KTM Motorcycle 660 RALLYE CUSTOMER BIKE User Manual
660 RALLYE CUSTOMER BIKE  
ERSATZTEILKATALOG  
MOTOR  
SPARE PARTS MANUAL  
ENGINE  
2001  
Art.Nr. 3.208.29 11/2000  
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INHALTSVERZEICHNIS  
INDEX  
KUPPLUNG  
GETRIEBE I  
GETRIEBE II  
SCHALTUNG  
CLUTCH  
TRANSMISSION I  
TRANSMISSION II  
SHIFTING MECHANISM  
32  
6
1
3
5
2
1
2
10  
5
1
9
2
27  
13  
4
10  
10  
4
13  
5
3
6
4
2
28  
6
7
7
11  
12  
8
5
8
3
SEITE  
Page  
SEITE  
Page  
SEITE  
Page  
SEITE  
Page  
12  
33  
LOCTITE 648  
4
8
7
8
7
13  
6
7
8
3
22  
9
32  
33  
7
9
19  
20  
21  
22  
8
14  
8
CTITE 243  
31  
7
17  
16  
22  
62  
68  
10  
29  
25  
15  
020  
1
18  
29  
13  
17  
26  
30  
10  
69  
66  
23  
19  
57  
24  
11  
18  
20  
20  
16  
61  
11  
56  
21  
14  
15  
65  
58  
18  
6
WASSERPUMPE  
KÜHLSYSTEM  
SPEZIALWERKZEUG  
TECHNISCHE DATEN MOTOR  
WATER PUMP  
COOLING SYSTEM  
SPECIAL TOOL  
TECHNICAL DATA ENGINE  
TECHNISCHE DATEN – MOTOR 660 RALLYE „Customer Bike“ 2001  
648  
12  
1
35  
36  
12  
37  
Motor  
Bauart  
660 LC4  
1-Zylinder 4-Takt Otto-Motor mit Ausgleichswelle, flüssigkeitsgekühlt, mit E-Starter  
653,7 cm3  
6
20  
21  
16  
Hubraum  
53  
51  
Bohrung/Hub  
Verdichtung  
Kraftstoff  
102  
11,6  
bleifreier Superkraftstoff mit mindestens ROZ 95  
/
80 mm  
38  
:
1
12  
4
Steuerung  
4
Ventile über Kipphebel u.  
1
Nockenwelle gesteuert, Antrieb der Nockenwelle mit Einfachkette  
MSP3/1  
12  
5
Nockenwelle  
Ventildurchmesser  
Ventilspiel kalt  
Kurbelwellenlagerung  
Pleuellager  
12  
15  
Einlaß: 36 mm Auslaß: 32 mm  
12  
16  
Einlaß: 0,10 mm Auslaß: 0,10 mm  
11  
2
Zylinderrollenlager  
Nadellager  
51  
3
SEITE  
Page  
7
SEITE  
Page  
SEITE  
Page  
SEITE  
Page  
2
2
Kolbenbolzenlager  
Kolben  
Bronzebüchse  
19  
54  
29  
Leichtmetall  
Kompressionsring, Minutenring,  
Druckumlaufschmierung mittels Eatonpumpe  
siehe unten  
–
geschmiedet  
Kolbenringe  
Motorschmierung  
Motoröl  
1
1
1
Ölabstreifring  
3
26  
14  
#
Füllmenge Motoröl  
Primärtrieb  
2,2 Liter einschließlich Rahmen  
gerade verzahnte Stirnräder 31:79  
Mehrscheibenkupplung im Ölbad  
5-Gang klauengeschaltet  
13  
Z
22  
19  
17  
24  
21  
Kupplung  
4
23  
9
24  
26  
27  
Getriebe  
2
Zündanlage  
Zündzeitpunkt  
Generator  
kontaktlos gesteuerte DC- CDI Zündanlage mit digitaler Zündverstellung, Typ KOKUSAN  
6
31  
20  
Verstellung bis max. 33° v. OT bei 8500/min  
20  
23  
12V 200W  
27  
23  
1
30  
13  
Zündkerze  
NGK DR9 EA  
7
4
Elektrodenabstand  
Kühlung  
0,9 mm  
8
19  
32  
25  
21  
Flüssigkeitskühlung, permanente Umwälzung der Kühlflüssigkeit durch Wasserpumpe  
FETTFÜLLUNG MOLYKOTE FS3452  
GREASE FILLING MOLYKOTE FS3452  
Kühlflüssigkeit  
Starthilfe  
1,8 Liter, Mischungsverhältnis 40% Frostschutz, 60% Wasser, mindestens –25°  
Elektrostarter  
C
15  
20  
18  
12  
15  
39  
ANZUGSDREHMOMENTE  
Sechskantmutter Primärrad  
Sechskantmutter Schwungrad  
Sechskantmutter für Kupplungsmitnehmer  
Innensechskantschrauben der Freilaufnabe  
Innensechskantschrauben der Ölpumpen  
Sechskantschraube Nockenwellenrad  
-
MOTOR  
30  
31  
10  
8
M20x1,5  
M16x1,25 links  
M18x1,5  
M6x12/M6x12,5  
M6  
Loctite 243  
80°  
+
+
220 Nm  
150 Nm  
80 Nm  
18  
12  
50  
12  
11  
7
15  
C
4
150  
5
27  
Loctite 648  
+
18 Nm  
Nm  
35 Nm  
17  
52  
Loctite 243  
+
8
29  
M10  
Loctite 243  
+
70  
12  
48  
18  
Die KTM Sportmotorcycle AG behält sich das Recht vor,  
Ausrüstung, technische Angaben, Farben, Materialien,  
Dienstleistungsangebote, Serviceleistungen und ähnliche  
Dinge ohne vorheriger Ankündigung und ohne Angabe von  
Gründen zu ändern bzw. ersatzlos zu streichen, sowie die  
KTM Sportmotorcycle AG reserves the right to modify any  
equipment, technical specifications, colors, materials, services  
offered and rendered, and the like so as to adapt them to local  
conditions without previous announcement and without  
giving reasons, or to cancel any of the above items without  
Fertigung eines bestimmten Modells ohne vorherige  
Ankündigung einzustellen. Für Druckfehler übernehmen wir keine  
Haftung.  
substituting them with others. It shall be acceptable to stop manu-  
facturing a certain model without previous announcement. In the  
event of such modifications, please ask your local KTM dealer for  
information.We shall not be held liable for any printing errors.  
2
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01-585.30.0  
MOTORGEHÄUSE  
ENGINE CASE  
660  
2001  
FIG TEILNR/PARTNR BEZEICHNUNG  
DESCRIPTION  
QTY  
01*  
585.30.000.544  
501.30.027.000  
510.30.026.100  
585.30.010.000  
580.33.097.000  
583.30.011.000  
490.30.090.000  
565.30.017.000  
0991 060163  
MOTORGEH. KPL.M.GETR.LAG 2001  
ENGINE CASE CPL.W.TR.BEAR.2001  
1
1
1
2
1
40  
7
5
PASSHÜLSE 19 X15,1X12  
DOWEL 19 X15,1X12  
38  
60  
39  
42  
6
PASSHÜLSE 17 X14 X12  
DOWEL 17 X14 X12  
7*  
GEHÄUSEBÜCHSE RALLYE  
NADELLAGER HK 2216 KSE  
SCHALTUNGSTRÄGER  
PASSHÜLSE 9,8 X 7 X 10  
HALTEBLECH  
2001  
CRANK SHAFT BUSH RALLYE 2001  
NEEDLE BEARING HK 2216 KSE  
41  
9
LOCTITE 243  
10  
LC4’94  
SHIFT MECHANISM SUPPORT LC4’94  
DOWEL 9,8 X 7 X 10  
1
4
1
2
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
X
1
1
1
1
3
10  
11  
63  
62  
25  
15  
RETAINING BRACKET  
9
LOCTITE 243  
16  
SENKSCHRAUBE DIN7991-M 6X16  
FIXIERSCHRAUBE  
FLAT HEAD SCR. DIN7991-M 6X16  
LOCATING SCREW  
21  
18*  
19  
585.30.080.000  
580.30.081.000  
585.30.039.000  
0985 050103  
5
28  
11  
24  
48  
47  
CU-DICHTRING 8 X 14 X 3  
CU-SEAL RING 8 X 14 X 3  
20  
20*  
21  
GEHÄUSEDICHTUNG  
2001  
ENGINE CASE  
2001  
LINSENSCHRAUBE DIN7985-M 5X10  
SICHERUNGSRING DIN 472 20X1MM  
ZYLINDERROL.NJ 203 ECP/C3 01  
RILLENKUGELLAGER 61805 C3  
CU-DICHTRING DIN7603- 6X10X1  
EINSCHRAUBSTUTZEN M 20 X 1,5  
ÖLSCHAUGLAS GW 20-7  
OVAL HEAD SCR. DIN7985-M 5X10  
LOCKRING DIN 472 20X1MM  
CYLIND.ROLL.NJ 203 ECP/C3 2001  
BALL BEARING 61805 C3  
7
22*  
23*  
24  
0472 200010  
SILICON  
0412 174012  
52  
6
0625 618050  
53  
25  
0603 061001  
CU-SEAL RING DIN7603- 6X10X1  
HOSE CONNECTOR M 20 X 1,5  
INSPECTION GLASS GW 20-7 NBR  
STOP DISK 33 X 58 X 1,5  
LOCTITE 243  
26*  
27*  
28  
580.30.010.000  
584.30.095.000  
584.40.091.000  
585.30.026.000  
585.30.001.000  
585.30.025.000  
0770 165024  
19  
18  
15  
16  
1
ANLAUFSCHEIBE 33 X 58 X 1,5  
KUPPLUNGSDECKEL AUS. KPL. 2001  
23  
29*  
30*  
31*  
32*  
33*  
34  
CLUTCH COVER OUTSIDE CPL. 2001  
KUPPLUNGSDECKEL  
KUPPLUNGSDECKELDICHTUNG 2001  
O-RING 165X2,4 2001  
2001  
CLUTCH COVER  
2001  
2001  
2001  
51  
50  
47  
45  
47  
01  
33  
CLUTCH COVER GASKET  
O-RING 165X2,4  
PLUG M24 X 3  
1,5,6,7,9,10,11,15,16,  
21,23,24,28,47,48,50,51  
+GETRIEBELAGER  
TRANSMISSION BEARINGS  
(565.33.093.000, 585.33.025.000,  
490.30.023.000, 580.33.090.000  
0412 303914;)  
44  
46  
34  
31  
48  
580.30.020.000  
0770 160030  
ÖLEINFÜLLSCHRAUBE M24 X 3  
O-RING 16,00X3,00 NBR 70  
32  
O-RING 16,00X3,00 NBR 70  
PLASTIC CAP SFL10  
38*  
39*  
40*  
41  
544.03.135.000  
440.11.076.305  
585.30.060.000  
546.13.038.150  
584.30.047.000  
584.30.047.100  
580.30.021.000  
580.38.017.100  
580.38.019.100  
580.38.022.000  
VERSCHLUSSPFROPFEN SFL10  
KABELBAND 290MM  
CABLE TIE 290MM  
11  
KETTENABDECKUNG RALLYE 2001  
BÜCHSE 6,5X8X11  
SPROCKET COVER RALLYE  
BUSHING 6,5X8X11  
2001  
29  
60  
23  
42  
KETTENDÄMPFUNGSBL.17Z LC4-E  
KETTENDÄMPFUNGSBL.15/16Z LC4-E  
ÖLABLASSCHRB.M.MAGNET M12X1,5  
CU-DICHTRING DIN7603-22X27X2  
ÖLVERSCHLUSSCHRAUBE M22X1,5  
CU-DICHTRING DIN7603-12X18X1,5  
CHAIN DAMPERSHEET 17T LC4-E  
CHAIN DAMPERSHEET 15/16T LC4-E  
OILDRAIN PLUG W.MAGNET M12X1,5  
CU-SEAL RING DIN7603-22X27X2  
OIL DRAIN PLUG M22X1,5  
55  
27  
26  
22  
42  
Dichtungssatz  
Gasket-Set  
30  
44  
LOCTITE 648  
45  
LOCTITE 648  
46  
47  
CU-SEAL RING DIN7603-12X18X1,5  
01-585.30.0  
* = NEUTEIL / NEW PART  
X = NACH BEDARF / AS REQUIRED  
3
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01-585.30.0  
MOTORGEHÄUSE  
ENGINE CASE  
660  
2001  
FIG TEILNR/PARTNR BEZEICHNUNG  
DESCRIPTION  
PLUG DIN0908-M12X1,5  
QTY  
48  
50*  
51  
0908 120153  
585.38.023.000  
580.38.028.000  
580.33.090.000  
0760 223270  
585.30.399.000  
0015 060253  
0015 060303  
0015 060353  
0015 060403  
0015 060553  
0015 060653  
VERSCHL.SCHR. DIN0908-M12X1,5  
ÖLDRUCKFEDER 5 BAR ROT 2001  
VENTILKOLBEN D=10MM  
2
1
1
1
1
1
40  
7
OIL PRES.SPRING 5 BAR RED 2001  
VALVE PISTON D=10MM  
38  
60  
39  
42  
52  
NADELLAGER RNA 4903  
NEEDLE BEARING RNA 4903  
SHAFT SEAL RING 22X32X7 BSL  
41  
53  
WELLENDICHTRING 22X32X7 BSL  
DICHTUNGSSATZ 660 RALLYE 2001  
SK.BUNDSCHRAUBE M 6X25 SW=8  
SK.BUNDSCHRAUBE M 6X30 SW=8  
SK.BUNDSCHRAUBE M 6X35 SW=8  
SK.BUNDSCHRAUBE M 6X40 SW=8  
SK.BUNDSCHRAUBE M 6X55 SW=8  
SK.BUNDSCHRAUBE M 6X65 SW=8  
LOCTITE 243  
55*  
60  
GASKET SET 660 RALLYE  
2001  
10  
63  
62  
HH COLLAR SCREW M 6X25 WS=8  
HH COLLAR SCREW M 6X30 WS=8  
HH COLLAR SCREW M 6X35 WS=8  
HH COLLAR SCREW M 6X40 WS=8  
HH COLLAR SCREW M 6X55 WS=8  
HH COLLAR SCREW M 6X65 WS=8  
12  
8
25  
9
LOCTITE 243  
61  
62  
1
21  
5
28  
11  
63  
2
24  
48  
47  
20  
66  
4
68  
1
7
SILICON  
52  
6
53  
LOCTITE 243  
19  
18  
15  
16  
1
23  
51  
50  
45  
47  
44  
01  
33  
47  
1,5,6,7,9,10,11,15,16,  
21,23,24,28,47,48,50,51  
+GETRIEBELAGER  
TRANSMISSION BEARINGS  
(565.33.093.000, 585.33.025.000,  
490.30.023.000, 580.33.090.000  
0412 303914;)  
46  
34  
31  
48  
32  
60  
61  
61  
63  
68  
60  
61  
11  
61  
66  
66  
66  
29  
60  
23  
61  
55  
60  
27  
26  
22  
Dichtungssatz  
Gasket-Set  
30  
61  
61  
LOCTITE 648  
60  
60  
60  
66  
LOCTITE 648  
61  
01-585.30.0  
* = NEUTEIL / NEW PART  
X = NACH BEDARF / AS REQUIRED  
4
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01-585.30.2  
KURBELWELLE, KOLBEN  
CRANKSHAFT, PISTON  
660  
2001  
FIG TEILNR/PARTNR BEZEICHNUNG  
DESCRIPTION  
QTY  
D=102mm  
1*  
585.30.018.200  
KURBELWELLE KPL. RALLYE 2001  
HUB 80MM  
CRANKSHAFT CPL. RALLYE 2001  
HUB 80MM  
1
2
585.30.015.044  
PLEUEL-REP.SATZ LC4  
640/660 CCM L=141,5MM  
CONNECTING ROD REPAIR SET LC4  
640/660 CCM L=141,5MM  
1
40  
4
4
565.30.081.000  
565.30.081.100  
565.30.081.300  
0888 030050  
PASSSCHEIBE 36X48X0,10  
SHIM WASHER 36X48X0,10  
SHIM WASHER 36X48X0,15  
SHIM WASHER 36X48X0,30  
WOODRUFF KEY DIN6888-3X5X13  
WOODRUFF KEY 5X6,5 HARDED  
CYLINDER ROLLER BEARING NJ 207  
SHAFT SEAL RING 30X40X7 BSL  
STEEL WASHER 16 X 30 X 3  
HEX NUT M16X1,25 L/S  
X
X
X
1
2
2
1
1
1
1
1
1
1
1
1
1
2
PASSSCHEIBE 36X48X0,15  
4
PASSSCHEIBE 36X48X0,30  
45  
5
SCHEIBENFEDER DIN6888-3X5X13  
SCHEIBENFEDER 5X6,5 GEHÄRTET  
ZYLINDERROLLENLAG.NJ 207 SKF  
WELLENDICHTRING 30X40X7 BSL  
STAHLSCHEIBE 16 X 30 X 3  
6
6 946 005  
44  
45  
9*  
10  
15  
16  
21  
22  
23  
30*  
30*  
40*  
44*  
45  
565.30.123.000  
0760 304071  
660 geschmiedet  
660 forged  
583.30.095.000  
584.30.028.000  
580.30.019.000  
0936 200155  
SK-MUTTER M16X1,25 LINKS  
SPERRKANTRING VSK 20  
16  
30  
LOCKING RING VSK 20  
15  
9
SK.MUTTER DIN0936-M20X1,5  
WELLENDICHTRING 12 X 22 X 7 B  
KOLBEN I D=102MM RALLYE 2001  
KOLBEN II D=102MM RALLYE 2001  
KOLBENRINGSATZ ELKO 660 RALLYE  
KOLBENBOLZEN 22 X 13 X 60  
DRAHTSPRENGRING 22 X 1,6  
HEXAGON NUT DIN0936-M20X1,5  
SHAFT SEAL RING 12 X 22 X 7 B  
PISTON I D=102MM RALLYE 2001  
PISTON II D=102MM RALLYE 2001  
PISTONRING SET ELKO 660 RALLYE  
PISTON PIN 22 X 13 X 60  
4
0760 122270  
585.30.007.200/ I  
585.30.007.200/ II  
585.30.031.144  
583.30.833.000  
584.30.074.000  
6
6
CIRCLIP 22 X 1,6  
4
9
1
5
10  
2
21  
22  
23  
KUPPLUNG  
CLUTCH  
01-585.30.2  
* = NEUTEIL / NEW PART  
X = NACH BEDARF / AS REQUIRED  
5
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01-585.30.7  
AUSGLEICHSWELLE  
BALANCER SHAFT  
660  
2001  
FIG TEILNR/PARTNR BEZEICHNUNG  
DESCRIPTION  
QTY  
1*  
585.30.057.044  
AGW-RAD KPL. WAPU RALLYE 01  
BAL.-SHAFT CPL.WAPU RALLYE 01  
1
4*  
0412 174012  
ZYLINDERROL.NJ 203 ECP/C3 01  
CYLIND.ROLL.NJ 203 ECP/C3 2001  
2
4
1
4
01-585.30.7  
* = NEUTEIL / NEW PART  
X = NACH BEDARF / AS REQUIRED  
6
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01-585.30.4  
ZYLINDER  
CYLINDER  
660  
2001  
FIG TEILNR/PARTNR BEZEICHNUNG  
DESCRIPTION  
QTY  
1*  
2*  
3*  
4
585.30.005.200  
585.30.035.000  
585.30.043.000  
0331 100003  
ZYLINDER 102MM 660 RALLYE 2001  
CYLINDER 102MM 660 RALLYE 2001  
1
1
4
ZYLINDERFUSSDICHTUNG 0,33MM 01  
CYL. BASE GASKET 0,33MM 2001  
STEHBOLZEN M10X75  
2001  
STUD M10X75  
2001  
BUNDMUTTER DIN6923-M10 SW=15  
NADELROLLE DIN5402 NRB 4X 9,8  
COLLAR NUT DIN6923-M10 WS=15  
NEEDLE ROL.DIN5402 NRB 4X 9,8  
4
2
2
4
5*  
6*  
7*  
0402 040980  
585.30.014.000  
0125 100003  
PASSBÜCHSE 10,2X12,5X10  
01  
DOWEL 10,2X12,5X10  
2001  
UNTERLEGSCHEIBE DIN0125-A10,5  
WASHER DIN0125-A10,5  
6
6
4
7
1
2
3
5
01-585.30.4  
* = NEUTEIL / NEW PART  
X = NACH BEDARF / AS REQUIRED  
7
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01-585.36.2  
ZYLINDERKOPF  
CYLINDER HEAD  
660  
2001  
FIG TEILNR/PARTNR BEZEICHNUNG  
1*  
DESCRIPTION  
QTY  
10  
585.36.020.200  
490.30.090.000  
580.36.065.100  
580.36.152.600  
580.36.052.000  
580.36.053.000  
585.30.036.100  
0603 061001  
ZYLINDERK.KPL. R 12  
2001  
CYLINDERHEAD CPL. R 12 2001  
1
1
3
1
1
2
1
6
1
2
2
2
2
PASSHÜLSE 9,8 X 7 X 10  
DOWEL 9,8 X 7 X 10  
3
51  
8
55  
16  
3
CU-DICHTRING 6 X 10 X 2  
VENTILDECKEL VORNE  
VENTILDECKEL HINTEN  
VENTILDECKELDICHTUNG  
CU-SEAL RING 6 X 10 X 2  
51  
8
54  
4
‘99  
VALVE COVER FRONT  
VALVE COVER REAR  
VALVE COVER GASKET  
‘99  
4
5
57  
3
6
5
6
16  
61  
7*  
8
ZYLINDERKOPFDICHTUNG D=102 01  
CU-DICHTRING DIN7603- 6X10X1  
ISK.SCHRAUBE DIN0912-M 6X35  
ISK.SCHRAUBE DIN0912-M 6X25  
BUNDMUTTER M8 - 8MM HOCH  
CYLINDER HEAD GASKET D=102 01  
CU-SEAL RING DIN7603- 6X10X1  
AH SCREW DIN0912-M 6X35  
AH SCREW DIN0912-M 6X25  
COLLAR NUT M8 - 8MM HIGH  
6
56  
3
Loctite blau 243  
Loctite blue 243  
10  
11  
12  
13  
0912 060353  
0912 060253  
52  
490.30.028.000  
543.30.043.000  
66  
STIFTSCHRAUBE DIN0835-M 8X40  
600/612/620/640/660 LC4  
STUD DIN0835-M 8X40  
600/612/620/640/660 LC4  
14  
014  
15  
580.36.098.000  
580.36.099.100  
420.11.252.000  
0603 061202  
CU-DICHTRING 10 X 20 X 1  
BUNDSCHRAUBE M10X80 SK13MM  
TEMPERATURSCHALTER VDO  
CU-DICHTRING 6X12X2  
CU-SEAL RING 10 X 20 X 1  
COLLAR SCREW M10X80 SK13MM  
TEMPEMPERATURE SWITCH VDO  
COPPER GASKET 6X12X2  
CIRCLIP DIN7993A-RW12  
VALVE GUIDE INTAKE  
4
4
1
2
4
2
2
1
1
1
1
1
2
1
1
1
1
2
6
2
1
Three-Bond Dichtmasse  
Three-Bond Gasket  
45  
50  
16*  
018  
18  
014  
0993 012000  
SPRENGRING DIN7993-RW12  
VENTILFÜHRUNG EINLASS  
VENTILFÜHRUNG AUSLASS  
18  
65  
64  
15  
63  
018  
36  
580.36.026.600  
580.36.126.600  
585.36.065.000  
0770 047015  
42  
20  
19  
VALVE GUIDE EXHAUST  
39  
20*  
21  
VERSCHLUSSDECKEL  
2001  
PLUG COVER  
2001  
62  
14  
41  
O-RING 47,00X1,50 NBR 70  
O-RING 47,00X1,50 NBR 70  
O-RING 49,00X2,50 NBR  
22  
0770 049025  
O-RING 49,00X2,50 NBR  
19  
30*  
31*  
32  
585.36.040.000  
585.36.140.000  
580.36.041.000  
583.36.020.090  
585.36.042.000  
585.36.043.000  
585.36.044.000  
590.30.061.000  
0912 060163  
AUSPUFFLANSCH RECHTS RALLYE 01  
AUSPUFFLANSCH LINKS RALLYE 01  
AUSPUFFFLANSCHDICHTUNG  
UNTERDRUCKANSCHLUSS M6X1  
EXHAUST FLANGE R/S RALLYE 2001  
EXHAUST FLANGE L/S RALLYE 2001  
EXHAUST FLANGE GASKET  
11  
22  
21  
32  
36  
VACUUM CONNECTION M6X1  
32  
39*  
41*  
42*  
45*  
49  
ANSAUGFLANSCH D=43MM  
ANSAUGFLANSCHDICHTUNG  
2001  
2001  
INTAKE FLANGE D=43MM  
INTAKE FLANGE GASKET  
INTAKE BOOT RALLYE  
2001  
2001  
2001  
30  
7
31  
60  
53  
GUMMIMUFFE RALLYE  
2001  
R XY  
R XY  
SCHELLE D=56MM B=9MM M4X25  
ISK.SCHRAUBE DIN0912-M 6X16  
SENKSCHRAUBE DIN7991-M 6X20  
ISK.SCHRAUBE DIN0912-M 6X20  
ISK.SCHRAUBE DIN0912-M 6X25  
FEDERLASCHE  
CLAMP D=56MM B=9MM M4X25  
AH SCREW DIN0912-M 6X16  
53  
49  
13  
12  
50  
0991 060203  
FLAT HEAD SCREW DIN7991-M 6X20  
AH SCREW DIN0912-M 6X20  
AH SCREW DIN0912-M 6X25  
RETAINING PLATE  
3
6
6
4
51  
0912 060203  
52  
0912 060253  
53  
510.05.074.000  
R12 = 660 ccm  
01-585.36.2  
* = NEUTEIL / NEW PART  
X = NACH BEDARF / AS REQUIRED  
8
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01-585.36.2  
ZYLINDERKOPF  
CYLINDER HEAD  
660  
2001  
FIG TEILNR/PARTNR BEZEICHNUNG  
54*  
DESCRIPTION  
QTY  
10  
0912 060601  
ISK.SCHRAUBE DIN0912-M 6X60  
QUALTIÄT 12.9  
AH SCREW DIN912 M6X60 12.9  
1
QUALITY 12.9  
3
51  
8
55  
16  
55*  
0912 060551  
ISK.SCHRAUBE DIN0912-M 6X55  
QUALITÄT 12.9  
AH SCREW DIN0912-M 6X55  
QUALITY 12.9  
1
51  
8
54  
4
56  
57  
0912 060653  
0912 060703  
0137 060000  
585.39.010.000  
565.35.106.000  
565.35.006.000  
0603 061001  
0015 060163  
585.36.055.000  
ISK.SCHRAUBE DIN0912-M 6X65  
ISK.SCHRAUBE DIN0912-M 6X70  
FEDERSCHEIBE DIN0137-B 6  
AH SCREW DIN0912-M 6X65  
AH SCREW DIN0912-M 6X70  
SPRING WASHER DIN0137-B 6  
1
1
6
1
1
1
2
57  
3
5
6
16  
61  
6
60  
56  
3
61*  
62*  
63*  
64*  
65*  
66*  
HALTERUNG STICK COIL  
01  
STICK COIL HOLDER  
2001  
Loctite blau 243  
Loctite blue 243  
DICHTUNG FÜR WINKELSTUTZEN  
WINKELSTUTZEN  
GASKET FOR CONNECTING ANGLE  
CONNECTING ANGLE  
52  
CU-DICHTRING DIN7603- 6X10X1  
SK.BUNDSCHRAUBE M 6X16 SW=8  
KABELHALTEBLECH  
CU-SEAL RING DIN7603- 6X10X1  
66  
HH COLLAR SCREW M 6X16 WS=8  
CABLE HOLDER  
2
1
2
1
Three-Bond Dichtmasse  
Three-Bond Gasket  
45  
50  
014  
18  
65  
64  
15  
63  
018  
36  
42  
20  
39  
62  
14  
41  
19  
11  
22  
21  
32  
32  
30  
7
31  
60  
53  
R XY  
R XY  
53  
49  
13  
12  
R12 = 660 ccm  
01-585.36.2  
* = NEUTEIL / NEW PART  
X = NACH BEDARF / AS REQUIRED  
9
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01-585.36.0  
VENTILTRIEB  
VALVE DRIVE  
660  
2001  
FIG TEILNR/PARTNR BEZEICHNUNG  
DESCRIPTION  
QTY  
1
2*  
3*  
4
580.36.030.000  
585.36.031.000  
580.36.027.100  
580.36.028.000  
585.36.029.044  
580.36.032.700  
580.36.033.000  
585.36.060.044  
585.36.061.044  
580.36.062.600  
0934 070756  
EINLASSVENTIL 36 MM  
INTAKE VALVE 36 MM  
EXHAUST VALVE D=32  
STOP DISK 12,2X29,5X0,5  
VALVE-STEAM SEALING  
2
2
4
4
4
4
8
1
1
AUSLASSVENTIL D=32  
2001  
2001  
ANLAUFSCHEIBE 12,2X29,5X0,5  
VENTILSCHAFTDICHTUNG  
6*  
7
VENTILFEDERSATZ RALLYE 2001  
VALVE SPRING KIT RALLYE 2001  
VALVE-SPRING RETAINER ‘95  
VALVE COLLET MK7  
VENTILFEDERTELLER ALU  
VENTILKEGELSTÜCK MK7  
KIPPHEBEL EINLASS KPL.  
KIPPHEBEL AUSLASS KPL.  
‘95  
21  
21  
8
20  
20  
10*  
11*  
12  
13  
14  
15  
20*  
21*  
23  
24  
30  
31  
31  
31  
32  
33  
34  
35  
36  
37  
ROCKER ARM INTAKE CPL.  
ROCKER ARM EXHAUST CPL.  
23  
23  
15  
10  
23  
24  
13  
12  
EINSTELLSCHRAUBE KPL. M 7X0,75  
SK.MUTTER DIN0934-M 7X0,75  
KIPPHEBELROLLE KPL. EINLASS  
KIPPHEBELROLLE KPL. AUSLASS  
KIPPHEBELWELLE L=96MM  
O-RING 15,08X2,62 NBR 70  
PASSCHEIBE DIN0988-16X22X1  
PASSCHEIBE DIN0988-16X22X0,5  
DEKO-WELLE  
ADJUSTMENT SCREW CPL. M 7X0,75  
HEXAGON NUT DIN0934-M 7X0,75  
ROCKER ARM ROLLER CPL. INTAKE  
ROCKER ARM ROLLER CPL. EXHAUST  
ROCKER ARM SHAFT L=96MM  
O-RING 15,08 X 2,62 NBR 70  
THRUST WASHER DIN0988-16X22X1  
THRUST WASH. DIN0988-16X22X0,5  
DECOMPRESSION SHAFT  
4
4
1
1
2
2
X
X
1
X
X
X
1
1
1
1
1
1
13  
12  
580.36.061.090  
583.36.061.090  
580.36.056.100  
580.36.095.000  
0988 162210  
14  
11  
8
7
23  
8
6
7
4
0988 162205  
580.36.050.100  
543.34.015.000  
543.34.015.100  
543.34.015.200  
580.36.059.200  
0770 100221  
4
3
6
SCHEIBE 10X14X0,5 STAHL  
SCHEIBE 10X14X0,3 STAHL  
SCHEIBE 10X14X0,15 STAHL  
DEKO-HEBELFEDER  
WASHER 10X14X0,5 STEEL  
WASHER 10X14X0,3 STEEL  
WASHER 10X14X0,15 STEEL  
DECOMP.LEVER SPRING 1,8MM  
O-RING 10,00X2,20 SILICON  
COVER DISK  
3
1
O-RING 10,00X2,20 SILICON  
ABDECKSCHEIBE  
37  
34  
36  
35  
580.36.048.000  
580.36.049.500  
0021 060003  
32  
31  
2
DEKO-WELLENHEBEL  
DECOMPRESSION LEVER  
33  
SCHEIBE DIN9021-A 6,4  
WASHER DIN9021-A 6,4  
0912 060103  
ISK.SCHRAUBE DIN0912-M 6X10  
AH SCREW DIN0912-M 6X10  
30  
01-585.36.3  
* = NEUTEIL / NEW PART  
X = NACH BEDARF / AS REQUIRED  
10  
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01-585.36.1  
STEUERTRIEB  
TIMING DRIVE  
660  
2001  
FIG TEILNR/PARTNR BEZEICHNUNG  
DESCRIPTION  
TIMING GEAR 17-T  
QTY  
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
3*  
4
580.36.014.000  
583.36.011.001  
580.36.013.000  
580.36.001.000  
580.36.009.000  
0137 060000  
STEUERRITZEL 17-Z  
NOCKENWELLENRAD 34-Z „01“ ‘94  
STEUERKETTE C107C /100 ROLLEN  
STEUERKETTENFÜHRUNG  
CAMSHAFT GEAR 34-T „01“ ‘94  
TIMING CHAIN C107C / 100 LINKS  
TIMING CHAIN GUIDE  
5
6
KETTENFÜHRUNGSSCHRAUBE  
FEDERSCHEIBE DIN0137-B 6  
ISK.SCHRAUBE DIN0912-M 6X25  
STEUERKETTENSPANNER RALLYE  
FLACHKOPFSCHRAUBE M 8X12  
ISK.SCHRAUBE DIN0912-M 6X20 SS  
ISK.SCHRAUBE DIN0912-M 6X30  
CU-DICHTRING 12 X 16 X 2  
AUSFALLSICHERUNG  
CHAIN GUIDE SCREW  
7
SPRING WASHER DIN0137-B 6  
AH SCREW DIN0912-M 6X25  
CHAIN TENSIONER RALLYE  
FLAT HEAD SCR. M 8X12  
8
0912 060253  
9*  
10  
11  
12  
13  
15  
20  
21  
22  
23  
24*  
25  
26  
30  
31  
32  
33  
35  
36  
37  
39  
40  
43  
44  
45  
50  
585.36.002.044  
0923 080120  
12  
50  
620/640/660 LC4-E  
0912 060208  
AH SCREW DIN0912-M 6X20 SS  
AH SCREW DIN0912-M 6X30  
CU-SEAL RING 12 X 16 X 2  
25  
0912 060303  
45  
8
40  
580.38.022.100  
583.36.018.000  
583.36.112.000  
580.36.012.000  
580.36.096.000  
0625 060040  
37  
30  
39  
SECURING GUIDE  
LC4’94  
43  
44  
24  
35  
MITNEHMERSCHRAUBE M10X25  
STAHLSCHEIBE 10 X 28 X 3  
DRIVING SCREW M10X25  
WASHER 10 X 28 X 3 HARDENED  
CIRCLIP SB 42  
36  
3
LOCTITE 243  
23  
SPRENGRING SB 42  
33  
22  
6
RILLENKUGELLAG. TM-6004 C3 LLB  
NOCKENWELLE RALLYE KPL. 2001  
NADELLAGER BK 2012  
GROOVED BALL BEARING 6004 C3  
32  
LOCTITE 243  
585.36.010.044  
580.36.097.000  
360.03.014.200  
580.36.003.144  
580.36.005.100  
580.36.004.100  
580.36.006.100  
580.36.007.100  
580.36.007.050  
0402 031780  
CAMSHAFT RALLYE CPL.  
NEEDLE BEARING BK 2012  
2001  
21  
31  
10  
26  
20  
4
SCHNORR-SICHERUNGSSCHEIBE 10MM LOCKING WASHER 10MM  
9
AUTOMATIKSPANNER KPL.’88  
SPANNERDICHTUNG 1,5 MM  
DRUCKBOLZEN  
AUTOM.TENSIONER CPL. ‘88  
13  
TENSIONER GASKET 1,5 MM  
PRESSURE BOLT  
5
LOCTITE 243  
DRUCKFEDER 0,9MM  
PRESSURE SPRING 0,9MM  
RATCHETING PAWL  
KLINKE  
2
7
DRUCKFEDER F. KLINKE  
NADELROLLE DIN5402 NRB 3X17,8  
CU-DICHTRING DIN7603-12X18X1,5  
VERSCHLUSSCHRAUBE M12X1,5  
SPRENGRING SW20  
PRES.SPRING F.RATCHETING PAWL  
NEEDLE ROL.DIN5402 NRO 3X17,8  
CU-SEAL RING DIN7603-12X18X1,5  
PLUG M12X1,5 ALU  
11  
LOCTITE 243  
LOCTITE 243  
580.38.022.000  
580.36.008.100  
0417 200120  
11  
15  
CIRCLIP WS20  
583.36.015.000  
583.36.016.052  
542.11.052.000  
STUFENRING  
STEPPED RING  
‘95  
FEDER FÜR AUTODEKO  
SCHELLE RSGU 24/15  
‘95  
SPRING FOR AUTO-DECOMPR. ‘95  
CLAMP RSGU 24/15  
01-585.36.1  
* = NEUTEIL / NEW PART  
X = NACH BEDARF / AS REQUIRED  
11  
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01-585.38.0  
SCHMIERSYSTEM  
LUBRICATING SYSTEM  
660  
2001  
FIG TEILNR/PARTNR BEZEICHNUNG  
DESCRIPTION  
QTY  
2
0402 251980  
NADELROL. DIN5402 NRA 2,5X19,8  
SK.BUNDSCHRAUBE M 6X20 SW=8  
SK.BUNDSCHRAUBE M 6X25 SW=8  
ÖLPUMPE MIKUNI G-73-10  
NEEDLEROL.DIN5402 NRA 2,5X19,8  
2
3
0015 060203  
HH COLLAR SCREW M 6X20 WS=8  
HH COLLAR SCREW M 6X25 WS=8  
OIL PUMP MIKUNI G-73-10  
STOP DISK 8,1 X 15 X 0,5  
6
4
1
4
2
2
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
7
8
6
8
4
0015 060253  
49  
46  
27  
28  
79  
5
580.38.007.700  
580.38.007.755  
0799 060000  
12  
65  
6
ANLAUFSCHEIBE 8,1 X 15 X 0,5  
SICH.SCHEIBE DIN6799-RS 6,0  
ÖLPUMPENRAD 26-Z  
75  
77  
7
TAB WASHER DIN6799-RS 6,0  
OIL PUMP GEAR 26-T  
74  
49  
46  
76  
31  
12  
49  
46  
73  
8
584.38.001.000  
580.30.021.000  
585.38.007.000  
543.13.025.000  
580.38.028.000  
580.38.019.100  
580.38.017.100  
0908 120153  
12  
30  
49  
9
ÖLABLASSCHRB.M.MAGNET M12X1,5  
ÖLPUMPE MIKUNI 3YG-95 660’99  
HOHLSCHRAUBE M10 X 1  
OILDRAIN PLUG W.MAGNET M12X1,5  
OIL PUMP MIKUNI 3YG-95 660’99  
HOLLOW SCREW M10 X 1  
12  
46  
10  
70  
22  
12  
4
75  
74  
57  
58  
13  
VENTILKOLBEN D=10MM  
VALVE PISTON D=10MM  
20  
77  
56  
55  
35  
15  
ÖLVERSCHLUSSCHRAUBE M22X1,5  
CU-DICHTRING DIN7603-22X27X2  
VERSCHL.SCHR. DIN0908-M12X1,5  
CU-DICHTRING DIN7603-12X18X1,5  
ÖLDRUCKFEDER 5 BAR ROT 2001  
ÖLFILTER LANG  
OIL DRAIN PLUG M22X1,5  
21  
12  
3
50  
16  
CU-SEAL RING DIN7603-22X27X2  
PLUG DIN0908-M12X1,5  
49  
43  
45  
53  
44  
46  
17  
55  
45  
47  
47  
47  
47  
18  
580.38.022.000  
585.38.023.000  
580.38.005.000  
585.30.041.000  
580.30.008.700  
0910 100003  
CU-SEAL RING DIN7603-12X18X1,5  
OIL PRES.SPRING 5 BAR RED 2001  
OIL FILTER LONG  
51  
32  
45  
44  
26  
19*  
20  
25  
52  
64  
45  
44  
49  
21*  
22*  
25  
ÖLFILTERDECKELDICHTUNG  
ÖLFILTERDECKEL 2001  
01  
OIL FILTER COVER GASKET 2001  
62  
67  
61  
63  
44  
45  
47  
OIL FILTER COVER  
2001  
60  
12  
VERSCHL.SCHR.DIN0910-M10X1  
CU-FÜLLRING 10 X 14 X 1,5  
PLUG DIN0910-M10X1  
46  
47  
45  
34  
66  
26  
580.38.022.900  
0910 160153  
CU-SEAL RING 10 X 14 X 1,5  
PLUG DIN0910-M16X1,5  
44  
37  
27  
VERSCHL.SCHR. DIN0910-M16X1,5  
CU-FÜLLRING 16 X 22 X 2  
28  
0603 162220  
CU-SEAL RING 16X22X2  
38  
37  
30*  
31*  
32*  
33*  
34*  
35*  
37*  
38*  
43*  
44  
585.38.052.044  
585.38.053.044  
585.38.046.044  
585.38.044.044  
585.38.045.044  
585.38.054.044  
570.31.523.090  
563.31.145.075  
590.38.029.000  
580.38.030.000  
0603 082131  
ÖLL.ÖLFILTER-ÖLKÜHLER 1110MM  
ÖLL.ÖLKÜHLER-RAHMEN 295MM 01  
ÖLL. VERT.-KURBELWE.300MM KPL.  
ÖLL.VERT.-GEH.LI.RE.260MM KPL.  
ÖLL. VERT.-KUPPL.DE.465MM KPL.  
ÖLL.RAHMEN-VERTEILER 91MM 01  
VERGASERDÜSE DELLORTO 90  
STARTDÜSE  
OIL L.OIL FIL.-OIL COOL.1110MM  
OIL L. OIL COOLER-FRAME 295MM  
OIL L. JUNC.B.-CRANK SH. 300MM  
OIL L. JUNC.B.-ENGI.CASE 260MM  
OIL L. JUNC.B-CLUTCH C. 465MM  
OIL L. FRAME-JUNC.BOX 91MM 01  
CARBURETOR JET DELLORTO 90  
STARTING JET 75  
33  
44  
45  
47  
LOCTITE 243  
5
3
8
6
2
2
DÜSENSCHRAUBE „100“ M8X1 SW=12  
HOHLSCHRAUBE M 8 X 1 DIN7643  
CU-DICHTRING DIN7603- 8,2X13X1  
CU-DICHTRING DIN7603-10X14X1  
DICHTRING 8,2X12X2 MM CU 01  
JET SCREW „100“ M8X1 WS=12  
BANJO BOLT M8 X 1 DIN7643  
COPPERT GASKET 8,2X13X1  
33  
44  
3
6
7
10  
6
47  
45  
3
45*  
46*  
47*  
4
13  
19  
18  
LOCTITE 243  
16  
15  
7
0603 100141  
COPPERT GASKET 10X14X1  
6
8
18  
9
0603 821220  
COPPER GASKET 8,2X12X2 MM 2001  
17  
01-585.38.0  
* = NEUTEIL / NEW PART  
X = NACH BEDARF / AS REQUIRED  
12  
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01-585.38.0  
SCHMIERSYSTEM  
LUBRICATING SYSTEM  
660  
2001  
FIG TEILNR/PARTNR BEZEICHNUNG  
DESCRIPTION  
QTY  
49*  
50*  
51*  
52*  
53*  
55*  
56*  
57*  
58*  
60  
0603 101420  
DICHTRING 10,2X14X2 MM CU 01  
ÖLFILTERDECKEL M10X1 RALLYE 01  
O-RING 40,00X2,50 NBR 70  
COPPER GASKET 10,2X14X2 MM 01  
OIL FILT.COVER M10X1 RALLYE 01  
O-RING 40,00X2,50 NBR 70  
6
1
1
1
1
585.38.041.000  
0770 400025  
49  
46  
27  
28  
79  
12  
585.38.043.000  
590.38.046.000  
0015 050123  
MIKROFILTERGEHÄUSE RALLYE 2001  
ÖLFILTER KURZ  
MICRO FILTER HOUSING RALLYE 01  
OIL FILTER SHORT  
65  
75  
77  
74  
SK.BUNDSCHRAUBE M 5X12 SW=8  
GUMMIRING 45/52/16  
HH COLLAR SCREW M 5X12 WS=8  
RUBBER RING 45/52/16  
2
1
1
1
1
1
1
1
1
2
1
1
1
2
3
3
1
3
2
49  
46  
76  
31  
12  
73  
585.38.043.010  
583.38.091.000  
0603 100141  
12  
30  
49  
ÖLDRUCKSCHALTER HELLA DUKE’95  
CU-DICHTRING DIN7603-10X14X1  
OILPRESSURE SWITCH HELLA DUKE  
COPPERT GASKET 10X14X1  
12  
46  
49  
46  
70  
22  
583.38.045.000  
585.38.010.000  
432.05.062.100  
585.38.050.000  
0934 060003  
SCHRAUBFILTER  
LC4’94  
SCREW TYPE FILTER  
LC4’94  
4
75  
74  
57  
58  
61*  
62*  
63*  
64*  
65*  
66*  
67*  
70*  
73*  
74*  
75*  
76*  
77*  
79*  
SILENTBLOCK 20X11/M6X18  
01  
RUBBER GROMMET 20X11/M6X18 01  
RUBBER GROMMET 20X15-M6X10 (1)  
BRACKET FOR MICRO FILTER 2001  
HEXAGON NUT DIN0934-M 6  
20  
77  
56  
35  
55  
SILENTBLOCK 20X15-M6X10-(1)  
21  
12  
3
50  
MICROFILTERHALTERUNG  
SK.MUTTER DIN0934-M 6  
SS.MUTTER DIN0985-M 6  
ISK.LI.SCHRAUBE ISO 7380 6X8  
01  
49  
43  
45  
53  
44  
46  
55  
45  
47  
47  
47  
47  
0985 060003  
SELF LOCK. NUT DIN0985-M 6  
51  
32  
45  
44  
26  
0902 060083  
AH OVAL SCREW DIN0902-M 6X8  
PAIR OF WASHERS M6 NORDLOCK  
25  
52  
64  
45  
44  
49  
502.33.041.000  
585.38.052.000  
0015 060353  
NORDLOCK SCHEIBEN M6 (PAAR)  
ÖLKÜHLER RALLYE 2001  
OIL COOLER RALLYE  
2001  
62  
67  
61  
63  
44  
45  
47  
60  
SK.BUNDSCHRAUBE M 6X35 SW=8  
SCHEIBE DIN9021-A 6,4  
HH COLLAR SCREW M 6X35 WS=8  
WASHER DIN9021-A 6,4  
12  
0021 060003  
46  
47  
45  
34  
66  
310.08.060.000  
502.35.033.300  
544.31.032.050  
0125 060003  
KABELTÜLLE D=8MM OFFEN  
KLIPS-MUTTERNHALTER M6 KP142  
DISTANZ BÜCHSE 6X8X8,5  
RUBBER SLEEVE D=8MM OPEN  
SNAP-NUT HOLDER M6 KP142  
SPACER BUSHING 6X8X8,5  
WASHER DIN0125-A 6,4  
44  
37  
38  
37  
UNTERLEGSCHEIBE DIN0125-A 6,4  
33  
44  
45  
47  
LOCTITE 243  
5
3
8
6
2
2
33  
44  
3
6
7
10  
6
47  
45  
3
4
13  
19  
18  
LOCTITE 243  
16  
15  
7
6
8
18  
9
17  
01-585.38.0  
* = NEUTEIL / NEW PART  
X = NACH BEDARF / AS REQUIRED  
13  
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01-585.38.8  
MOTORENTLÜFTUNG  
BREATHER SYSTEM  
660  
2001  
FIG TEILNR/PARTNR BEZEICHNUNG  
DESCRIPTION  
BREATHER TUBE TOP  
QTY  
1
2
3
580.35.025.800  
420.13.037.200  
575.30.090.000  
ENTLÜFTUNGSSCHLAUCH  
1
4
1
SCHLAUCHBINDER GEMI 12/22  
HOSE CLAMP GEMI 12/22  
ENTLÜFTUNGSSCHLAUCH  
‘93  
BREATHER TUBE ENGINE ‘93  
2
2
1
3
2
2
01-585.38.8  
* = NEUTEIL / NEW PART  
X = NACH BEDARF / AS REQUIRED  
14  
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01-585.31.0  
VERGASER KEIHIN CR39  
CARBURETOR KEIHIN CR39  
660  
2001  
FIG TEILNR/PARTNR BEZEICHNUNG  
DESCRIPTION  
QTY  
1
1*  
590.31.001.000  
590.31.028.000  
590.31.083.000  
310.07.007.101  
520.31.137.001  
590.31.035.051  
590.31.035.015  
590.31.035.050  
590.31.035.053  
590.31.035.052  
590.31.034.0VR  
590.31.034.0TM  
545.31.623.180  
545.31.623.182  
545.31.623.185  
545.31.623.188  
545.31.623.190  
545.31.623.192  
545.31.623.195  
545.31.623.198  
545.31.623.200  
590.31.607.048  
590.31.607.050  
590.31.607.052  
590.31.051.085  
590.31.009.000  
546.31.220.000  
590.31.010.000  
590.31.057.000  
590.31.058.000  
590.31.059.000  
590.31.058.100  
590.31.061.000  
590.31.029.024  
590.31.040.000  
590.31.040.010  
VERGASER KEIHIN MX FCR 39 2000  
DICHTUNG VERGASERDECKEL  
T-STÜCK ENTLÜFTUNGSSCHLAUCH  
PVC-SCHLAUCH 4 X 6 MM  
PVC-SCHLAUCH 3 X 5 MM  
GASSCHIEBERARM KPL.  
GASSCHIEBER 15 KPL.  
CARBURETOR KEIH. MX FCR39 2000  
GASKET CARBURETOR COVER  
T-JOINT BREATHER HOSE  
BREATHER HOSE 4 X 6 MM  
PVC-HOSE 3 X 6 MM  
LINK ARM THROTTLE VALVE CPL.  
THROTTLE VALVE 15 CPL.  
BEARING THROTTLE VALVE  
GASKET PLATE THROTTLE VALVE  
GASKET WASHER THROTTLE VALVE  
JET NEEDLE OBDVR  
ACHTUNG !!!  
Vor dem Einbau des Vergasers, Bedüsung kontrollieren.  
CAUTION !!!  
6
1
9
2
Before mounting the carburetor, check the jetting.  
10  
2,2  
0,3  
1
11  
89  
16  
87  
19  
1
99(#)  
85  
83  
20  
LAGERROLLE GASSCHIEBER  
DICHTPLATTE GASSCHIEBER  
DICHTSCHEIBE GASSCHIEBER  
DÜSENNADEL OBDVR  
1
21  
1
23  
19  
22  
1
22#  
1
21  
23  
1
23  
DÜSENNADEL OBDTM  
JET NEEDLE OBDTM  
MAIN JET 180 KEIHIN  
MAIN JET 182 KEIHIN  
MAIN JET 185 KEIHIN  
MAIN JET 188 KEIHIN  
MAIN JET 190 KEIHIN  
MAIN JET 192 KEIHIN  
MAIN JET 195 KEIHIN  
MAIN JET 198 KEIHIN  
MAIN JET 200 KEIHIN  
IDLE JET 48  
X
X
X
X
X
X
X
1
95  
6-72  
93  
27*  
27*  
27*  
27*  
27*  
27*  
27*  
27*  
27*  
28  
HAUPTDÜSE GR.180 KEIHIN  
HAUPTDÜSE GR.182 KEIHIN  
HAUPTDÜSE GR.185 KEIHIN  
HAUPTDÜSE GR.188 KEIHIN  
HAUPTDÜSE GR.190 KEIHIN  
HAUPTDÜSE GR.192 KEIHIN  
HAUPTDÜSE GR.195 KEIHIN  
HAUPTDÜSE GR.198 KEIHIN  
HAUPTDÜSE GR.200 KEIHIN  
LEERLAUFDÜSE 48  
94  
90  
20  
9
6#  
16  
92  
91  
#
#
X
X
1
#
9
#
#
42  
28  
LEERLAUFDÜSE 50  
IDLE JET 50  
X
1
#
39  
29  
28  
LEERLAUFDÜSE 52  
IDLE JET 52  
72  
29  
STARTDÜSE 85  
STARTER JET 85  
1
45#  
28  
27  
39  
SCHWIMMER KPL.  
FLOAT CPL.  
1
42*  
45  
SCHWIMMERNADEL  
FLOAT NEEDLE  
1
#
51#  
52#  
53  
DICHTUNG SCHWIMMERGEHÄUSE  
MEMBRAN BESCHLEUNIGERPUMPE  
U-RING  
GASKET FLOAT CHAMBER  
DIAPHRAGM ACCELERATOR PUMP  
U-RING  
1
54#  
#
51  
1
52  
1
11  
ACHTUNG !!!  
Vom Standardvergaser entfernen!  
CAUTION !!!  
53  
DRUCKFEDER  
COIL SPRING  
1
54  
O-RING  
O-RING  
1
10  
10  
72  
GESTÄNGE BESCHLEUNIGERPUMPE  
SCHIEBERANSCHLAG 24,5MM  
ANSAUGTRICHTER  
ROD ACCELERATOR PUMP  
SLIDE STOP 24,5MM  
INTAKE FUNNEL  
1
83  
1
Remove from standard-carburetor.  
85*  
87*  
1
O-RING FÜR ANSAUGTRICHTER  
O-RING FOR INTAKE FUNNEL  
1
01-585.31.0  
* = NEUTEIL / NEW PART  
X = NACH BEDARF / AS REQUIRED  
15  
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01-585.31.0  
VERGASER KEIHIN CR39  
CARBURETOR KEIHIN CR39  
660  
2001  
FIG TEILNR/PARTNR BEZEICHNUNG  
DESCRIPTION  
QTY  
ACHTUNG !!!  
Vor dem Einbau des Vergasers, Bedüsung kontrollieren.  
CAUTION !!!  
89*  
90*  
91*  
92*  
93*  
94*  
95*  
99  
0912 050123  
ISK.SCHRAUBE DIN0912-M 5X12  
SK.BUNDSCHRAUBE M 6X40 SW=8  
DISTANZBÜCHSE 7 X 12 X 12,8  
DISTANZBÜCHSE 7X10X7,5  
AH SCREW DIN0912-M 5X12  
2
0015 060403  
HH COLLAR SCREW M 6X40 WS=8  
SPACER BUSHING 7X12X12,8  
SPACER BUSHING 7X10X7,5  
1
1
1
1
1
1
1
543.03.054.100  
502.08.020.000  
585.02.095.200  
580.07.012.200  
585.02.096.000  
590.31.099.000  
Before mounting the carburetor, check the jetting.  
CHOKESEIL RALLYE  
PVC KAPPE F. TANKS  
2001  
CHOKE CABLE RALLYE  
2001  
89  
PVC CAP FOR FUEL TANK  
87  
ANSCHLUSS KALTSTARTSEIL  
01  
CONNECTION CHOKE-CABLE 2001  
GASKET SET FCR39 KEIHIN  
99(#)  
85  
83  
DICHTUNGSSATZ FCR39 KEIHIN  
23  
19  
22#  
1
21  
95  
6-72  
93  
94  
90  
20  
9
6#  
16  
92  
91  
#
#
#
9
#
#
42  
#
39  
29  
72  
45#  
28  
27  
#
51#  
53  
54#  
52#  
#
11  
ACHTUNG !!!  
Vom Standardvergaser entfernen!  
CAUTION !!!  
10  
10  
Remove from standard-carburetor.  
01-585.31.0  
* = NEUTEIL / NEW PART  
X = NACH BEDARF / AS REQUIRED  
16  
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01-585.39.0  
ZÜNDANLAGE KOKUSAN  
IGNITION SYSTEM KOKUSAN  
660  
2001  
FIG TEILNR/PARTNR BEZEICHNUNG  
DESCRIPTION  
QTY  
1
2
4
584.39.005.100  
584.39.004.000  
584.30.002.144  
ROTOR KOKUSAN LOSE GP9128 ‘97  
FLYWHEEL KOKUSAN GP9128 ‘97  
1
1
1
STATOR KOKUSAN LOSE ‘96  
STATOR KOKUSAN LOOSE ‘96  
ZÜNDUNGSDECKEL KPL. LC4-E ‘97  
SCHWARZ  
IGNITION COVER CPL. LC4-E ‘97  
BLACK  
5*  
6
585.30.040.100  
0912 050253  
ZÜNDUNGSDECKELDICHT. GESCHÄUMT IGNITION COVER GASKET FORMED  
1
3
1
2
2
1
1
X
1
1
1
1
2
17  
ISK.SCHRAUBE DIN0912-M 5X25  
ÖLSCHAUGLAS GW 20-7  
PASSHÜLSE 9,8 X 7 X 10  
ISK.SCHRAUBE DIN0912-M 5X 8  
IMPULSGEBER  
AH SCREW DIN0912-M 5X25  
INSPECTION GLASS GW 20-7 NBR  
DOWEL 9,8 X 7 X 10  
31  
7
584.30.095.000  
490.30.090.000  
0912 050083  
13  
8
9
AH SCREW DIN0912-M 5X 8  
PULSER COIL  
32  
10  
584.39.034.000  
585.39.031.000  
584.39.031.300  
585.39.093.000  
585.39.006.000  
584.39.030.100  
584.39.030.150  
0991 060103  
16  
30  
13*  
13  
DIGITALBOX CDI RALLYE  
2001  
DIGITALBOX CDI RALLYE  
2001  
DIGITALB.CDI CB7477 80ROZ 2000  
ZÜNDKERZE NGK DR9EA  
DIGITALB.CDI CB7481 80ROZ 2000  
SPARK PLUG NGK DR9EA  
16*  
17*  
30  
STICK COIL (ZÜNDSP/KERZ.ST) 01  
GUMMIHALTER FÜR DIGITALBOX ‘97  
HALTEBLECH FÜR GUMMIHALTER ‘97  
SENKSCHRAUBE DIN7991-M 6X10  
SK.BUNDSCHRAUBE M 6X30 SW=8  
SK.BUNDSCHRAUBE M 6X80 SW=8  
GEWINDESTIFT M.SCHLITZ M6X40  
SK.MUTTER DIN0934-M 6  
STICK COIL (IGN.C./SPA.P.C.)01  
LOCTITE 648  
RUBBER BRACKET FOR CDI  
‘97  
31  
SUPPORT FOR RUBBER BRACKET ‘97  
FLAT HEAD SCREW DIN7991 M6X10  
7
LOCTITE 243  
32*  
35  
0015 060303  
HH COLLAR SCREW M 6X30 WS=8  
HH COLLAR SCREW M 6X80 WS=8  
THREAD PIN WITH SLOT M6X40  
HEXAGON NUT DIN0934-M 6  
CU-SEAL RING 6 X 10 X 2  
1
1
2
2
2
8
39  
9
38  
36  
0015 060803  
10  
37*  
38*  
39*  
0766 060400  
37  
LOCTITE 243  
0934 060003  
580.36.065.100  
CU-DICHTRING 6 X 10 X 2  
LOCTITE 648  
4
SILICON  
8
6
5
2
35  
37  
1
36  
37  
01-585.39.0  
* = NEUTEIL / NEW PART  
X = NACH BEDARF / AS REQUIRED  
17  
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01-585.40.0  
ELEKTROSTARTER  
ELECTRIC STARTER  
660  
2001  
FIG TEILNR/PARTNR BEZEICHNUNG  
DESCRIPTION  
QTY  
1
584.40.001.000  
E-STARTERMOTOR KPL. LC4-E  
O-RING 25,00X3,00 NBR 70  
SK.BUNDSCHRAUBE M 6X20 SW=8  
NADELKRANZ K30 X 37 X 18 A  
FREILAUFZAHNRAD 79-Z  
E-STARTER ENGINE CPL. LC4-E  
1
34  
2
0770 250030  
O-RING 25,00X3,00 NBR 70  
1
35  
3
0015 060203  
HH COLLAR SCREW M 6X20 WS=8  
NEEDLE BEARING K30 X 37 X 18  
FREE-WHEEL-GEAR 79-T  
1
1
1
1
1
4
2
1
1
2
1
1
1
1
3
1
1
1
2
3
1
1
1
1
1
1
29  
38  
5
584.40.090.100  
584.40.020.079  
584.40.026.000  
584.40.025.000  
0912 060121  
6
36  
7
FREILAUF FWD 332008 BLS  
FREILAUFNABE  
FREE-WHEEL FWD 332008 BLS  
FREEWHEEL HUB  
32  
8
29  
9
ISK.SCHRAUBE DIN0912-M 6X12  
ISK-SCHRAUBE M6X12,5 M. ANSATZ  
HALTEBLECH FÜR STARTRELAIS ‘99  
AH SCREW DIN0912-M 6X12  
AH CENTERING SCREW M6X12,5  
BRACKET FOR STARTRELAIS ‘99  
27  
10  
11  
15  
16  
17*  
20  
21  
22  
23  
24  
25  
26  
27  
29  
32  
34  
35  
36  
37  
38  
584.40.098.000  
585.11.058.050  
584.40.010.100  
490.30.090.000  
585.40.042.000  
584.40.011.100/29  
584.40.011.050  
584.40.022.000  
584.40.090.000  
584.40.021.018  
584.40.028.000  
584.40.029.000  
0402 040780  
37  
22  
20  
STARTERFLANSCH SCHWARZ  
‘97  
STARTER FLANGE BLACK  
DOWEL 9,8 X 7 X 10  
‘97  
PASSHÜLSE 9,8 X 7 X 10  
21  
25  
STARTERFLANSCHDICHTG. 0,5MM 01  
STARTERDECKEL GRAU ‘97  
STARTER FLAN.GASKET 0,5MM 2001  
STARTER COVER GREY ‘97  
23  
3
29  
FORMRING F.STARTERDECKEL NBR70  
ZWISCHENZAHNRAD 52-Z  
FORM RING F.STARTERCOVER NBR70  
INTERMEDIATE GEAR 52-T  
11  
2
NADELKRANZ K10 X 13 X 13 TN  
DOPPELZAHNRAD 55-Z/18-Z  
NEEDLE BEARING K10 X 13 X 13  
REDUCTION GEAR 55-T/18-Z  
1
15  
24  
16  
LAGERBOLZEN 10 X 38,4  
BEARING BOLT 10 X 38,4  
LAGERBOLZEN 10 X 54  
BEARING BOLT 10 X 54  
NADELROLLE DIN5402 NRB 4X 7,8  
SK.BUNDSCHRAUBE M 6X25 SW=8  
SK.BUNDSCHRAUBE M 6X16 SW=8  
SK.BUNDSCHRAUBE M 6X45 SW=8  
SK.BUNDSCHRAUBE M 6X50 SW=8  
SK.BUNDSCHRAUBE M 6X80 SW=8  
SK.BUNDSCHRAUBE M 6X30 SW=8  
SK.BUNDSCHRAUBE M 6X95 SW=8  
NEEDLEROLL. DIN5402 NBR 4X 7,8  
HH COLLAR SCREW M 6X25 WS=8  
HH COLLAR SCREW M 6X16 WS=8  
HH COLLAR SCREW M 6X45 WS=8  
HH COLLAR SCREW M 6X50 WS=8  
HH COLLAR SCREW M 6X80 WS=8  
HH COLLAR SCREW M 6X30 WS=8  
HH COLLAR SCREW M 6X95 WS=8  
23  
0015 060253  
23  
0015 060163  
26  
LOCTITE 648  
0015 060453  
0015 060503  
9
0015 060803  
16  
0015 060303  
8
10  
17  
0015 060953  
7
LOCTITE 648  
6
5
01-585.40.0  
* = NEUTEIL / NEW PART  
X = NACH BEDARF / AS REQUIRED  
18  
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01-585.32.0  
KUPPLUNG  
CLUTCH  
660  
2001  
FIG TEILNR/PARTNR BEZEICHNUNG  
DESCRIPTION  
QTY  
1*  
2*  
3
4*  
5*  
6
7
8
9
10*  
11  
12  
13  
14*  
15  
16  
25*  
585.32.001.144  
585.32.001.100  
583.32.026.000  
585.32.000.131  
585.32.000.079  
583.32.028.000  
583.32.112.000  
583.32.011.200  
583.32.111.200  
585.32.002.000  
583.32.018.000  
0936 181505  
KUPPLUNGSKORB KPL. RALLYE 01  
KUPPLUNGSKORB GEFRÄST  
DÄMPFUNGSELEMENT  
PRIMÄRRAD 31 Z  
KUPPLUNGSRAD 79Z  
HALTEBLECH 57 X 132 X 1,5 ‘94  
STAHLLAMELLE 1,5 MM  
BELAGLAMELLE 2,7 MM CR-087 ‘99  
BELAGLAMEL.2,7MM AUSGEDREHT’99  
MITNEHMER RALLYE  
SICHERUNGSBLECH  
SK.MUTTER DIN0936-M18X1,5 RE.  
DRUCKKAPPE LC4/LC4-E  
KUPPLUNGSFEDER 2,8 X 37  
FEDERTELLER 6,2 X 20 X 3,2  
SK.BUNDSCHRAUBE M 6X20 SW=8  
DRUCKSTANGE RALLYE 222MM 2001  
MIT EINSTICH  
OUTER CLUT. HUB CPL. RALLYE 01  
OUTER CLUTCH HUB MILLED 2001  
1
1
8
1
1
1
9
9
1
1
1
31  
32  
6
2001  
‘94  
2001  
2001  
1
5
DAMPING ELEMENT  
‘94  
3
PRIMARY GEAR WHEEL 31-T 2001  
CLUTCH WHEEL 79-T  
BRACKET 57 X 132 X 1,5  
STEEL DISK 1,5 MM  
2001  
‘94  
LC4’94  
27  
28  
LC4’94  
10  
LINING DISK 2,7 MM CR-087 ‘99  
LINING DISK 2,7 MM SPECIAL ‘99  
INNER CLUTCH HUB RALLYE 2001  
4
2
2001  
‘94  
11  
12  
LOCK WASHER  
‘94  
HEXAGON NUT DIN0936-M18X1,5 R.  
1
1
6
6
6
1
33  
LOCTITE 648  
583.32.003.200  
583.32.080.000  
581.32.081.000  
0015 060203  
‘98  
PRESSURE CAP LC4/LC4-E  
CLUTCH SPRING 2,8 X 37  
‘98  
SPRING RETAINER 6,2 X 20 X 3,2  
HH COLLAR SCREW M 6X20 WS=8  
7
585.32.017.000  
PUSH ROD RALLYE 222MM  
WITH GROOVE  
2001  
9
26  
27  
28*  
29  
30  
31  
583.32.032.000  
583.32.007.000  
575.32.013.000  
0625 060016  
AUFLAGEBOLZEN  
NIET 6 X 23 X 11,2  
STÜTZSCHEIBE 22,2X35X3 GEHÄRT.  
RILLENKUGELLAGER 6001.2RSR C3  
SPLINT DIN0094-2,0X16  
INNENRING MIT BUND  
NADELKRANZ K 26X30X22 ZW.KSE  
O-RING 116,00X3,00 NBR 70  
NEHMERZYL.D=25MM KPL.RALLYE 01  
HOHLSCHRAUBE KPL. M10X1 ‘98  
KUPPLUNGSAUSRÜCKDICHT. 0,75MM  
KUGEL DIN5401- 7  
CU-DICHTRING DIN7603-10X16X1  
KOLBEN MIT O-RING D=25MM 2001  
ISK.SCHRAUBE DIN0912-M 6X30  
LC4’94  
PRESSURE BOLT  
RIVET 6 X 23 X 11,2  
SUPPORTWASHER 22,2X35X3 HARDE.  
GROOVED BALL BEARING 6001.2RSR  
PIN DIN0094-2,0X16  
INNER RING WITH COLLAR  
NEEDLE BEARING K26X30X22ZW.KSE  
O-RING 116,00X3,00 NBR 70  
CYLINDER D=25MM CPL. RALLYE 01  
HOLLOW SCREW CPL. M10X1 ‘98  
CLUTCH RELEASE GASKET 0,75MM  
BALL DIN5401- 7  
CU-SEAL RING DIN7603-10X16X1  
PISTON WITH O-RING D=25MM 2001  
AH SCREW DIN0912-M 6X30  
LC4’94  
1
8
1
1
1
1
1
1
1
1
1
1
1
1
1
1
8
0094 020163  
62  
68  
503.32.070.000  
565.32.095.000  
0770 116030  
585.32.061.044  
503.32.062.000  
503.32.065.053  
0401 070003  
420.13.226.000  
585.32.066.000  
0912 060303  
25  
32  
33  
29  
13  
26  
30  
69  
66  
61*  
62*  
65*  
66*  
68*  
69*  
70*  
71*  
61  
14  
15  
65  
16  
75  
70  
71  
0984 060163  
ISK.SCHRAUBE DIN6912-M 6X16  
MIT NIEDRIGER KOPF  
AH SCREW DIN7984-M 6X16  
WITH LOW HEAD  
72  
72*  
75*  
0912 060253  
503.29.050.000  
ISK.SCHRAUBE DIN0912-M 6X25  
ENTLÜFT.SPRITZE HYDR. KUPPLUNG  
AH SCREW DIN0912-M 6X25  
VENT INJEKTION HYDR. CLUTCH  
1
1
01-585.32.0  
* = NEUTEIL / NEW PART  
X = NACH BEDARF / AS REQUIRED  
19  
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01-585.33.0  
GETRIEBE I  
TRANSMISSION I  
660  
2001  
FIG TEILNR/PARTNR BEZEICHNUNG  
DESCRIPTION  
MAIN SHAFT 15T ‘94  
QTY  
1*  
583.33.002.000  
565.33.010.300  
583.33.004.002  
583.33.006.004  
583.33.008.008  
585.33.021.000  
565.33.016.300  
520.33.096.000  
565.33.015.000  
565.33.093.000  
585.33.025.000  
ANTRIEBSWELLE 15 Z  
‘94  
1
1
1
1
1
2
2
2
1
1
1
2
FESTRAD 2.G 15-Z (2G3)  
LOSRAD 3.G 18-Z „02“  
SCHIEBERAD 4.G 20-Z „04“  
LOSRAD 5.G 22-Z „08“  
SOLID GEAR 2.G 15-T (2G3)  
IDLER GEAR 3.G 18-T „02“  
3
4
SLIDING GEAR 4.G 20-T „04“  
IDLER GEAR 5.G 22-T „08“  
5
2
6
NADELKRANZ K22X26X13 GETEILT  
ANLAUFSCHEIBE 22,7 X 32 X 1,5  
SICH.RING DIN0471-25X1,64SD  
ANLAUFSCHEIBE 20,2 X 35 X 1  
NADELLAGER RNA 4902 KSE  
NEEDLE BEAR. K22X26X13 DIVIDED  
STOP DISK 22,7 X 32 X 1,5  
10  
5
7
9
8
LOCK RING DIN0471-25X1,64SD  
STOP DISK 20,2 X 35 X 1  
9
10  
11*  
NEEDLE BEARING RNA 4902 KSE  
CYL.ROLL BEAR. NUP304ECP BEAR  
4
6
ZYL.ROLLENLAGER NUP304ECP BEAR  
7
8
3
6
8
7
1
11  
01-585.33.0  
* = NEUTEIL / NEW PART  
X = NACH BEDARF / AS REQUIRED  
20  
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01-585.33.1  
GETRIEBE II  
TRANSMISSION II  
660  
2001  
FIG TEILNR/PARTNR BEZEICHNUNG  
DESCRIPTION  
QTY  
1
1*  
575.33.005.000  
583.33.113.010  
583.33.007.003  
583.33.009.005  
583.33.011.009  
583.33.003.000  
565.33.016.300  
520.33.096.000  
565.33.018.300  
0412 303914  
LOSRAD 1.G 33 Z (1M4)  
LOSRAD 2.G 24-Z „10“  
SCHIEBERAD 3.G 21-Z „03“  
LOSRAD 4.G 19-Z „05“  
SCHIEBERAD 5.G 18-Z „09“  
ABTRIEBSWELLE  
‘93  
IDLER GEAR 1ST GEAR 33-T ‘93  
IDLER GEAR 2.G 24-T „10“  
SLIDING GEAR 3.G 21-T „03“  
IDLER GEAR 4.G 19-T „05“  
SLIDING GEAR 5.G 18-T „09“  
COUNTERSHAFT  
2
1
3
1
4
1
5
1
6
1
2
7
ANLAUFSCHEIBE 22,7 X 32 X 1,5  
SICH.RING DIN0471-25X1,64SD  
ANLAUFSCHEIBE 22,2 X 35 X 1,5  
ZYL.ROLLENLAGER NJ204ECP/C3  
NADELKRANZ K22X26X13 GETEILT  
ZYLINDERROLLENLAG. NJ205 C3  
DISTANZHÜLSE  
STOP DISK 22,7 X 32 X 1,5  
LOCK RING DIN0471-25X1,64SD  
STOP DISK 22,2 X 35 X 1,5  
CYL.ROLL BEARING NJ204ECP/C3  
NEEDLE BEAR. K22X26X13 DIVIDED  
CYL.ROLL BEARING NJ205 C3  
SPACER BUSHING 25 X 32 X 9  
SHAFT SEAL RING 32X47X7 BSL  
O-RING 25,00X2,00 SILICON  
ENGINE SPROCKET 14 T  
3
1
8
3
13  
10  
12  
13  
16  
17  
18  
19  
020  
020  
020  
020  
20  
20  
20  
21  
22*  
1
10  
13  
5
1
585.33.021.000  
490.30.023.000  
580.33.017.000  
0760 324771  
3
7
8
1
12  
1
4
8
WELLENDICHTRING 32X47X7 BSL  
O-RING 25,00X2,00 SILICON  
KETTENRAD 14 Z  
1
7
0770 250021  
1
13  
3
580.33.029.014  
580.33.029.015  
580.33.029.016  
580.33.029.017  
580.33.029.115  
580.33.029.116  
580.33.029.117  
0770 220010  
X
X
X
X
X
X
X
1
22  
KETTENRAD 15 Z  
ENGINE SPROCKET 15 T  
7
8
KETTENRAD 16 Z  
ENGINE SPROCKET 16 T  
KETTENRAD 17 Z  
ENGINE SPROCKET 17 T  
LOCTITE 243  
KETTENRAD 15 Z GEDÄMPFT  
KETTENRAD 16 Z GEDÄMPFT  
KETTENRAD 17 Z GEDÄMPFT  
O-RING 22,00X1,00 NBR 70  
SCHRAUBE+TELLERFEDER  
ENGINE SPROCKET 15 T DAMPED  
ENGINE SPROCKET 16 T DAMPED  
ENGINE SPROCKET 17 T DAMPED  
O-RING 22,00X1,00 NBR 70  
SCREW+SPRING WASHER  
020  
18  
17  
19  
590.33.034.044  
1
20  
16  
21  
6
01-585.33.1  
* = NEUTEIL / NEW PART  
X = NACH BEDARF / AS REQUIRED  
21  
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01-585.34.0  
SCHALTUNG  
SHIFTING MECHANISM  
660  
2001  
FIG TEILNR/PARTNR BEZEICHNUNG  
DESCRIPTION  
SHIFT SHAFT WELDED  
QTY  
1*  
585.34.005.044  
565.34.013.100  
580.34.010.000  
580.34.014.000  
583.34.020.000  
0770 125020  
SCHALTWELLE VERSCHWEISST 2001  
2001  
1
1
1
1
1
2
1
1
1
2
1
1
1
2
SPANNFEDER 0,8MM  
SPANNER SPRING 0,8MM  
1
3
STAHLSCHEIBE 14 X 28 X 2  
RÜCKHOLFEDER  
STEEL WASHER 14 X 28 X 2  
RETURN SPRING  
4
2
5
FEDERHÜLSE  
SPRING SLEEVE  
4
6
O-RING 12,50X2,00 NBR 70  
V-DICHTRING V-14-A  
O-RING 12,50X2,00 NBR 70  
V-SEAL RING V-14-A  
3
7
580.33.027.000  
585.34.006.000  
546.32.090.000  
580.34.002.300  
580.34.004.000  
580.34.001.300  
580.34.003.000  
0015 060653  
6
5
8*  
9
DISTANZWELLE  
2001  
SPACER SHAFT  
2001  
DICHTRING DH/GR 12X16X3  
SEAL RING DH/GR 12X16X3  
10  
11  
12  
13  
14  
15  
16  
17  
18  
20  
21  
22  
23  
24  
26  
SCHALTGABEL 1./4.U.2.GANG ‘98  
SCHALTSCHIENE 1./4. U. 2.GANG  
SHIFT FORK 1ST/4TH+2ND GEAR’98  
SHIFT RAIL 1ST/4TH + 2ND GEAR  
SHIFT FORK 3RD/5TH GEAR ‘98  
SHIFT RAIL 3RD/5TH GEAR  
SCHALTGABEL 3./5. GANG  
SCHALTSCHIENE 3./5. GANG  
‘98  
8
SK.BUNDSCHRAUBE M 6X65 SW=8  
HH COLLAR SCREW M 6X65 WS=8  
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
583.34.024.044  
580.34.023.500  
583.34.017.000  
503.34.018.100  
583.34.012.100  
0625 006087  
ARRETIERHEBEL KPL.  
ARRETIERHEBELFEDER  
ARRETIERFEDERHÜLSE  
‘94  
LOCKING LEVER CPL.  
SPRING  
‘94  
32  
9
33  
SPRING SLEEVE  
14  
SCHALTROLLE 6X8X5,2 ‘98  
SHIFTING ROLLER 6X8X5,2 ‘98  
SHIFT ROLLER ALU ‘98  
31  
SCHALTWALZE ALU  
‘98  
7
RILLENKUGELLAGER 608 2RS C3  
RILLENKUGELLAGER 61805 C3  
GROOVED BALL BEAR. 608 2RS C3  
BALL BEARING 61805 C3  
17  
16  
22  
0625 618050  
10  
29  
57  
15  
583.34.015.044  
0912 060404  
SCHALTARRETIERUNG KPL.  
‘94  
SHIFT LOCATIION DRUM CPL.’94  
AH SCREW DIN0912-M 6X40  
WASHER 6,4X21,8X1MM  
ISK.SCHRAUBE DIN0912-M 6X40  
SCHEIBE 6,4X21,8X1MM  
10  
23  
510.06.097.000  
24  
11  
18  
20  
029* 585.34.031.044  
SCHALTHEBEL KPL. RALLYE 2001  
STAHLSCHEIBE 6X17X3  
SHIFT LEVER CPL. RALLYE 2001  
STEEL WASHER 6X17X3  
56  
58  
31*  
32*  
33  
502.32.050.001  
0912 060203  
ISK.SCHRAUBE DIN0912-M 6X20  
NORDLOCK SCHEIBEN M6 (PAAR)  
SCHALTHEBELFEDER 250  
AH SCREW DIN0912-M 6X20  
PAIR OF WASHERS M6 NORDLOCK  
SHIFTING LEVER SPRING 250  
BOLT 6X25 FOR SHIFT LEVER  
STEP PLATE FOR SHIFT LEVER  
502.33.041.000  
546.34.032.100  
546.34.031.050  
546.34.131.000  
18  
26  
56*  
57*  
58*  
21  
BOLZEN 6X25 FÜR SCHALTHEBEL  
AUFTRITT FÜR SCHALTHEBEL 250  
18  
29,56,  
57,58  
029  
12  
13  
01-585.34.0  
* = NEUTEIL / NEW PART  
X = NACH BEDARF / AS REQUIRED  
22  
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01-585.35.3  
WASSERPUMPE  
WATER PUMP  
660  
2001  
FIG TEILNR/PARTNR BEZEICHNUNG  
3*  
DESCRIPTION  
QTY  
0402 031780  
0760 123070  
585.35.055.000  
0471 100010  
585.35.053.000  
585.35.052.044  
0015 060203  
0015 060353  
0015 060603  
585.35.020.001  
100.01.020.000  
NADELROLLE DIN5402 NRB 3X17,8  
NEEDLE ROL.DIN5402 NRO 3X17,8  
1
2
1
1
4*  
WELLENDICHTRING 12X30X7 2001  
SHAFT SEAL RING 12X30X7 2001  
6*  
WASSERPUMPENRAD  
2001  
WATER PUMP WHEEL  
CIRCLIP DIN0471-10X1  
2001  
21  
7*  
SICHERUNGSRING DIN0471-10X1  
WASSERPUMPENDECKELDICHTU. 2001  
WASSERPUMPENDECKEL KPL.ETL 01  
SK.BUNDSCHRAUBE M 6X20 SW=8  
SK.BUNDSCHRAUBE M 6X35 SW=8  
SK.BUNDSCHRAUBE M 6X60 SW=8  
12*  
13*  
15*  
16*  
17*  
20*  
21*  
WATER PUMP COVER GASKET 2001  
WATER PUMP COVER CPL.ETL 2001  
HH COLLAR SCREW M 6X20 WS=8  
HH COLLAR SCREW M 6X35 WS=8  
HH COLLAR SCREW M 6X60 WS=8  
1
1
2
1
1
1
2
20  
FORMSCHLAUCH 18X25 WAPU-ZYL 01 PREFORMED H. 18X25 WAPU-CYL.01  
SCHLAUCHKLEMME GEMI 16/27 HOSE CLAMP GEMI 16/27  
21  
3
4
6
13  
15  
7
4
16  
FETTFÜLLUNG MOLYKOTE FS3452  
GREASE FILLING MOLYKOTE FS3452  
12  
15  
17  
01-585.35.3  
* = NEUTEIL / NEW PART  
X = NACH BEDARF / AS REQUIRED  
23  
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01-585.35.0  
KÜHLSYSTEM  
COOLING SYSTEM  
660  
2001  
FIG TEILNR/PARTNR BEZEICHNUNG  
DESCRIPTION  
RADIATOR L/S RALLYE  
QTY  
1*  
585.35.007.000  
580.35.016.000  
585.35.008.000  
585.03.008.000  
585.03.007.000  
0991 060103  
KÜHLER LINKS RALLYE  
KÜHLERVERSCHLUSS KLEIN 1,4 BAR  
KÜHLER RECHTS RALLYE 2001  
KÜHLERSCHUTZ KPL. RECHTS 01  
KÜHLERSCHUTZ KPL. LINKS 01  
SENKSCHRAUBE DIN7991-M 6X10  
2001  
2001  
1
35  
36  
12  
2
RADIATOR CAP SMALL 1,4 BAR  
RADIATOR R/S RALLYE 2001  
1
37  
3*  
1
53  
51  
4*  
RADIATOR PROTECTOR CPL. R/S 01  
RADIATOR PROTECTOR CPL. L/S 01  
FLAT HEAD SCREW DIN7991 M6X10  
1
38  
12  
-*  
1
12  
12  
7*  
4
15  
12  
16  
8*  
0085 060160  
KUNSTSTOFFSCHRAUBE M6X16 MM 01 PLASTIC-SCREW M6X16 MM 2001  
4
11  
51  
9*  
0985 060003  
SS.MUTTER DIN0985-M 6  
SELF LOCK. NUT DIN0985-M 6  
HEXAGON NUT DIN0934-M 6  
HOSE CLAMP GEMI 10-16  
HOSE CLAMP GEMI 16/27  
HOSE ID 7,5 PER METER  
CLAMP YDNAC 10128 12MM  
PVC-HOSE 7X10 PER METER  
CABLE TIE 200MM  
2
2
54  
29  
10*  
11*  
12  
0934 060003  
SK.MUTTER DIN0934-M 6  
4
583.35.099.000  
100.01.020.000  
544.35.024.001  
580.31.005.000  
550.07.016.001  
440.11.076.200  
502.35.033.300  
580.11.039.100  
410.01.052.000  
0021 060003  
SCHLAUCHBINDER GEMI 10-16  
SCHLAUCHKLEMME GEMI 16/27  
ND-SCHLAUCH ID 7,5 PER METER  
YDNAC KLAMMER 10128 12MM  
SCHLAUCH 7X1O PER METER  
KABELBAND 200MM  
2
3
14  
12  
0,26  
2
13  
19  
13  
24  
9
14*  
15  
21  
20  
0,31  
X
20  
27  
23  
16  
1
8
19  
18  
KLIPS-MUTTERNHALTER M6 KP142  
BÜCHSE 6,5X11,2 X10  
SNAP-NUT HOLDER M6 KP142  
BUSHING 6,5X11,2X10  
10  
6
25  
21  
19  
20  
KABELTÜLLE D=12MM  
RUBBER SLEEVE D=12MM  
WASHER DIN9021-A 6,4  
6
20  
18  
21  
SCHEIBE DIN9021-A 6,4  
4
30  
31  
10  
12  
50  
12  
7
23*  
24*  
25*  
27*  
29  
0015 060123  
SK.BUNDSCHRAUBE M 6X12 SW=8  
SK.BUNDSCHRAUBE M 6X16 SW=8  
SK.BUNDSCHRAUBE M 6X20 SW=8  
SILENTBLOCK 20X15-M6X10-(1)  
SCHAUMSTOFFSTREIFEN SELBSTKL.  
THERMOSCHALTER 80-85 GRAD ‘94  
ALU-DICHTRG. DIN7603-14X20X1,5  
THERMOSTATGEH.KPL. 55GR EGS’99  
O-RING 32,00X2,00  
HH COLLAR SCREW M 6X12 WS=8  
HH COLLAR SCREW M 6X16 WS=8  
HH COLLAR SCREW M 6X20 WS=8  
RUBBER GROMMET 20X15-M6X10 (1)  
FOAM RUBBER STRIP  
2
2
2
2
2
1
1
1
1
1
3
2
4
2
4
0015 060163  
52  
12  
0015 060203  
29  
12  
432.05.062.100  
581.07.011.000  
580.35.045.000  
0603 142015  
18  
30  
THERMOSWITCH 80-85 DG  
‘94  
31  
ALU SEALRING DIN7603-14X20X1,5  
THERMO.CASE CPL. 55DG EGS’99  
O-RING 32,00X2,00  
48  
61  
35*  
36*  
37*  
38*  
40  
547.35.013.044  
0770 320020  
12  
60  
44  
49  
62  
546.35.017.000  
0016 040183  
THERMOSTAT 55 GRAD  
‘94  
THERMOSTAT 55 DEGREES  
‘94  
KUNSTSTOFFSCHR. KB40X18 WN1412  
LÜFTER KPL. MIT GEHÄUSE  
PLASTIC SCREW KB40X18 WN1412  
FAN CPL. WITH CASE  
11  
12  
40  
583.35.041.044  
0014 060103  
41  
SK.BUNDSCHRAUBE M 6X10 SW=8  
KUNSTSTOFFKAPPE  
HH COLLAR SCREW M 6X10 WS=8  
PLASTIC CAP  
18  
41  
44  
441.06.018.000  
01-585.35.0  
* = NEUTEIL / NEW PART  
X = NACH BEDARF / AS REQUIRED  
24  
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01-585.35.0  
KÜHLSYSTEM  
COOLING SYSTEM  
660  
2001  
FIG TEILNR/PARTNR BEZEICHNUNG  
48*  
DESCRIPTION  
QTY  
585.35.020.008  
585.35.020.007  
585.35.020.005  
585.35.020.004  
585.35.020.006  
585.35.020.002  
580.35.024.001  
585.35.050.000  
0797 050003  
ALUROHR 18X22 KÜHLER U./WAPU  
FORMSCHL. 90¯BOGEN ALUR./WAPU  
FORMSCHL. 18X25/21X28 50MM  
FORMSCHL. 30¯BOGEN 18X25  
ALU TUBE 18X22 RADIA.D./WAPU  
1
35  
36  
12  
49*  
50*  
51*  
52*  
53*  
54*  
60*  
61*  
62*  
PREFORMED H.90¯CURVE TUBE/WAPU  
PREFORMED H. 18X25/21X28 50MM  
PREFORMED HOSE 30¯CURVE 18X25  
PREFORMED H.18X25/50 RAD.D-ALU  
PREFORMED H. 90¯CURVE 18X26 01  
1
1
2
1
1
37  
53  
12  
51  
38  
12  
FORMSCHL.18X25/50 KÜHL.UN. ALU  
FORMSCHLAUCH 90¯BOGEN 18X26 01  
KÜHLERSCHLAUCH 12 X 3 MM  
12  
15  
12  
16  
RADIATOR HOSE 12X3MM DIN 734110,465  
11  
51  
KÜHLERBÜCHSE  
2001  
RADIATOR BUSHING  
2001  
2
2
2
2
ZAHNSCHEIBE DIN6797-J 5,3  
TOOTH LOCK WASH. DIN6797-J 5,3  
HH COLLAR SCREW M 5X12 WS=8  
54  
29  
0015 050123  
SK.BUNDSCHRAUBE M 5X12 SW=8  
3
14  
13  
19  
24  
9
21  
20  
20  
27  
23  
1
8
19  
25  
21  
20  
18  
30  
31  
10  
12  
50  
12  
7
4
52  
12  
29  
12  
18  
48  
61  
12  
60  
44  
49  
62  
11  
12  
40  
18  
41  
01-585.35.0  
* = NEUTEIL / NEW PART  
X = NACH BEDARF / AS REQUIRED  
25  
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01-585.29.0  
SPEZIALWERKZEUG  
SPECIAL TOOL  
660  
2001  
FIG TEILNR/PARTNR BEZEICHNUNG  
DESCRIPTION  
QTY  
HOLZKLOTZ - SELBSTGEFERTIGT  
WOODEN BLOCK - HOME MADE  
1
2
4
5
6
560.12.001.000  
583.29.003.000  
584.29.009.000  
584.29.031.000  
580.12.015.101  
UNIVERSALMONTAGEBOCK  
‘96  
UNIVERSAL MOUNTING RACK ‘96  
CLUTCH HOLDER D=160MM LC4’94  
MAGNETO EXTRACTOR  
1
1
1
KUPPLUNGSHALTER D=160MM LC4’94  
SCHWUNGRADABZIEHER  
35  
130  
20  
SCHUTZKAPPE F. KURBELWELLE M16  
PROTECTOR CAP F.CRANKSHAFT M16  
1
1
65  
KOLBEN-MONTAGERING D=101MM  
620/640/660 LC4  
PISTON RING COMPRESSOR D=101MM  
620/640/660 LC4  
648  
12  
1
7
8
590.29.021.000  
590.29.019.000  
6 899 785  
ABZIEHER PRIM.RAD-KUPP.MITN.  
VENTILFEDERHEBER  
EXTRACT.PRIM.GEAR-INNER CLUTCH  
VALVE SPRING LEVER  
1
1
X
X
1
1
1
1
1
1
1
1
1
1
6
11  
12  
15  
16  
16  
17  
18  
19  
20  
22  
23  
26  
LOCTITE 243 BLAU 6CCM  
LOCTITE 648 GRÜN 20ML  
LAGERAUSZIEHER  
LOCTITE 243 BLUE 6CCM  
16  
584.29.059.000  
151.12.017.000  
151.12.018.000  
151.12.018.100  
584.29.012.000  
309098  
LOCTITE 648 GREEN 20ML  
BEARING EXTRACTOR  
4
EINSATZ 12-16 MM  
INTERN.BEAR.PULLER 12-16 MM  
INTERN.BEAR.PULLER 18-23 MM  
HOLDING WRENCH FOR WHEEL  
SILICON GASKET THREE-BOND  
MOUNTING TOOL F.BEARING NJ 207  
LOCATING SCREW M8  
5
EINSATZ 18-23 MM  
HALTESCHLÜSSEL F. SCHWUNGRAD  
SILIKONDICHTMASSE THREE-BOND  
MONTAGEW.F.LAGERINNENR. NJ 207  
FIXIERSCHRAUBE M8  
7
584.29.037.043  
580.30.080.000  
510.12.012.000  
546.29.027.000  
580.29.026.007  
19  
HALTESCHLÜSSEL F. KETTENRITZEL  
NIETWERKZEUG FÜR KUPPLUNG  
HOLDING SPANNER FOR SPROCKET  
RIVETTING TOOL FOR CLUTCH  
26  
GRENZLEHRDORN F. VENTILFÜHRUNG  
D=7,O5MM  
LIMIT PLUG GAUGE F.VALVE GUIDE  
D=7,05MM  
22  
17  
30  
31  
32  
39  
48  
590.30.022.000  
310.07.107.001  
0934 080003  
ENTLÜFTUNGSSTUTZEN M8 SW=10’99  
PVC-SCHLAUCH 6X9 MM PER METER  
SK.MUTTER DIN0934-M 8  
BLEEDER FLANGE M8 WS=10 ‘99  
PVC-HOSE 6X9 MM PER METER  
HEXAGON NUT DIN0934-M 8  
WRENCH SCREW FILTER  
1
0,3  
1
2
31  
30  
23  
583.29.039.000  
584.29.048.000  
SCHLÜSSEL FÜR SCHRAUBFILTER  
1
32  
SPRITZE F. RAHMENBRUSTROHR ‘99  
ENTLÜFTEN FÜR RAHMENBRUSTROHR  
INJEKTION FOR FRONT PIPE ‘99  
DEAERATE FOR FRONT PIPE  
1
15  
39  
8
18  
11  
150  
5
27  
70  
48  
STAHLPLATTE - SELBSTGEFERTIGT  
STEEL PLATE - HOME MADE  
01-585.29.0  
* = NEUTEIL / NEW PART  
X = NACH BEDARF / AS REQUIRED  
26  
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