Kompernass Drill PTBM 350 13 User Manual

PTBM 350-13  
2002  
Operating  
and safety instructions  
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BENCH DRILL PTBM 350-13  
For drilling in wood, plastic and metal  
Please read carefully through the following information concerning safety and proper use.  
Before reading, fold out the page with the illustrations and make yourself familiar with all the  
functions of the equipment. Please read the operating instructions  
below and the  
accompanying safety advice carefully. Use the equipment only as described and for the  
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indicated purposes. By doing this you will be able to work in complete safety and produce  
better results.  
Be careful to keep these advice notes and if necessary pass them on to a third party.  
PROPER USE  
The bench drill is intended for drilling in wood, plastic and metal using normal drill bits  
up to a maximum diameter (ø) of 13 mm. Any other use of or modification to the  
machine shall be considered as improper use and could give rise to serious danger.  
SPECIFIC SAFETY ADVICE  
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In addition, you must also read the advice in the accompanying booklet called "Safety advice"  
before using the equipment for the first time.  
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When you are using the bench drill always wear ear protectors and protective  
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glasses. We recommend that you wear robust anti–slip footwear, a working  
apron or close-fitting clothing, If you have long hair you should wear some sort of hair protection  
(such as a hair net, cap or headscarf) to ensure that your hair does not become trapped in moving  
machine parts or twisted about the drill bit or chuck. Do not wear gloves when drilling.  
Do not remove any mechanical or electrical safety devices.  
Always check that all safety devices are attached and properly fixed in place.  
Always check that the workpiece is firmly and securely clamped in place.  
Never drill a workpiece whilst holding it in your hands.  
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Check that the chuck is properly attached.  
Never clean or lubricate the bench drill when it is in motion.  
Before adjusting, maintaining or repairing the drill, always remove the plug from the mains socket.  
Use a hand brush to remove drilling swarf.  
Ensure that you work safely by firmly fixing down the machine on to a working surface.  
Always keep the drive/ belt cover closed to keep hands and fingers out.  
Always use the key to open or close the drill chuck.  
FEATURES OF THE PTBM 350-13  
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Base plate  
3 column/base fixing screws  
Drilling table  
4 drill vice screws  
Drill vice  
Column  
Motor unit  
On/off switch  
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Chuck  
Drill chuck guard  
Drive/belt cover  
Drive/belt cover handle *  
Adjustment screw  
Handle/spindle control  
Table clamp screw  
Contacts *  
Drive (motor side)  
Drive (spindle side)  
Depth stop with scale  
Adjustment nut  
Gears  
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* = form and type may differ from that shown in the illustrations  
TECHNICAL INFORMATION  
Mains connection:  
230 V ~ 50 Hz  
Spindle speed:  
1. Setting: 2600 rpm  
Current:  
1.9 A  
350 W  
2. Setting: 1750 rpm  
3. Setting: 1250 rpm  
4. Setting: 0900 rpm  
5. Setting: 0600 rpm  
Nominal power:  
Nom. speed, no load:  
Power factor:  
Duty cycle:  
n
0.8  
1400 rpm (motor)  
0
60 %  
Drilling capacity:  
Spindle travel:  
Sound pressure level:  
Vibration:  
13 mm  
50 mm  
75 dB (A)  
2.5 m/s2 (vibration)  
approx. 19.5 kg  
Weight:  
We reserve the right to make technical modifications and changes without notice to the appearance of the equipment  
in the course of further development.  
ASSEMBLY  
The bench drill is supplied ready to assemble. Remove the parts carefully from the packaging  
and assemble the bench drill in the following manner:  
1. Insert the column ² into the base plate ³ and tighten the screws (3 column/base fixing screws ·).  
2. Place the drilling table » on to the column ² and fix it in position using the table clamp screw ƺ.  
3. Fix the drill vice ´ (4 drill vice screws ¿) on to the drilling table ».  
4. Place the pre-assembled motor unit on to the column. The motor unit is attached by two  
hexagonal socket screws on the right hand side.  
5. Attach the three armed handle/spindle control ƹ in the rise and fall shaft.  
6. Attach the chuck ¾ firmly to the drill spindle cone.  
Attention: Clean the drill spindle cone thoroughly to remove all traces of grease.  
SETTING UP THE MACHINE  
Set the bench drill down on a firm surface and level it using a spirit level. We recommend that  
the machine is bolted down on to the supporting surface. Please ensure that the base plate ³ is  
not subject to any additional forces as a result of being bolted down.  
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INSTALLATION AND FIRST USE  
Check that the supply type, voltage and fuses comply with those specified for the machine.  
First clean any anti-rust coating carefully from the parts. Then oil the column.  
SWITCHING THE MACHINE ON AND OFF  
Insert the plug into the mains socket and switch on the machine using the "I” button at the  
on/off switch º. To switch off use the “0” button.  
CHECKING AND TENSIONING THE V-BELT  
Open the drive/belt cover ¸ and check the V-belt tension. If it is correctly adjusted the V-belt  
should be able to be moved approximately 1 cm in the middle between the two drive wheels.  
Loosen the adjustment screw Ƹ and press the motor unit backwards before retightening the  
adjustment screw Ƹ.  
SETTING THE SPEED  
The bench drill has 5 different speeds. The speed is set by simply repositioning the V-belt. To do  
this open the drive/belt cover ¸, loosen the adjustment screw Ƹ and place the V-belt on the  
relevant pair of drive wheels.  
Note: The top pair give the highest speed; the bottom pair the lowest (=2600, = 1750,  
= 1250, = 900, = 600, see figure on page 3).  
Then tension the V-belt as described in the section on “Tensioning the V-belt”.  
Note: Inside the drive/belt cover ¸ there is a contact which must come together with an opposing  
contact (see ƻ) on the drive/belt casing base when the drive cover is closed. The motor can only  
be restarted if the drive/belt cover ¸ is properly closed.  
SETTING THE DRILLING TABLE  
The drilling table » can be adjusted by loosening the table clamp screw ƺ.  
Set the table so that there is an adequate distance between the workpiece top surface  
and the drill bit point.  
The table can be swung to the side, e.g. when you wish to work on a tall workpiece that can be  
attached directly to the base plate.  
DEPTH STOP / DRILLING TO AN EXACT DEPTH  
The depth stop with its scale ƾ allows you to drill to an exact depth.  
First of all press lightly down on to the top of the workpiece surface using the handle ƹ and set  
the drilling depth using the adjustment nut ƿ on the scale.  
Note: Make sure that you take into account the length of the drill bit point (normally approx.  
5 mm) when determining the appropriate setting for the cylindrical part of a drilled hole.  
INCLINED DRILLING  
The drilling table » can be rotated to drill angle holes or to accommodate workpieces  
with inclined ends. Release the hexagonal socket screws on the drilling table swivel joint.  
Place the table at the required slope and retighten the hexagonal socket screws.  
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6
ADVICE ON DRILLING WORKPIECES  
The following points should be observed at all times:  
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always use sharp tools  
cool the drill bit with a suitable liquid  
use a special drill bit for drilling into stainless steel  
for very hard materials use a higher pressure at lower speed setting  
for soft materials apply light pressure at a higher speed  
Attention: too high a pressure overloads the motor and reduces the drilling speed  
small drills require a high drill speed  
larger drills require a lower drill speed  
The following table gives further helpful advice:  
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the correct speed is different for each material  
the cutting speed is dependent on the diameter of the drill and the rotation speed  
the table gives the approximate rotation speed  
please note that an average speed has been calculated for the listed materials and the rotation  
speeds have been rounded  
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in some cases the calculated cutting speeds (CS) cannot be selected in practice - use the nearest  
available value  
Drill size  
Material  
CS  
2
3
4
5
6
7
8
9
10  
13  
Wood, soft  
300 rpm  
180 rpm  
120 rpm  
60 rpm  
35 rpm  
30 rpm  
25 rpm  
10 rpm  
10 rpm  
max.  
max.  
max.  
max.  
max.  
max.  
4000  
1600  
1250  
max.  
max.  
max.  
max.  
3700  
3200  
2650  
1100  
850  
max.  
max.  
max.  
max.  
2800  
2400  
2000  
800  
max.  
max.  
max.  
3800  
2250  
1900  
1600  
650  
max.  
max.  
max.  
3200  
1850  
1600  
1300  
500  
max.  
max.  
max.  
2700  
1600  
1350  
1150  
450  
max.  
max.  
max.  
2400  
1400  
1200  
1000  
400  
max.  
max.  
max.  
2100  
1250  
1050  
900  
max.  
max.  
3800  
1900  
1100  
950  
max.  
max.  
2950  
1500  
850  
Wood, medium  
Aluminium "hard“  
Wood “hard”, copper  
Steel or sheet metal  
Aluminium “soft”  
Structural steel  
700  
800  
600  
Alloy steel  
350  
300  
250  
Stainless steel (VA steel)  
650  
500  
400  
350  
300  
280  
250  
200  
DECLARATION OF CONFORMITY  
We, Kompernaß Handelsgesellschaft mbH, Burgstr. 21, D-44867 Bochum, Germany,  
declare that this product complies with the following EU directives:  
Machinery Directive (98/37 EC), Low Voltage Directive (73/23 EEC, 93/68 EEC), Electromagnetic  
Compatibility (89/336 EEC, 93/68 EEC) in accordance with the applicable standards, and confirm  
this with the CE mark.  
Type/machine description: PARKSIDE BENCH DRILL PTBM 350-13  
Bochum, 31.08.02  
Hans Kompernaß  
- Managing Director -  
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7
WARRANTY  
This piece of equipment is covered by a 36-month warranty as of the date of purchase. The equipment was produced with the greatest of  
care and underwent thorough testing before delivery. In the unlikely event of detecting a functional defect, please return the equipment in its  
original packaging with the proof of purchase (if available) to the closest service address.  
Damage caused due to improper handling as well as regular wear of the parts are not covered by this warranty.  
Beaver Electronic Services · The Lodge, Premier Business Park  
Long Street, Walsall · West Midlands, WS2 9DY  
Tel.: 01922/725554 · Fax: 01922/725417  
WARRANTY  
This piece of equipment is covered by a 36-month warranty as of the date of purchase. The equipment was produced with the greatest of  
care and underwent thorough testing before delivery. In the unlikely event of detecting a functional defect, please return the equipment in its  
original packaging with the proof of purchase (if available) to the closest service address.  
Damage caused due to improper handling as well as regular wear of the parts are not covered by this warranty.  
Irish Web Specialists  
1 Verbena Avenue · Dublin 13  
Tel.: 01/8320492 · Fax: 01/8396829  
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