KTM Motorcycle Accessories 2005 User Manual

SPAREPARTSMANUAL2005  
ERSATZTEILKATALOG: MOTOR  
SPARE PARTS MANUAL: ENGINE  
250 SX  
250/300 EXC  
300 MXC  
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250-300 / 2005  
INHALT » INDEX  
TRANSMISSION I - MAIN SHAFT 250-300 EXC  
GETRIEBE I - ANTRIEBSWELLE 250-300 EXC  
GETRIEBE II - ABTRIEBSWELLE 250 SX, 300 MXC  
GETRIEBE II - ABTRIEBSWELLE 250-300 EXC  
SCHALTUNG  
TRANSMISSION II - COUNTERSHAFT 250 SX, 300 MXC  
TRANSMISSION II - COUNTERSHAFT 250-300 EXC  
SHIFTING MECHANISM  
bq  
en  
bq  
en  
bk  
bk  
bm  
bm  
cm  
cm  
1
8
dp  
dq  
7
7
bo  
9
dr  
dl  
dq  
bm  
cp  
cp  
dn  
dn  
LOCTITE 243  
LOCTITE 243  
co  
dp  
dp  
dt  
5
en  
dm  
dm  
cq  
cq  
ds  
do  
dl  
dl  
cr  
bq  
ct  
ct  
cq  
ek  
dn  
cs  
cs  
bl  
bl  
cl  
cl  
cp  
3
bq  
dm  
cn  
el  
el  
3
dk  
bl  
LOCTITE 243  
bp  
bp  
bq  
bq  
bq  
dk  
dk  
4
ck  
bn  
bn  
cn  
cn  
bp  
4
2
LOCTITE 243  
7
dk  
dk  
bn  
bq  
bq  
2
17  
18  
19  
20  
KÜHLSYSTEM 250 SX, 300 MXC  
KÜHLSYSTEM 250-300 EXC  
COOLING SYSTEM 250-300 EXC  
SPEZIALWERKZEUGE  
COOLING SYSTEM 250 SX, 300 MXC  
SPECIAL TOOLS  
bq  
ck  
cq bnbsbtck  
cocpcs  
dt  
bn  
1
ck  
bn  
bp  
br  
cp  
cq  
ck  
100 mm  
ck  
8
cp  
bo  
9
ck  
cs  
100 mm  
dt  
ck  
9
8
co  
ck  
cr  
9
ck  
ck  
cn  
bt  
co  
ck  
bk  
cr  
bk  
5
cn  
cp  
ck  
7
bt  
ck  
ck  
7
40 mm  
dr  
7
ck  
4
ck  
cp  
bs  
8
cp  
100 mm  
bl  
ck  
ck  
dp  
dp  
ek  
ek  
do  
dn  
21  
22  
23  
el  
el  
Alle enthaltenen Angaben sind unverbindlich. Die KTM-Sportmotorcycle AG behält sich insbesondere das Recht vor, technische Angaben, Preise, Farben,  
Formen, Materialien, Dienst- und Serviceleistungen, Konstruktionen, Ausstattungen und ähnliches ohne vorheriger Ankündigung und ohne Angabe von  
Gründen zu ändern bzw. ersatzlos zu streichen, sie an lokale Gegebenheiten anzupassen sowie die Fertigung eines bestimmten Modells ohne vorherige  
Ankündigung einzustellen. KTM übernimmt keine Haftung für Liefermöglichkeiten, Abweichungen von Abbildungen und Beschreibungen sowie  
Druckfehler und Irrtümer. Die abgebildeten Modelle enthalten zum Teil Sonderausstattungen, die nicht zum serienmäßigen Lieferumfang gehören.  
© 2004 by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; Alle Rechte vorbehalten; Nachdruck, auch auszugsweise, nur mit schriftlicher  
Genehmigung von KTM-SPORTMOTORCYCLE AG, Mattighofen  
All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical specifica-  
tions, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local conditions or to can-  
cel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing certain models without previous  
notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations, descriptions, printing and/or other errors. The  
illustrated models partly contain extra equipment, which is not applied to standard models.  
!
© 2004 by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of  
KTM-SPORTMOTORCYCLE AG, Mattighofen only.  
2
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250-300 / 2005  
MOTORGEHÄUSE » ENGINE CASE  
gn  
FIG TEILNR/PARTNR  
BEZEICHNUNG  
DESCRIPTION  
ENGINE CASE CPL. WITH BEAR. 03  
QTY  
1
2
548.30.000.044  
548.30.002.000  
MOTORGEHÄUSE KPL. MIT LAGER 03  
1
1
ZÜNDUNGSDECKEL 250/300  
EXC+MXC  
04  
IGNITION COVER 250/300  
EXC+MXC  
04  
Dichtungssatz  
Gasket-Set  
jt  
gk  
gk  
go  
gn  
3
4
548.30.002.100/98  
548.30.040.000  
ZÜNDUNGSDECKEL SX 250  
SX  
03  
IGNITION COVER SX 250  
SX  
03  
1
gk  
ZÜNDUNGSDECKELDI. 250/300 03  
LAGERZAPFEN 2000  
IGNITI.COVER GASKET 250/300 03  
BUSHING PIN 2000  
1
1
1
1
1
1
1
1
1
1
4
9
2
1
1
gk  
LOCTITE 243  
gk  
18 590.33.018.000  
19 0912 060083  
20 0912 060404  
26 548.30.024.000  
27 546.30.027.000  
28 548.30.027.000  
39 548.30.039.000  
47* 548.30.047.000  
49 546.34.049.000  
54 0014 050163  
60 0015 060403  
63 0015 060553  
64* 0015 060603  
99 548.30.099.000  
gk  
ISK.SCHRAUBE DIN 912 M6X8  
ISK.SCHRAUBE DIN0912-M 6X40 A2  
KUPPLUNGSDECKELDICHTUNG 2003  
PASSBÜCHSE 13,8X11X12  
AH SCREW DIN0912-M 6X 8  
gk  
bs  
AH SCREW DIN0912-M 6X40 A2  
ck  
cq  
gk  
gk  
CLUTCH COVER GASKET  
2003  
DOWEL BUSHING 13,8X11X12  
er  
PASSHÜLSE 21X12  
GEHÄUSEDICHTUNG  
KETTENAUSFALLSCHUTZ  
HALTEBLECH  
03  
DOWEL 21X12  
03  
2003  
04  
cs  
2003  
04  
ENGINE CASE GASKET  
CHAIN FAIL. PROTECTION  
RETAINING PLATE  
SK.BUNDSCHRAUBE M 5X16 SW=6  
SK.BUNDSCHRAUBE M 6X40 SW=8  
SK.BUNDSCHRAUBE M 6X55 SW=8  
SK.BUNDSCHRAUBE M 6X60 SW=8  
DICHTUNGSSATZ 250/300 2003  
HH COLLAR SCREW M 5X16 WS=6  
HH COLLAR SCREW M 6X40 WS=8  
HH COLLAR SCREW M 6X55 WS=8  
HH COLLAR SCREW M 6X60 WS=8  
bt  
et  
LOCTITE 243  
GASKET SET 250/300  
2003  
cr  
dt  
1
3
2
bsbtckcrcset  
+ 2x 546.32.095.000  
4
+ LAGER  
BEARINGS  
0625 062054, 0625 160040,  
0625 062035, 0625 613742,  
0625 068050, 0625 623204,  
565.30.123.200, 546.37.098.100  
fo  
fo  
fo  
fo  
05-548.30.0  
05-548.30.0  
*
NEUTEIL / NEW PART  
X
NACH BEDARF / AS REQUIRED  
3
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250-300 / 2005  
MEMBRANGEHÄUSE » REED VALVE CASE  
FIG TEILNR/PARTNR  
BEZEICHNUNG  
DESCRIPTION  
INTAKE FLANGE V-FORCE  
QTY  
30 548.30.050.000  
ANSAUGSTUTZEN V-FORCE  
04  
04  
1
1
1
1
4
4
1
1
1
1
do  
31 548.30.051.144  
32 548.30.052.000  
MEMBRANKAS. V-FORCE KPL. SX 04  
MEMBRANEN-SET V-FORCE 250 04  
SCHELLE 52/12 GEMI  
REED VALVE ASSY V-FORCE CPL.04  
REED VALVE SET V-FORCE 250 04  
CLAMP 52/12 GEMI  
dk  
dm  
34 543.30.061.000  
42 0015 060163  
43 0015 060203  
44 547.36.044.000  
51 548.30.051.044  
52 547.30.052.000  
62 548.30.062.100  
dl  
gm  
SK.BUNDSCHRAUBE M 6X16 SW=8  
SK.BUNDSCHRAUBE M 6X20 SW=8  
GUMMIMUFFE KPL. BOYESEN 2002  
MEMBRANGEHÄUSE BOYESEN KPL. 03  
MEMBRANBLÄTTER KPL. BOYESEN  
DICHTUNG MEMBRANGEHÄUSE 04  
HH COLLAR SCREW M 6X16 WS=8  
HH COLLAR SCREW M 6X20 WS=8  
RUBBER BOOT CPL. BOYESEN 2002  
REED VALVE ASSY BOYESEN CPL.03  
REED VALVE CPL. BOYESEN 02  
en  
GASKET REED VALVE CASE  
04  
SX  
LOCTITE 243  
em  
fl  
eo  
fm  
gm  
MXC, EXC  
LOCTITE 243  
05-548.30.1  
05-548.30.1  
*
NEUTEIL / NEW PART  
X
NACH BEDARF / AS REQUIRED  
4
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250-300 / 2005  
KUPPLUNGSDECKEL » CLUTCH COVER  
FIG TEILNR/PARTNR  
BEZEICHNUNG  
DESCRIPTION  
QTY  
1
7
8
9
548.30.001.044  
580.30.020.000  
0770 191015  
KUPPL.ZWISCHENDECK.KPL. 03  
ÖLEINFÜLLSCHRAUBE M 24X3  
O-RING 19,00X3,00 NBR  
INTERM. CLUTCH COVER CPL. 03  
PLUG M 24X3  
1
1
1
5
1
1
1
1
1
1
1
1
1
1
1
1
1
7
2
2
4
ep  
fl  
O-RING 19,00X3,00 NBR  
fl  
490.30.090.000  
PASSHÜLSE 9,8 X 7 X 10  
DOWEL 9,8 X 7 X 10  
fl  
15 0910 100003  
16 0603 100141  
21 580.30.021.000  
22 580.38.022.000  
25 548.30.025.000  
26 548.30.026.000/98  
34 548.35.003.000  
35 548.35.001.000  
37 546.37.107.000  
38 548.37.091.000  
39 0770 021160  
40 0603 061001  
44 0015 060123  
45 0015 060203  
46 0015 060253  
50 0015 060553  
51 0015 060603  
VERSCHL.SCHR.DIN0910-M 10X1  
CU-DICHTRING DIN7603-10X14X1  
ÖLABLASSCHRB.M.MAGNET M 12X1,5  
CU-DICHTRING DIN7603-12X18X1,5  
DICHT.KUPPL-AUS-DEC.250/300 03  
PLUG DIN0910-M 10X1  
COPPER GASKET DIN7603-10X14X1  
OILDRAIN PLUG W.MAG. M 12X1,5  
CU-SEAL RING DIN7603-12X18X1,5  
GASKET F. CLU.COVER 250/300 03  
ep  
ep  
ep  
ep  
ep  
KUPPLUNGSAUSSENDECKEL  
03  
CLUTCH COVER OUTSIDE  
03  
ep  
fl  
DICHTUNG WAPU-DECKEL 250 2003  
WASSERPUMPENDECKEL 250/300 03  
DICHTELEMENT UNTEN  
GASKET WAPU-COVER 250 2003  
WATERPUMP COVER 250/300 03  
SEALING ELEMENT BOTTOM  
7
8
DICHTELEMENTTRÄGER  
O-RING 18,72X2,62  
03  
SEALING CARRIER  
03  
0-RING 18,72X2,62  
CU-DICHTRING DIN7603-6X10X1  
CU-SEAL RING DIN7603-6X10X1  
SK.BUNDSCHRAUBE M 6X12 SW=8  
SK.BUNDSCHRAUBE M 6X20 SW=8  
SK.BUNDSCHRAUBE M 6X25 SW=8  
SK.BUNDSCHRAUBE M 6X55 SW=8  
SK.BUNDSCHRAUBE M 6X60 SW=8  
HH COLLAR SCREW M 6X12 WS=8  
HH COLLAR SCREW M 6X20 WS=8  
HH COLLAR SCREW M 6X25 WS=8  
HH COLLAR SCREW M 6X55 WS=8  
HH COLLAR SCREW M 6X60 WS=8  
cq  
cp  
cl  
cm  
dt  
ds  
dr  
bp  
9
bq  
9
9
eo  
9
dp  
ek  
eq  
do  
9
fk  
1
+ 2x 546.37.096.000,  
1x 580.30.010.000, 0625 160020,  
0760 082472, 0760 193070  
fk  
eq  
05-548.30.4  
04-548.30.4  
*
NEUTEIL / NEW PART  
X
NACH BEDARF / AS REQUIRED  
5
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250-300 / 2005  
KURBELWELLE · KOLBEN » CRANKSHAFT · PISTON  
FIG TEILNR/PARTNR  
BEZEICHNUNG  
DESCRIPTION  
QTY  
1* 548.30.007.100/ I  
KOLBEN I KPL.250 SX VERTEX 05  
KOLBEN II KPL.250 SX VERTEX 05  
KOLBEN I KPL. 66,4MM 250 2000  
KOLBEN II KPL. 66,4MM 250 2000  
KOLBEN I KPL. 300 VERTEX 2004  
KOLBEN II KPL. 300 VERTEX 2004  
DRAHTSPRENGRING C18X1,5  
KOLBENBOLZEN 18X55,8 250 2000  
SK-MUTTER M18X1,5-LINKS  
SPERRKANTRING VSK 18  
PISTON I CPL.250 SX VERTEX 05  
PISTON II CPL.250 SX VERTEX 05  
PISTON I CPL. 66,4MM 250 2000  
PISTON II CPL. 66,4MM 250 2000  
PISTON I CPL. 300 VERTEX 2004  
PISTON II CPL. 300 VERTEX 2004  
WIRE LOCK RING C18X1,5  
1
1
1
1
1
1
2
1
1
1
1
1
1
1
dm  
4
bk  
dm  
1* 548.30.007.100/ II  
2
2
2
2
3
4
6
7
9
546.30.207.100/ I  
546.30.207.100/ II  
548.30.107.000/ I  
548.30.107.000/ II  
540.30.074.000  
546.30.233.000  
546.30.029.000  
581.32.072.000  
548.30.016.000  
3
3
PISTON PIN 18X55,8 250 2000  
HEX.NUT L/SH M18X1,5  
4
SX  
MXC, EXC  
3
3
LOCK WASHER VSK 18  
DISTANZHÜLSE 28X38X10  
03  
SPACER SLEEVE 28X38X10  
03  
1
2
LOCTITE 243  
10 0760 385273  
11 0625 623204  
12* 548.30.018.200  
WELLENDICHTRING 38X52X7 BTSL  
RILLENKUGELLAGER 32X65X17 NTN  
SHAFT SEAL RING 38X52X7BTSL  
BALL BEARING 32X65X17 NTN  
6
KURBELWELLE 250 SX  
SX  
05  
CRANKSHAFT 250 SX  
SX  
05  
9
7
bo  
13 548.30.118.000  
KURBELWELLE 250/300 MXC,EXC 04  
EXC+MXC  
CRANKSHAFT 250/300 MXC, EXC 04  
EXC+MXC  
1
bl  
br  
14 544.30.034.000  
15 0888 030050  
16 565.30.123.200  
17 6 946 005  
NADELLAGER KBK 18X22X20  
SCHEIBENFEDER DIN6888-3X5X13  
ZYLINDERROLLENL. NJ207ET2XCS42  
SCHEIBENFEDER 5X6,5 GEHÄRTET  
WELLENDICHTRING 25X35X7 BTSL  
SPERRKANTRING VSK 12  
NEEDLE BEARING KBK 18X22X20  
WOODRUFF KEY DIN6888-3X5X13  
CYLIND.ROL.BEAR. NJ207ET2XCS42  
WOODRUFF KEY 5X6,5 HARDED  
SHAFT SEAL RING 25X35X7 BTSL  
LOCKING RING VSK 12  
1
1
1
1
1
1
1
1
1
2
KUPPLUNG  
CLUTCH  
dl  
18 0760 253570  
19 502.30.029.012  
20 490.30.021.000  
30 548.30.015.044  
31 0770 250015  
32 546.30.232.000  
bq  
BUNDMUTTER M12X1 RECHTS  
PLEUEL-REP. SATZ 250/300  
COLLAR NUT M12X1 R/S  
bm  
bp  
CONROD REP. KIT 250/300  
bt  
ck  
O-RING 25,00X1,50 NBR 70  
O-RING 25,00X1,50 NBR 70  
R-RING 66,4MM  
250  
250 2000  
SQUARE RING 66,4MM 250 2000  
250  
bs  
32 548.30.132.000  
R-RING 72,0MM 300  
300  
2004  
R-RING 72,0MM 300  
300  
2004  
2
dk  
bn  
05-548.30.2  
05-548.30.2  
*
NEUTEIL / NEW PART  
X
NACH BEDARF / AS REQUIRED  
6
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250-300 / 2005  
ZYLINDER · ZYLINDERKOPF » CYLINDER · CYLINDER HEAD  
FIG TEILNR/PARTNR  
BEZEICHNUNG  
DESCRIPTION  
QTY  
5
548.30.005.144  
ZYLINDER KPL. M.FLANSCH 250 04  
ZYLINDER KPL. M.FLANSCH 300 04  
ZYLINDERKOPF 250 SX "2509" 05  
ZYLINDERKOPF 250 EXC "2508" 04  
ZYLINDERKOPF 300 "3003" 04  
STEUERUNGSDECKEL RECHTS 2001  
DICHTUNG FÜR STEUER.DECKEL RE.  
STEUERUNGSDECKEL LINKS 2001  
DICHTUNG FÜR STEUER.DECKEL LI.  
CYLINDER CPL. W. FLANGE 250 04  
CYLINDER CPL. W. FLANGE 300 04  
CYLINDER HEAD 250 SX "2509" 05  
CYLINDER HEAD 250EXC "2508" 04  
CYLINDER HEAD 300 "3003" 04  
1
1
1
1
1
1
1
1
1
6
6
1
5
548.30.305.044  
br  
bs  
fk  
6* 548.30.006.200  
6
6
7
8
548.30.006.100  
548.30.306.000  
547.37.007.000/98  
547.37.008.000  
CONTROL COVER R/S  
GASKET FOR CONTROL COVER R/S  
CONTROL COVER L/S 2001  
GASKET FOR CONTROL COVER L/S  
2001  
fk  
6
cl  
15 547.37.005.000/98  
16 547.37.006.000  
17 548.30.079.000  
18 565.30.080.000  
20* 0770 760021  
fk  
co  
cn  
BUNDSCHRAUBE M 8X35  
CU-DICHTRING 8 X 16 X 1  
SW=13  
COLLAR SCREW M 8X35  
CU-SEAL RING 8 X 16 X 1  
WS=13  
ck  
O-RING 76,00X2,00 VITON  
250  
O-RING 76,00X2,00 VITON  
250  
5
cr  
8
20* 0770 800021  
O-RING 80,00X2,00 VITON  
300  
O-RING 80,00X2,00 VITON  
300  
1
7
cm  
er  
21 0770 114020  
22 583.36.020.090  
23 310.07.107.001  
24 503.03.089.000  
25 0835 100351  
26 0835 100403  
27 546.30.044.000  
30 548.30.030.002  
30 548.30.030.004  
30 548.30.030.005  
30 548.30.030.075  
36 0770 116241  
37 0770 440030  
38 510.05.074.000  
47 0912 060303  
50 0014 050123  
O-RING 114,00X2,00 SILICON  
O-RING 114,00X2,00 SILICONE  
VACUUM CONNECTION M 6X1  
PVC-HOSE 6X9 MM PER METRE  
1
1
UNTERDRUCKANSCHLUSS M 6X1 ALU  
PVC-SCHLAUCH 6X9 MM PER METER  
0,30  
1
dq  
WINKELSTÜCK  
'97  
ANGEL PIECE  
'97  
STIFTSCHRAUBE DIN0835-M10X35  
STIFTSCHRAUBE DIN0835-M10X40  
STUD DIN0835-M10X35  
STUD DIN0835-M10X40  
COLLAR NUT M10  
2
2
BUNDMUTTER M10  
SW=13  
WS=13  
4
ds  
bq  
DICHTUNG ZYLINDERFUSS 0,2MM 03  
DICHTUNG ZYLINDERFUSS 0,4MM 03  
DICHTUNG ZYLINDERFUSS 0,5MM 03  
DICHTUNG ZYLINDERFU. 0,75MM 03  
O-RING 11,3 X2,4 SILICON  
GASKET CYLINDER BASE 0,2MM 03  
GASKET CYLINDER BASE 0,4MM 03  
GASKET CYLINDER BASE 0,5MM 03  
GASKET CYLINDER BASE 0,75MM 03  
O-RING 11,3 X2,4 SILICON  
X
er  
X
X
bp  
X
4
dr  
dr  
O-RING 44,00X3,00 VITON  
O-RING 44,00X3,00 VITON  
2
dk  
FEDERLASCHE  
RETAINING PLATE  
2
cq  
ISK.SCHRAUBE DIN 912 M6X30  
SK.BUNDSCHRAUBE M 5X12 SW=6  
AH SCREW DIN0912-M 6X30  
HH COLLAR SCREW M 5X12 WS=6  
4
fk  
6
cp  
fk  
fk  
05-548.30.3  
05-548.30.3  
*
NEUTEIL / NEW PART  
X
NACH BEDARF / AS REQUIRED  
7
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250-300 / 2005  
AUSLASSSTEUERUNG » EXHAUST CONTROL  
LOCTITE 243  
FIG TEILNR/PARTNR  
BEZEICHNUNG  
SENKSCHR. DIN7991 M5X10 10.9  
DESCRIPTION  
FLAT H.SCEW DIN7991-M5X10 10.9  
QTY  
1
1* 0991 050102  
4
1
1
2
1
2
3
4
5
546.37.062.000  
546.37.063.000  
0770 160021  
HALTEBLECH RECHTS  
HALTEBLECH LINKS  
250  
250  
RETAINING PLATE R/S  
RETAINING PLATE L/S  
O-RING 16,00X2,00 VITON  
250  
250  
LOCTITE 243  
2
4
bk  
O-RING 16,00X2,00 VITON  
LOCTITE 243  
546.37.061.444  
STEUERW. KPL. LINKS "L" 250'96  
250  
CONTROL ROLLER L/S "L" 250'96  
250  
bl  
8
3
6
bm  
1
bo  
5
6
6
8
546.37.361.444  
546.37.061.544  
546.37.361.544  
0007 050160  
STEUERW. KPL.LI."L"300/360/380  
300  
CONTR.VALVE L/S "L"300/360/380  
300  
1
1
1
bp  
bq  
bs  
5
STEUERWALZE KPL. RECHTS 250'96  
250  
CONTROL ROLLER CPL. R/S 250'96  
250  
bt  
4
ZAHNSEGMENT LINKS  
GEAR SEGMENT L / S  
STEUERWALZE LINKS  
CONTROL SHAFT L / S  
ck  
STEUERWALZE KPL.RE.300/360/380  
300  
CONTROL VALVE R/S 300/360/380  
300  
bt  
bs  
ct  
cm  
LOCTITE 243  
ZYLINDERSTIFT DIN 7-5X16MM(M6)  
ISK.SCHRAUBE DIN 912 M6X20  
FEDERHÜLSE  
CYLINDER PIN DIN 7-5X16MM (M6)  
AH SCREW DIN0912-M 6X20  
SPRING SLEEVE  
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
2
2
1
1
X
br  
bn  
LOCTITE 243  
10 0912 060203  
11 546.37.067.000  
12 546.37.066.000  
13 546.37.085.300  
14 546.37.065.000  
15 546.37.068.100  
16 546.37.064.000  
16 546.37.364.000  
17 546.37.064.050  
17 546.37.364.050  
18 547.37.019.000  
19 0770 150151  
20 548.37.020.000  
20 548.37.320.000  
21 0912 060163  
22 546.37.056.100  
23 0912 060083  
25 0014 050123  
26 0349 000050  
27 546.35.005.000  
28 0760 082472  
29 0137 060003  
cn  
cl  
STEUERWALZE RECHTS  
CONTROL SHAFT R / S  
ZAHNSEGMENT RECHTS  
GEAR SEGMENT R / S  
ÜBERLASTFEDER  
OVERLOAD SPRING  
ANSCHLAGBLECH STEUERKLAPPE '92  
EINSTELLHEBEL KPL.M.KUGELKOPF  
LAGERHÜLSE  
RETAIN.PLATE CONTROL FLAP '92  
CONTROL LEVER WITH BALL TYPE  
BUSHING SLEEVE  
ZAHNSEGMENT RECHTS  
ZAHNSEGMENT RECHTS  
ZAHNSEGMENT LINKS  
ZAHNSEGMENT LINKS  
250  
300  
GEAR SEGMENT R/S  
GEAR SEGMENT R/S  
GEAR SEGMENT L/S  
GEAR SEGMENT L/S  
250  
300  
250  
300  
cp  
cq  
cr  
250  
300  
LOCTITE 243  
dl  
cs  
LAGERHÜLSE FÜR STEUERKLAPPE'97  
O-RING 15,00X1,50 VITON  
BEAR. SLEEVE F.CONTROL FLAP'97  
O-RING 15,00X1,50 VITON  
CONTROL CLAP "2507" 250 04  
CONTROL FLAP "3005" 300 04  
AH SCREW DIN0912-M 6X16  
WASHER 6,5X11X2  
dk  
STEUERKLAPPE "2507" 250 04  
STEUERKLAPPE "3005" 300 04  
ISK.SCHRAUBE DIN 912 M6X16  
SCHEIBE 6,5X11X2  
ek  
el  
dq  
gl  
gk  
eo  
ep  
fn  
ISK.SCHRAUBE DIN 912 M6X8  
SK.BUNDSCHRAUBE M 5X12 SW=6  
SCHEIBE DIN7349-5X15X2  
AH SCREW DIN0912-M 6X 8  
HH COLLAR SCREW M 5X12 WS=6  
WASHER DIN7349-5X15X2  
en  
fl  
er  
fm  
fl  
eq  
fk  
cq  
WASSERPUMPENRAD  
WATER PUMP WHEEL  
es  
cp  
WELLENDICHTRING 8X24X7 A DUO  
FEDERSCHEIBE DIN 137 B 6  
SHAFT SEAL RING 8X24X7 A DUO  
SPRING WASHER DIN0137-B 6  
LOCTITE 243  
05-548.37.0  
05-548.37.0  
*
NEUTEIL / NEW PART  
X
NACH BEDARF / AS REQUIRED  
8
Download from Www.Somanuals.com. All Manuals Search And Download.  
250-300 / 2005  
AUSLASSSTEUERUNG » EXHAUST CONTROL  
LOCTITE 243  
FIG TEILNR/PARTNR  
30 0625 160020  
BEZEICHNUNG  
DESCRIPTION  
QTY  
1
RILLENKUGELL. 16002 C3  
BALL BEARING 16002 C3  
1
1
1
2
1
1
1
1
1
X
1
X
1
1
2
2
1
1
2
31 548.37.050.044  
36 546.37.098.100  
40 0014 050203  
FLIEHKRAFTEINHEIT KPL. 250/300  
RILLENKUGELLAGER 626LLBC3/5K  
SK.BUNDSCHRAUBE M 5X20 SW=6  
VERSCHLUSSDECKEL 250-380'98  
FEDERWIDERLAGER 250/300  
O-RING 12,37X2,62 NBR70  
CENTRIFUGAL TIMER CPL. 250/300  
BALL BEARING 626LLBC3/5K  
HH COLLAR SCREW M 5X20 WS=6  
LOCTITE 243  
2
4
bk  
LOCTITE 243  
41 546.37.070.100  
43 548.37.075.000  
44 0770 021120  
COVER LID  
250-380'98  
bl  
8
3
6
bm  
SPRING GUIDE 250/300  
1
bo  
O-RING 12,37X2,62 NBR70  
O-RING 24,00X2,00 NBR70  
bp  
45 0770 240020  
O-RING 24,00X2,00 NBR70  
bq  
bs  
5
46 548.37.069.000  
47 548.37.072.000  
47 546.37.072.300  
47* 548.37.072.100  
48 546.37.071.200  
50 546.37.055.244  
51 0988 101610  
EINSTELLFEDER  
2003  
ADJUST. SPRING  
2003  
bt  
HILFSFEDER WEICH, ROT  
AUXILIARY SPRING SOFT, RED  
AUXILIARY SPRING MID., YELLOW  
AUXILIARY SPRING HARD, GREEN  
SPRING INSERT  
4
ZAHNSEGMENT LINKS  
GEAR SEGMENT L / S  
STEUERWALZE LINKS  
CONTROL SHAFT L / S  
ck  
HILFSFEDER MITTEL, GELB  
HILFSFEDER HART, GRÜN  
FEDEREINSATZ  
bt  
bs  
ct  
cm  
LOCTITE 243  
br  
bn  
LOCTITE 243  
WINKELHEBEL KPL.  
'91  
ANGLE LEVER CPL.  
'91  
cn  
cl  
PASSCHEIBE DIN0988-10X16X1  
NADELHÜLSE HK 1010  
SHIM WASHER DIN988 10X16X1  
NEEDLE SLEEVE HK 1010  
STEUERWALZE RECHTS  
CONTROL SHAFT R / S  
ZAHNSEGMENT RECHTS  
GEAR SEGMENT R / S  
52 546.37.096.000  
53 548.37.057.000  
60 546.37.095.344  
61 502.37.195.055  
VERSTELLHEBEL  
03  
CONTROL LEVER  
03  
GESTÄNGE KPL. L=109,5MM '91  
SICHERUNGSBÜGEL DIN-71805-S-8  
CONNECT.ROD CPL. L=109,5MM '91  
SECURING DIN-71805-S-8  
cp  
cq  
cr  
LOCTITE 243  
dl  
cs  
dk  
ek  
el  
dq  
gl  
gk  
eo  
ep  
fn  
en  
fl  
er  
es  
cp  
fm  
fl  
eq  
fk  
cq  
LOCTITE 243  
05-548.37.0  
05-548.37.0  
*
NEUTEIL / NEW PART  
X
NACH BEDARF / AS REQUIRED  
9
Download from Www.Somanuals.com. All Manuals Search And Download.  
250-300 / 2005  
VERGASER KEIHIN PWK » CARBURETOR KEIHIN PWK  
FIG TEILNR/PARTNR  
548.31.101.144  
BEZEICHNUNG  
DESCRIPTION  
QTY  
ACHTUNG !!!  
1
VERGASER PWK36-S AG  
EXC+MXC  
04  
CARBURETOR PWK36-S AG  
EXC+MXC  
04  
05  
1
1
1
Vor dem Einbau des Vergasers, Bedüsung kontrollieren.  
CAUTION !!!  
1* 548.31.001.244  
VERGASER PWK38-S AG  
SX  
05  
CARBURETOR PWK38-S AG  
SX  
Before mounting the carburetor, check the jetting.  
7
545.31.607.035  
LEERLAUFDÜSE GR.35 KEIHIN  
EXC+MXC  
IDLE JET 35 KEIHIN  
EXC+MXC  
cq  
cr  
7
7
7
545.31.607.038  
545.31.607.040  
545.31.607.042  
LEERLAUFDÜSE GR.38 KEIHIN  
LEERLAUFDÜSE GR.40 KEIHIN  
IDLE JET 38 KEIHIN  
IDLE JET 40 KEIHIN  
X
X
1
cp  
cs  
LEERLAUFDÜSE GR.42 KEIHIN  
SX  
IDLE JET 42 KEIHIN  
SX  
1
dk  
7
7
7
8
9
545.31.607.045  
545.31.607.048  
545.31.607.050  
573.31.008.000  
573.31.009.000  
LEERLAUFDÜSE GR.45 KEIHIN  
LEERLAUFDÜSE GR.48 KEIHIN  
LEERLAUFDÜSE GR.50 KEIHIN  
STIFT SCHWIMMER  
IDLE JET 45 KEIHIN  
X
X
X
1
1
1
1
2
4
1
1
1
1
1
1
X
X
1
IDLE JET 48 KEIHIN  
dl  
dm  
ct  
IDLE JET 50 KEIHIN  
ARM PIN FLOAT  
SCHWIMMER KPL.  
FLOAT CPL.  
do  
10 548.31.010.000  
11 548.31.011.000  
12 545.31.612.100  
14 0016 040163  
DICHTUNG SCHWIMMERGEHÄUSE  
SCHWIMMERGEHÄUSE PWK38-S AG  
HALTEBLECH F. ENTLÜFTUNGSSCHL.  
SK.BUNDSCHRAUBE M 4X16 SW=6  
FEDER FÜR STELLSCHRAUBE  
STELLSCHRAUBE  
GASKET FLOAT CHAMBER  
FLOAT CHAMBER PWK38-S AG  
RETAINING PLATE FOR BLEEDER  
ep  
fn  
fm  
dp  
er  
eq  
eq  
er  
HH COLLAR SCREW M 4X16 WS=6  
SPRING FOR ADJUSTMENT SCREW  
ADJUSTMENT SCREW  
SPRING  
eq  
er  
bs  
15 545.31.615.000  
17 545.31.617.000  
18 546.31.118.000  
19 546.31.219.100  
20 546.31.020.000  
21 545.31.621.000  
23 545.31.623.155  
23 545.31.623.158  
23 545.31.623.160  
bt  
FEDER  
bp  
STELLSCHRAUBE M 5  
ADJUSTMENT SCREW M 5  
FLOAT VALVE CPL. PWK 38 AG PJ  
CLAMP  
br  
SCHWIMMERNADEL PWK 38 AG PJ  
KLAMMER  
hl  
hm  
ck  
cl  
bk  
bl  
cn  
7
HAUPTDÜSE GR.155 KEIHIN  
HAUPTDÜSE GR.158 KEIHIN  
MAIN JET 155 KEIHIN  
MAIN JET 158 KEIHIN  
9
HAUPTDÜSE GR.160 KEIHIN  
EXC+MXC  
MAIN JET 160 KEIHIN  
EXC+MXC  
8
23 545.31.623.162  
23 545.31.623.165  
23 545.31.623.168  
HAUPTDÜSE GR.162 KEIHIN  
HAUPTDÜSE GR.165 KEIHIN  
MAIN JET 162 KEIHIN  
MAIN JET 165 KEIHIN  
X
X
1
HAUPTDÜSE GR.168 KEIHIN  
SX  
MAIN JET 168 KEIHIN  
SX  
23 545.31.623.170  
23 545.31.623.172  
23 545.31.623.175  
23 545.31.623.178  
HAUPTDÜSE GR.170 KEIHIN  
HAUPTDÜSE GR.172 KEIHIN  
HAUPTDÜSE GR.175 KEIHIN  
HAUPTDÜSE GR.178 KEIHIN  
MAIN JET 170 KEIHIN  
MAIN JET 172 KEIHIN  
MAIN JET 175 KEIHIN  
MAIN JET 178 KEIHIN  
X
X
X
X
bo  
bm  
bo  
fk  
et  
bm  
bo  
eq  
es  
05-548.31.0  
05-548.31.0  
*
NEUTEIL / NEW PART  
X
NACH BEDARF / AS REQUIRED  
10  
Download from Www.Somanuals.com. All Manuals Search And Download.  
250-300 / 2005  
VERGASER KEIHIN PWK » CARBURETOR KEIHIN PWK  
FIG TEILNR/PARTNR  
25 548.31.025.000  
26 548.31.029.000  
27 548.31.127.000  
BEZEICHNUNG  
DESCRIPTION  
QTY  
ACHTUNG !!!  
SPEZIAL-ISK-SCHRAUBE M 4X12  
SPECIAL-AH-SCREW M 4X12  
2
1
1
Vor dem Einbau des Vergasers, Bedüsung kontrollieren.  
CAUTION !!!  
GASSEILHALTER M6X0,75  
THROTTLE CALBE HOLDER M6X0,75  
VERGASERDECKEL PWK36-S AG  
EXC+MXC  
CARBURETOR COVER PWK36-S AG  
EXC+MXC  
Before mounting the carburetor, check the jetting.  
27 548.31.027.000  
VERGASERDECKEL PWK38-S AG  
SX  
CARBURETOR COVER PWK38-S AG  
SX  
1
cq  
cr  
28 548.31.028.000  
29 545.31.629.000  
30 548.31.030.000  
31 546.31.231.000  
32 546.31.232.000  
34* 545.31.636.004  
34 545.31.636.005  
34 545.31.636.006  
VERGASERDECKELDICHTUNG  
KLEMMFEDER  
GASKET FOR CARBURETOR COVER  
CLIP FOR JET NEEDLE  
SLIDING SPRING  
1
1
1
1
1
X
X
1
cp  
cs  
SCHIEBERFEDER  
FEDERTASSE  
SPRING CAP  
1
dk  
NIPPEL  
NIPPLE  
DÜSENNADEL NOZ D KEIHIN  
DÜSENNADEL NOZ E KEIHIN  
JET NEEDLE NOZ D KEIHIN  
JET NEEDLE NOZ E KEIHIN  
dl  
dm  
ct  
DÜSENNADEL N0Z F KEIHIN  
SX  
JET NEEDLE NOZ F KEIHIN  
SX  
do  
34 545.31.636.007  
34 545.31.636.008  
34 547.31.034.600  
DÜSENNADEL N0Z G KEIHIN  
DÜSENNADEL N0Z H KEIHIN  
JET NEEDLE NOZ G KEIHIN  
JET NEEDLE NOZ H KEIHIN  
X
X
1
ep  
eq  
fn  
fm  
dp  
DÜSENNADEL KEIHIN N3CJ  
EXC (EU+AUS)  
04  
04  
JET NEEDLE KEIHIN N3CJ  
EXC (EU+AUS)  
04  
04  
er  
eq  
eq  
er  
er  
bs  
34 547.31.134.000  
34 547.31.034.700  
DÜSENNADEL KEIHIN N3EG  
JET NEEDLE KEIHIN N3EG  
X
1
bt  
DÜSENNADEL KEIHIN N3EH  
MXC+EXC (USA)  
JET NEEDLE KEIHIN N3EH  
MXC+EXC (USA)  
bp  
34 547.31.034.900  
35* 548.31.035.065  
DÜSENNADEL KEIHIN N3EW  
JET NEEDLE KEIHIN N3EW  
X
1
br  
GASSCHIEBER 6.5 KEIHIN  
SX  
THROTTLE VALVE 6.5 KEIHIN  
SX  
hl  
hm  
ck  
cl  
bk  
bl  
cn  
7
35* 546.31.035.000  
GASSCHIEBER 7 FÜR 38 PJ '2000  
EXC+MXC  
THROTTLE VALVE 7 FOR 38 PJ '00  
EXC+MXC  
1
9
45 546.31.245.000  
46 545.31.696.000  
47 310.07.007.101  
48 520.31.137.001  
49 573.31.014.000  
50 0770 180230  
STARTKOLBEN KPL.  
STARTER PISTON CPL.  
CLAMP 6 MM  
1
8
KLAMMER 6 MM  
5
PVC-SCHLAUCH 4X6MM  
PVC-SCHLAUCH 3X5MM  
VERSCHLUSSCHRAUBE  
O-RING 18,00X2,30 NBR 70  
SCHIEBERANSCHLAG L=38MM  
O-RING 6,00X1,78  
PVC-HOSE 4X6MM  
2,00  
PVC-HOSE 3X5MM  
0,33  
HOLDING BOLT  
1
1
X
X
1
1
O-RING 18,00X2,30 NBR 70  
SLIDE STOP L=38MM  
O-RING 6,00X1,78  
WASHER ADJUSTING SCREW  
O-RING ADJUSTING SCREW  
52 503.31.029.038  
53 0770 060018  
bo  
bm  
bo  
fk  
et  
71* 548.31.071.000  
72* 548.31.072.000  
SCHEIBE EINSTELLSCHRAUBE  
O-RING EINSTELLSCHRAUBE  
bm  
bo  
eq  
es  
05-548.31.0  
05-548.31.0  
*
NEUTEIL / NEW PART  
X
NACH BEDARF / AS REQUIRED  
11  
Download from Www.Somanuals.com. All Manuals Search And Download.  
250 SX / 2005  
ZÜNDANLAGE 2K-1 » IGNITION SYSTEM 2K-1  
FIG TEILNR/PARTNR  
BEZEICHNUNG  
ROTOR KOKUSAN 2K-1/2K-4 '97  
STATOR KOKUSAN 2K-1 '98  
DESCRIPTION  
FLYWHEEL KOKUSAN 2K-1/2K-4 '97  
STATOR KOKUSAN 2K-1 '98  
QTY  
1
547.39.005.000  
1
1
1
1
1
1
1
2
3
2
4
503.39.004.000  
10* 470.39.090.000  
12 502.31.012.000  
13 543.31.093.410  
16 503.39.006.000  
31 548.39.031.100  
38 0014 060103  
40 0015 050163  
43 0015 060163  
KERZENSTECKER NGK VERSTÄRKT 04  
DICHTMANSCHETTE FÜR ZÜNDKERZE  
ZÜNDKERZE NGK BR8ECM  
SPARK PLUG CAP NGK REINFORC.04  
SEALING CUP FOR SPARK PLUG  
SPARK PLUG NGK BR8ECM  
ZÜNDSP.KOK.IG 3834 125-380 '98  
IGNI.COIL KOKU.3834 125-380'98  
ELEKTRONIKBOX 250 SX  
04  
CDI UNIT 250 SX  
04  
en  
SK.BUNDSCHRAUBE M 6X10 SW=8  
SK.BUNDSCHRAUBE M 5X16 SW=8  
SK.BUNDSCHRAUBE M 6X16 SW=8  
HH COLLAR SCREW M 6X10 WS=8  
HH COLLAR SCREW M 5X16 WS=8  
HH COLLAR SCREW M 6X16 WS=8  
en  
bq  
dl  
bk  
ds  
ds  
bn  
bm  
ek  
4
1
2K-1  
05-548.39.0  
05-548.39.0  
*
NEUTEIL / NEW PART  
X
NACH BEDARF / AS REQUIRED  
12  
Download from Www.Somanuals.com. All Manuals Search And Download.  
250-300 EXC + MXC / 2005  
ZÜNDANLAGE 2K-2 + 2K-3 » IGNITION SYSTEM 2K-2 + 2K-3  
FIG TEILNR/PARTNR  
BEZEICHNUNG  
DESCRIPTION  
QTY  
en  
2
547.39.005.144  
ROTOR KOKUSAN 2K-2 KPL. '97  
EXC (USA)  
FLYWHEEL KOKUSAN 2K-2 CPL. '97  
EXC (USA)  
1
dp  
en  
do  
3
503.39.005.200  
ROTOR KOKUSAN 2K-3  
MXC+EXC (EU+AUS)  
'98  
FLYWHEEL KOKUSAN 2K-3  
MXC+EXC (EU+AUS)  
'98  
2005  
2005  
1
1
1
bq  
em  
5* 548.39.104.000  
6* 548.39.204.000  
STATOR KOKUSAN 2K-2  
EXC (USA)  
2005  
2005  
STATOR KOKUSAN 2K-2  
EXC (USA)  
dl  
STATOR KOKUSAN 2K-3  
MXC+EXC (EU+AUS)  
STATOR KOKUSAN 2K-3  
MXC+EXC (EU+AUS)  
ds  
ds  
ds  
dn  
10* 470.39.090.000  
12 502.31.012.000  
13 547.39.093.000  
16 503.39.006.000  
31* 548.39.031.400  
31* 548.39.331.100  
32* 548.39.032.000  
33 547.11.034.000  
KERZENSTECKER NGK VERSTÄRKT 04  
DICHTMANSCHETTE FÜR ZÜNDKERZE  
ZÜNDKERZE NGK BR7ES  
SPARK PLUG CAP NGK REINFORC.04  
SEALING CUP FOR SPARK PLUG  
SPARK PLUG NGK BR7ES  
1
1
1
1
1
1
1
1
bk  
ZÜNDSP.KOK.IG 3834 125-380 '98  
IGNI.COIL KOKU.3834 125-380'98  
DIGITALBOX 250 EXC  
05  
05  
CDI UNIT 250 EXC  
05  
05  
bn  
bm  
DIGITALBOX 300 MXC/EXC  
CDI UNIT 300 MXC/EXC  
KABELSTRANG F. CDI-BOX 2T 05  
WIRING HARNESS FOR CDI 2-ST.05  
dm  
SPANNUNGSREGLER KOKU. EXC USA  
250 EXC (USA)  
VOLTAGE REGULATOR KOKU.EXC USA  
250 EXC (USA)  
34* 800.11.034.000  
35 503.11.035.000  
SPANNUNGSREGLER 04  
EXC (EU+AUS), 300 EXC (USA)  
VOLTAGE REGULATOR 04  
EXC (EU+AUS), 300 EXC (USA)  
1
1
ek  
KONDENSATOR 2200MF ADP-48 2000  
EXC (EU+AUS)  
CONDENSATOR 2200MF ADP-48 2000  
EXC (EU+AUS)  
5
38 0014 060103  
40 0015 050163  
42 0015 060123  
43 0015 060163  
SK.BUNDSCHRAUBE M 6X10 SW=8  
SK.BUNDSCHRAUBE M 5X16 SW=8  
SK.BUNDSCHRAUBE M 6X12 SW=8  
SK.BUNDSCHRAUBE M 6X16 SW=8  
HH COLLAR SCREW M 6X10 WS=8  
HH COLLAR SCREW M 5X16 WS=8  
HH COLLAR SCREW M 6X12 WS=8  
HH COLLAR SCREW M 6X16 WS=8  
2(3)  
3
2
2K-2  
1
2
ek  
6
3
2K-3  
05-548.39.1  
05-548.39.1  
*
NEUTEIL / NEW PART  
X
NACH BEDARF / AS REQUIRED  
13  
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250-300 / 2005  
KUPPLUNG » CLUTCH  
FIG TEILNR/PARTNR  
BEZEICHNUNG  
DESCRIPTION  
QTY  
1
2
3
4
5
8
548.32.001.072  
548.32.002.000  
546.32.003.000  
548.32.001.000  
548.32.000.026  
581.32.081.000  
KUPPLUNGSKORB 72-Z KPL. 03  
OUTER CLUTCH HUB 72-T CPL. 03  
INNER CLUTCH HUB 546/548 2003  
PRESSURE CAP 250-380 '98  
1
1
1
1
1
6
6
9
8
1
1
1
8
8
1
1
1
1
1
1
1
1
1
1
1
1
1
8
1
MITNEHMER 546/548  
DRUCKKAPPE 250-380 '98  
KUPPLUNGSKORB LOSE  
PRIMÄRZAHNRAD 26Z  
2003  
2003  
2003  
OUTER CLUTCH HUB LOOSE 2003  
hk  
9
8
bl  
PRIMARY GEAR 26T  
2003  
FEDERTELLER 6,2 X 20 X 3,2  
SPRING RETAINER 6,2 X 20 X 3,2  
CLUTCH SPRING 2,5X43 8,75T  
3
9* 548.32.080.000  
11 548.32.011.000  
12* 548.32.012.000  
13 575.32.013.000  
17 0936 181505  
KUPPLUNGSFEDER 2,5X43 8,75W  
BELAGLAMELLE FCC  
04  
LINING DISC FCC  
04  
STAHLLAMELLE 1,2 MM  
STEEL DISC 1,2 MM  
STÜTZSCHEIBE 22,2X35X3 GEHÄRT.  
SK.MUTTER DIN0936-M18X1,5 RE.  
SICHERUNGSBLECH  
SUPPORTWASHER 22,2X35X3 HARDE.  
HEXAGON NUT DIN0936-M18X1,5 R.  
LOCK WASHER  
br  
bm  
bs  
bn  
18 565.32.018.000  
23 0733 060150  
KUPPLUNGSNIET DIN7338- 6X15  
DÄMPFERELEMENT  
CLUTCH RIVET DIN7338- 6X15  
DAMPING ELEMENT  
LOCTITE 243  
2
26 581.32.026.000  
28 581.32.028.000  
29 565.32.095.000  
30 503.32.070.000  
50 503.29.050.000  
52 546.37.097.200  
53 503.32.054.051  
54 548.32.054.000  
55 546.37.098.200  
58 0993 012000  
HALTEBLECH  
RETAINING PLATE  
cn  
1
NADELKRANZ K 26X30X22 ZW.KSE  
INNENRING MIT BUND  
NEEDLE BEARING K26X30X22ZW.KSE  
INNER RING WITH COLLAR  
4
ENTLÜFT.SPRITZE HYDR. KUPPLUNG  
AXIALLAGER AXK 1226  
VENT INJEKTION HYDR. CLUTCH  
AXIAL NEEDLE BEARING AXK 1226  
PRESSURE PIECE 125-380 '98  
cq  
DRUCKPILZ 125-380  
DRUCKSTANGE 250  
'98  
2003  
PUSH ROD 250  
2003  
cs  
ct  
5
AXIALSCHEIBE AS1226 12X26X1  
SPRENGRING DIN7993-RW12  
AXIAL WASHER AS1226 12X26X1  
CIRCLIP DIN7993-RW12  
dk  
fp  
fm  
61 590.32.061.044  
64 547.32.064.000  
66 590.32.066.000  
67 0770 300015  
NEHMERZYLINDER KPL.  
2003  
OUTPUT CYLINDER CPL.  
2003  
fs  
fn  
ENTLÜFTUNGSCHR. MIT KAPPE  
BLEEDER SCREW WITH CAP  
KOLBEN MIT O-RING UND KUGEL 03  
O-RING 30,00X1,50 NBR 70  
PISTON WITH O-RING AND BALL 03  
O-RING 30,00X1,50 NBR 70  
fo  
gr  
70 0015 060163  
SK.BUNDSCHRAUBE M 6X16 SW=8  
SK.BUNDSCHRAUBE M 6X35 SW=8  
HH COLLAR SCREW M 6X16 WS=8  
HH COLLAR SCREW M 6X35 WS=8  
hk  
hk  
go  
gl  
hl  
71 0015 060353  
fk  
gq  
05-548.32.0  
05-548.32.0  
*
NEUTEIL / NEW PART  
X
NACH BEDARF / AS REQUIRED  
14  
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250-300 / 2005  
KICKSTARTER » KICKSTARTER  
FIG TEILNR/PARTNR  
BEZEICHNUNG  
DESCRIPTION  
KICKSTARTER CPL.  
QTY  
1
2
3
4
7
8
548.33.070.044  
546.10.052.000  
546.33.037.000  
0760 193070  
0471 170010  
0471 190120  
KICKSTARTER KPL.  
'03  
'03  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
KETTENRADSCHR. M8X20 ISK SW=6  
FASONSCHEIBE 8 MM VERZINKT  
WELLENDICHTRING 19X30X7 B  
SICHERUNGSRING DIN0471-17X1  
SICHERUNGSRING DIN0471-19X1,2  
FEDERLASCHE  
SPROCKET SCREW-AH M8X20 WS=6  
WASHER 8MM GALVANIZED  
SHAFT SEAL RING 19X30X7 B  
CIRCLIP DIN0471-17X1  
CIRCLIP DIN0471-19X1,2  
SPRING HANGER  
LOCTITE 243  
3
2
13 546.33.074.000  
17 0405 222610  
19 590.33.069.000  
24 548.33.024.000  
25 546.33.025.000  
26 546.33.026.000  
28 580.33.028.000  
31 580.33.031.000  
32 590.33.080.000  
33 546.33.090.000  
34 0988 172405  
50 590.33.050.000  
51 548.33.051.034  
52 590.33.052.000  
60 0015 060103  
61 0015 060163  
1
NADELKRANZ K 22X26X10 A  
ANSCHLAGSTÜCK  
NEEDLE BEARING K 22X26X10 A  
BUMP PART  
LOCTITE 243  
STARTERZWISCHENRAD  
KICKSTARTERFEDER  
MITNEHMERNABE  
2003  
INTERMEDIATE GEAR  
KICKSTARTER SPRING  
DRIVING HUB  
2003  
gk  
bn  
SPERRADFEDER 1,2 MM  
RATCHET GEAR SPRING 1,2 MM  
STOP DISK 22,2 X 30 X 1,5  
SHIM 20X32X1  
ANLAUFSCHEIBE 22,2 X 30 X 1,5  
SCHEIBE 20X32X1  
ANLAUFSCHEIBE 17,2X25X1  
PASSCHEIBE DIN0988-17X24X0,5  
KICKSTARTERWELLE RACING 2000  
STOP DISK 17,2X25X1  
4
LOCTITE 243  
SHIM WASHER DIN0988-17X24X0,5  
KICKSTARTER SHAFT RACING 2000  
cp  
gl  
KICKSTARTERRAD 34-Z  
SPERRAD  
03  
KICKSTARTER GEAR 34-T  
03  
cq  
RATCHET GEAR KICKSTARTER  
bt  
SK.BUNDSCHRAUBE M 6X10 SW=8  
SK.BUNDSCHRAUBE M 6X16 SW=8  
HH COLLAR SCREW M 6X10 WS=8  
HH COLLAR SCREW M 6X16 WS=8  
8
dm  
fl  
br  
dl  
fk  
7
dn  
fm  
co  
cs  
do  
05-548.33.0  
04-548.33.0  
*
NEUTEIL / NEW PART  
X
NACH BEDARF / AS REQUIRED  
15  
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250 SX, 300 MXC / 2005  
GETRIEBE I - ANTRIEBSWELLE » TRANSMISSION I - MAIN SHAFT  
FIG TEILNR/PARTNR  
BEZEICHNUNG  
DESCRIPTION  
QTY  
1
ACHTUNG !!!  
Bei Bestellung von Getrieberädern, Markierung beachten.  
CAUTION !!!  
1
2
3
4
5
548.33.001.000  
548.33.002.100  
548.33.003.000  
548.33.004.000  
548.33.005.000  
ANTRIEBSWELLE 14-Z "1S14" 03  
FESTRAD 2.G 16-Z "2S16"  
SCHIEBERAD 3.G 18-Z "3S18"  
LOSRAD 4.G 21-Z "4S21"  
MAIN SHAFT 14-T "1S14"  
03  
SOLID GEAR 2ND G. 16-T "2S16"  
SLIDING GEAR 3RD G.18-T "3S18"  
IDLER GEAR 4TH G. 21-T "4S21"  
IDLER GEAR 5TH G. 22-T "5S22"  
BALL BEARING 6205 C3 NTN  
NEEDLE BEAR. K 22X26X13 TN  
NEDDLE BEAR. K24X28X11,9 DIV.  
STOP DISK 20,2X33X1,5  
1
1
When ordering transmission gears, check marking.  
1
LOSRAD 5.G 22-Z "5S22"  
1
10 0625 062054  
11* 0405 222613  
12 0405 242812  
15 546.33.015.000  
16 546.33.096.000  
20 0625 160040  
30 590.33.030.000  
43 503.33.043.000  
RILLENKUGELLAGER 6205 C3 NTN  
NADELKRANZ K 22X26X13 TN  
NADELKRANZ K24X28X11,9 GETEILT  
ANLAUFSCHEIBE 20,2X33X1,5  
AXIALSICHERUNG 25X1,64  
RILLENKUGELLAGER TM 16004 C3  
ANLAUFSCHEIBE 25,2X32X1,5  
ANLAUFSCHEIBE 25,2X32X1  
1
1
1
1
bk  
AXIAL-CIRCLIP 25X1,64  
2
GROOVED BALL BEAR. TM 16004 C3  
STOP DISC 25,2X32X1,5  
1
1
1
STOP DISC 25,2X32X1  
1
bm  
5
en  
bq  
3
bq  
dk  
bl  
4
2
bp  
ck  
05-548.33.1  
05-548.33.1  
*
NEUTEIL / NEW PART  
X
NACH BEDARF / AS REQUIRED  
16  
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250-300 EXC / 2005  
GETRIEBE I - ANTRIEBSWELLE » TRANSMISSION I - MAIN SHAFT  
FIG TEILNR/PARTNR  
BEZEICHNUNG  
DESCRIPTION  
MAIN SHAFT 14-T "1E14"  
QTY  
1
ACHTUNG !!!  
Bei Bestellung von Getrieberädern, Markierung beachten.  
CAUTION !!!  
1
2
3
4
5
548.33.101.000  
548.33.102.000  
548.33.103.000  
548.33.104.000  
548.33.105.000  
ANTRIEBSWELLE 14-Z "1E14" 04  
FESTRAD 2.G 17-Z "2E17"  
SCHIEBERAD 3.G 19-Z "3E19"  
LOSRAD 4.G 20-Z "4E20"  
04  
SOLID GEAR 2ND G. 17-T "2E17"  
SLIDING GEAR 3RD G.19-T "3E19"  
IDLER GEAR 4TH G. 20-T "4E20"  
IDLER GEAR 5TH G. 29-T "5E29"  
BALL BEARING 6205 C3 NTN  
NEEDLE BEAR. K 22X26X13 TN  
NEDDLE BEAR. K24X28X11,9 DIV.  
STOP DISK 20,2X33X1,5  
1
1
When ordering transmission gears, check marking.  
1
LOSRAD 5.G 29-Z "5E29"  
1
10 0625 062054  
11* 0405 222613  
12 0405 242812  
15 546.33.015.000  
16 546.33.096.000  
20 0625 160040  
30 590.33.030.000  
43 503.33.043.000  
RILLENKUGELLAGER 6205 C3 NTN  
NADELKRANZ K 22X26X13 TN  
NADELKRANZ K24X28X11,9 GETEILT  
ANLAUFSCHEIBE 20,2X33X1,5  
AXIALSICHERUNG 25X1,64  
RILLENKUGELLAGER TM 16004 C3  
ANLAUFSCHEIBE 25,2X32X1,5  
ANLAUFSCHEIBE 25,2X32X1  
1
1
1
1
bk  
AXIAL-CIRCLIP 25X1,64  
2
GROOVED BALL BEAR. TM 16004 C3  
STOP DISC 25,2X32X1,5  
1
1
1
STOP DISC 25,2X32X1  
1
bm  
5
en  
bq  
3
bq  
dk  
bl  
4
2
bp  
ck  
05-548.33.1  
05-548.33.2  
*
NEUTEIL / NEW PART  
X
NACH BEDARF / AS REQUIRED  
17  
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250 SX, 300 MXC / 2005  
GETRIEBE II - ABTRIEBSWELLE » TRANSMISSION II - COUNTERSHAFT  
FIG TEILNR/PARTNR  
548.33.007.000  
BEZEICHNUNG  
DESCRIPTION  
QTY  
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
X
2
1
1
1
1
1
1
7
ABTRIEBSWELLE  
2003  
COUNTERSHAFT  
2003  
ACHTUNG !!!  
Bei Bestellung von Getrieberädern, Markierung beachten.  
CAUTION !!!  
11 548.33.011.000  
12 548.33.012.100  
13 548.33.013.000  
14 548.33.014.000  
15 548.33.015.000  
16 546.33.096.000  
21 0405 202413  
LOSRAD 1.G 28-Z "1S28"  
LOSRAD 2.G 26-Z "2S26"  
LOSRAD 3.G 24-Z "3S24"  
IDLER GEAR 1ST G. 28-T "1S28"  
IDLER GEAR 2ND G. 26-T "2S26"  
IDLER GEAR 3RD G. 24-T "3S24"  
SLIDING GEAR 4TH G.24-T "4S24"  
SLIDING GEAR 5TH G.21-T "5S21"  
AXIAL-CIRCLIP 25X1,64  
When ordering transmission gears, check marking.  
SCHIEBERAD 4.G 24-Z "4S24"  
SCHIEBERAD 5.G 21-Z "5S21"  
AXIALSICHERUNG 25X1,64  
NADELKRANZ K20X24X13  
NADELKRANZ K24X28X11,9 GETEILT  
NADELKRANZ K 22X26X13 TN  
RILLENKUGELL.TM-SC05C20C4 NTN  
RILLENKUGELL. 6203 JR2 C3  
SICH.RING DIN0471-25X1,64SD  
KETTENRAD 13-Z  
NEEDLE BEAR. K20X24X13  
NEDDLE BEAR. K24X28X11,9 DIV.  
NEEDLE BEAR. K 22X26X13 TN  
BALL BEARING TM-SC05C20C4 NTN  
BALL BEARING 6203 JR2 C3  
LOCK RING DIN0471-25X1,64SD  
SPROCKET 13-T  
22 0405 242812  
bq  
en  
23* 0405 222613  
25 548.33.025.000  
26 0625 062035  
bm  
cm  
28 520.33.096.000  
29 500.33.029.013  
29 500.33.029.014  
29 500.33.029.015  
30 590.33.030.000  
31 560.33.030.000  
32 548.33.032.011  
33 0760 324565  
7
KETTENRAD 14-Z  
SPROCKET 14-T  
KETTENRAD 15-Z  
SPROCKET 15-T  
ANLAUFSCHEIBE 25,2X32X1,5  
ANLAUFSCHEIBE 17,2X30X1  
STOP DISC 25,2X32X1,5  
cp  
STOP DISC 17,2X30X1  
dn  
dp  
DISTANZHÜLSE ABTRIEB  
2003  
SPACER SLEEVE DRIVE END 2003  
SHAFT SEAL RING 32X45X6,5 BTSL  
O-RING 28,80X2,20 P431 NBR 70  
SHIM 20X32X1  
WELLENDICHTRING 32X45X6,5 BTSL  
O-RING 28,80X2,20 P431 NBR 70  
SCHEIBE 20X32X1  
dm  
cq  
35* 0770 248022  
41 590.33.080.000  
43 503.33.043.000  
dl  
ct  
ANLAUFSCHEIBE 25,2X32X1  
STOP DISC 25,2X32X1  
cs  
bl  
cl  
el  
bp  
bq  
dk  
bn  
cn  
dk  
bq  
bo  
05-548.33.2  
05-548.33.3  
*
NEUTEIL / NEW PART  
X
NACH BEDARF / AS REQUIRED  
18  
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250-300 EXC / 2005  
GETRIEBE II - ABTRIEBSWELLE » TRANSMISSION II - COUNTERSHAFT  
FIG TEILNR/PARTNR  
548.33.007.000  
BEZEICHNUNG  
DESCRIPTION  
COUNTERSHAFT  
QTY  
1
1
1
1
1
1
3
1
1
1
1
1
1
1
X
X
2
1
1
1
1
1
1
7
ABTRIEBSWELLE  
2003  
2003  
ACHTUNG !!!  
Bei Bestellung von Getrieberädern, Markierung beachten.  
CAUTION !!!  
11 548.33.111.000  
12 548.33.112.000  
13 548.33.113.000  
14 548.33.114.000  
15 548.33.115.000  
16 546.33.096.000  
21 0405 202413  
LOSRAD 1.G 30-Z "1E30"  
LOSRAD 2.G 26-Z "2E26"  
LOSRAD 3.G 23-Z "3E23"  
IDLER GEAR 1ST G. 30-T "1E30"  
IDLER GEAR 2ND G. 26-T "2E26"  
IDLER GEAR 3RD G. 23-T "3E23"  
SLIDING GEAR 4TH G.20-T "4E20"  
SLIDING GEAR 5TH G.23-T "5E23"  
AXIAL-CIRCLIP 25X1,64  
When ordering transmission gears, check marking.  
SCHIEBERAD 4.G 20-Z "4E20"  
SCHIEBERAD 5.G 23-Z "5E23"  
AXIALSICHERUNG 25X1,64  
NADELKRANZ K20X24X13  
NADELKRANZ K24X28X11,9 GETEILT  
NADELKRANZ K 22X26X13 TN  
RILLENKUGELL.TM-SC05C20C4 NTN  
RILLENKUGELL. 6203 JR2 C3  
SICH.RING DIN0471-25X1,64SD  
KETTENRAD 13-Z  
NEEDLE BEAR. K20X24X13  
NEDDLE BEAR. K24X28X11,9 DIV.  
NEEDLE BEAR. K 22X26X13 TN  
BALL BEARING TM-SC05C20C4 NTN  
BALL BEARING 6203 JR2 C3  
LOCK RING DIN0471-25X1,64SD  
SPROCKET 13-T  
22 0405 242812  
bq  
en  
23* 0405 222613  
25 548.33.025.000  
26 0625 062035  
bm  
cm  
28 520.33.096.000  
29 500.33.029.013  
29 500.33.029.014  
29 500.33.029.015  
30 590.33.030.000  
31 560.33.030.000  
32 548.33.032.011  
33 0760 324565  
7
KETTENRAD 14-Z  
SPROCKET 14-T  
KETTENRAD 15-Z  
SPROCKET 15-T  
ANLAUFSCHEIBE 25,2X32X1,5  
ANLAUFSCHEIBE 17,2X30X1  
STOP DISC 25,2X32X1,5  
cp  
STOP DISC 17,2X30X1  
dn  
dp  
DISTANZHÜLSE ABTRIEB  
2003  
SPACER SLEEVE DRIVE END 2003  
SHAFT SEAL RING 32X45X6,5 BTSL  
O-RING 28,80X2,20 P431 NBR 70  
SHIM 20X32X1  
WELLENDICHTRING 32X45X6,5 BTSL  
O-RING 28,80X2,20 P431 NBR 70  
SCHEIBE 20X32X1  
dm  
cq  
35* 0770 248022  
41 590.33.080.000  
43 503.33.043.000  
dl  
ct  
ANLAUFSCHEIBE 25,2X32X1  
STOP DISC 25,2X32X1  
cs  
bl  
cl  
el  
bp  
bq  
dk  
bn  
cn  
dk  
bq  
bo  
05-548.33.2  
05-548.33.4  
*
NEUTEIL / NEW PART  
X
NACH BEDARF / AS REQUIRED  
19  
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250-300 / 2005  
SCHALTUNG » SHIFTING MECHANISM  
FIG TEILNR/PARTNR  
BEZEICHNUNG  
DESCRIPTION  
SHIFTING FORK 4TH/5TH GEAR 03  
SHIFTING FORK 2ND GEAR 03  
QTY  
1
2
3
4
5
7
8
9
548.34.001.000  
548.34.002.000  
548.34.003.000  
0402 061480  
SCHALTGABEL 4./5. GANG  
SCHALTGABEL 2. GANG  
SCHALTGABEL 1./3. GANG  
03  
03  
03  
1
1
1
3
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
5
SHIFTING FORK 1ST/3RD GEAR 03  
NEEDLE ROLLER DIN5402 6X14,8  
9
8
NADELROLLE DIN5402 NRB 6X14,8  
548.34.005.044  
580.38.023.200  
546.34.008.044  
565.34.013.100  
SCHALTWELLE KPL.  
DRUCKFEDER 0,9MM  
GLEITBLECH KPL.  
SPANNFEDER 0,8MM  
FEDERFÜHRUNG  
03  
SHIFTING SHAFT CPL.  
PRESSURE SPRING 0,9MM  
SLIDING PLATE CPL.  
03  
bk  
8
dp  
dq  
TENSIONING SPRING 0,8MM  
SPRING GUIDE  
10 546.34.020.000  
11 0625 069034  
12 548.34.012.000  
13 0625 068050  
14 548.34.014.000  
15 548.34.015.000  
16 0984 060302  
17 0912 060083  
18 546.34.049.000  
19 548.34.019.000  
20 548.34.020.000  
23 548.34.023.000  
24 503.34.024.044  
25 546.34.052.300  
26 0349 000050  
27 0015 050203  
31* 548.34.031.000  
32 546.34.131.000  
33 546.34.031.050  
34 546.34.032.100  
35 546.34.050.000  
36 546.32.095.000  
37 0760 142460  
38 502.32.050.001  
39 502.33.041.000  
40 0933 060165  
bo  
9
RILLENKUGELLAGER 6903 C4  
SCHALTWALZE 03  
RILL.KUGELL. 6805 C4 NTN JAPAN  
BALL BEARING 6903 C4  
dr  
SHIFT ROLLER  
03  
dl  
dq  
BALL BEARING 6805 C4 NTN JAPAN  
RÜCKHOLFEDER  
03  
RETURN SPRING  
03  
2003  
LOCTITE 243  
LOCTITE 243  
co  
SCHALTARRETIERUNG  
2003  
SHIFT LOCATING DRUM  
dt  
ISK.SCHRAUBE DIN6912 M 6X30  
ISK.SCHRAUBE DIN 912 M6X8  
HALTEBLECH  
AH SCREW DIN6912 M 6X30  
AH SCREW DIN0912-M 6X 8  
RETAINING PLATE  
ds  
cr  
do  
cq  
ek  
dn  
SCHALTSCHIENE ANTR. 250/300  
SCHALTSCHIENE ABTR. 250/300  
SHIFT. RAIL MAIN SHAFT 250/300  
SHIFT. RAIL C. SHAFT 250/300  
cp  
dm  
cn  
ARRETIERHEBELFEDER  
03  
LOCKING LEVER SPRING  
03  
ARRETIERHEBEL KPL. 125/200 98  
HÜLSE FÜR ARRETIERHEBEL  
LOCATING LEVER CPL. 125/200'98  
SLEEVE FOR LOCKING LEVER  
WASHER DIN7349-5X15X2  
3
LOCTITE 243  
bq  
SCHEIBE DIN7349-5X15X2  
4
SK.BUNDSCHRAUBE M 5X20 SW=8  
SCHALTHEBEL KPL. 250/300 05  
AUFTRITT FÜR SCHALTHEBEL 250  
BOLZEN 6X25 FÜR SCHALTHEBEL  
SCHALTHEBELFEDER 250  
HH COLLAR SCREW M 5X20 WS=8  
SHIFT LEVER CPL. 250/300 05  
STEP PLATE FOR SHIFT LEVER 250  
BOLT 6X25 FOR SHIFT LEVER  
SHIFTING LEVER SPRING 250  
STOP DISK 14X30X1  
ck  
bp  
2
LOCTITE 243  
7
bn  
bs  
ANLAUFSCHEIBE 14X30X1  
bl  
br  
NADELHÜLSE HK 1412 14,6X20X12  
WELLENDICHTRING 14X24X6 B  
STAHLSCHEIBE 6,4X17X3  
NEEDLE BEAR.HK 1412 14,6X20X12  
SHAFT SEAL RING 14X24X6 B  
STEEL WASHER 6,4X17X3  
4
bm  
7
1
bt  
NORDLOCKSCHEIBEN M6 (PAAR) DAC  
SK.SCHRAUBE DIN 933 M6X16 10.9  
PAIR OF WASHERS M 6 NORDLOCK  
HH SCREW DIN0933-M 6X16 10.9  
7
4
05-548.34.0  
05-548.34.0  
*
NEUTEIL / NEW PART  
X
NACH BEDARF / AS REQUIRED  
20  
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250 SX, 300 MXC / 2005  
KÜHLSYSTEM » COOLING SYSTEM  
ck  
FIG TEILNR/PARTNR  
BEZEICHNUNG  
DESCRIPTION  
QTY  
7
8
9
503.35.007.000  
503.35.008.000  
590.35.009.000  
KÜHLER LINKS NATUR (45286) '98  
KÜHLER RECHTS NATUR (45285)'98  
KÜHLERVERSCHLUSS 1,4 BAR 2003  
SCHLAUCHKLEMME GEMI 16-27  
RADIATOR L/S NATURE (45286)'98  
RADIATOR R/S NATURE (45285)'98  
RADIAT.CAP 20,3PSI (1,4BAR) 03  
HOSE CLAMP GEMI 16-27  
1
1
1
20 100.01.020.000  
23 503.03.089.000  
24 310.07.107.001  
25 565.35.025.001  
7
ck  
WINKELSTÜCK  
'97  
ANGEL PIECE  
'97  
1
PVC-SCHLAUCH 6X9 MM PER METER  
PVC-HOSE 6X9 MM PER METRE  
0,14  
0,175  
KÜHLERSCHLAUCH 18X25 PER MET.  
KÜHLER - KÜHLER  
RADIATOR HOSE 18X25 PER METRE  
RADIATOR - RADIATOR  
cq  
ck  
26 548.35.026.000  
27 548.35.027.000  
KÜHLERSCHLAUCH MIT Y-STÜCK 03  
RADIATOR HOSE INCL. Y-PART 03  
1
1
KÜHLERSCHLAUCH 18X25X130 MM 03  
WASSERPUMPE - KÜHLER  
RADIATOR HOSE 18X25X130 MM 03  
WATER PUMP - RADIATOR  
dt  
ck  
9
8
33 503.35.033.000  
ABDECKUNG F.KÜHLER LI. SCHWARZ  
FÜR WINTERBETRIEB  
COVER FOR RADIATOR L/S BLACK  
FOR WINTER OPERATION  
X
co  
ck  
34 546.35.034.200  
34* 546.35.034.200/04  
35 546.35.134.200  
35* 546.35.134.200/04  
39 440.11.076.200  
40 410.01.052.000  
41 0021 060003  
KÜHLERSCHUTZ LINKS FARBLOS '95  
KÜHLERSCHUTZ LINKS ORANGE  
KÜHLERSCHUTZ RECHTS FARBLOS'95  
KÜHLERSCHUTZ RECHTS ORANGE  
KABELBAND 200/3,6MM SCHWARZ  
KABELTÜLLE D=12MM  
RAD. PROTECT.L/S COLORLESS '95  
RADIATOR PROTECTOR L/S ORANGE  
RAD. PROTECT.R/S COLORLESS '95  
RADIATOR PROTECTOR R/S ORANGE  
CABLE TIE 200/3,6MM BLACK  
RUBBER SLEEVE D=12MM  
1
X
1
X
X
4
4
4
cr  
cn  
7
ck  
SCHEIBE DIN 9021 A 6,4  
WASHER DIN9021-A 6,4  
cp  
42 0015 060123  
SK.BUNDSCHRAUBE M 6X12 SW=8  
HH COLLAR SCREW M 6X12 WS=8  
ck  
dp  
ek  
dn  
el  
em  
do  
05-548.35.0  
05-548.35.0  
*
NEUTEIL / NEW PART  
X
NACH BEDARF / AS REQUIRED  
21  
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250-300 EXC / 2005  
KÜHLSYSTEM » COOLING SYSTEM  
FIG TEILNR/PARTNR  
BEZEICHNUNG  
DESCRIPTION  
QTY  
1
7
8
9
503.35.007.000  
503.35.008.000  
590.35.009.000  
KÜHLER LINKS NATUR (45286) '98  
KÜHLER RECHTS NATUR (45285)'98  
KÜHLERVERSCHLUSS 1,4 BAR 2003  
PVC-SCHLAUCH 6X9 MM PER METER  
THERMOSTATGEHÄUSE KPL.55°C 04  
O-RING 32,00X2,00  
RADIATOR L/S NATURE (45286)'98  
RADIATOR R/S NATURE (45285)'98  
RADIAT.CAP 20,3PSI (1,4BAR) 03  
PVC-HOSE 6X9 MM PER METRE  
1
bq  
1
cq bnbsbtck  
cocpcs  
dt  
bn  
10 310.07.107.001  
13 548.35.013.044  
15 0770 320020  
0,14  
1
THERMOSTAT 55°C CPL.  
O-RING 32,00X2,00  
2004  
ck  
1
bp  
16 0016 040183  
SCHRAUBE FÜR KUNSTSTOFF D=4X18  
SCREW FOR PLASTIC D=4X18  
3
br  
cp  
100 mm  
17 548.35.017.000  
18 548.35.018.000  
19 583.35.099.000  
20 100.01.020.000  
23 503.03.089.000  
24 548.35.024.000  
25 565.35.025.001  
26 548.35.026.033  
27 548.35.027.000  
THERMOSTAT 55°C  
T-STÜCK 23/23/12,5  
2004  
THERMOSTAT 55°C  
2004  
1
ck  
8
cp  
T-CONNECTOR 23/23/12,5  
HOSE CLAMP GEMI 10-16  
HOSE CLAMP GEMI 16-27  
1
ck  
cs  
SCHLAUCHBINDER GEMI 10-16  
SCHLAUCHKLEMME GEMI 16-27  
2
100 mm  
12  
1
ck  
WINKELSTÜCK  
'97  
ANGEL PIECE  
'97  
cr  
9
FORMSCHLAUCH 10X17  
RADIATOR HOSE 10X17  
1
ck  
ck  
cn  
bt  
co  
bk  
KÜHLERSCHLAUCH 18X25 PER MET.  
KÜHLERSCHLAUCH MIT THERM. 04  
RADIATOR HOSE 18X25 PER METRE  
RADIATOR HOSE W. THERMOSTAT 04  
0,34  
1
KÜHLERSCHLAUCH 18X25X130 MM 03  
WASSERPUMPE - KÜHLER  
RADIATOR HOSE 18X25X130 MM 03  
WATER PUMP - RADIATOR  
1
cp  
ck  
bt  
ck  
ck  
7
40 mm  
28 548.35.028.000  
34 546.35.034.200  
34* 546.35.034.200/04  
35 546.35.134.200  
35* 546.35.134.200/04  
39 440.11.076.200  
40 410.01.052.000  
41 0021 060003  
FORMSCHLAUCH 18X25  
RADIATOR HOSE 18X25  
1
1
X
1
X
X
4
4
4
KÜHLERSCHUTZ LINKS FARBLOS '95  
KÜHLERSCHUTZ LINKS ORANGE  
KÜHLERSCHUTZ RECHTS FARBLOS'95  
KÜHLERSCHUTZ RECHTS ORANGE  
KABELBAND 200/3,6MM SCHWARZ  
KABELTÜLLE D=12MM  
RAD. PROTECT.L/S COLORLESS '95  
RADIATOR PROTECTOR L/S ORANGE  
RAD. PROTECT.R/S COLORLESS '95  
RADIATOR PROTECTOR R/S ORANGE  
CABLE TIE 200/3,6MM BLACK  
RUBBER SLEEVE D=12MM  
ck  
cp  
bs  
100 mm  
ck  
SCHEIBE DIN 9021 A 6,4  
WASHER DIN9021-A 6,4  
dp  
42 0015 060123  
SK.BUNDSCHRAUBE M 6X12 SW=8  
HH COLLAR SCREW M 6X12 WS=8  
ek  
do  
el  
em  
05-548.35.1  
05-548.35.1  
*
NEUTEIL / NEW PART  
X
NACH BEDARF / AS REQUIRED  
22  
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250-300 / 2005  
SPEZIALWERKZEUGE » SPECIAL TOOLS  
FIG TEILNR/PARTNR  
BEZEICHNUNG  
DESCRIPTION  
QTY  
1
3
4
5
7
8
9
560.12.001.000  
546.29.003.000  
560.12.004.000  
546.29.009.044  
510.12.011.000  
546.29.012.100  
510.12.014.000  
UNIVERSALMONTAGEBOCK  
KUPPLUNGSHALTER 250'90  
ZAHNRADSEGMENT  
'96  
UNIVERSAL MOUNTING RACK '96  
CLUTCH HOLDER 250 '90  
1
1
1
1
1
1
1
1
1
bq  
bp  
GEAR WHEEL SEGMENT  
MAGNETABZIEHER M 27X1 KOKUSAN  
SEEGERRINGZANGE VERKEHRT  
HALTESCHLÜSS. ROTOR 2K-1/2/3/4  
GRADSCHEIBE  
MAGNETIC PULLER M 27X1 KOKUSAN  
SPECIAL CIRCLIP PLIER  
HOLD. SPANNER ROTOR 2K-1/2/3/4  
TIMING DEGREE DISC  
1
10 510.12.016.000  
11 548.29.001.000  
SCHUTZKAPPE F. KURBELWELLE M12  
PROTECTION CAP CRANKSHAFT M12  
bn  
bo  
EINSTELLLEHRE 250 SX  
NUR FÜR 250 SX  
03  
ADJUSTING PLATE 250 SX  
ONLY FOR 250 SX  
03  
13 501.12.013.000  
14 501.12.030.000  
15 584.29.059.000  
16 6 899 785  
MESSUHR 0-10MM  
DIAL GAUGE 0-10MM  
1
1
1
1
1
1
MESSUHRHALTER  
DIAL GAUGE SUPPORT  
9
LOCTITE 648 GRÜN 24ML  
LOCTITE 243 BLAU 6CCM  
LOCTITE 648 GREEN 24ML  
LOCTITE 243 BLUE 6CCM  
RIVETTING TOOL FOR CLUTCH  
19 546.29.027.000  
37 584.29.037.043  
NIETWERKZEUG FÜR KUPPLUNG  
MONTAGEW.F.LAGERINNENR. NJ 207  
MOUNTING TOOL F.BEARING NJ 207  
bk  
5
dr  
7
4
8
bl  
3
bt  
HOLZPLATTE - SELBSTGEFERTIGT  
WOODEN PLATE - HOME MADE  
05-548.29.0  
05-548.29.0  
*
NEUTEIL / NEW PART  
X
NACH BEDARF / AS REQUIRED  
23  
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2005  
NOTIZEN » NOTES  
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2005  
NOTIZEN » NOTES  
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2005  
NOTIZEN » NOTES  
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w w w . k t m . a t  
A – 5 2 3 0 M a t t i g h o f e n  
K T M - S p o r t m o t o r c y c l e A G  
K T M G r o u p P a r t n e r  
6 5 2 0 3 8 1  
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