . . . . . . . . . . . .2-13
2.3.6 Sealing the Cable Access Hole . . . . . . . . . . . . . . . . . . . . . .2-14
Activating the Receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-14
Selecting the Active Satellite . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-15
2.5.1 Installing Your Selected Satellites . . . . . . . . . . . . . . . . . . . .2-16
2.5.2 Programming User-defined Satellites . . . . . . . . . . . . . . . . .2-19
Setting the Skew Angle (European Systems Only) . . . . . . . . . .2-24
Testing the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-25
2.4
2.5
2.6
2.7
2.8
Configuring TracVision R5/R4 for Remote
Satellite Dish Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-26
2.9
Changing Geographic Location . . . . . . . . . . . . . . . . . . . . . . . . .2-27
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3
Using Your TracVision R5/R4 . . . . . . . . . . . . . . . . . . . . .3-1
Turning On the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
Changing Channels and Switching Between Satellites . . . . . . .3-2
3.1
3.2
3.2.1 Using the Receiver Remote Control to Switch
Between Satellites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
3.2.2 Using the TV/SAT Switch to Switch
Between Satellites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
3.2.3 Using a PC to Switch Between Satellites . . . . . . . . . . . . . . .3-5
Watching Television . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
DISH 500 Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8
3.3
3.4
4
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
Causes and Remedies for Common Operational Issues . . . . . .4-1
4.1.1 Blown Fuse or Improper Wiring . . . . . . . . . . . . . . . . . . . . . . .4-2
4.1.2 Incorrect Satellite Configuration . . . . . . . . . . . . . . . . . . . . . .4-2
4.1.3 Satellite Signal Blocked . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
4.1.4 Dew or Rain Pooling on Dome . . . . . . . . . . . . . . . . . . . . . . .4-3
4.1.5 Satellite Coverage Issue . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3
4.1.6 Vehicle Turning During Startup (TracVision R5 only) . . . . . .4-3
4.1.7 Incorrect or Loose RF Connectors . . . . . . . . . . . . . . . . . . . .4-4
4.1
4.1.8 Type of Multiswitch Used
(North American Systems Only) . . . . . . . . . . . . . . . . . . . . . .4-4
4.1.9 Stationary Use Only (TracVision R4 only) . . . . . . . . . . . . . . .4-4
Receiver Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4
4.2.1 Receiver Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4
4.2.2 Receiver Faulty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4
Antenna Gyro and LNB Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
Computer Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
4.2
4.3
4.4
5
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
Warranty/Service Information . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
Replaceable Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
5.1
5.2
5.3
ii
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5.4
5.5
Field Replaceable Unit Procedures . . . . . . . . . . . . . . . . . . . . . . . .5-3
5.4.1 PCB Removal and Replacement . . . . . . . . . . . . . . . . . . . . . .5-5
5.4.2 RF Detector/DVB Decoder . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
5.4.3 Antenna Gyro Assembly (TracVision R5 only) . . . . . . . . . . .5-7
5.4.4 Antenna LNB Replacement . . . . . . . . . . . . . . . . . . . . . . . . . .5-8
Preparation for Shipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-9
Appendix A
Appendix B
System Specifications . . . . . . . . . . . . . . . . . . .A-1
Switchplate Template . . . . . . . . . . . . . . . . . . .B-1
54-0157 Rev. H
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Introduction
1 Introduction
1.1 Digital Satellite Television
Your new TracVision R5/R4 satellite antenna is fully compatible
with the Digital Video Broadcasting (DVB) satellites, which use
the international standard for digital TV transmission, as well as
Digital Satellite Service (DSS) services, such as DIRECTV. As a
result, you will be able to receive and decode signals from your
chosen satellite services with the proper programming and
hardware (e.g., the satellite TV receiver).
Your TracVision R5/R4 comes with a pre-programmed “satellite
library” of European and North American satellite services.
When configuring the TracVision R5/R4, you may choose a pair
of satellites from the library to be active in the system and with
your receiver. For the antenna to receive signals from two
satellites, they must be within 10° longitude of each other in
orbit. As a result, certain satellites can only be paired with certain
other satellites. Tables 1-1 and 1-2 list the possible satellite pairs
that may be selected in North America and Europe. If the satellite
service you wish to receive is not already in the satellite library, you
may also add two additional satellites of your choice to the library.
Table 1-1
Available N. American Satellite
Pairs (U.S.-style LNB required)
DSS_101
DSS_119
Echo_61
Echo_110
Echo_119
Echo_148
Expressvu
ExpressTV
DSS_101
DSS_119
Echo_61
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
Echo_110
Echo_119
Echo_148
Expressvu
ExpressTV
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
54-0157 Rev. H
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A Guide to TracVision R5/R4
Table 1-2
Available European Satellite Pairs
(European LNB Required)
Astra 1
Astra 1
Astra 2N
Astra 2S
Hispasat
Hotbird
Sirius
Thor
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
Astra 2N
Astra 2S
Hispasat
Hotbird
Sirius
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
Thor
1.2 System Overview
A complete satellite TV system includes the TracVision R5/R4
connected to a receiver and a television set. The optional TV/SAT
Switch allows you to select a satellite at the press of a button. A
desktop or laptop computer is used to configure the system and
conduct diagnostics. The complete system is illustrated in
Figure 1-1.
If you are a DISH 500 customer or
you have 3 or more receivers, you
can order the optional TV/SAT
Switch – free of charge. Simply fill
out the order form located at the
back of this manual and fax it to
KVH at +1 401 845-8190.
System specifications are provided in Appendix A .
Figure 1-1
TracVision R5/R4 System
Configuration
TracVision Antenna
TV/SAT Switch
(optional)
11-16 Volts DC
2.5-3.5 Amps
Radome
Sat
A
E
r
r
o
r
S
a
t
B
Select
Changing Satellites:
1. Push Select button
2. Wait while Sat
blinks green
A
or
Vehicle
B
3. Ready when Sat
A
o
r
S
a
t
B
stays
solid green
Other Indicators:
•
Both blinking
green: initializing
Baseplate
•
Error light
Switchplate
Power
blinking red:
system problem
Data/Power
PC Maintenance
Second TV
and receiver
option only
available with
U.S.-style,
dual output
LNB.
RF2
RF1
TV 2
Satellite Receiver 2
Satellite Receiver 1
TV 1
Laptop PC
Options Purchased Separately
1-2
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Introduction
In-motion Tracking (TracVision R5 only)
The TracVision R5 employs a state-of-the-art actively stabilized
antenna system. Once the satellite is acquired, the antenna gyro
continuously measures your vehicle’s motion and position, and
transmits commands to the antenna motors to keep the antenna
pointed at the satellite at all times.
KVH offers an upgrade kit (KVH
Part #02-1026) that adds in-motion
tracking capability to the
TracVision R4, allowing you to
receive satellite signals while on
the move.
1.2.1 TracVision R5/R4 Components
The antenna unit includes the antenna positioning mechanism,
signal front end, power supply, and control elements. The
antenna is a parabolic dish mounting a low noise block (LNB)
converter with a built-in preamplifier. The European
configuration includes a single-output LNB while the North
American system uses a dual-output LNB. A molded ABS
radome encloses the fiberglass baseplate and is secured in place
with standard fasteners. Connectors on the back of the baseplate
join the power, signal, and control cabling from units inside the
vehicle.
The dual-output LNB in the North
American systems allows two
receiver/TV pairs to be connected
directly to the antenna. Three or
more pairs can be connected to the
system if an active multiswitch is
used. Section 2.3.5, “Connecting
the Antenna RF Signal Cable to the
Receiver,” provides installation
directions for each of these options.
1.2.2 Satellite TV Reciever - Sold Separately
The receiver (purchased separately) receives satellite signals from
the antenna unit for signal processing and channel selection, and
sends the signals to the TV set for viewing. Please refer to the
User’s Manual provided with your selected receiver for complete
operating instructions.
Before you can start watching
satellite TV using your TracVision
antenna, you will need to activate
your receiver. Refer to Section 2.4,
“Activating the Receiver,” for more
details.
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A Guide to TracVision R5/R4
1.3 Materials Provided with
TracVision R5/R4
Table 1-3 lists the units, cables, and materials packed in the
TracVision R5/R4 package by name and KVH part number.
Component
KVH Part No.
Table 1-3
TracVision R5/R4 Packing List
†
Antenna Unit (TracVision R5), comprising:
01-0225-19
01-0225-22
01-0225-25
01-0225-28
††
†††
††††
Baseplate Assembly (TracVision R5)
02-1245-01*
02-1245-03**
Radome Assembly (TracVision R5)
02-0953-03
Antenna Unit (TracVision R4), comprising:
01-0225-21†
01-0225-27†††
01-0225-30††††
01-0225-24††
Baseplate Assembly (TracVision R4)
02-1245-02*
02-1245-04**
Radome Assembly (TracVision R4)
RF Cable (28 ft/8.5 m)
Data/Power Cable (28 ft/8.5 m)
PC Cable (6 ft/1.8 m)
Kitpack***
02-0953-05
32-0417-28
32-0730-28
32-0628-06
72-0101
Cables for the TracVision R5/R4 are
stored beneath the antenna unit
during shipping.
Owner’s Manual
54-0157
Receiver Ground Wire
Switchplate
32-0583-50
02-1023-01
01-0245
TV/SAT Switch (optional)
† European TracVision R5/R4 system
†† North American TracVision R5/R4 system (set to DIRECTV)
††† North American TracVision R5/R4 system (set to DISH Network)
†††† North American TracVision R5/R4 system (set to ExpressVu)
* Baseplate assembly with single-output LNB
** Baseplate assembly with dual-output LNB
*** A complete listing of kitpack contents is provided in Table 2-2.
1-4
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Introduction
1.3.1 Additional Materials Required for
TracVision R5/R4 Use
To make full use of your new TracVision R5/R4 and receive
satellite TV on the road, you will need to provide/purchase the
following:
•
•
Television
In North America, you can
Appropriate receiver for your selected satellite
TV service
purchase and/or activate a receiver
directly from KVH. Call KVH at
1-888-584-4163 for details.
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Installation
2 Installation
Your TracVision R5/R4 is designed for simple installation and
setup. Just follow these easy steps:
Step
Refer to Section...
Table 2-1
Installation Process
1. Choose the hardware locations
2. Mount the antenna unit
3. Connect system components
4. Activate the receiver
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
5. Select active satellite
6. Set the skew angle (Europe only)
7. Check out system
8. Configure for remote dish use
Plan the entire installation before
proceeding! Take into account
component placement, cable
running distances between units,
and accessibility to the equipment
after installation.
Tools and Materials Required
•
•
Electric drill
3
5
3
⁄
16" (5 mm), ⁄32" (4 mm), and ⁄32" (2.5 mm) drill bits
3
and ⁄4" (19 mm) hole saw and auger bit
1
•
•
•
⁄2" wrench
#2 Phillips and #0 flat tip screwdrivers
RG-6 or RG-11 (75 ohms) RF cable (if installing
two RF cables - refer to Section 2.3.5 for details)
•
•
•
•
Silicone sealant, RTV, or Sikaflex
7
⁄
16" open end wrench
Construction adhesive (e.g., Liquid Nails)
Rivet gun and 3⁄16" (5 mm) rivets (or other fastener
suitable for your specific roof construction)
•
PC with Windows HyperTerminal or download
the KVH Flash Update Wizard (available for free
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A Guide to TracVision R5/R4
Kitpack Contents
Table 2-2 lists the materials provided in the kitpack.
Part
Qty.
5
KVH Part No.
22-0013
Table 2-2
Kitpack Contents
Tie-wraps
Clamshell ventilator
1
19-0230
#6 x 3⁄4" thread-forming screws
3
14-0298-12
14-0250-10
14-0251
1
⁄
4"-20 x 5⁄8" hex screws
4
1
⁄
4" flat washers
4
3
⁄
8" hole plugs
2
19-0282-06
2-2
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Installation
2.1 Choosing the Best Location
•
Since the TracVision antenna requires a clear view
of the southern sky to receive satellite signals, the
ideal antenna site has an unobstructed view of the
horizon/satellite all around.
•
Keep the antenna clear of any obstructions on the
roof (e.g., air conditioners). The antenna requires a
15º to 75º look angle to receive satellite signals.
Figure 2-1
Antenna Blockage
TracVision Antenna
Blocked!
Air Conditioner
Vehicle Roof
•
•
Consider the location of the antenna relative to the
location of any equipment or necessary wiring
within the vehicle.
Be sure to mount the antenna on a horizontal
surface. When placed flat on the mounting surface,
7
the mounting plates should be less than ⁄16" above
the mounting surface (see Figure 2-2). Any larger
gap will warp the baseplate and seriously damage
the antenna.
Figure 2-2
Maximum Mounting Surface Slope
7
16" Maximum Gap
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A Guide to TracVision R5/R4
2.2 Mounting the Antenna Unit
1. Make sure that you have chosen a suitable
mounting location based upon the guidelines in
Section 2.1, “Choosing the Best Location.”
Always lift the antenna unit by the
gray baseplate, never by the
radome or any portion of the
antenna assembly!
2. Remove the antenna unit from its shipping carton.
3. Position the antenna unit in the desired location
on the centerline of the vehicle with the antenna’s
mounting plate arrows facing the front or rear of
the vehicle. The proper orientation is illustrated in
Figure 2-3.
Figure 2-3
Proper Orientation of
the Antenna Unit
Vehicle
Centerline
Baseplate
Connectors
Mounting Plate
Front/Rear
(1 of 4)
of Vehicle
Top View
Side View
Mounting Plate
Arrows
4. While the antenna is in place, mark a location on
3
the roof for the ⁄4" (19 mm) cable access hole to
permit convenient cable access to the antenna’s
baseplate connectors.
The mounting plate arrows may
face either forward or backward
along the centerline of the vehicle
for more convenient installation.
5. Using the 4 mounting plates and each set of 5
holes as templates, drill 20 3⁄16" (5 mm) holes
through the roof of the vehicle.
6. Set aside the antenna unit and clean the roof’s
surface to remove any debris.
2-4
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Installation
7. Seal the two baseplate holes shown in Figure 2-4
with the plugs provided in the kitpack.
Figure 2-4
Baseplate Holes
Antenna Baseplate (Bottom View)
8. Apply construction adhesive to the bottom of the
antenna’s four mounting plates. If using a liquid
construction adhesive, apply beads to the
mounting plates in a zig-zag pattern.
If the roof’s mounting surface is not
perfectly flat as KVH recommends,
make sure the baseplate does not
warp when you attach the
antenna’s mounting plates. Refer to
Section 2.1, “Choosing the Best
Location,” for further details.
9. Reposition the antenna, lining up the mounting
plate holes with the holes in the roof. Attach the
3
mounting plates to the roof using ⁄16" (5 mm)-
diameter rivets (or appropriate fasteners). Seal all
rivet heads and edges with silicone.
10. Remove and save the 8 pan head screws and flat
washers that secure the radome to the baseplate.
Carefully lift the radome straight up until clear of
the antenna assembly and set aside.
11. When the antenna unit is installed with the
connectors facing the rear of the vehicle, the drain
holes are located as shown in Figure 2-5.
Figure 2-5
Baseplate Connectors Facing Rear
of Vehicle – Factory-drilled
Drain Hole Locations
Front of
Vehicle
Factory-drilled
Drain Hole Positions
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A Guide to TracVision R5/R4
11a.(Alternate Drain Hole Locations) If the antenna unit
is installed with the connectors facing the front of
3
the vehicle, drill out ⁄16" (5 mm)-drain holes in the
rear-facing side of the baseplate as illustrated in
Figure 2-6. The existing factory-drilled drain
holes shown in Figure 2-5 must then be plugged
with silicone rubber sealant.
Angle of Hole, relative to front
Figure 2-6
Baseplate Connectors Facing
Front of Vehicle – Recommended
Drain Hole Locations
Front of
Vehicle
Recommended
3/16" (5 mm)
Drain Hole Positions
You MUST drill out the drain holes
as indicated to ensure that any
Drain Hole Angle
(relative to baseplate)
moisture that enters the baseplate
is able to drain. Ensure that factory-
drilled holes are completely sealed.
Angle of Hole, relative to front
12. Cut the tie-wraps holding the antenna unit to the
forward shipping restraint (see Figure 2-7).
Figure 2-7
Forward Shipping Restraint
2-6
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Installation
13. Remove the nuts and washers securing the
shipping restraints to the baseplate. The shipping
restraints are pictured in Figure 2-8.
Figure 2-8
TracVision R5/R4 Shipping
Restraints (Top View)
Rotating Plate
Shipping Restraint
Forward Shipping
Restraint for
LNB Bracket
Do not discard the shipping
restraints, washers, or the nuts.
They should be saved for future
use in case the antenna unit needs
to be removed and shipped to
another location. Four 1⁄4˝ x 5⁄8˝ hex
head screws have been provided in
the kitpack for shipping as the bolts
used to hold the shipping restraints
during initial shipping are integral
parts of the mounting plates.
Rotating Plate
Shipping Restraint
14. Remove the shipping restraints and replace the
nuts and washers into their original positions. All
nuts and washers removed in Step 13 must be
reinstalled. These nuts and washers secure the
baseplate to the mounting plates.
15. Place the radome onto the baseplate (labels facing
the sides of the vehicle) and secure in place using
the 8 pan head screws and flat washers removed
in Step 10.
16. Drill the cable access hole (marked in Step 4) in the
vehicle’s roof.
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2.3 Connecting System Components
The following sections provide instructions for properly wiring
the antenna unit to the components inside the vehicle.
Locating the Switchplate
A switchplate has been provided to serve as the hub of the
TracVision R5/R4 wiring (with the exception of the RF cable,
which will be connected to the receiver). This switchplate
includes an ON/OFF switch and a DB9 maintenance port for
easy access to the antenna unit’s software and diagnostics.
Follow the steps below to select and prepare the switchplate
mounting location.
1. Select a location to mount the TracVision R5/R4
switchplate. It should be installed in a dry, flat
location within reach of the cables that will
connect to the antenna unit.
2. Once you’ve decided on a suitable location, create
a panel cutout in the mounting surface.
Figure 2-9 illustrates the mounting dimensions
and a full-scale template has been provided in
Appendix B. The connecting cables will be routed
through this cutout.
3.82"
Figure 2-9
Switchplate Panel
Cutout Dimensions
3/32" (2.5 mm) dia
(97 mm)
.32" (8 mm)
2.36"
(60 mm)
2.05"
(52 mm)
Panel Cutout
A full-scale panel cutout template
has been provided in Appendix B.
.16" (4 mm)
3.19"
(81 mm)
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2.3.1 Connecting the Antenna Data/Power
Cable
1. Connect one end of the antenna data/power cable
to the antenna’s data/power connector and lock in
place (see Figure 2-10).
Figure 2-10
Antenna Data/Power Connector
Data/Power
2. Route the other end of the data/power cable down
through the cable access hole in the vehicle’s roof
and out through the switchplate panel cutout.
3. Connect the data/power cable to the switchplate’s
data/power connector and lock in place (see
Figure 2-11).
Figure 2-11
Switchplate Data/Power Connector
Data/Power
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2.3.2 Connecting to Vehicle Power
Recommended Power Wiring
Short circuits may result in severe electrical shock or burns.
Remove the appropriate vehicle fuse and test the circuit to ensure
that no power is present before connecting the power cable.
The switchplate requires an 11-16 VDC power input. A quick-
tripping circuit breaker or fuse should be installed between the
switchplate and vehicle power. Circuit overload protection
should be rated for 5 amperes. If vehicle power fluctuates widely
or is noisy, a 12 VDC 5-amp AC/DC power supply or a wide-
range DC/DC converter power supply should be installed. Test
the voltage and polarity before making connections to vehicle power.
Connecting the Power Cable to the Switchplate
1. Disconnect vehicle power by removing the
appropriate vehicle fuse.
Before connecting the antenna unit
to vehicle power, remove the
appropriate vehicle fuse to prevent
a short circuit.
2. Connect the switchplate to vehicle power as
pictured in Figure 2-12.
+12 VDC – Vehicle Power
Ground
Figure 2-12
Switchplate Power Wiring
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Installation
2.3.3 Connecting the Receiver Ground Wire
A grounding wire (Cable #32-0583-50) has been provided to
connect your receiver to a suitable ground and protect the
system. Attach the grounding wire to any suitable screw on the
rear panel of the receiver with a good contact with the receiver
chassis. The other end should be connected to a suitable ground.
2.3.4 Installing the Switchplate
After completing the switchplate wiring process, you must install
the switchplate itself. This process, detailed in the following
steps, is illustrated in Figure 2-13.
Figure 2-13
Mounting the Switchplate
Support Frame and Front Cover
1. Fit the switchplate assembly and support frame
into the panel cutout made in Step 2 of Section 2.3,
“Connecting System Components,” and flush to the
mounting surface.
Before securing the switchplate to
the mounting surface, be sure to
strain-relieve the wires connecting
to the switchplate connectors.
Several tie-wraps have been
provided to aid in strain-relieving
the wires.
5
2. Drill out four ⁄32" (4 mm) holes in the countersunk
settings in the switchplate support frame.
3
3. Drill four ⁄32" (2.5 mm) holes in the mounting
surface using the countersunk holes in the support
frame as the template. Secure the support frame
and switchplate assembly to the mounting surface
using four #6 self-cutting screws.
4. Snap the front cover into place to cover the screws
and support frame.
5. Reinstall the vehicle fuse removed in Step 1 of
Section 2.3.2, “Connecting to Vehicle Power.”
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2.3.5 Connecting the Antenna RF Signal
Cable to the Receiver
1. Route an RF cable up through the roof’s cable
access hole.
When shipped from the factory, the
antenna’s RF connectors are
protected with caps. Leave the cap
installed on the RF2 connector
unless you are going to connect a
second RF cable to the
2. Connect the RF cable to the antenna’s RF1
connector (see Figure 2-14). Once the cable is
securely connected, loosen the sealing nut at the
base of the RF1 connector and tighten it onto the
end of the RF cable.
TracVision R5/R4.
Figure 2-14
Antenna RF Connectors
RF2
RF1
3. Connect the other end of the RF cable to the
receiver’s SATELLITE IN connector.
KVH recommends the use of
RG-6 or RG-11 (75 ohms) cable
for RF wiring. Use of non-RG-6
or RG-11 (75 ohms) cables will
result in degraded performance.
The KVH warranty does not cover
degraded performance due to
improper wiring.
2.3.5.1
Installing Two Receivers and TVs
(North American Systems Only)
To connect a second TV and receiver to the TracVision R5/R4
system, you must connect a second RF cable to the antenna’s RF2
connector (see Figure 2-14). Route the other end of the RF cable
down into the vehicle and connect it directly to the second
receiver.
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Installation
2.3.5.2
Connecting Three or More Receivers
and TVs (North American Systems)
To install three or more receiver/TV pairs, an active multiswitch
(Channel Master model 6214IFD or equivalent) must be placed
between the antenna unit and the receivers. Figure 2-15 illustrates
typical wiring arrangements for multiple receivers. If more than
four receivers are required, contact KVH for additional wiring
instructions. Mount the multiswitch unit in accordance with the
manufacturer’s instruction sheet.
Figure 2-15
Installing Three or Four Receivers
Using an Active Multiswitch
TracVision RF Connectors
RF1
RF2
DC Power
DC In
Out 1
RHCP
+13V
VHF/UHF
Out 3
LHCP
+18V
Multiswitch
Out 2
Out 4
TracVision R5/R4 has the capability
to switch from one satellite to
another when you choose TV
channels that are carried by your
two selected satellites. However,
the use of an active multiswitch
may interfere with the 22 KHz tone
sent by DIRECTV DSS Plus™
receivers to the antenna. In this
case, you will need to use the
optional TV/SAT Switch* or a PC as
described in Section 3.2, “Changing
Channels and Switching Between
Satellites.”
Receiver #1
Receiver #2
Receiver #3
Receiver #4
1. Connect the RF cable tagged “RF1” to the
multiswitch input labeled “LNB RHCP +13V.”
2. Connect a second RF cable to the multiswitch
input labeled “LNB LHCP +18V.”
* To order a TV/SAT Switch (KVH Part
Number 01-0245), please call
+1 401 847-3327.
3. Connect the multiswitch outputs to individual
receiver inputs. Use RG-6 cable terminated with
F-type connectors for all RF connections.
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4. Terminate all unused output connectors with
75 ohm DC blocks (Channel Master #7184, Radio
Shack #15-1259 or equivalent).
2.3.6 Sealing the Cable Access Hole
Once the RF and data/power cables are connected to the
antenna, you need to seal and cover the cable access hole to
protect against leakage.
1. Completely seal the cable access hole with silicone
sealant or RTV.
2. Install the clamshell ventilator, supplied in the
kitpack, over the cable access hole using the three
supplied #6 screws (see Figure 2-16).
Figure 2-16
Installing the Clamshell Ventilator
#6 Screws
Clamshell
Ventilator
Ensure the clamshell mounting
screws do not puncture the cables
inside the vehicle.
RF & Data/Power
Cables
Cable Access Hole
(in Roof of Vehicle)
2.4 Activating the Receiver
DIRECTV and DISH Network Receiver Activation
KVH makes it easy to activate your DIRECTV or DISH Network
receiver. Just call KVH at 1-888-584-4163 and ask for Receiver
Activation (Monday - Friday, 8:30 a.m. - 5:00 p.m. ET). For other
options, please refer to the user manual that accompanied your
receiever.
Other Receiver Activations
Please refer to the user manual that accompanied your receiever
for activation instructions.
2-14
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Installation
2.5 Selecting the Active Satellite
As noted previously, TracVision R5/R4 can track a variety of
DVB-compatible and DSS (DIRECTV) satellites. The system
contains a preprogrammed library of North American and
European satellites. It also has two open slots that you may use
to program two additional satellites of your choice. Tables 2-3
and 2-4 provide a grid of possible satellite pairs. Two of these
satellites may be selected to reside in the system’s active memory
as Satellites A and B.
Table 2-3
Available N. American Satellite
Pairs (U.S.-style LNB Required)
DSS_101
DSS_119
Echo_61
Echo_110
Echo_119
Echo_148
Expressvu
ExpressTV
DSS_101
DSS_119
Echo_61
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
Echo_110
Echo_119
Echo_148
Expressvu
ExpressTV
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
Table 2-4
Available European Satellite Pairs
(European LNB Required)
Astra 1
Astra 2N
Astra 2S
Hispasat
Hotbird
Sirius
Thor
Astra 1
Astra 2N
Astra 2S
Hispasat
Hotbird
Sirius
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
Thor
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The satellites listed in TracVision R5/R4 satellite library will be
sufficient for most users. However, if you wish to install one or
two user-defined satellites, proceed to Section 2.5.2, “Programming
User-defined Satellites.” After configuring the user-defined
satellites, return to the satellite installation process in
Section 2.5.1, “Installing Your Selected Satellites.”
2.5.1 Installing Your Selected Satellites
To receive DISH 500 service, you
will need to install the following two
satellites:
When you first connect to the system, it is preprogrammed with
one of the following default satellite assignments:
•
•
Europe: Astra 1 (Sat. A) and Hotbird (Sat. B)
Echo_119 & Echo_110
N. America (US DIRECTV): DSS_101 (Sat. A)
and DSS_119 (Sat. B)
•
N. America (US DISH Network/ExpressVu):
Echo_119 (Sat. A) and Expressvu (Sat. B)
The satellite configuration on
your receiver must match the
satellite setting on the TracVision
R5/R4 system.
Should you wish to track a different satellite (either from the
satellite library or a user-defined satellite), you must instruct the
antenna which satellites will be in the active satellite pair.
Satellite A on the TracVision R5/R4
must be the same satellite as
Receiver Alternative 1 (or A, based
on your receiver and must be
assigned the Receiver DiSEqC 1
setting.*
Connecting to the TracVision R5/R4 Maintenance Port
To do so, it is necessary to connect a PC to the maintenance port
on the front of the switchplate. To configure the antenna, you will
need to use the KVH Flash Update Wizard or Windows
HyperTerminal. Use the settings appropriate to your application.
(You can download the KVH Flash Update Wizard at
Satellite B on the TracVision R5/R4
must be the same satellite as
Receiver Alternative 2 (or B, based
on your receiver) and must be
assigned the Receiver DiSEqC 2
setting.*
1. Connect one end of the PC data cable to the DB9
maintenance port connector on the switchplate.
Connect the other end to the serial port to your PC
(a 9-pin/25-pin connector adapter may be needed
for some PCs).
Refer to your receiver user manual
for complete instructions for your
receiver.
* DiSEqC settings apply only to European
systems.
Maintenance
Port (DB9)
Figure 2-17
Connecting to the TracVision
R5/R4 Maintenance Port
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Installation
2. If you are using HyperTerminal, open
HyperTerminal and establish the following
settings:
• Bits per second: 9600
• Data bits: 8
• Parity: None
• Stop bits: 1
• Flow control: None
If you are using the KVH Flash Update Wizard,
double-click the “KVH Flash Update Wizard”
shortcut on your computer’s desktop to start the
wizard. Then go to the “Select board to flash”
screen. You do not need to flash the antenna to
configure the satellites; you will simply enter
commands in the “Command” box.
Table 2-5
Satellite Installation Names
Satellite
Install Name
North American Satellites
DSS 101ºW
DSS_101
3. Apply power to the TracVision R5/R4 system and
allow the system to complete full initialization.
Data should be scrolling on the PC display to
identify any system problems detected. If no data
is seen, recheck your connections and the terminal
software setup.
DSS 119ºW
DSS_119
Echo_61
EchoStar 61ºW
EchoStar 110ºW
EchoStar 119ºW
EchoStar 148ºW
ExpressVu
Echo_110
Echo_119
Echo_148
Expressvu
ExpressTV
Installing the Satellite of Choice from the Satellite Library
Once the data connection has been made between the PC and the
TracVision R5/R4, you must assign the satellites you wish to
have in the satellite pair by typing the following commands. (If
you are using HyperTerminal, type the commands in the
HyperTerminal window. If you are using the KVH Flash Update
Wizard, type the commands in the “Command” box.)
ExpressTV
European Satellites
ASTRA1 19.2ºE
ASTRA1
ASTRA2N
ASTRA2S
HISPASAT
HOTBIRD
SIRIUS
ASTRA2N 28.2ºE
ASTRA2S 28.2ºE
Hispasat 30.0ºW
Hotbird 13.0ºE
Sirius 5.0ºE
1. Type HALT and press Enter to place the antenna in
Idle Mode.
2. Select which preprogrammed satellites you wish
to assign. Table 2-5 lists the satellite names that are
in the preprogrammed North American and
European satellite library.
Thor 0.8ºW
THOR
Other Installation Designations
User-defined 1
User-defined 2
None
USER1*
USER2*
None
* USER1 and USER2 will only be
available if one or two user-defined
satellites have been added to the
library as detailed in Section 2.5.2,
“Programming User-defined Satellites.”
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3. Type SATINSTALL, <sat_a_name>,
<sat_b_name> and press Enter. Type None as the
name of Satellite B if wish to install only one satellite.
Key:
<sat_a_name> = the name of your choice for
Satellite A
<sat_b_name> = the name of your choice for
Satellite B
4. Type L,X and press Enter to select which of these
two satellites the antenna should begin tracking.
Key:
X = A or B (one of your selectedd satellites defined
during the install process)
5. Type ZAP and press Enter to restart the system. Be
sure the receiver’s satellite configuration matches
your chosen TracVision R5/R4 settings.
For example, to assign Astra 2S and Hotbird for your satellite
pair, and to track Astra 2S, you would enter the following data:
SATINSTALL,ASTRA2,HOTBIRD<ENTER>
@L,A<ENTER>
ZAP<ENTER>
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Installation
2.5.2 Programming User-defined Satellites
The TracVision R5/R4 satellite library has two open slots that
you may use to program two user-defined satellites in case you
want to install/watch a satellite that is not in the KVH
predefined satellite library. To configure a user satellite, you will
need to obtain the following satellite information from your
satellite service provider or from sites on the Internet, such as
www.satcodx.com:
For your reference, the satellite
configuration information for the
predefined satellites is available on
footprint.
•
•
•
Satellite name
Satellite position (longitude)
Transponder information for each of the following
polarizations/frequencies:
- vertical high & vertical low
- horizontal high & horizontal low
or
- right
- left
•
•
Transponder information includes:
- frequency
- symbol rate
- FEC code, and
- network ID (in hexidecimal format)
Decoder type
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Entering User-defined Satellite Data
Once the link between the PC and the TracVision R5/R4 is
established as described in Section 2.5, “Selecting the Active
Satellite,” follow these steps to begin entering the data for your
user-defined satellite.
1. Type HALT and press Enter to place the antenna in
Idle Mode.
2. Type following command and press Enter:
SATCONFIG,USERX,YYY,Z,D,L<ENTER>
Key:
X = 1 or 2 (This represents the first or second user-
defined satellite. Your TracVision system allows
up to two user-defined satellites.
YYY = longitude (0-180)
Z = E (East) or W (West)
D = decoding type (0 = test, 1 = DSS-A,
2 = DSS-B, 3 = DVB)
L = LNB polarization (C = circular, L = linear)
The main board has now been configured to recognize the user-
defined satellite. Next, the RF Board must be configured.
3. Type @DEBUGON and press Enter.
4. Type the following command and press Enter.
@SATCONFIG,X,N,F,S,C,ID,P,B,D<ENTER>
Key:
@SATCONFIG = directs data to the RF Board
X = satellite location A or B
N = satellite table # (98 & 99 are slots for user-
configured satellites)
F = frequency in MHz (either 00000 or a range from
10700 - 12700)
S = the satellite transponder symbol rate in
Mbit/second (01000 - 29999)
C = the FEC code (e.g., 12, 23, 34, 56, 67, 78)
ID = the satellite network ID in hexidecimal format
(0x####)
P = the LNB polarization (v = vertical,
h = horizontal, r = right, l = left)
B = the LNB down conversion frequency (l = low,
h = high, u = USA)
D = decoding type (0 = test, 1 = DSS-A,
2 = DSS-B, 3 = DVB)
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Installation
This information has to be entered for each of the following
categories:
•
vertical high
•
•
vertical low
•
horizontal high
horizontal low
or
•
right
•
left
TracVision R5/R4 requires that the data fields for all transponder
categories be provided. If the selected satellite does not have
information for one or more of the transponder categories,
default information should be entered in the fields as follows:
Transponder Data
Frequency
Default Value
00000
Table 2-6
Default Transponder Values
Symbol Rate
FEC Code
27500
the same value as provided for those
transponders with data
Network ID
0x0000
Polarity and Band
whichever combinations are not
already provided
5. Type @SAVE,A and press Enter to save your
settings (or @SAVE,B if data is for User2
satellite.)
6. Type @DEBUGOFF and press Enter.
7. Type ZAP and press Enter to restart the system.
One of your user-defined satellites has now been added to the
TracVision R5/R4 satellite library. This satellite will now be
available the next time you use the SATINSTALL command.
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An Example of Configuring a User-defined Satellite (Europe)
The following is an example of configuring the fictional
YOURSAT 101 as the USER1 configured satellite. Prior to
configuring this satellite or any others, be certain to get the most
up-to-date information from one of the sources previously
discussed.
YOURSAT 101 at 71 West, DVB decoder, Circular Polarization LNB
Table 2-7
Sample User-defined
Horizontal High
Satellite Configuration (Europe)
Frequency
Symbol Rate
FEC Code
Network ID
11.966 GHz
27500
3/4
2048 (dec) = 0x0800
Vertical High
Frequency
Symbol Rate
FEC Code
Network ID
11.823 GHz
27500
3/4
2048(dec) = 0x0800
Vertical Low
No Data Listed
Horizontal Low
No Data Listed
Based on this information, the data entered via the PC would
look like this, assuming that YOURSAT 101 would be Satellite A:
SATCONFIG,USER1,7,W,3,L
@DEBUGON
@SATCONFIG,A,98,11966,27500,34,0x0800,H,H,3
@SATCONFIG,A,98,11823,27500,34,0x0800,V,H,3
@SATCONFIG,A,98,00000,27500,34,0x0000,V,L,3
@SATCONFIG,A,98,00000,27500,34,0x0000,H,L,3
@SAVE,A
@DEBUGOFF
ZAP
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Installation
An Example of Configuring a User-defined Satellite (N. America)
The following is an example of configuring the fictional
YOURSAT 101 as the USER1 configured satellite. Prior to
configuring this satellite or any others, be certain to get the most
up-to-date information from one of the sources previously
discussed.
YOURSAT 101 at 71 West, DVB decoder, Circular Polarization LNB
Table 2-8
Sample User-defined
Satellite Configuration
(N. America)
Right
Frequency
Symbol Rate
FEC Code
Network ID
11.966 GHz
27500
3/4
2048 (dec) = 0x0800
Left
Frequency
Symbol Rate
FEC Code
Network ID
11.823 GHz
27500
3/4
2048(dec) = 0x0800
Based on this information, the data entered via the PC would
look like this, assuming that YOURSAT 101 would be Satellite A:
SATCONFIG,USER1,71,W,3,C
@DEBUGON
@SATCONFIG,A,98,11966,27500,34,0x0800,R,U,3
@SATCONFIG,A,98,11823,27500,34,0x0800,L,U,3
@SAVE,A
@DEBUGOFF
ZAP
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2.6 Setting the Skew Angle
(European Systems Only)
The Antenna LNB skew angle must be adjusted to optimize
channel reception. Refer to your satellite service provider for the
proper skew angle for the selected satellite service and
geographical location. The skew angle for satellites in the KVH
library can also be obtained by entering your latitude and
longitude into the antenna. Determine your grid number in
Figure 2-19 to find your corresponding latitude and longitude
listed in Table 2-9.
Figure 2-19
Position Grid
Table 2-9
Approximate Latitude/Longitude
Grid #
Latitude Longitude
1
2
3
1
67ºN
67ºN
67ºN
65ºN
63ºN
63ºN
63ºN
57ºN
57ºN
57ºN
55ºN
53ºN
53ºN
50ºN
47ºN
47ºN
43ºN
43ºN
43ºN
43ºN
36ºN
36ºN
36ºN
36ºN
7ºW
7ºE
4
2
5
6
7
3
22ºE
45ºE
7ºW
7ºE
4
8
9
10
14
5
6
11
12
15
13
7
22ºE
7ºW
7ºE
8
16
18
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
22ºE
40ºE
7ºW
7ºE
17
19
20
21
22
23
24
22ºE
7ºW
7ºE
Finding the Skew Angle for a Predefined Satellite
1. Type HALT and press Enter.
7ºW
7ºE
2. Type DEBUGON and press Enter.
3. Type GPS,XX,D,YYY,E and press Enter.
22ºE
37ºE
7ºW
7ºE
Key:
XX = latitude (0 - 90)
D = S (South) or N (North)
YYY = longitude (0 - 180)
E = E (East) or W (West)
22ºE
37ºE
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Installation
4. Type SKEWANGLE and press Enter. The system
will respond with the skew angle for whichever
satellite is currently selected.
Figure 2-18
Skew Adjustment
Adjusting the LNB Skew Angle
1. Determine the skew angle for the selected satellite
and region.
Skew Angles
LNB
2. Loosen the wing nut on the LNB clamp so that the
LNB can be moved.
LNB Clamp
& Wing Nut
Scribe
Mark
3. Carefully rotate the LNB so that the scribe mark
on the LNB clamp is aligned with the proper angle
measurement.
4. Tighten the wing nut and LNB clamp to secure
the LNB.
2.7 Testing the System
Now all you need to do is turn the system on and ensure
everything works properly. Follow the steps below to test the
TracVision system.
1. Park the vehicle in a blockage-free area. The
antenna requires an unobstructed view of the
southern sky to receive satellite signals.
2. Turn on the receiver(s) and TV(s). For instructions
on operating the receiver, refer to the receiver’s
owner’s manual.
3. Turn on the TracVision antenna.
4. Within a few minutes, a picture should appear on
the TV.
5. (TracVision R5 only) Take a road test and verify that
the antenna tracks the satellite while the vehicle is
moving.
6. When you have finished testing, shut down the
system.
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2.8 Configuring TracVision R5/R4 for
Remote Satellite Dish Operation
In some campground locations, dense foliage will block the
satellite signal. In these situations, a remote portable antenna
may be the only solution to satellite signal reception.
If a need arises to paint the
radome, ONLY use non-metallic
automotive paint to avoid
degrading the RF signal strength
and the reception quality.
The wiring option for the remote dish is very simple and should
be installed when the TracVision R5/R4 is installed. A high-
quality “A/B switch” should be used to change from
TracVision R5/R4 dish reception to remote antenna operation.
The recommended wiring arrangement for remote dish operation
is illustrated in Figure 2-20.
Figure 2-20
Remote Dish Wiring Configuration
Antenna
TV Out
Receiver
SAT In
RF Cable
RF Cable
RF Cable
Common
A/B Switch
A
B
A
B
Remote Dish
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Installation
2.9 Changing Geographic Location
If you move from Europe to the U.S., or from the U.S. to Europe,
you will need to modify your TracVision R5/R4 system to receive
satellite TV signals in the new geographic area.
To begin receiving satellite signals in the new area, perform the
following steps.
Swap LNBs
To receive the proper satellite signals in the new geographic
location, your TracVision antenna must be equipped with the
appropriate LNB for that location. If moving from Europe to the
U.S., you will need to install a North American-style LNB. If
moving from the U.S. to Europe, you will need to install a
European-style LNB. Table 2-10 lists the part numbers for
ordering these LNB options.
Part Name
Part Number
19-0196
Table 2-10
LNB Part Numbers
European-style LNB
North American-style LNB
19-0056
With the new part, you will receive an easy-to-understand
instruction sheet for swapping the LNBs.
Install New Satellites
When you move to a new area, the list of available satellites
changes. If you’re moving to Europe, you will need to choose a
new satellite pair from the list of available European satellites
(see Table 2-4). If you’re moving to the U.S., you will need to
choose a new satellite pair from the list of available North
American satellites (see Table 2-3). For details on installing these
new satellites, refer to Section 2.5.1, “Installing Your Selected
Satellites.”
Replace the Receiver
In order to receive satellite TV service in your new geographic
location, you will need to purchase an receiver designed for that
location. Refer to your satellite TV service provider for more
information.
You may also need to replace your
television when changing
geographic location. In North
America, your TV must support the
NTSC video standard. In Europe,
your TV must support the PAL
video standard.
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3 Using Your
TracVision R5/R4
For TracVision R5/R4 to receive the satellite signals, the antenna
must have a clear line of sight to the satellite. If you only receive
intermittent signals or the antenna cannot find the satellite, check
around your vehicle for any objects that could be blocking the
signal, such as trees, buildings, highway overpasses, etc.
Figure 3-1
Be Aware of Objects that Might
Block the Satellite Signals
You must also be located within the selected satellite’s coverage
area in order to receive its signal. Refer to your satellite television
service manual to check the viable coverage area. For your
convenience, KVH provides links to several web sites that offer satellite
footprint.
To minimize the time it takes the
antenna to acquire the satellite, do
not change the channel during the
startup process or cable unwrap.
3.1 Turning On the System
The TracVision R5/R4 system is easy to use. Antenna unit
initialization and satellite acquisition are completely automatic.
To use the TracVision R5/R4 system:
1. (TracVision R4 only) Park your vehicle.
The TracVision R4 is for stationary
use only.
2. Turn on the receiver and television. (Refer to your
receiver user manual for complete operating
instructions for the receiver.)
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3. Turn on the antenna using the switchplate, as
pictured in Figure 3-2.
Figure 3-2
Turning on the TracVision R5/R4
Using the Switchplate
4. (TracVision R5 only) If the vehicle is moving, avoid
turning the vehicle for 60 seconds after turning on
the antenna to allow the antenna gyro to initialize
properly.
3.2 Changing Channels and
Switching Between Satellites
If you have followed the installation instructions, your system
should be set to the active satellite pair of your choice and the
system should have downloaded the appropriate channel guides.
You must also have a properly configured receiver (if this has not
been done, refer to your receiver User’s Manual for instructions
for your specific receiver).
If you are a DISH 500 customer or
you have 3 or more receivers, you
can order the optional TV/SAT
Switch – free of charge. Simply fill
out the order form located at the
back of this manual and fax it to
KVH at +1 401 845-8190.
Your TracVision system is programmed to track either of two
satellites, stored in memory as Satellite A and Satellite B. You can
use the receiver remote control, the optional TV/SAT Switch*, or
a PC to select between the two satellites. Some DISH 500
customers may also use the DISH 500 mode, which allows
automatic switching between the Echo 119 and Echo 110 satellites
(see Section 3.4, “DISH 500 Mode”).
* To order a TV/SAT Switch (KVH Part Number 01-0245), please call +1 401 847-3327.
The satellite configuration on
your receiver must match the
satellite setting on the TracVision
R5/R4 system.
3.2.1 Using the Receiver Remote Control to
Switch Between Satellites
Satellite A on the TracVision R5/R4
must be the same satellite as
Receiver Alternative 1 (or A, based
on your receiver) and must be
assigned the Receiver DiSEqC 1
setting.*
Europe
When the TracVision R5/R4 system and the receiver have
matching configurations, switching from one satellite to the other
is as easy as changing the channel using the remote control.
TracVision R5/R4 will automatically switch from Satellite A to B
and back again as necessary to receive your selected channel.
Satellite B on the TracVision R5/R4
must be the same satellite as
Receiver Alternative 2 (or B, based
on your receiver) and must be
assigned the receiver DiSEqC 2
setting.*
Refer to your receiver user manual
for complete instructions for your
receiver.
* DiSEqC applies to European systems only
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North America
DIRECTV Subscribers
DIRECTV subscribers in certain regions of the United States will
require a DSS Plus receiver to receive broadcasts from multiple
satellites. If connected to the antenna’s RF1 connector, the DSS
Plus receiver allows you to switch channels using the remote
control. If you are a DIRECTV subscriber, but do not have a DSS
Plus receiver, or you are using a multiswitch, use the optional
TV/SAT Switch or a PC, as described in the following sections.
DISH Network Subscribers
Most DISH Network customers will need to manually change
satellites using the optional TV/SAT Switch or a PC, as described
in the following sections.
DISH Network customers with DISH 500 service and a DishPro 301
receiver may also use DISH 500 mode. DISH 500 mode automatically
switches between the Echo 119 and Echo 110 satellites when the channel
is changed using the receiver’s remote control. To configure your
TracVision R5/R4 for this feature, go to Section 3.4, “DISH 500
Mode.”
Figure 3-3
TV/SAT Switch
ExpressVu Subscribers
ExpressVu customers can use the optional TV/SAT Switch or a
PC, as described in the following sections.
Error Sat B
Sat A
3.2.2 Using the TV/SAT Switch to Switch
Between Satellites - Optional
Select
If you’re unable to switch between satellites using the receiver
remote control, you can use the optional TV/SAT Switch* (see
Figure 3-3) to easily select between Satellite A and Satellite B.
Changing Satellites:
1. Push Select button
2. Wait while Sat A or
B blinks green
* To order a TV/SAT Switch (KVH Part Number 01-0245), please call +1 401 847-3327.
3. Ready when Sat A
or Sat B stays
solid green
TV/SAT Switch Controls and Indicators
The Select button is used for all operator controls. The TV/SAT
Switch also has three LED indicators that show its current status.
Table 3-1 on the following page explains the function of each
indicator.
Other Indicators:
•
Both blinking
green: initializing
•
Error light
blinking red:
system problem
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Table 3-1
Indicator
Status
Meaning
TV/SAT Switch LED Indicators
Sat A
Blinking green
Wait – Searching for satellite
Solid green
Blinking red
Tracking Satellite A
Error
System problem – Refer to
Section 4, “Troubleshooting,”
to find the possible cause
Sat B
Blinking green
Solid green
Wait – Searching for satellite
Tracking Satellite B
Connecting the TV/SAT Switch
To use the TV/SAT Switch, you must first connect it to the
TracVision system.
1. Connect the TV/SAT Switch’s data cable to the
maintenance port on the switchplate (see
Figure 3-4).
Figure 3-4
Switchplate Maintenance Port
Maintenance Port
(DB9 Connector)
2. The Sat A and Sat B indicators blink while the
system initializes.
3. Either the Sat A or Sat B indicator will turn solid
green, denoting which satellite is currently being
tracked.
Using the TV/SAT Switch
The TV/SAT Switch is very easy to use. All operations are
controlled through a single button.
To select the second satellite, perform the following steps:
1. Press the Select button on the TV/SAT Switch.
2. The indicator for the current satellite (Sat A or
Sat B) extinguishes, while the indicator for the
other satellite starts blinking.
3. Once the indicator for the other satellite turns
solid green, the TracVision system is tracking the
newly selected satellite. You can now use your
receiver to choose a channel on the new satellite.
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3.2.3 Using a PC to Switch Between Satellites
If you’re unable to switch between satellites using the receiver
remote control, you can use a PC connected to the switchplate’s
maintenance port to select between Satellite A and Satellite B. The
procedure requires a PC with Windows HyperTerminal or
download the KVH Flash Update Wizard (available for free at
If you are a DISH 500 customer,
you can order the optional TV/SAT
Switch – free of charge. Simply fill
out the order form located at the
back of this manual and fax it to
KVH at +1 401 845-8190. Please
take advantage of this free offer to
make satellite switching a breeze!
To switch satellites using a PC, perform the following steps:
1. Connect one end of the PC data cable to the
maintenance port on the switchplate (see
Figure 3-5). Connect the other end to the serial
port on your PC (a 9-pin/25-pin connector adapter
may be needed for some PCs).
Figure 3-5
Switchplate Maintenance Port
Maintenance Port
(DB9 Connector)
2. If you are using HyperTerminal, open
HyperTerminal and establish the following
settings:
• Bits per second: 9600
• Data bits: 8
• Parity: None
• Stop bits: 1
• Flow control: None
If you are using the KVH Flash Update Wizard,
double-click the “KVH Flash Update Wizard”
shortcut on your computer’s desktop to start the
wizard. Then go to the “Select board to flash”
screen. You do not need to flash the antenna to
configure the satellites; you will simply enter
commands in the “Command” box.
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3. Type @L,X and press Enter once the data
connection is made.
Key:
X = A or B (whichever satellite you want to track)
To select Satellite A, type @L,A and press Enter.
To select Satellite B, type @L,B and press Enter.
4. The antenna unit shifts to track the second
satellite.
3.3 Watching Television
TracVision R5 is designed to operate whether your vehicle is in
motion or parked. TracVision R4 is designed to operate only
while your vehicle is parked.
Using Your TracVision R5/R4 When Parked
When your vehicle is stopped, it is not necessary for the
TracVision R5/R4 to be turned on. After parking your vehicle
and confirming that the antenna is receiving the satellite signal,
you may turn off the TracVision R5/R4 unit to avoid unnecessary
use of power. Because the LNB receives its power from the
receiver, the antenna will continue to receive the satellite TV
signals and relay them to the receiver.
(TracVision R5 only) Don’t forget to
turn the system back on before you
start driving again. The antenna
must be turned on to track the
satellite while you are moving.
However, if you plan to change to a channel that is broadcast by
another satellite, TracVision R5/R4 must be turned on so the
antenna can search for, identify, and lock onto the different
satellite.
Cable Unwrap
The antenna unit can rotate a full 720° before coming to the end
of its cable. If it does so, the system automatically unwraps the
cable by quickly rotating the dish in the opposite direction.
During this process, your television transmission will be frozen
momentarily while the cable unwraps and the antenna reacquires
the satellite.
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Sleep Mode (TracVision R5 only)
When the vehicle has come to a stop and the antenna holds its
position for 1 minute, the antenna unit enters Sleep Mode, which
turns off the conical scan tracking, reducing any motor noise the
antenna may be making. As soon as the vehicle moves, Sleep
Mode will automatically be turned off and the system will begin
tracking the satellite again. This convenient feature is ideal for
when a vehicle is parked for a short time or idling and
passengers want to watch TV.
Unlike turning the power off, the
antenna will still be operational and
drawing power when in Sleep
Mode. If you are going to be parked
for an extended period of time,
turning off the antenna will
conserve power while still allowing
you to receive the TV signals.
KVH recognizes that some customers may not want to take
advantage of this convenient feature. In this case, it is possible to
disable Sleep Mode using a simple software command as follows:
1. Connect a laptop computer to the system using the
maintenance port and use the KVH Flash Update
Wizard or HyperTerminal, as described in Section
2.5.1, “Installing Your Selected Satellites.”
2. Turn on the antenna. When the limit switch test is
complete:
a. Type HALT and press Enter.
b. Type DEBUGON and press Enter.
c. Type SLEEPOFF and press Enter.
3. Turn the antenna off by pressing its power button.
4. Wait 30 seconds and press the antenna’s power
button to turn the antenna back on. Sleep Mode is
now disabled. To reactivate Sleep Mode, follow this
same process, typing SLEEPON instead of
SLEEPOFF during Step c.
Conical Scan Tracking (TracVision R5 only)
The antenna control unit uses conical scanning to maintain peak
signal strength to the receiver and to update the satellite’s
position. When conical scan tracking is active, the antenna moves
continually with a circular motion to sweep across the satellite’s
peak signal. The signal strength is then fed back to the control
circuits to keep coming back to the direction of the strongest
signal.
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If the satellite signal is lost while the system is in conical scan
track mode, the control software imposes a 45-second time-out
delay. If the signal is not regained during that time, the antenna
reverts to the set of Search Modes to start looking for the satellite
signal. This is an automatic process that does not require user
intervention.
3.4 DISH 500 Mode
DISH Network customers with DISH 500 service and a DishPro
301 receiver may configure the TracVision R5/R4 system to use
DISH 500 mode. DISH 500 mode automatically switches between
the Echo 119 and Echo 110 satellites when the channel is changed
using the receiver’s remote control.
N E T W O R K
Configuring the Antenna for DISH 500 Mode
To configure the TracVision antenna for DISH 500 mode, you will
need to run the receiver’s Check Switch function twice. You do
not need a laptop computer.
To configure the TracVision antenna for DISH 500 mode, follow
the steps below.
1. Park your vehicle in a blockage-free area and do
not move the vehicle until you have completed the
entire configuration process.
2. Turn on the master receiver (the receiver that is
connected to the antenna’s RF1 connector) and the
television.
3. Turn on the TracVision antenna using the
switchplate’s power switch.
4. Wait one minute for the antenna to initialize.
5. Using the receiver’s remote control, go to the
“Point Dish/Signal Strength” screen (press Menu,
6, 1, 1 (on most models)).
6. Using the remote control’s arrow buttons,
highlight “Check Switch” and press the Select
button.
7. Highlight “Test” and press Select.
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8. Wait a minimum of 15 minutes for the Check
Switch function to complete and for the antenna to
restart and configure itself for DISH 500 mode.
If the Check Switch function fails (the receiver locks
up), disconnect power from the receiver, restart the
antenna, then restore power to the receiver and try the
Check Switch function again.
9. Run the Check Switch function a second time. This
allows the receiver to configure itself for automatic
satellite switching.
10. Wait until the Check Switch function is complete
(it will take a couple minutes).
11. Ensure that the following is displayed on the TV:
Figure 3-6
Check Switch Screen
Installed Switch: SW42
Input:
1
1
2
2
Satellite:
Polarity:
119
119
110
110
Odd Even Odd Even
Status:
Satellite reception verified
This indicates that the receiver is configured
properly. If this information is not displayed
exactly as shown above, try running the Check
Switch function again.
12. Exit the menu and allow the receiver to download
the program guide.
13. Once the program guide has loaded, you can start
enjoying satellite TV. The antenna will now switch
between satellites automatically as you change
channels using the receiver’s remote control.
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Troubleshooting
4 Troubleshooting
The troubleshooting matrix shown in Table 4-1 identifies some
trouble symptoms, their possible causes, and references to
troubleshooting solutions.
Table 4-1
Troubleshooting Matrix
SYMPTOM
Antenna non-functional
X
Antenna not switching channels/satellites
No picture on TV set
X
X
X
X
X
X
X
X
X
X
X
X
Intermittent picture for short intervals
System works at rest but not on the move
System will not find satellite
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Snowy television picture
Picture jumbled, parts missing, freezing
TV/SAT Switch Error LED blinking
X
X
X
4.1 Causes and Remedies for
Common Operational Issues
There are a number of common issues that can affect the signal
reception quality or the operation of the TracVision R5/R4. The
following sections address these issues and potential solutions.
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4.1.1 Blown Fuse or Improper Wiring
If the antenna unit is installed but entirely non-responsive, there
are three key factors to check as part of the troubleshooting
process:
1. Blown Fuse – The antenna unit is equipped with
two fuses mounted on its CPU Board. If either of
these fuses has blown or been broken, the antenna
unit will not operate. Refer to Section 5.4.1, “PCB
Removal and Replacement,” for details on the fuse
locations and how to access the CPU Board.
2. Wiring – If the system has been improperly wired,
the antenna unit will not operate correctly. Refer to
Section 2.3, “Connecting System Components,” for
complete system wiring information.
4.1.2 Incorrect Satellite Configuration
The satellite configuration on your receiver must match the
satellite setting on the TracVision R5/R4 system.
•
•
*
Satellite A on the TracVision R5/R4 must be the
same satellite as Receiver Alternative 1 (or A,
based on your receiver) and must be assigned the
Receiver DiSEqC 1 setting.*
Satellite B on the TracVision R5/R4 must be the
same satellite as Receiver Alternative 2 (or B,
based on your receiver) and must be assigned the
Receiver DiSEqC 2 setting.*
The DiSEqC settings only apply to European systems.
Refer to your receiver user manual for complete instructions on
configuring your receiver.
4.1.3 Satellite Signal Blocked
Satellite signals can be blocked or degraded by trees and
branches, buildings, mountains, overpasses, or equipment on the
vehicle itself. Refer to Section 2.1, “Choosing the Best Location,” to
make certain that the TracVision R5/R4 unit is in the optimal
location. Simply moving the vehicle to clear an external
obstruction will also restore signal quality.
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Troubleshooting
4.1.4 Dew or Rain Pooling on Dome
Dew or rain can occasionally pool on the top of the radome.
While this moisture will usually be dispersed when the vehicle is
in motion, it can disrupt the signal while the vehicle is at rest.
This issue can be minimized with two approaches:
1. Spray the dome with hosed water to remove the
dew from the dome surface.
2. Periodically apply liquid dish detergent to the
dome surface. Wipe the full-strength detergent on
the dome and allow it to dry. This treatment will
provide a film that will help moisture roll off the
dome.
4.1.5 Satellite Coverage Issue
TracVision R5/R4 will provide outstanding reception throughout
the entire coverage area for your satellite television service of
choice. However, signal quality can be degraded as you approach
the fringe coverage areas. Refer to your satellite television service
manual to check the viable coverage area.
For your convenience, KVH
provides links to several web sites
that offer satellite coverage
information. Simply go to our web
4.1.6 Vehicle Turning During Startup
(TracVision R5 only)
If the vehicle turns during the 60-second startup and
initialization sequence that occurs immediately after turning
on the power to the TracVision R5 unit, the antenna gyro will
record that variable motion as “standing still.” This may cause
the antenna to track improperly. To solve this problem, turn
TracVision R5 off for at least 10 seconds. Turn the system back
on, making certain that the vehicle is either motionless or
traveling in a straight line for the 60 seconds immediately
following power-up.
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4.1.7 Incorrect or Loose RF Connectors
As part of preventive maintenance (described in Section 5,
“Maintenance”) KVH recommends checking the antenna unit
cable connections. A loose RF connector can reduce signal quality.
In addition, if you are unable to switch to the other programmed
satellite, make sure that you have connected your RF signal cable
to the antenna baseplate connector labeled “RF1” (see
Section 2.3.5, “Connecting the Antenna RF Signal Cable to the
Receiver”).
4.1.8 Type of Multiswitch Used
(North American Systems Only)
An active multiswitch must always be used to connect the
TracVision R5/R4 system to multiple receivers. Refer to
Section 2.3.5, “Connecting the Antenna RF Signal Cable to the
Receiver,” for directions on proper multiswitch/multiple
receiver cabling.
4.1.9 Stationary Use Only (TracVision R4 only)
KVH offers an upgrade kit (KVH
Part #02-1026) that adds in-motion
tracking capability to the
TracVision R4, allowing you to
receive satellite signals while on
the move.
The TracVision R4 antenna was designed for stationary use only.
As such, the antenna will track the desired satellite while your
vehicle is parked, but not while the vehicle is in motion.
4.2 Receiver Troubleshooting
The receiver that was provided with your satellite television
service may also be the cause of less-than-ideal operation.
4.2.1 Receiver Wiring
Refer to Section 2.3.5, “Connecting the Antenna RF Signal Cable to
the Receiver,” and your receiver user manual to confirm that the
receiver is properly connected to the antenna unit and the
television.
4.2.2 Receiver Faulty
In the case of a faulty receiver, refer to your receiver user manual
for service, replacement, and warranty information.
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Troubleshooting
4.3 Antenna Gyro and LNB Faults
Section 5, “Maintenance,” provides detailed instructions for
authorized service personnel who may be required to replace
TracVision R5/R4 components. The TracVision R4 does not include
an antenna gyro.
4.4 Computer Diagnostics
TracVision R5/R4 has been designed to provide diagnostic
readouts on a PC with a RS-232 serial communication port. If you
are unable to isolate a system problem with the foregoing
troubleshooting tools, set up a laptop to carry out computer
diagnostics as described below. System problems should be
found somewhere through the diagnostic readouts.
The procedure requires a PC with Windows HyperTerminal or
download the KVH Flash Update Wizard (available for free at
1. Connect one end of the PC data cable to the
maintenance port on the switchplate (see
Figure 3-5). Connect the other end to the serial
port on your PC (a 9-pin/25-pin connector adapter
may be needed for some PCs).
2. If you are using HyperTerminal, open it and
establish the following settings:
• Bits per second: 9600
• Data bits: 8
• Parity: None
• Stop bits: 1
• Flow control: None
If you are using the KVH Flash Update Wizard,
double-click the “KVH Flash Update Wizard”
shortcut on your computer’s desktop to start the
wizard. Then go to the “Select board to flash”
screen. You do not need to flash the antenna to
configure the satellites; you will simply enter
commands in the “Command” box.
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A Guide to TracVision R5/R4
3. Apply power to the TracVision R5/R4 system and
allow the system to complete full initialization.
Data should be scrolling on the PC display to
identify any system problems detected. If no data
is seen, recheck your connections and the terminal
software setup.
4-6
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Maintenance
5 Maintenance
5.1 Warranty/Service Information
For information on KVH warranty, repair, and liability policies,
please refer to the complete warranty statement provided with
your KVH product. If you have any questions, please call your
local authorized dealer/installer or distributor, or contact KVH or
KVH Europe directly.
5.2 Preventive Maintenance
TracVision R5/R4 requires minimal preventive maintenance. The
following tasks are sufficient to maintain peak performance.
Monthly
•
•
Wash the exterior of the radome and baseplate
assembly with fresh water; a mild detergent may
be added to remove grime. Do not spray the
radome directly with high-pressure water.
When cleaning the radome, avoid
any compounds that react with
plastic.
Do not apply abrasive cleaners or volatile solvents
such as acetone to the ABS radome.
Annually
•
Remove the radome and examine the interior of
the antenna unit for signs of corrosion, loose
connections, or frayed or broken wires.
•
Visually inspect the elevation drive shaft to be
certain that it moves easily and is clear of grit and
debris.
54-0157 Rev. H
5-1
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A Guide to TracVision R5/R4
5.3 Replaceable Parts
TracVision R5/R4 has been designed with durability and low
maintenance in mind. If you experience an operating problem or
otherwise require technical assistance, contact your local
authorized TracVision R5/R4 dealer/distributor first. Have the
antenna unit serial number ready with a list of the trouble
symptoms. If an authorized dealer/distributor is not located
nearby, contact the factory directly at the telephone, facsimile, or
e-mail listings inside the front cover.
The serial number of your
TracVision R5/R4 will be required
during any troubleshooting or
service calls. You will find the
serial number at the front of this
manual.
Replacement part numbers for units that can be serviced in the
field are listed in Table 5-1. These parts may be obtained from
any KVH authorized dealer/distributor.
Part Name
Part Number
Table 5-1
Field Replaceable Units
Baseplate Assembly (TracVision R5)
02-1245-01*
02-1245-03**
Baseplate Assembly (TracVision R4)
02-1245-02*
02-1245-04**
†
Radome Assembly (TracVision R5)
Radome Assembly (TracVision R4)
Data/Power Cable
02-0953-03
†
02-0953-05
32-0730-28
32-0417-28
32-0628-06
02-1043-02
02-1342
RF Cable
PC Cable
CPU PCB
RF PCB
Should a fuse ever need to be
replaced, TracVision R5/R4 uses
two 5x20 mm, 3.15-amp, 250-volt
fast-blow fuses.
Antenna Gyro (TracVision R5 only)
Antenna Gyro Gasket (TracVision R5 only)
System Fuses
02-1035
24-0139
16-0017-3150
19-0346
LNB (European System)
LNB (N. American System)
Switchplate
19-0056
02-1023-01
01-0245
TV/SAT Switch (optional)
To help us continually improve the
quality and reliability of our
* Baseplate assembly with single-output LNB
** Baseplate assembly with dual-output LNB
Specify color when ordering
systems, please return any failed
component to KVH or KVH Europe
(care of the mailing address listed
at the front of this manual) after you
receive your replacement part.
†
It is recommended that all other technical difficulties be resolved
by returning the TracVision R5/R4 unit to an authorized service
provider.
5-2
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Maintenance
5.4 Field Replaceable Unit
Procedures
Always lift the antenna unit by
The following subsections provide detailed procedures for
repairing or swapping out field replaceable units. The procedures
refer to labeled items presented on the following diagrams.
the gray baseplate, never by the
radome or any portion of the
antenna assembly!
RF Board Cover
Figure 5-1
Pan Head Screws
RF Cover
Screws
Antenna, PCB, and Rotating Plate
Standoffs
RF Board
PCB Cover
Before servicing the antenna unit,
be sure to remove the appropriate
vehicle fuse to disconnect power.
Replace the fuse after completing
the service.
PCB
Figure 5-2
Rotating Plate
Close-up of Connecting Rod
and E-ring
Connecting Rod
E-ring
Antenna Gyro
(TracVision R5 only)
Linear Actuator
The antenna reflector is not shown
in several figures for clarity
purposes only. Do not remove the
antenna reflector!
Elevation Axis
Motor Shaft
54-0157 Rev. H
5-3
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A Guide to TracVision R5/R4
Figure 5-3
Antenna Assembly
TracVision R5 only
Antenna Gyro Cable
Wing Screw
and Washer
Locking Nuts
and Washers
LNB Clamp
Reflector Bracket
LNB
Antenna Gyro
Antenna Gyro
Gasket
Figure 5-4
Close-up of RF Detector and PCB
Rotating Plate
RF Board
PCB
Cable Clamp Screw
Antenna Gyro Cable
(TracVision R5 only)
Cable Clamp
5-4
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Maintenance
5.4.1 PCB Removal and Replacement
1
Estimated Time to Repair: ⁄2 hour
The microprocessor PCB assembly is protected by a cover
fastened to the rotating plate – Fig. 5-1. The cover must be
removed to gain access to the main power fuses and the PCB
assembly.
When carrying out maintenance
on the PCB, be sure to not drop
any of the small screws inside the
mechanism. If a screw is lost within
the baseplate, it must be retrieved
to avoid causing any damage when
the unit rotates.
1. Using needle-nose pliers, remove the E-ring from
one end of the connecting rod – Fig. 5-2.
2. Remove the connecting rod by sliding it off the
bracket.
3. Fully retract the elevation axis motor shaft
– Fig. 5-5.
Figure 5-5
Removing the PCB Cover
Elevation Axis
Motor Shaft
Linear Actuator
PCB Cover
4. Remove 6 pan head screws from the PCB cover
flanges.
5. Remove the PCB cover. To get the necessary
clearance, rotate the linear actuator up 90º while
lifting the PCB cover – Fig. 5-5.
TracVision R5/R4 is equipped with
two 5x20 mm, 3.15-amp, 250-volt
fast-blow fuses, which are mounted
on the PCB. To access and replace
one of the fuses, remove the PCB
cover.
6. Remove all cable connectors from the PCB.
Figure 5-6 on the following page illustrates the
PCB arrangement and connector locations.
54-0157 Rev. H
5-5
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A Guide to TracVision R5/R4
Figure 5-6
PCB and RF Detector Board
Connector Locations
RF Connector to IRD
RF Connector to LNB
RF Board
J1
J3
Limit Switches
Fuses
Power/Data
Gyro
(TracVision R5 only)
J5
J4
J11
J9
PCB
J2 J1
RF Board
Elevation Motor
Azimuth Motor
7. The PCB is mounted to the rotating plate with
9 pan head screws. Remove the screws and PCB.
8. Reverse this process to install the replacement
PCB. Reinstall all cable connectors removed in
Step 6.
9. (TracVision R5 only) Carry out all calibration
procedures for the antenna gyro (Section 5.4.3).
When replacing the PCB cover, be
careful not to pinch any cables.
10. Reinstall your preferred satellites as detailed in
Section 2.5.1, “Installing Your Selected Satellites.”
5.4.2 RF Detector/DVB Decoder
1
Estimated Time to Repair: ⁄
2
hour
The RF Detector PCB receives operating voltages from both the
CPU board and the receiver (via the RF cable). Ensure that all
power is turned off before proceeding.
1. Remove the 4 RF board cover screws and washers
from the RF board cover.
2. Remove the RF board cover.
3. Remove the 2 RF connectors from the coaxial
fittings on the RF board. Tag the cables to ensure
that they are returned to the same connectors.
4. Remove the 2 Molex connectors from the RF board
(J3 and J1) – Fig. 5-6.
5-6
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Maintenance
5. Remove the 4 standoffs – Fig. 5-1. Remove the RF
Detector PCB from the rotating plate.
6. Installation of the replacement RF Detector is the
reverse of this procedure. Be sure that the RF
cables are restored to their original positions. Be
sure that the center conductor pin is centered in
the connector before tightening the collar.
5.4.3 Antenna Gyro Assembly
(TracVision R5 only)
Estimated Time to Repair: 1 hour
The antenna gyro is mounted on the rear of the antenna reflector
bracket with four locking nuts and washers – Fig. 5-3. Following
the removal and replacement of the antenna gyro assembly, it
will be necessary to calibrate the gyro and restart the system.
Directions for removal, replacement, and calibration follow:
Following the removal and
replacement of the antenna gyro
assembly, it will be necessary to
calibrate the gyro and restart
the system as described in the next
section.
1. Using needle-nose pliers, remove the E-ring from
one end of the connecting rod – Fig. 5-2.
2. Remove the connecting rod by sliding it off the
bracket.
3. Fully retract the elevation axis motor shaft
– Fig. 5-5.
4. Remove 6 pan head screws from the PCB cover
flanges.
5. Remove the PCB cover. To get the necessary
clearance, rotate the linear actuator up 90º while
lifting the PCB cover – Fig. 5-5.
6. Remove the screw and clamp holding the antenna
gyro cable to the rotating plate. Be sure to save the
cable clamp and screw – Fig. 5-4.
7. Remove the Molex connector from J11 on the PCB
– Fig. 5-6.
8. Remove the 4 nuts and washers and take the gyro
off of the bracket.
9. Remove the antenna gyro gasket.
10. Replacement is the reverse of this procedure.
54-0157 Rev. H
5-7
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A Guide to TracVision R5/R4
Antenna Gyro Calibration
1. Connect a PC to the communications port as
described in Section 4.4, “Computer Diagnostics.”
2. Type HALT and press Enter while the system is
performing the limit switch initialization routine.
The system will complete the initialization
function by finding the azimuth and elevation
switch limits and then go to the home position.
3. Type DEBUGON and press Enter to enter Debug
Mode.
4. Type =CALGYRO and press Enter. Verify that the
Antenna Gyro Azimuth scale factor is between -
0.00090 and -0.00110 and the Antenna Gyro
Elevation scale factor is between 0.00090 and
0.00110.
5. Type ZAP and press Enter to restart the system.
5.4.4 Antenna LNB Replacement
The LNB receives power from the
reciever via the RF Detector PCB.
Be certain that the receiver is
disconnected from its power source
before removing or reconnecting
the LNB.
1
Estimated Time to Repair: ⁄2 hour
In the event that the LNB experiences problems, it may be
necessary to replace it. To do so, use the following procedure:
1. (European systems only) Make a note of the current
LNB skew angle, pictured in Figure 5-7.
Figure 5-7
LNB Skew Angle Setting
(European Systems Only)
2. Disconnect the RF cable connector(s) at the LNB.
3. Remove the wing nut and washer from the LNB
clamp – Fig. 5-3.
Skew Angles
LNB
4. Remove the top of the LNB clamp and remove the
LNB.
LNB Clamp
& Wing Nut
5. Place the new LNB in the clamp and reattach the
RF connector(s).
Scribe
Mark
6. Replace the LNB clamp:
A. For North American LNBs, tighten the clamp
fully. The replacement process is complete.
B. For European LNBs, do not fully tighten the
clamp and proceed to Step 7.
7. (European systems only) Carefully turn the LNB so
that the scribe mark is aligned with the skew angle
noted in Step 1. Fully tighten the clamp to
complete the replacement process.
5-8
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Maintenance
5.5 Preparation for Shipment
If it is necessary to repack the antenna unit for shipment, the
shipping restraints removed during installation must be
replaced. Follow these steps to reinstall the restraints.
1. Remove the radome.
When rotating the azimuth
2. Rotate the antenna unit so that the LNB is facing
away from the baseplate connectors.
mechanism by hand, go slowly!
Hitting the mechanical stops with
excessive force will damage the
azimuth limit switch.
3. Attach the three restraints to the baseplate using
the 1⁄4"-20 x 5⁄8" hex screws and washers (provided in
the kitpack) and nuts (removed from the restraints
during installation) as pictured in Figure 5-8.
Figure 5-8
Attaching the Shipping Restraints
to the Antenna Baseplate
4. Place the antenna bracket on the forward shipping
restraint.
5. Secure the forward restraint and bracket by
wrapping two tie-wraps around the bend in the
forward restraint and the antenna bracket (at the
end of the LNB bracket).
Figure 5-9
Securing the Forward Shipping
Restraint
6. Replace the radome.
KVH is not liable for damage
caused by improper shipping.
7. Place the entire antenna unit into its shipping box
using the original packaging material. Secure the
box to a pallet to ensure upright transport to KVH.
54-0157 Rev. H
5-9
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System Specifications
Appendix A
System Specifications
Physical Characteristics
Table A-1
TracVision R5/R4 System
Specifications
Power
11-16 volts DC @ 2.5 amps nominal,
3.5 amps peak
Dimensions/Weight
LNB
32" (81 cm) wide x 14.8" (38 cm) high,
33 lbs (15 kg)
European system: Single output
N. American system: Dual output
Tracking (TracVision R5 only) Better than 30º/sec
Maintenance Port
9600 bps, 8,N,1,EIA, RS232
Pointing System
Elevation Range
Azimuth Range
15º to 75º
720º
Position Repeatability
0.1º
Environmental
Operating Temperature
Storage Temperature
Humidity
-25ºC to +55ºC (-13ºF to +131ºF)
-40ºC to +85ºC (-40ºF to +185ºF)
to 100 percent
54-0157 Rev. H
A-1
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Switchplate Template
Appendix B
Switchplate Template
54-0157 Rev. H
B-1
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®
KVH Industries, Inc.
KVH Europe A/S
Kokkedal Industripark 2B 2980 Kokkedal Denmark
Phone: +45 45 160 180 Fax: +45 45 160 181
50 Enterprise Center Middletown, RI 02842 U.S.A.
Phone: +1 401 847-3327 Fax: +1 401 849-0045
KVH® and TracVision® are registered trademarks of KVH Industries, Inc.
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