KTM Motorcycle 3CF8403H0EN User Manual

450 SMR 2008  
SPARE PARTS MANUAL: CHASSIS  
ART.NO.: 3CF8403H0EN  
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450 SMR 2008  
INDEX  
FRONT FORK, TRIPLE CLAMP  
FRONT FORK DISASSEMBLED  
HANDLEBAR, CONTROLS  
MONOSHOCK DISASSEMBLED  
MASK, FENDERS  
FRAME  
3x  
8x  
4x  
9x  
6x  
10x  
15x  
7x  
12x  
16x  
MONOSHOCK  
SWING ARM  
EXHAUST SYSTEM  
AIR FILTER  
TANK, SEAT, COVER  
DECAL  
13x  
14x  
1
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450 SMR 2008  
INDEX  
FRONT WHEEL  
REAR WHEEL  
WIRING HARNESS  
BRAKE CALIPER REAR  
17x  
21x  
x
18x  
22x  
19x  
23x  
20x  
24x  
HAND BRAKE CYLINDER  
BRAKE CALIPER FRONT  
REAR BRAKE CONTROL  
ACCESSORIES KIT  
All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical  
specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local  
conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing  
certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations,  
descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models.  
© by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of  
SPORTMOTORCYCLE AG, Mattighofen only.  
KTM-  
2
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450 SMR 2008  
FRONT FORK, TRIPLE CLAMP  
FIG PART NUMBER  
DESCRIPTION  
QTY  
1
1
3
4
5
6
7
14187D18  
FORK WP D=48 450 SMR 2008  
HH COLLAR SCREW M8X25 TX40  
HH COLLAR SCREW M8X35 TX40  
HH COLLAR SCREW M8X25 TX40  
AH SCREW DIN6912-M10X35 10.9  
STE.HEAD SCR. M20X1,5 WS=27 SL  
SELF-LOCKING  
0025080256  
0025080356  
0025080256S  
0912100356  
54801036100  
8
10  
1
2
1
8
9
0770025035  
0017060204  
O-RING 25X3,55 NBR70  
05  
1
2
1
1
1
1
2
x
EJOT PT SCREW K60X20 ALU WS=6  
BOTTOM TRIPLE CLAMP 14-16  
32 59401031115  
33 77301233000  
34 59401034115  
36 54801036000  
38 59401038000  
39 59401039032  
39 59401039037  
39 59401039042  
81 54201081100  
82 54601084100  
84 54601184000  
85 5900108510004  
86 54201086000  
91 59001092050  
92 5900109400004  
FORK TUBE SMR 1MM ECC. 2008  
TOP TRIPLE CLAMP 14-16 OFFSET  
STEER.HEAD SCREW M20X1,5 WS=27  
HANDLEBAR CLAMP 28MM  
05  
HANDLEB.SUPP. D=28MM H=32MM 05  
HANDLEB.SUPP. D=28MM H=37MM 05  
HANDLEB.SUPP. D=28MM H=42MM 05  
TAPERED ROLLER BEARING CPL. 06  
O-RING SUPPORT W. SEALING LIP  
STEARING HEAD GASKET TOP  
2
x
2
1
1
1
1
6
1
CLAMP F.SPEED.CABLE ORANGE 06  
STEERING HEAD COVER  
SPECIAL SCREW M6X12,5 WS=8  
FORK PROT. L/S +R/S ORG 02  
087730110 / C087730112  
* NEW PART  
X
AS REQUIRED  
3
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450 SMR 2008  
FRONT FORK DISASSEMBLED  
FIG PART NUMBER  
48600569  
DESCRIPTION  
QTY  
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
x
3
SETTING KNOB  
OUTER TUBE L577 D54/60MM 2L BL  
12 48600693  
13 48600698  
15 48600429  
16 48600013  
17 48600347  
18 48600070  
19 48600400  
22 48600428  
24 48600281  
26 48600301  
27 46810811  
28 48600280S  
29 48600275  
30 48600269  
31 48600723  
32 48600459  
33 48600277  
34 48600298  
35 48600444  
38 91410054S  
38 91410058S  
39 48600456  
39 48600457  
39 48600458  
40 48600525  
42 48600520  
43 48600299  
44 48600578  
45 48600576  
47 35480377  
47 48600382  
48 48600519S3  
49 48600512  
50 48600542  
51 46811499  
FORK PROTECTION RING  
08  
DU-BUSH D48XD52X12DDL02  
SUPPORT RING 50 X 57,6 X 1,5  
OIL SEAL RING 48X57,8X9,5 03  
LOCK WASHER SB58  
DUST CAP D=48 58,4X11,8  
DU-BUSH D47XD49X20DDL02  
MEMBRANE  
O-RING NBR 9,5X1,5  
O-RING NBR 17X2 PA  
SCREW BUSH M20X1 L=33 CPL.  
COPPER WASHER 20,5X26X1  
ADJUSTING TUBE L=371  
PISTON ROD D=12 M9X1 L=385  
COUNTERNUT M12X1 WS17  
ADJUSTER NEEDLE  
O-RING 2X1,5 NBR  
07  
REBOUND SPRING C=4N/MM  
SPRING 4,8 N/MM SET D=5,25MM  
SPRING 5,0 N/MM SET  
SPACER 43X35X2,5  
x
x
SPACER 43X35X5  
SPACER 43X35X1,5  
x
x
GUIDING BUSH REBOUND SPRING  
SPRING SUPPORT  
O-RING 6X1,2 NBR  
2
2
4
2
2
2
2
2
2
2
4
SPRING REB. L=32 C=37 DI=13,9  
PISTON ROD REBOUND  
SPRING CHECK VALVE D=0,5  
SHUTTLE VALVE SPRING C=0,4  
MEMBRANE HOLDER  
LOCK WASHER D=25,5  
AH SCREW M4X6  
O-RING NBR 21X2  
087800132 / C087800136  
* NEW PART  
X
AS REQUIRED  
4
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450 SMR 2008  
FRONT FORK DISASSEMBLED  
FIG PART NUMBER  
52 48600047  
53 50180222  
54 48600518S  
55 40540486  
56 48600294  
57 48600577  
59 48600048  
60 48600697S1  
61 48600691S1  
62 0025080256  
63 48600163  
64 48600202  
69 48600509  
71 48600575  
72 48600455  
74 48600296  
75 48600471  
76 48600546S  
77 48600430  
78 48600709  
79 48600446  
81 15080017  
82 48600692  
83 48600401S1  
84 40140024  
85 48600516S1  
86 48600527  
87 48600526  
88 48600514  
98 T511  
DESCRIPTION  
QTY  
2
8
2
2
2
2
2
1
1
4
2
2
2
2
2
2
2
2
2
2
2
2
2
1
2
2
2
4
2
1
1
PISTON COMPRESSION D=27,9  
O-RING NBR 4X1,5  
PIN VALVE SET  
NUT M6X0,5 REBOUND  
GUIDE RING 44,2 X39,3  
RING SPRING-SUPPORT  
O-RING NBR 46 X 2  
AXLE-CL. MA AXIAL BR.+INN.TUBE  
AXLE CLAMP R/S + TUBE CPL. 08  
HH COLLAR SCREW M8X25 TX40  
CHECK VALVE NUT M6X0,5 D=2  
SPRING CHECK VALVE D=0,7  
PISTON ROD COMPRESSION  
PISTON REBOUND SX  
PISTON RING 5X1X68  
RING D=23,45X2,65  
PISTON ROD SEALING  
2007  
SCREW SLEEVE M24,5X1 CPL.  
DU BUSH FOR PISTON ROD  
CHECK VALVE STOP  
LOCK WASHER D=20  
SILICON CAP  
RUBBER CAP D=26,4  
FORK OIL SAE5 5L  
O-RING NBR 43X2  
SCREW CAP CPL. L=125  
AH SCREW M4X6  
2005  
SCREW M4X10  
MEMBRANE SLEEVE  
SILICONE GREASE F. DUST STRI  
REPAIR-KIT GASKET 48MM 0  
99 R14014  
087800132 / C087800136  
* NEW PART  
X
AS REQUIRED  
5
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450 SMR 2008  
HANDLEBAR, CONTROLS  
FIG PART NUMBER  
5480200120017  
DESCRIPTION  
QTY  
1
1
1
1
1
1
x
1
HANDLEBAR D=28 MM RENTHAL 796  
TWIST GRIP COVER RENTHAL 04  
THROTTLE GRIP CPL. RACING 2004  
12 54802013000  
13 59402010000  
14 63011074000  
15 50311089200  
17 54802039000  
18 44011076100  
18 44011076200  
19 78011016015  
20 6000207910030  
21 59002047000  
30 58602030000  
31 54602031000  
31 59002031000  
32 59002032000  
33 59002033000  
34 50302034000  
35 59002035000  
36 50302036200  
37 50302037000  
38 50302038000  
39 50302030150  
41 0025060206  
44 0965040123  
63 59032063100  
90 77002096000  
92 77002091000  
STARTER BUTTON  
SHORT CIRCUIT BUTTON  
FIXED GRIP RENTHAL  
06  
02  
04  
CABLE TIE 100/2,5MM BLACK  
CABLE TIE 200/3,6MM BLACK  
HOSE 7X11,5X15  
x
1
1
1
1
x
HANDGUARD L/S+R/S CPL.BLACK 04  
2000  
LEVER CPL. RACING  
MASTER CYLINDER CPL. SXC/SM 03  
CLUTCH LEVER SHORT CPL. 2003  
CLUTCH LEVER LONG CPL. 2003  
REP.KIT PISTON 9,5MM RAC. 2000  
COVER HYD.CLUTCH RACING 2000  
RUBBER FOR RESERVOIR '98  
SPRING FOR CLUTCH LEVER 03  
OIL FOR HYD. CLUTCH 75ML  
1
1
1
1
1
1
1
1
1
1
2
1
1
1
PROTECT.CAP FOR LEVER PERCH'98  
LEVER SCREW CPL. 125-200 '98  
CLAMP WITH PIN  
2000  
HH COLLAR SCREW M6X20 TX30  
FLAT HEAD SCREW DIN0965-M 4X12  
CLUTCH PIPE RACING  
HOT START CABLE  
2003  
05  
THROTTLE CABLE 250 SXF 2005  
087730211 / C087730212  
* NEW PART  
X
AS REQUIRED  
6
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450 SMR 2008  
FRAME  
FIG PART NUMBER  
DESCRIPTION  
QTY  
1
1
1
1
2
2
2
2
2
4
3
3
2
2
1
1
4
1
1
2
2
1
1
2
2
2
2
1
2
x
1
2
3
4
5
7
8
9
7730320100030  
77303002000  
78003002010  
78003002020  
77303013000  
50307012000  
59001037000  
0934080003  
FRAME SMR "JE08"  
SUB FRAME SX "Q7" 07  
08  
SUB FRAME APPLICATION LEFT 08  
SUB FRAME APPLICATION RIGHT 08  
ENGINE BRACE 450 SX-F 07  
ADH. FOIL TRANSP. 80X80 MM 04  
SPECIAL SCREW M8X26 WS=10  
HEXAGON NUT DIN0934-M 8  
12 59003013000  
14 0019080206S  
15 56530079000  
25 54310086200  
26 54310086100  
27 0025080306  
28 0025060406  
30 59431096000  
31 0017060203  
32 0770800021  
33 0024060106  
34 58314060050  
35 0024060256  
36 59003040250  
40 59003041250  
41 54803044000  
42 54603041000  
43 0125100003  
44 0094032253  
45 5030314013390  
46 50303089000  
47 78015019001  
50 77303096000  
59 77303053000  
62 77303139000  
63 77303094000  
64 77303053010  
ENGINEBRAC.SCREW M10X123 WS=13  
FLAT HEAD SCREW M. ISA45 M8X20  
COLLAR SCREW M8X42 WS=13 10.9  
SELF LOCKING NUT M8  
10.9  
SELF LOCKING NUT M10 CU WS=14  
HH COLLAR SCREW M8X30 TX40  
HH COLLAR SCREW M6X40 TX30  
INTERCEPTING TANK CPL. 2004  
EJOT PT SCREW K60X20 WS=6  
O-RING 80,00X2,00 VITON  
HH COLLAR SCREW M6X10 TX30  
SPACER BUSH. F. SPEEDOMET.BRA.  
HH COLLAR SCREW M6X25 TX30  
FOOT PED L/S SILVER  
FOOT PED R/S SILVER  
BOLT FOR FOOT PED  
02  
02  
03  
FOOTREST SPRING L/S & R/S  
WASHER DIN0125-A10,5  
PIN DIN0094-3,2X25 STEEL  
FOOTREST L.+R. CPL. 03  
ANGEL PIECE  
'97  
HOSE EPA D=6/10 PER METER  
CHAIN SPROCKET COVER  
1
1
x
CHAIN SLIDING PIECE BELOW 07  
BLIND RIVET NUT EM6-60LF/HX  
FRAME PROTECTION STICK. SET 07  
CHAIN SLIDING P. BELOW CPL. 07  
1
1
087730310 / C087730312  
* NEW PART  
X
AS REQUIRED  
7
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450 SMR 2008  
MONOSHOCK  
FIG PART NUMBER  
0025120506S  
10 12187D15  
DESCRIPTION  
QTY  
2
8
HH COLLAR SCREW M12X50 TX45  
MONOSHOCK PDS B07DA 450SMR 08  
1
085030410 / C087730412  
* NEW PART  
X
AS REQUIRED  
8
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450 SMR 2008  
SWING ARM  
FIG PART NUMBER  
DESCRIPTION  
QTY  
1
1
2
2
1
2
4
6
2
4
2
1
1
1
1
1
1
1
1
2
1
1
4
1
1
1
2
3
4
5
6
7
8
9
77304230044  
77304066000  
77304066050  
0009050103  
77313047000  
59009062013  
54804034000  
0760253270  
SWING ARM CPL.  
08  
CHAIN SLIDING PROTECTION  
BUSHING F. CHAIN SLIDING PR.07  
SPECIAL SCREW M 5,0X10  
BRAKE HOSE GUIDE LOWER 07  
SPECIAL SCREW M6X13 WS=8 10.9  
BUCKET F. SHAFT SEAL RING 03  
SHAFT SEAL RING 25X32X7  
10 54804032000  
11 58033097000  
12 54603036000  
14 77304070000  
15 59009062019  
16 0025060456  
17 77304070030  
18 50304090044  
19 50329000044  
20 77304260000  
21 0017060203  
24 55009086000  
25 77304037000  
26 54804038000  
27 58404041100  
28 77304066010  
29 54603055051  
99 54804230210  
BUSHING SLEEVE F. SWING ARM 03  
NEEDLE BEARING HK 2216  
STOP DISK 22,2X31,7X1  
CHAIN GUIDE REAR CPL.  
07  
SPECIAL SCREW M6X19 WS=8 10.9  
HH COLLAR SCREW M6X45 TX30  
INSERTION NUT F. CHAIN GUIDE  
PIVOT BEARING+BUSHES PDS '99  
TOOL BEARING MOUNTING PDS  
CHAIN STOP GUARD SMR 2008  
EJOT PT SCREW K60X20 WS=6  
PLUG SFL13  
SWINGARM BOLT M16X1,5  
SELF LOCK.NUT M16X1,5 WS=19 03  
07  
CLOSING COVER ROUND  
CHAIN GUARD CPL.  
03  
06  
PRESS IN NUT M6 STEEL ZINC  
SWINGARM REPAIR KIT 05-07  
087730490 / C087730491  
* NEW PART  
X
AS REQUIRED  
9
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450 SMR 2008  
MONOSHOCK DISASSEMBLED  
FIG PART NUMBER  
DESCRIPTION  
QTY  
1
1
2
1
1
1
1
1
1
1
1
2
x
1
2
3
4
8
50180597S3  
50180213S4  
46180007  
R12012  
TOP PART CPL. M57,5X1 H30,5 08  
DCC-COMPR.DAMP.CONTROL CPL. 03  
ADAPTOR BUSH KGW 12X24  
REP. KIT BEAR./SEAL UP. 07  
BLEED PLUG R 1/8  
50180095  
12 52000041  
19 46810893  
20 36120151  
21 46811208  
35 50180520S  
36 50180327  
37 50180114  
40 91210070S  
40 91210072S  
40 91210073S  
42 50180273  
43 50180463S  
44 50180352  
46 50180099  
47 50180135  
49 46180056  
51 50180616S  
57 50180196  
58 50180197  
70 50180513  
71 46811265  
72 50180603S  
73 50180113  
74 50180107  
75 50180604  
76 50180605S  
79 50180103  
80 46180119  
81 50180606  
85 50180126  
86 50180511  
WP CAUTION (PDS KTM) 58X83  
O-RING NBR 5,28X1,78  
SCREW PLUG M5X6  
RUBBER CAP "DO NOT OPEN"  
SPRING RETAINER M57,5X1 +SCREW  
AH SCREW M5X30 DIN912  
INTERM.RING SCREW SPRING RET.  
SPRING 250 76N/MM  
SPRING 250 80 N/MM  
SPRING 250 84 N/MM  
CIRCLIP 58,2X2  
x
x
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
SPRING RET. D=80 W. O-RING 05  
O-RING VITON 66,27X3,53  
O-RING VITON 44,17X1,78  
PISTON RING 50-8  
BLEED SCREW M6  
PISTON ROD NUT M16X1 CPL.  
REBOUND DISC D=34, H=8  
PISTON 6+6X7/4,5  
NEEDLE L=171  
O-RING VITON 2,2X1,6  
ADAPTOR CPL. D=50 H=28 08  
STEEL DISC 18X,5X43,7X6  
REBOUND RUBBER  
SHIM D29,75 X D19 X T0,4 08  
08  
SEAL D18X30X5  
O-RING 41X5  
DU-BUSH 18X20X12  
DUST SEAL 1828  
CIRCLIP 53X1,75  
COVER D=50  
08  
07  
087800434 / C087800438  
* NEW PART  
X
AS REQUIRED  
10  
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450 SMR 2008  
MONOSHOCK DISASSEMBLED  
FIG PART NUMBER  
87 50180480  
90 50180512S1  
91 50180105  
92 50180297  
93 40540603  
94 48600028  
96 50180222  
97 50180434S  
98 50180342S1  
99 R12014  
DESCRIPTION  
QTY  
1
BUMP RUBBER D58 D17 H59 SXS 05  
MONOSHOCK LOWER PART CPL. 07  
THREADED BUSH M12 PDS  
RUBBER PLUG D=8  
1
1
1
STEEL BALL D=3MM  
SPRING D=2,9 L=7,9  
2
1
O-RING NBR 4X1,5  
ADJUSTING SCREW REBOUND TRAVEL  
SHOCK ABSORBER FLUID 5 LT '03  
1
1
1
REPAIR KIT 5018 PDS  
06  
1
087800434 / C087800438  
* NEW PART  
X
AS REQUIRED  
11  
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450 SMR 2008  
EXHAUST SYSTEM  
FIG PART NUMBER  
DESCRIPTION  
QTY  
1
1
2
4
5
8
77005081000  
77308013050  
77005081050  
59405169000  
77005081009  
SILENCER EXC-F THROTTLED 07  
THERMAL PROTECTION FOIL 07  
SILENCER HOUSING EXC-F 07  
BUSHING SIL.-SMR REAR 2004  
SIL. CONNECT. CAP CPL.EXC-F 07  
SPRING WASHER DIN0137-B 6  
1
1
1
1
10 0137060003  
11 77305069000  
12 54605068000  
13 54603048100  
14 0025060306  
16 77005081065  
19 77005081055  
20 50305016000  
22 58605083010  
30 77005081006  
34 58705078350  
35 77005081016  
40 77305007100  
42 0025080256  
43 59405069000  
44 54603048000  
2
BUSHING 7.5x12x28x7.6  
07  
4
EXHAUST BRACKET RUBBER BLACK  
RANGE CHANGE METAL NUT M6  
HH COLLAR SCREW M6X30 TX30  
THROTTLE ELEMENT CPL. EXC 07  
3
2
2
1
SIL. ELEMENT EXC-F  
TEN.SPRING L=62MM EY.MOVEABLE  
07  
1
3
SCREW TORX M5X10  
ENDCAP EXC-F  
05  
10  
1
07  
STUFFINGYARN 350 GRAMM '99  
STUFFING YARN EXC-F 07  
1
1
EXHAUST MANIFOLD 450 SX-F 07  
HH COLLAR SCREW M8X25 TX40  
BUSHING FOR EXHAUST SUPPORT 03  
RANGE CHANGE METAL NUT M8  
1
1
2
1
087730512 / C087730512  
* NEW PART  
X
AS REQUIRED  
12  
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450 SMR 2008  
AIR FILTER  
FIG PART NUMBER  
DESCRIPTION  
QTY  
1
1
1
2
4
2
1
1
1
1
1
1
1
1
x
1
3
4
7
8
9
7730600101030  
7730600300030  
77306001020  
54806008051  
54806108052  
54806008050  
FILTER WALL SX BLACK 07  
FILTER BOX COVER SX BLACK 07  
REAR PART FILTER BOX  
QUICK RELEASE-NIPPLE  
07  
03  
BLIND RIVET 3,3X9,7 GROOVED 04  
QUICK RELEASE-SPRING HANGER  
FENDER FOR FILTER BOX  
10 77306010000  
19 77306019000  
22 60114010070  
26 77306226000  
27 46005058000  
29 77306226040  
30 57306015000  
31 58506027000  
51 0017060204  
52 0017060203  
79 77304066050  
FASTEN. DEVICE FILTER S. SX 07  
EDGE PROTECTOR 14X9,5X66 MM 06  
CARB. CONNECT. BOOT 450 SMR 08  
HOSE CLAMP 40-60MM  
AIR FILTER SPACER RING SMR 08  
AIR FILTER 660 SM FACTORY 02  
HOSE CLAMP 70-90MM  
EJOT PT SCREW K60X20 ALU WS=6  
EJOT PT SCREW K60X20 WS=6  
BUSHING F. CHAIN SLIDING PR.07  
1
2
087730610 / C087730611  
* NEW PART  
X
AS REQUIRED  
13  
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450 SMR 2008  
TANK, SEAT, COVER  
FIG PART NUMBER  
DESCRIPTION  
QTY  
1
1
1
1
1
1
3
1
2
8
2
1
1
1
1
1
2
2
2
1
4
6
7
8
50307005000  
0770130023  
GAS COCK MIKUNI ON/OFF 2001  
O-RING 13,00X2,30  
PVC-HOSE 5,6X10X270MM  
78007000270  
7800700804404  
TANK PLUG CPL. XCF-W  
TANK BUSHING  
FUEL TANK CPL. SX 7,5L 08  
08  
11 77307026000  
12 7730701313330  
14 50307014000  
15 77307016000  
17 58031005000  
18 0017060204  
19 0017060203  
22 51030022000  
35 77307040000  
38 77307040050  
50 7730805000030  
51 7730805100030  
52 50308052000  
61 0025060206  
62 0025060126  
63 0024060273  
07  
TANK ROLLER 12X26X12  
'98  
FUEL PREFORMED HOSE 450 SX-F  
CLAMP YDNAC 10128 12MM  
EJOT PT SCREW K60X20 ALU WS=6  
EJOT PT SCREW K60X20 WS=6  
ANGLE PIECE 90 DEGREE M10X1  
SEAT SX  
SEAT COVER  
07  
07  
07  
07  
SPOILER L/S BLACK  
SPOILER R/S BLACK  
BUSH FOR SPOILER 6X11X16X5 MM  
HH COLLAR SCREW M6X20 TX30  
HH COLLAR SCREW M6X12 TX30  
COLLAR SCREW M6X27  
TX  
087800712 / C087730711  
* NEW PART  
X
AS REQUIRED  
14  
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450 SMR 2008  
MASK, FENDERS  
FIG PART NUMBER  
DESCRIPTION  
QTY  
1
1
3
4
5
6
7
9
7730800704430  
7730802200004  
0017060204  
NUMBER PLATE CPL. BLACK  
BRAKE HOSE GUIDE ORANGE 07  
EJOT PT SCREW K60X20 ALU WS=6  
HH COLLAR SCREW M6X10 TX30  
HH COLLAR SCREW M 5X16 WS=6  
1
1
0024060106  
0014050163  
1
2
7730821000030  
54808020000  
FENDER FRONT SMR  
SPACER BUSHING  
08  
03  
1
4
11 0024060206  
12 0025060106  
13 77308207051  
15 77306001030  
20 7730801300004  
22 50314057050  
23 54807048000  
24 0025060256  
25 50308052000  
26 0025060206  
HH COLLAR SCREW M6X20 TX30  
HH COLLAR SCREW M6X10 TX30  
RETAINER F.NUMBER PLATE SMR 08  
COLLAR BUSHING 4,5/12,6/23  
4
2
1
1
REAR FENDER SX ORANGE  
07  
1
COLLAR NUT M12X1/WS17 H=5MM  
BUSHING FOR SEAT FASTENING 03  
HH COLLAR SCREW M6X25 TX30  
BUSH FOR SPOILER 6X11X16X5 MM  
HH COLLAR SCREW M6X20 TX30  
1
1
1
1
2
087730810 / C087730810  
* NEW PART  
X
AS REQUIRED  
15  
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450 SMR 2008  
DECAL  
FIG PART NUMBER  
DESCRIPTION  
QTY  
1
2
3
77308291000  
77308090000  
DISPLACEM. STICKER 450 SMR 08  
SPOILER DECAL 450 SMR 08  
1
087730834 / C087730834  
* NEW PART  
X
AS REQUIRED  
16  
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450 SMR 2008  
FRONT WHEEL  
FIG PART NUMBER  
DESCRIPTION  
QTY  
1
1
2
3
4
6
8
7730920104430  
78009010044  
54809011000  
0625069068  
FRONT WHEEL 3,5X16,5 SMR 08  
08  
FRONT WHEEL HUB CPL.  
1
BEA.SPACERTUBE 35X2 L=79,4 03  
GR.BALL BEAR.6906 DDU2CG23S6NM  
SHAFT SEAL RING 35X47X7 TC  
1
2
0760354771  
78009012000  
2
SPACER BUSHING F. FR. WHEEL 08  
08  
2
10 77309271164  
11 50309072100  
12 77309270000  
13 58309073000  
15 78009015000  
20 59409060100  
21 59009062016  
30 77309081000  
32 54809082000  
33 54809081050  
40 54809081070  
SPOKE M4,5X164- 16,5"  
36  
36  
1
SPOKE NIPPLE M4,5X0,75 8X21  
FRONT RIM 3,5X16,5"  
RIM BAND 17"  
1
FRONT WHEEL REP. KIT  
x
BRAKE DISC FRONT 310MM SMR 07  
SPECIAL SCREW M6X16 WS=8 10.9  
WHEEL SPIN.FR. D=26 M24x1,5 07  
SPINDLE SCREW M24X1,5 WS=27 03  
1
6
1
1
PLUG BUSHING WS=27  
AUXILIARY SCREW FRONT  
03  
06  
1
1
087730910 / C087730910  
* NEW PART  
X
AS REQUIRED  
17  
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450 SMR 2008  
REAR WHEEL  
FIG PART NUMBER  
DESCRIPTION  
QTY  
1
1
1
2
1
2
2
36  
36  
1
1
6
1
x
1
2
3
4
5
6
7
8
9
7731020104430  
78010010044  
59010011000  
0625060058  
0472047175  
0760324771  
78010016000  
58309071100  
58309072000  
REAR WHEEL CPL. 5X17 SMR 08  
REAR HUB CPL.  
08  
BUSHING SPACER TUBE 121,5MM 01  
GR.BALL BEAR.6005 DDU2CG23S6NM  
CIRCLIP DIN0472-47X1,75  
SHAFT SEAL RING 32X47X7 BSL  
08  
BUSHING FOR HUB  
SPOKE M5X174-13,5G 17"  
SPOKE NIPPLE M5-TA (8X21MM)  
07  
10 59410070000  
11 77310060000  
12 59009062013  
13 58309073000  
15 78010015000  
19 58310051038  
19 58310051042  
19 58310151040  
19 58310151045  
19 58310151048  
19 58310151049  
19 58310151050  
19 58310151051  
19 58310151052  
21 0019080266S  
22 54310086200  
23 50310165118  
23 50310800118  
24 50310166000  
24 50310366000  
24 50310866000  
40 77310085044  
41 50310084000  
42 50304040100  
43 58414030000  
44 50310099000  
RIM 5X17" SMR  
BRAKE DISC REAR 220  
SPECIAL SCREW M6X13 WS=8 10.9  
RIM BAND 17"  
REAR WHEEL REP. KIT  
REAR SPROCKET 38-T  
REAR SPROCKET 42-T  
REAR SPROCKET 40-T  
REAR SPROCKET 45-T  
REAR SPROCKET 48-T  
REAR SPROCKET 49-T  
REAR SPROCKET 50-T  
REAR SPROCKET 51-T  
REAR SPROCKET 52-T  
COUNTER-SUNK SCREW ISA45 M8X26  
x
x
x
x
x
x
x
x
x
6
6
1
1
1
1
1
1
1
2
2
1
SELF LOCKING NUT M8  
CHAIN 5/8X1/4" MX  
CHAIN Z-RING 5/8X1/4"  
10.9  
CONNECTING LINK F. 50310165118  
CONNECTING LINK F. 50310800118  
MASTER LINK FOR 50310800118  
WHEEL SPINDLE RE. CPL.265MM 07  
CHAIN TENSIONER R/S  
SCREW M10X1,25X50 WS=10  
2000  
HH COLLAR NUT M10X1,25 WS=13  
HEXAGON NUT M20X1,5  
'98  
087731010 / C087731011  
* NEW PART  
X
AS REQUIRED  
18  
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450 SMR 2008  
WIRING HARNESS  
FIG PART NUMBER  
77311075000  
DESCRIPTION  
QTY  
1
1
x
5
MAIN WIRING HARNESS 450 SX-F  
VOLTAGE REGULATOR "RS 2759 "06  
CABLE TIE 200/3,6MM BLACK  
CABLE TIE 300/4,8MM BLACK  
34 77311034000  
36 44011076200  
36 44011076305  
40 58011109110  
51 77311055000  
52 77311053000  
53 58511053000  
54 50303018000  
55 78011055000  
56 58711086000  
58 58211058000  
59 58411059100  
67 58411097100  
68 58411098100  
69 58440099000  
73 0985060003  
88 0902060083  
90 0009050103  
93 0024060206  
96 0017060203  
x
FUSE 10 A  
BATTERY CASING  
2000  
2
1
1
1
2
1
1
1
1
1
1
1
1
2
1
2
3
BATTERY 12V 3AH YTX4L-BS  
BATTERY 12V 4AH YTX5L-BS  
RUBBER L=145MM  
BARRERY CASING  
WIRING HARNESS BATTERY DUKE'99  
STARTER RELAY 12V  
STARTERCABLE 700 MM  
'99  
'97  
GROUND CABLE D=6MM L=140MM '97  
CONTACT WASHER M6 VSV-K6  
PROTECTION CAP F. STARTER ENG.  
SELF LOCK. NUT DIN0985-M 6  
AH OVAL SCREW ISO 7380 M 6X8  
SPECIAL SCREW M 5,0X10  
HH COLLAR SCREW M6X20 TX30  
EJOT PT SCREW K60X20 WS=6  
087731111 / C087731111  
* NEW PART  
X
AS REQUIRED  
19  
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450 SMR 2008  
BRAKE CALIPER REAR  
FIG PART NUMBER  
DESCRIPTION  
QTY  
1
1
2
3
4
5
6
8
54813080144  
50313081200  
54813082000  
54813090300  
54813083000  
54813018000  
54613218000  
BRAKE CALIPER REAR CPL. 2005  
REPAIR KIT SEALING RINGS 26MM  
BOLT SET FOR BRAKE CALIPER 03  
BRAKE PAD SET REAR TOYO  
1
1
1
BRAKE PISTON 26MM  
2003  
1
RETAINING SPRING SET 2003  
CUP SET SHORT  
1
1
10 54813070000  
11 54813020000  
12 0603100141  
BRAKE HOSE REAR 655MM  
03  
1
BLEEDER HOLLOW SCREW M10X1  
COPPER GASKET DIN7603-10X14X1  
1
2
085481390 / C085481390  
* NEW PART  
X
AS REQUIRED  
20  
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450 SMR 2008  
HAND BRAKE CYLINDER  
FIG PART NUMBER  
DESCRIPTION  
QTY  
1
1
2
3
59413001100  
59032062000  
59413012000  
HANDBRAKECYLINDER MAGURA 07  
HOLLOW SCREW + COPPER GASKET  
BRAKEHOSE FRONT 1160MM 07  
1
1
21 59413005000  
22 0025060166  
24 59413002144  
25 61002038000  
26 59413002150  
27 61002043000  
30 59413008000  
31 59413009000  
34 59413009050  
35 59413020000  
80 00062030000  
CLAMP  
HH COLLAR SCREW M6X16 TX30  
07  
1
1
HANDBRAKE LEVER CPL.  
LEVER SCREW CPL.  
07  
1
05  
1
ROCKER CPL. FOR BRAKE LEVER 07  
ADJUSTING SCREW CPL.  
1
1
REP. SET PISTON D=12MM 2007  
BRAKE FLUID RESERVOIR CPL.2007  
1
1
O-RING+SCREW+SLEEVE  
BLEEDER SCREW WITH CAP  
BRAKE FLUID DOT5.1 0,25L  
07  
1
1
x
087731310 / C087731310  
* NEW PART  
X
AS REQUIRED  
21  
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450 SMR 2008  
BRAKE CALIPER FRONT  
FIG PART NUMBER  
DESCRIPTION  
QTY  
1
1
4
5
6
7
9
59413015200  
58413049000  
0025100559  
59413030000  
59413018000  
59413083000  
BRAKE CALIPER FRONT MAGURA 07  
WASHER 10,2X20X2,5 MM  
COLLAR SCREW M10X1,25X55 TX  
04  
2
2
BRAKE PAD SINTER  
FIXING FOR BRAKE PAD  
07  
07  
1
1
PISTON WITH GASKET MAGURA 07  
SEAL RING KIT CPL. MAGURA 07  
BRAKEHOSE FRONT 1160MM 07  
HOLLOW SCREW CPL. M 10X1 '98  
COPPER GASKET  
1
10 59413021000  
11 59413012000  
13 50332062000  
14 59413013050  
1
1
1
x
087731360 / C087731360  
* NEW PART  
X
AS REQUIRED  
22  
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450 SMR 2008  
REAR BRAKE CONTROL  
FIG PART NUMBER  
DESCRIPTION  
QTY  
1
1
1
1
1
1
2
1
1
2
1
1
1
1
1
1
1
1
2
1
2
1
1
1
2
3
4
5
7
9
54813060100  
54813061200  
54813062100  
54813063000  
54813020100  
54813070000  
0603100141  
REAR BRAKE CYLINDER CPL. 2004  
REPAIR KIT PISTON 13MM 06  
REAR BRAKE CYL. COVER CPL. 04  
FOOT-BRAKE CYL. GASKET SX 03  
HOLLOW SCREW BLACK M10X1X19  
BRAKE HOSE REAR 655MM  
03  
COPPER GASKET DIN7603-10X14X1  
FOOT BRAKE LEVER CPL. 07  
10 77313050044  
11 54813051000  
12 0025050126  
13 54603062000  
14 0025060206  
15 54813056000  
16 0985060003  
17 54813055000  
18 0912100406  
19 59001037000  
20 46030045000  
21 0625060002  
22 54630044000  
35 0025060126  
64 54813064200  
80 00062030000  
STEP PLATE FOR BRAKE LEVER  
HH COLLAR SCREW M5x12 TX30  
RETURN SPRING FOR BRAKE LEVER  
HH COLLAR SCREW M6X20 TX30  
PUSH ROD L=28MM  
SELF LOCK. NUT DIN0985-M 6  
SWIVEL HEAD KA6 03  
03  
AH SCREW DIN6912 M10X40 10.9  
SPECIAL SCREW M8X26 WS=10  
COLLAR NUT M8 WS=10  
BALL BEARING SKF 6000-2RS1  
COLLAR NUT M10  
WS=13  
HH COLLAR SCREW M6X12 TX30  
BELLOWS FOR REPAIR KIT 06  
BRAKE FLUID DOT5.1 0,25L  
085031330 / C087801332  
* NEW PART  
X
AS REQUIRED  
23  
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450 SMR 2008  
ACCESSORIES KIT  
FIG PART NUMBER  
DESCRIPTION  
QTY  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
0
0
0
0
0
1
1
1
312305  
312313  
3210039  
DOCUMENTS BAG  
KTM BALLPOINT ORANGE  
2006  
CUSTOMER WELCOME LETTER  
FOOTREST L.+R. CPL. 03  
5030314013390  
58511053000  
59431096000  
6000208010030  
6000208110030  
77303192000  
77303193000  
77311053000  
78011055000  
3211243  
BATTERY 12V 4AH YTX5L-BS  
INTERCEPTING TANK CPL. 2004  
HAND GUARD L/S CPL.W.FAST. 04  
HAND GUARD R/S CPL.W.FAST. 04  
PROTECTIVE FILM FRAME LEFT 07  
PROTECTIVE FILM FRAME RIGHT 07  
BATTERY 12V 3AH YTX4L-BS  
BARRERY CASING  
OWNER MANUAL 450 SMR 2008  
3CF8403H0EN  
3CM089260HEN  
SPM CHASSIS 450 SMR  
SPM ENGINE 450 SMR  
BORDTOOL 07  
2008  
2008  
29 77329099000  
30 53012028200  
31 50329080000  
32 50329071000  
33 60029070200  
34 77329072000  
GRIP ORANGE B&F  
WRENCH WS=17/21/27/32  
WRENCH WS=13/17  
T-WRENCH WS=6/8/10 TX=45 B&F  
SPARK PLUG WRENCH  
087732000 / C087732004  
* NEW PART  
X
AS REQUIRED  
24  
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t
m t . a w . k w w  
A - 5 2 3 0 t
c r y o c t l e o A m p o r t K T M - S  
e n  
G
P a r o t n u e p r  
K T M G r  
N E  
3 C F 8 4 0 3 H * 0 3 C F 8 4 0 3 H 0 E N *  
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