KAC-28
TECHNICAL EDUCATION
ELECTRIC BUILT-IN
SINGLE OVEN
JOB AID 4317323
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TABLE OF CONTENTS
Page
GENERAL............................................................................................................................... 1-1
Important Safety Information ............................................................................................. 1-1
KitchenAid Model & Serial Number Designations.............................................................. 1-2
Model & Serial Number Label And Tech Sheet Locations................................................. 1-3
Specifications..................................................................................................................... 1-4
KitchenAid Single Thermal Convection Oven Warranty .................................................... 1-7
KitchenAid Electric Built-In Oven Warranty ....................................................................... 1-8
INSTALLATION INFORMATION ........................................................................................... 2-1
Electrical Supply Requirements......................................................................................... 2-1
Removing & Reinstalling The Oven Door .......................................................................... 2-3
Oven/Cooktop Combination-Approved Installation............................................................ 2-4
THEORY OF OPERATION..................................................................................................... 2-1
Air Flow .............................................................................................................................. 3-1
The Oven Shutdown Thermal Fuse................................................................................... 3-2
The Oven Door Latch Assembly ........................................................................................ 3-3
How The Self-Clean Cycle Works ..................................................................................... 3-4
COMPONENT ACCESS......................................................................................................... 4-1
Component Locations........................................................................................................ 4-1
Removing The Oven Control/Display Boards And The Touch Panel Assembly................ 4-2
Removing The Power Supply Wiring Terminal Block And The Blower Motor ................... 4-4
Removing The Oven Light Transformer & The Control Power Transformer ..................... 4-6
Removing The Oven Door Latch Assembly....................................................................... 4-7
Removing An Oven Halogen Light And The Oven Temperature Sensor .......................... 4-8
Removing The Broil Element ........................................................................................... 4-10
Removing The Meat Probe Jack ..................................................................................... 4-11
Removing The Hidden Bake Element.............................................................................. 4-12
Removing The Convection Bake Element And The Fan Motor Assembly ...................... 4-14
Removing The Oven Shutdown Thermal Fuse................................................................ 4-16
Removing The Oven Door Glass, Hinges, & Handle....................................................... 4-17
Removing The Oven Door Gasket................................................................................... 4-19
COMPONENT TESTING ........................................................................................................ 5-1
Blower Motor...................................................................................................................... 5-1
Oven Temperature Sensor ................................................................................................ 5-1
Convection Bake Element ................................................................................................. 5-2
Convection Fan Motor ....................................................................................................... 5-2
Broil Element ..................................................................................................................... 5-3
Bake Element .................................................................................................................... 5-3
Oven Door Latch Assembly ............................................................................................... 5-4
Oven Shutdown Thermal Fuse .......................................................................................... 5-4
Oven Light & Control Power Transformers........................................................................ 5-5
- iii -
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Page
DIAGNOSIS & TROUBLESHOOTING ................................................................................... 6-1
Diagnostics ........................................................................................................................ 6-1
Fahrenheit To Celsius Conversion .................................................................................... 6-1
Programming The Cavity Size ........................................................................................... 6-1
Electrostatic Discharge Sensitive Electronics.................................................................... 6-1
Failure/Error Display Codes............................................................................................... 6-2
Control Panel Test Locations............................................................................................. 6-3
Relay Logic Chart .............................................................................................................. 6-3
WIRING DIAGRAMS & STRIP CIRCUITS ............................................................................. 7-1
Model Number/Tech Sheet Use ........................................................................................ 7-1
Schematic Diagram ........................................................................................................... 7-2
Strip Circuits ...................................................................................................................... 7-3
- iv -
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GENERAL
IMPORTANT SAFETY INFORMATION
Your safety and the safety of others is very important.
Important safety messages have been pro-
vided in this Job Aid. Always read and obey all
safety messages.
ELECTROSTATIC DISCHARGE
(ESD) SENSITIVE ELECTRONICS
ESD problems are present everywhere. ESD
may damage or weaken the electronic control
This is the safety alert symbol.
This symbol alerts you to haz-
ards that can kill or hurt you
and others.
assembly. The new control assembly may ap-
pear to work well after repair is finished, but
failure may occur at a later date due to ESD
stress.
All safety messages will be preceded by the
safety alert symbol and the word “WARNING.”
•
Use an antistatic wrist strap. Connect the
wrist strap to a green ground connection
point or unpainted metal in the appliance;
or touch your finger repeatedly to a green
groundconnectionpointorunpaintedmetal
in the appliance.
Allsafetymessageswillidentifythehazard, tell
you how to reduce the chance of injury, and tell
you what can happen if the instructions are not
followed.
•
Before removing the part from its pack-
age, touch the antistatic bag to a green
groundconnectionpointorunpaintedmetal
in the appliance.
WARNING
ELECTRICAL SHOCK HAZARD
Disconnect power before servicing.
Replace all panels before operating.
•
•
Avoidtouchingelectronicpartsorterminal
contacts. Handle the electronic control
assembly by the edges only.
Failure to do so could result in death or
electrical shock.
When repackaging the failed electronic
control assembly in an antistatic bag, ob-
serve the above instructions.
1-1
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KITCHENAID MODEL & SERIAL NUMBER DESIGNATIONS
MODEL NUMBER
MODEL NUMBER
K
EB
S
10
7
D
SS
8
INTERNATIONAL SALES IND.
OR MARKETING CHANNEL
IF PRESENT
PRODUCT GROUP
K = KITCHENAID BRAND
PRODUCT IDENTIFICATION
EB = ELECTRIC BUILT-IN OVEN
EH = ELECTRIC BUILT-IN HI SPEED COMBO
EM = ELECTRIC BUILT-IN MICRO COMBO
EW = ELECTRIC WARMING OVEN
GB = GAS BUILT-IN OVEN
GM = GAS BUILT-IN MICRO COMBO OVEN
MERCHANDISING SCHEME
C = FLUSH LOOK
D = DRAWER
I = IMPERIAL
N = INTERNATIONAL COLLECTION EUROPEAN
S = SUPERBA
CAPACITY / SIZE / SERIES / CONFIGURATION
1ST POSITION
2ND POSITION
4 = 24˝ WIDE
6 = 36˝ WIDE
7 = 27˝ WIDE
0 = 30˝ WIDE
1 = SINGLE OVEN
2 = DOUBLE OVEN
3 = COMBO OVEN
4 = OVEN W/DRAWER
5 = MINI OVEN
6 = COMBO W/MINI OVEN
FEATURES
0 = STANDARD FEATURES
1 = STANDARD FEATURES / ELECTRIC CLOCK
5 = DELUXE FEATURES
6 = DELUXE FEATURES / ELECTRIC CLOCK
7 = DELUXE FEATURES / THERMAL CONVECTION
8 = DOUBLE THERMAL CONVECTION
9 = MULTIMODE
YEAR OF INTRODUCTION
D = 1995, G = 1998, H = 1999, J = 2000
COLOR CODE
AL = ALMOND, BL = BLACK, BT = BISCUIT,
WH = WHITE, SS = BRUSHED STAINLESS STEEL
ENGINEERING CHANGE (0, 1, 2, ETC.)
SERIAL NUMBER
SERIAL NUMBER
X
K
0 3 0 1 0 0 6
MANUFACTURING SITE
X = OXFORD
YEAR OF PRODUCTION
K = 2000, L = 2001, M = 2002
WEEK OF PRODUCTION
3RD WEEK
PRODUCT SEQUENCE NUMBER
1-2
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MODEL & SERIAL NUMBER LABEL
AND TECH SHEET LOCATIONS
The Model/Serial Number label and Tech Sheet locations are shown below.
Model & Serial Number Location
Tech Sheet Location
(Below Top Front Cover)
1-3
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SPECIFICATIONS
KEBI141D
BL, WH
KEBS147D
BL, WH
KEBS177D
Model Number
SS
Single Built-In Oven
27"
Colors Available
Single Built-In Oven
2 4 "
Single Built-In Oven
2 4 "
Model Description
Size-Configuration
Dimensions/Specifications
Overall Height (in)
28 7/8"
23 3/4"
25 1/8"
23 7/8"
28 7/8"
23 3/4"
25 1/8"
23 7/8"
28 7/8"
26 3/4"
25 1/8"
23 7/8"
Overall Width (in)
Overall Depth Inc Hrdwr/Hndl (in)
Depth W/O Handle (in)
Cutout Dimensions
27 3/4"
22 1/2"
23 1/4"
27 3/4"
22 1/2"
23 1/4"
27 3/4"
25 1/2"
23 1/4"
Cutout Height (in) (Measure Or Min/Max)
Cutout Width (in) (Measure Or Min/Max)
Cutout Depth (in) (Measure Or Min/Max)
Other Dimensions
48"; 1/2"
115
48"; 1/2"
121
48"; 1/2"
126
Conduit Size (in) (Length/Diameter)
Net Weight (lbs)
123
129
134
Shipping Weight (lbs)
Total Connected Load in kW
240 Volts
4.9 kw
3.7 kw
4.9 kw
3.7 kw
4.9 kw
3.7 kw
208 Volts
240/120V AC
30 AMP
30 AMP
30 AMP
Circuit Amps
Exterior
Porcelain
Electronic
Standard
Yes
Porcelain
Electronic
Standard
Yes
Porcelain
Electronic
Standard
Yes
Oven Front Frame
Oven Control Type
Bake
Maxi Broil
Yes
Yes
Yes
Econo Broil
3rd Element
Yes
Convection
Yes
Yes
Child Lock Out
Interior
Main Oven
True Convection
Self Cleaning
Yes
True Convection
Self Cleaning
Yes
Cooking System
Self Cleaning
Yes
Cleaning System
Auto Self Clean Latch
Main Oven Liner Finish
Main Oven Volume (cu ft)
Main Oven Height (in)
Main Oven Width (in)
Main Oven Depth (in)
Main Electric Oven
Porcelain
3.27
Porcelain
3.09
Porcelain
3.58
16"
16"
16"
19"
19"
22"
18 1/2"
18 1/2"
18 1/2"
Yes
Yes
Yes
Main Hidden Bake Element
Main Electric Element Output
Main Oven Bake (w@240/208v)
Main Oven Broil Inner Element (w@240/208v)
Main Oven Broil Outer Element (w@240/208)
Main Oven Convection )w@240/208v)
Miscellaneous
2000W/1500W
1667W/1250W
1000W/750W
2000W/1500W
1667W/1250W
1000W/750W
1600W/1200W
2000W/1500W
1667W/1250W
1000W/750W
1600W/1200W
4449066
4448970
4317323
4451876
4449000
4449066
4450411
4317323
4451876
4450571
Cookbook Part/Comment
Installation Instructions Part/Comment
Service Manual Part/Comment
Tech Sheet Part/Comment
Use & Care Guide Oven Part/Comment
Other
4448970
4317323
4451876
4448999
UL, CSA
Yes
UL, CSA
Yes
UL, CSA
Yes
Agency Approvals
Installation Hardware
Residential Use Only
Under Counter Capability
Warranty
Yes
Yes
Yes
Yes
Yes
Yes
12
12
12
Full (Months)
Extended
60
60
60
60
60
60
Electronic Controls (Months)
Electrical Elements (Months)
Porcelain Liner/Door (Months)
120
120
120
1-4
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KEBS107D
KEBC177H
BT, BL, WH
Single Built-In Oven
27"
Model Number
SS
Single Built-In Oven
30"
Colors Available
Model Description
Size-Configuration
Dimensions/Specifications
Overall Height (in)
28 7/8"
29 3/4"
25 1/8"
23 7/8"
28 7/8"
26 3/4"
25 1/8"
23 7/8"
Overall Width (in)
Overall Depth Inc Hrdwr/Hndl (in)
Depth W/O Handle (in)
Cutout Dimensions
27 3/4"
28 1/2"
23 1/4"
27 3/4"
25 1/2"
23 1/4"
Cutout Height (in) (Measure Or Min/Max)
Cutout Width (in) (Measure Or Min/Max)
Cutout Depth (in) (Measure Or Min/Max)
Other Dimensions
48"; 1/2"
126
48"; 1/2"
126
Conduit Size (in) (Length/Diameter)
Net Weight (lbs)
139
134
Shipping Weight (lbs)
Total Connected Load in kW
240 Volts
4.9 kw
3.7 kw
4.9 kw
3.7 kw
208 Volts
240/120V AC
30 AMP
30 AMP
Circuit Amps
Exterior
Porcelain
Electronic
Standard
Yes
Porcelain
Electronic
Standard
Yes
Oven Front Frame
Oven Control Type
Bake
Maxi Broil
Yes
Yes
Econo Broil
3rd Element
Yes
3rd Element
Yes
Convection
Child Lock Out
Interior
Main Oven
True Convection
Self Cleaning
Yes
True Convection
Self Cleaning
Yes
Cooking System
Cleaning System
Auto Self Clean Latch
Main Oven Liner Finish
Main Oven Volume (cu ft)
Main Oven Height (in)
Main Oven Width (in)
Main Oven Depth (in)
Main Electric Oven
Porcelain
4.24
Porcelain
3.58
16"
16"
25"
22"
18 1/2"
18 1/2"
Yes
Yes
Main Hidden Bake Element
Main Electric Element Output
Main Oven Bake (w@240/208v)
Main Oven Broil Inner Element (w@240/208v)
Main Oven Broil Outer Element (w@240/208)
Main Oven Convection )w@240/208v)
Miscellaneous
2000W/1500W
1667W/1250W
1000W/750W
1600W/1200W
2000W/1500W
1667W/1250W
1000W/750W
1600W/1200W
4449066
4450411
4317323
4451876
4450571
4449066
4448970
4317323
4451876
4449000
Cookbook Part/Comment
Installation Instructions Part/Comment
Service Manual Part/Comment
Tech Sheet Part/Comment
Use & Care Guide Oven Part/Comment
Other
UL, CSA
Yes
UL, CSA
Yes
Agency Approvals
Installation Hardware
Residential Use Only
Under Counter Capability
Warranty
Yes
Yes
Yes
Yes
12
12
Full (Months)
Extended
60
60
60
60
Electronic Controls (Months)
Electrical Elements (Months)
Porcelain Liner/Door (Months)
120
120
1-5
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KEBC107H
BT, WH
KEBC107H
Model Number
BL
Single Built-In Oven
30"
Colors Available
Single Built-In Oven
30"
Model Description
Size-Configuration
Dimensions/Specifications
Overall Height (in)
28 7/8"
29 3/4"
25 1/8"
23 7/8"
28 7/8"
29 3/4"
25 1/8"
23 7/8"
Overall Width (in)
Overall Depth Inc Hrdwr/Hndl (in)
Depth W/O Handle (in)
Cutout Dimensions
27 3/4"
28 1/2"
23 1/4"
27 3/4"
28 1/2"
23 1/4"
Cutout Height (in) (Measure Or Min/Max)
Cutout Width (in) (Measure Or Min/Max)
Cutout Depth (in) (Measure Or Min/Max)
Other Dimensions
48"; 1/2"
131
48"; 1/2"
131
Conduit Size (in) (Length/Diameter)
Net Weight (lbs)
139
139
Shipping Weight (lbs)
Total Connected Load in kW
240 Volts
4.9 kw
3.7 kw
4.9 kw
3.7 kw
208 Volts
240/120V AC
30 AMP
30 AMP
Circuit Amps
Exterior
Porcelain
Electronic
Standard
Yes
Porcelain
Electronic
Standard
Yes
Oven Front Frame
Oven Control Type
Bake
Maxi Broil
Yes
Yes
Econo Broil
3rd Element
Yes
3rd Element
Yes
Convection
Child Lock Out
Interior
Main Oven
True Convection
Self Cleaning
Yes
True Convection
Self Cleaning
Yes
Cooking System
Cleaning System
Auto Self Clean Latch
Main Oven Liner Finish
Main Oven Volume (cu ft)
Main Oven Height (in)
Main Oven Width (in)
Main Oven Depth (in)
Main Electric Oven
Porcelain
4.07
Porcelain
4.07
16"
16"
25"
25"
18 1/2"
18 1/2"
Yes
Yes
Main Hidden Bake Element
Main Electric Element Output
Main Oven Bake (w@240/208v)
Main Oven Broil Inner Element (w@240/208v)
Main Oven Broil Outer Element (w@240/208)
Main Oven Convection )w@240/208v)
Miscellaneous
2000W/1500W
1667W/1250W
1000W/750W
1600W/1200W
2000W/1500W
1667W/1250W
1000W/750W
1600W/1200W
4449066
4448970
4317323
4451876
4449000
4449066
4448970
4317323
4451876
4449000
Cookbook Part/Comment
Installation Instructions Part/Comment
Service Manual Part/Comment
Tech Sheet Part/Comment
Use & Care Guide Oven Part/Comment
Other
UL, CSA
Yes
UL, CSA
Yes
Agency Approvals
Installation Hardware
Residential Use Only
Under Counter Capability
Warranty
Yes
Yes
Yes
Yes
12
12
Full (Months)
Extended
60
60
60
60
Electronic Controls (Months)
Electrical Elements (Months)
Porcelain Liner/Door (Months)
120
120
1-6
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KITCHENAID SINGLE THERMAL
CONVECTION OVEN WARRANTY
LENGTH OF WARRANTY
KITCHENAID WILL PAY FOR:
Replacement parts and repair labor to correct defects in materials or workman-
ship. Service must be provided by an authorized KitchenAid service company.
FULL ONE YEAR WARRANTY
From Date of Purchase.
FIVE YEAR LIMITED WARRANTY
2nd through 5th Year
Parts only.
Electric element, electronic control, & convection element.
TEN YEAR LIMITED WARRANTY
2nd through 10th Year
Parts only.
Oven cavity and inner door.
KITCHENAID WILL NOT PAY FOR:
A. Service calls to:
1. Correct the installation of the oven.
2. Instruct you how to use the oven.
3. Replace house fuses or correct house wiring or plumbing.
4. Replace owner-accessible light bulbs.
B. Repairs when oven is used in other than normal, single family household use.
C. Pickup and delivery. Your oven is designed to be repaired in the home.
D. Damage to your oven caused by accident, misuse, fire, flood, acts of God, or use of products not approved
by Whirlpool.
E. Repairs to parts or systems caused by unauthorized modifications made to the appliance.
KITCHENAID SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. Some states do
not allow the exclusion or limitation of incidental or consequential damages, so this exclusion or limitation may not
apply to you. This warranty gives you special legal rights, and you may also have other rights which vary from state-
to-state.
Outside the United States, a different warranty may apply. For details, please contact your authorized Whirlpool or
KitchenAid distributor or military exchange.
If you need service first see the “Troubleshooting” section of the Use and Care Guide. After checking ”Trouble-
shooting,” additional help can be found by checking the “Requesting Assistance or Service” section, or by calling
our Consumer Assistance Center telephone number from anywhere in the U.S.A.
KitchenAid: 1-800-422-1230 Benton Harbor, Michigan 49022
Canadian Residents call: 1-800-461-5681
1-7
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KITCHENAID ELECTRIC
BUILT-IN OVEN WARRANTY
LENGTH OF
WARRANTY:
KITCHENAID
WILL PAY FOR:
KITCHENAID
WILL NOT PAY FOR:
Replacement parts
and repair labor costs
to correct defects in
materials or workman-
ship. Service must be
provided by a Kitchen-
Aid designated servic-
ing company.
A. Service calls to:
ONE-YEAR FULL
WARRANTY
From Date of
Purchase.
1. Correct the installation of the oven.
2. Instruct you how to use the oven.
3. Replace house fuses or correct house wiring.
B. Repairs when oven is used in other than normal
home use.
C. Damage resulting from accident, alteration, misuse,
abuse, acts of God, improper installation, or installa-
tion not in accordance with local electrical codes.
Replacement parts for
any oven electric
element to correct
defects in materials or
workmanship. Re-
placement parts for
solid state touch
control system to
correct defects in
materials or workman-
ship.
SECOND-THROUGH
FIFTH-YEAR
D. Any labor costs during the limited warranties.
LIMITED WARRANTY
From Date of
Purchase.
E. Replacement parts or repair labor costs for units
operated outside the United States and Canada.
F. Pickup and delivery. This product is designed to be
repaired in the home.
G. Repairs to parts or systems resulting from unautho-
rized modifications made to the appliance.
H. In Canada, travel or transportation expenses for
customers who reside in remote areas.
Replacement parts for
the porcelain oven
SECOND-THROUGH
TENTH-YEAR
cavity/inner door if the
part rusts through due
to defects in materials
or workmanship.
LIMITED WARRANTY
From Date of
Purchase.
KITCHENAID AND KITCHENAID CANADA DO NOT ASSUME ANY RESPONSIBILITY FOR INCIDENTAL OR
CONSEQUENTIAL DAMAGES. Some states or provinces do not allow the exclusion or limitation of incidental or
consequential damages, so this exclusion or limitation may not apply to you. This warranty gives specific legal
rights and you may also have other rights which vary from state to state or province to province.
Outside the United States and Canada, a different warranty may apply. For details, please contact your
authorized KitchenAid dealer.
If you need assistance or service, first see the “Diagnosis & Troubleshooting” section of this book. After checking
“Diagnosis & Troubleshooting,” additional help can be found by checking the “Requesting Assistance or Service”
section in the Use And Care Guide. In the U.S.A., call our Consumer Assistance Center at: 1-800-422-1230. In
Canada, call KitchenAid Canada at: 1-800-807-6777.
1-8
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INSTALLATION INFORMATION
ELECTRICAL SUPPLY REQUIREMENTS
• The oven must be connected with copper
wire only.
WARNING
• An electrical ground is required on this
appliance.
• Wire sizes and connections must conform to
the requirements of the National Electrical
Code, ANSI/NFPA 70—latest edition*, and
all local codes and ordinances. Wire sizes
and connections must conform with the rat-
ingoftheappliance. Copiesofthestandards
listed above may be obtained from:
ELECTRICAL SHOCK HAZARD
• Do not use an extension cord with this
appliance.
• If a cold water pipe is interrupted by plas-
tic, nonmetallic gaskets, or other insulat-
ing materials, do not use for grounding.
* National Fire Protection Association
Batterymarch Park
Quincy, Massachusetts 02269
• Do not ground to a gas pipe.
• The oven should be connected directly to a
time delay fuse or circuit breaker through
flexible, armored, or nonmetallic sheathed,
copper cable. The flexible, armored cable
that extends from the appliance should be
connected directly to the junction box.
• Do not use a fuse in the neutral or ground-
ing circuit. It could result in an electrical
shock.
• Checkwithaqualifiedelectricianifyouare
in doubt as to whether the appliance is
properly grounded.
• Fuse both sides of the line.
Failure to follow these instructions could
result in death or serious injury.
• Locate the junction box to allow as much
slack as possible between the junction box
and the appliance so that the appliance can
be moved if servicing is ever necessary. Do
not cut the conduit.
GENERAL
If codes permit, and a separate grounding wire
is used, it is recommended that a qualified elec-
trician determine that the grounding path and
wire gauge are in accordance with local codes.
• A U.L.-listed conduit connector must be pro-
vided at the junction box.
• Wiring diagrams are located in Section 7 of
this Job Aid.
The following information applies to the built-
in electric wall oven wiring:
• A Tech Sheet is located below the top ac-
cess cover on all models.
• The oven must be connected to the proper
electricalvoltageandfrequencyasspecified
on the model/serial rating plate (located on
the oven frame).
• Modelsratedfrom7.3to9.6kWat240-volts,
(6.5 to 7.2 kW at 208-volts), require a sepa-
rate 40-ampere circuit. Models rated at 7.2
kW and below at 240-volts, (5.4 kW and
below at 208-volts), require a separate 30-
ampere circuit.
2-1
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If local codes DO permit connecting the cabi-
net-grounding conductor to a neutral junction
box wire, perform steps 6 and 7.
ELECTRICAL WIRING
WARNING
If local codes DO NOT permit connecting the
cabinet-grounding conductor to a neutral junc-
tion box wire, or if you are connecting the
appliance to a 4-wire electrical system, per-
form steps 8 through 11.
ELECTRICAL SHOCK HAZARD
• An electrical ground is required on this
appliance.
• Do not connect to the electrical supply
until the appliance is permanently
grounded.
6. Connect the factory-crimped bare and
white electrical wires coming from the
appliance conduit cable to the white (neu-
tral) wire inside the junction box (see the
illustration below).
• Turn off power to the junction box before
making the electrical connections.
• Connect the appliance to a grounded,
metallic, permanent wiring system.
7. Replace the junction box cover.
8. Separate the factory-crimped bare and
white electrical wires coming from the
appliance conduit cable.
Failure to follow these instructions could
result in death or serious injury.
1. Inserttheendoftheflexibleconduitthrough
the cabinet opening to the junction box
inlet.
9. Connect the white appliance wire to the
white (neutral) wire inside the junction
box.
2. Disconnect the power going to the junc-
tion box.
10. Connect the bare grounding wire from the
appliance to a grounded wire inside the
junction box. IMPORTANT: Do not con-
nect the bare grounding wire to the
white (neutral) wire in the junction box.
3. Open the junction box cover and connect
the flexible conduit to the U.L.-listed con-
duit connector.
11. Replace the junction box cover.
4. Connect the ends of the black wires to-
gether with twist-on connectors (see the
illustration below).
cable from
power supply
junction box
5. Connecttheendsoftheredwirestogether
with twist-on connectors.
cable from
white wires
red wires
power supply
junction box
black wires
red wires
black wires
bare
grounding
appliance wires
white wire
U.L.-listed
conduit
connector
oven
cable from
white & bare
grounding
appliance wires
factory crimped
Separate Grounding Conductors
To White (Neutral) & Bare Wires
U.L.-listed
conduit
connector
cable from
oven
Crimped Grounding Conductors
To White (Neutral) Wire
2-2
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REMOVING & REINSTALLING THE OVEN DOOR
2. Close the oven door as far as the two pins
will allow.
WARNING
• Use both hands to remove oven doors.
3. Graspthesidesofthedoorandliftthedoor
until it stops, then pull the hinge hangers
out of the slots.
PERSONAL INJURY HAZARD
• Do not use the handle or any portion of the
front frame or trim for lifting.
• Because of the weight and size of the
oven, two or more people are required to
move and safely install it.
Slot
Failuretoproperlygrasptheovendoorsorto
lift the oven properly could result in personal
injury or damage to the product.
CAUTION:Donotremovetheshippingbase
or the shipping feet at the front lower cor-
ners of the oven. The shipping feet will
protect the lower oven trim until the oven is
inserted into the cabinet cutout.
Hinge Hanger
To reinstall the oven door:
1. Grasp the sides of the door and tilt it back
at a slight angle, then insert the hinge
hangers into the hinge slots as far as they
will go.
Shipping Foot
2. Rotate the top of the door towards the
oven so the hinge hangers fit onto the
support pins.
3. Close the oven door as far as the pins will
allow, and make sure that the hinge hang-
ers are fully seated on the support pins. If
they are not seated properly, the door will
not close tightly and may be off-center. To
seat the hinge hangers, open the door
slightly, andpushinonthebottomuntilthe
hangers are fully seated.
To remove the oven door:
1. Install a pin in the hole of each oven door
hinge hanger.
Door Pin
4. Open the oven door to its fully open posi-
tion and remove the two hinge hanger
pins.
5. Closetheovendoorcompletelyandcheck
it for proper operation and alignment.
Door Pin Into Hinge Hanger Hole
2-3
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OVEN / COOKTOP
COMBINATION-APPROVED INSTALLATION
The following built-in ovens are approved for installation over electric and gas cooktops, as noted.
U.S. MODELS
BUILT-IN OVENS
KEBI141D / KEBS147D / KEBI171D / KEBS177D / KEBI101D
KEBS107D / GBS277PD / GBS307PD / RBS240PD / RBS245PD
RBS270PD / RBS275PD / RBS277PD / RBS305PD / RBS307PD
ELECTRIC COOKTOPS
GAS COOKTOPS
KECC563H
KECC501G
KECC502G
KECC507G
KECC508G
KECC562G
KECC576G
KECC568G
RCC3024G
GJC3034G
GJC3634G
KECS100G
KECS161G
RCS3004G
RCS3014G
RCS3614G
GJ8646XD
KECC501B
KECC502B
KECC507B
KECC560B
KECC567B
GJ8640XB
RC8600XB
RC8640XB
RC8200XB
RC8400XB
KECS100S
KGCT055G
KGCT305G
KGCT365G
KGCT366G
GLT3014G
GLT3614G
GLT3615G
KGCS105G
KGCS166G
KGCS127G
SCS3004G
SCS3014G
SCS3614G
KGCT305E
KGCT365E
KGCT366E
SC8640ED
SC8830EB
SC8836EB
GL8856EB
CANADIAN MODELS
BUILT-IN OVENS
YKEBS177D / YKEBS107D / YKEBI101D / YGBS277PD
YRBS275PD / YRBS277PD / YRBS305PD / YRBS307PD
ELECTRIC COOKTOPS
YKECC502G
YKECC507G
YKECC567G
GJC3034G
GJC3634G
RCC3024G
RCS3014G
2-4
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THEORY OF OPERATION
AIR FLOW
Intake air is drawn into the oven at two loca-
Air passes through the oven door by a combi-
nation of natural and forced convection. Air
enters the door through the bottom slots, and
passesbetweentheouterglass,andtheangled
inner glass. This air exits through the top slots
in the door via natural convection. Air also
enters the bottom of the door, and is drawn
between the two pieces of inner door glass,
where it exits through the top slots in the upper
part of the door. This air is then drawn into the
blower, and is forced down the back of the unit
between the inner and outer chassis covers,
and finally out the bottom vent.
tions: through the control panel vent, (over the
latch assembly and the inner chassis top), and
through the side mounting rails (over the oven
sides and around the back). Air also enters the
oven at the back through the openings on the
upper section of the rear cover. At this point,
the air from the sides and the top mix. The air
is then pulled through the blower, down the
back of the unit between the outer and inner
rear covers, and out the front of the unit via the
bottom vent trim.
Air from the blower is forced over the cavity
vent. The pressure differential causes air to be
drawn from the cavity, where the air exits
through a small opening on the left side of the
control panel vent.
The purpose of the convection fan is to circu-
late hot air inside the oven cavity, not to evacu-
ate the air. Thus, the air flow for the convection
models and the non-convection models, is the
same.
BLOWER
INTAKE AIR
EXHAUST AIR
INTAKE AIR
OVEN
EXHAUST AIR
3-1
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THE OVEN SHUTDOWN THERMAL FUSE
The thermal fuse is located on the rear of the
oven at the indicated location. The oven shut-
down thermal fuse opens L2 to the oven if the
temperature at the rear panel exceeds 160˚C/
320˚F. The fuse is a one-time, non-resettable
safety device.
Oven Shutdown
Thermal Fuse
Oven Shutdown Thermal Fuse
BACK OF OVEN
3-2
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THE OVEN DOOR LATCH ASSEMBLY
The door latch solenoid operates on a 120-volt
During the self-clean cycle, the control board
sends a 120-volt dc pulse to the solenoid
windings, whichextendstheplunger(pushesit
out), and moves the latch arm to lock the oven
door. The movement of the arm also actuates
the door lock switch arm, and closes it. When
the self-clean cycle is over, the control board
sends a 120-volt dc pulse to the solenoid, the
plunger is retracted (pulled in), the latch arm
releases the door, and the door lock switch
opens.
dc pulse from the electronic control board.
When the solenoid plunger is retracted, the
oven door is in the “unlocked” position. When
the solenoid plunger is extended, the oven
door is in the “locked” position. When the door
lock switch is open, the control senses that the
door is “unlocked.” When the door lock switch
closes, the control senses that the door is
locked. The door lock switch, mounted on the
solenoid bracket, is in the N.O. (normally-
open) position.
Door Lock Solenoid
Door Lock Solenoid
Oven Light Switch
Door Lock Switch
Plunger Retracted
Plunger Extended
Door Pin In
Door Pin Out
Door Open & Unlocked
Door Closed & Locked
3-3
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HOW THE SELF-CLEAN CYCLE WORKS
The oven is preset for a 3-1/2 hour Self-Clean
cycle. However, you can adjust this cycle time
to between 2-1/2 and 4-1/2 hours. The chart
shows a normal 3-1/2 hour Self-Clean cycle.
Note that although the heating turns off after 3-
hours, the door will remain locked for an addi-
tional 1/2 hour so the oven can cool sufficiently.
The Self-Clean cycle uses high heat to burn
away soil and grease from inside the oven.
During this cycle, the oven will get much hotter
than it does under normal baking and broiling
conditions (see the following chart).
875˚F (468˚C)
CLEANING CYCLE
If the latch switch is not satisfied during the
clean operation, the cycle is terminated, and
the display will show “close door” on convec-
tionmodels.Onnon-convectionmodels,“door”
will be displayed (see the strip circuit below).
OVEN SHUTS OFF
(NORMAL BROILING TEMPERATURE)
DOOR UNLOCKS
(FAN STAYS ON)
DOOR LOCKS
START
1
2
3
STOP
TIME (IN HOURS)
DOOR LOCK
SOLENOID
N
L2
PULSE
RELAY
Y
R
LOCK
UNLOCK
W
L1
BAKE–2000W
R/W
25A/240V
T.O.D.
BK
OUT BROIL–1000W
IN BROIL–1667W
BU
R
BU
OR
OR
GY/W
W
M
BLOWER
3-4
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COMPONENT ACCESS
This section instructs you on how to service each component inside the Electric Built-In Single
Oven. The components and their locations are shown below.
COMPONENT LOCATIONS
Blower Motor
Power Supply Wiring
Terminal Block
Light Transformer
Oven Control/
Control Power
Display Boards
Transformer
Door Latch Assembly
Broil Element
Oven Temperature
Sensor
Convection Bake
Element & Fan Motor
Oven Shutdown
Thermal Fuse
(Rear Of Oven)
Halogen Light (2)
Bake Element
(Hidden)
4-1
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REMOVING THE OVEN CONTROL/DISPLAY BOARDS,
AND THE TOUCH PANEL ASSEMBLY
5. Remove the screws from the oven control
panel.
WARNING
Disconnect power before servicing.
ELECTRICAL SHOCK HAZARD
Replace all panels before operating.
Control
Panel
Screw
Failure to do so could result in death or
electrical shock.
CAUTION: When you work on the built-in
oven,becarefulwhenhandlingthesheetmetal
parts. Sharp edges may be present, and you
can cut yourself if you are not careful.
6. To remove the oven control panel, pull it
out at the bottom, and lift and unhook it
from the oven cabinet support at the top.
1. Disconnect the electrical power to the
oven.
Oven
Control
Panel
Lift Off
Top
Support
2. Open the oven door.
3. Remove the bottom screw from each of
the two side trim pieces (see below).
4. To remove the side trim, pull the bottom
out approximately 2˝, and slide the top
down to free it from the control panel.
7. Disconnect the wire connectors from the
control board and set the panel assembly
face down on a padded surface to protect
the finish.
Side Trim Screw
(1 On Each Side)
Pull Out Bottom
Of Side Trim
5 Wire Connectors
Pull Side Trim
Down & Away
From Control
Panel
4-2
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8. To remove the oven control/display
boards:
b) Removethesixscrewsfromthecontrol
panel bracket and remove the bracket.
Bracket Screw (1 of 6)
Control Panel Bracket
a) Remove the five mounting screws.
Screws
c) Peel the touch panel off the bracket.
Touch Panel
Screws
Lift Ends Of
Locking Arm
Bracket
REASSEMBLY NOTE: When you reinstall the
oven control panel, use the following proce-
dure (refer to the photos on the previous page,
as necessary):
b) Lift the ends of the locking arm and
disconnect the ribbon cable from its
connector.
1. Reconnect the wiring to the control board
terminals.
2. Hook the ends of the control panel over
the rubber tips of the brackets.
NOTE:Thecontrolanddisplayboardsare
designed to be replaced as an assembly.
3. Pushthebottomofthecontrolpanelinand
position the plastic air duct under the lip of
the panel.
9. To remove the touch panel assembly:
a) Remove the seven spacers and the
cardboard shield from the panel.
Spacer (1 of 7) Cardboard Shield
Air Duct
Bottom Lip Of Control Panel
4. Align the mounting holes and install the
two side screws in the control panel.
4-3
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REMOVING THE POWER SUPPLY WIRING TERMINAL
BLOCK AND THE BLOWER MOTOR
4. Removethescrewfromtheconduitclamp
and remove the clamp.
WARNING
Disconnect power before servicing.
5. Remove the 6 screws from the top rear
oven cabinet cover.
ELECTRICAL SHOCK HAZARD
Replace all panels before operating.
Failure to do so could result in death or
electrical shock.
CAUTION: When you work on the built-in
oven,becarefulwhenhandlingthesheetmetal
parts. Sharp edges may be present, and you
can cut yourself if you are not careful.
Conduit
Clamp
Top Rear Cover
(6 Screws)
1. Disconnect the electrical power to the
oven.
2. Remove the side trim from the oven (see
page 4-2, steps 1 through 4 for the proce-
dure).
NOTE: Before you move the oven from its
mounting location, remove the oven door to
make it easier to move (see page 2-3 for the
procedure).
6. To remove the power supply wiring
terminal block:
3. Removetheovencabinetmountingscrews
and pull the oven out of its mounting
location so that you can access the back.
a) Remove the hex nuts from the wire
terminal studs and remove the wires
from the studs.
b) Remove the two mounting screws from
the terminal block and remove it from
the top of the oven.
Power Supply
Wiring Terminal Block
Mounting
Wires
Screws
Cabinet Mounting Screw
(1 Screw On Each Side)
4-4
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7. Toremovetheblowermotorassembly:
b) Removethefourscrewsfromtheblower
cover and remove the cover.
a) Remove the rear cover from the oven
(11 screws) .
Screw (1 of 11)
2 Screws
Blower Cover
2 Screws
Rear Cover
c) Disconnectthetwowiresfromtheblow-
er motor terminals.
2 Wires
Blower Motor Assembly
5 Mounting Screws
d) Remove the five mounting screws.
4-5
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REMOVING THE OVEN LIGHT TRANSFORMER
& THE CONTROL POWER TRANSFORMER
3. Remove the mounting screw from the
transformer you are servicing and unhook
the tab from the oven chassis slot.
WARNING
Disconnect power before servicing.
ELECTRICAL SHOCK HAZARD
Transformer
Screws
Replace all panels before operating.
Light
Transformer
Failure to do so could result in death or
electrical shock.
Control Pwr
Transformer
CAUTION: When you work on the built-in
oven,becarefulwhenhandlingthesheetmetal
parts. Sharp edges may be present, and you
can cut yourself if you are not careful.
1. Disconnect the electrical power to the
oven.
2. Remove the control panel from the oven
(see page 4-2, steps 1 through 6 for the
procedure). Position the control panel for-
wardsoyoucanaccesseithertransformer.
4. Disconnect the four wires from the LOAD
and LINE terminals of the transformer.
NOTE: The LOAD and LINE terminals are
different sizes so that you cannot make a
mistakewhenreconnectingthewires(see
below).
Oven Light & Control Power Transformers
Light Transformer
Control Power Transformer
Wht & Blk (Small)
(2) Red (Small)
Wht & Blk (Large)
(2) Blue
(Large)
4-6
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REMOVING THE OVEN DOOR LATCH ASSEMBLY
3. Open the oven door and remove the two
front oven door latch mounting screws
from the air vent.
WARNING
Disconnect power before servicing.
ELECTRICAL SHOCK HAZARD
Oven Door Latch Assembly
Replace all panels before operating.
Failure to do so could result in death or
electrical shock.
CAUTION: When you work on the built-in
oven,becarefulwhenhandlingthesheetmetal
parts. Sharp edges may be present, and you
can cut yourself if you are not careful.
Air Vent
1. Disconnect the electrical power to the
oven.
2. Remove the control panel from the oven
(see page 4-2, steps 1 through 6 for the
procedure).
2 Air Vent Screws
4. Remove the wires from the terminals of
the solenoid and the latch and door
switches.
Solenoid
Latch Switch
Door Switch
2 Top Screws
5. Remove the two top screws from the oven
door latch assembly and remove the as-
sembly.
4-7
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REMOVING AN OVEN HALOGEN LIGHT &
THE OVEN TEMPERATURE SENSOR
3. To remove an oven halogen light:
a) Remove the lens from the halogen light
socketbyliftingtheendnearthemount-
ing screw and unsnapping it.
WARNING
Disconnect power before servicing.
ELECTRICAL SHOCK HAZARD
b) Remove the screw from the halogen
light assembly.
Replace all panels before operating.
Failure to do so could result in death or
electrical shock.
Lift Lens Here
CAUTION: When you work on the built-in
oven,becarefulwhenhandlingthesheetmetal
parts. Sharp edges may be present, and you
can cut yourself if you are not careful.
Halogen Light
Assembly
1. Disconnect the electrical power to the
oven.
2. Open the oven door and remove the racks
from inside the oven.
Mounting Screw
c) Pull the halogen bulb out of the socket.
Halogen Bulb
Oven Temperature
Sensor & Halogen
Lights
Socket Assembly
4-8
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d) Pull the halogen socket assembly out
of the oven liner and cut the wires near
the socket terminals.
4. To remove the oven temperature sen-
sor:
a) Remove the two mounting screws from
the oven temperature sensor and pull
the connector out of the mounting hole
in the oven liner.
Cut Wires Here
Screws
Oven
Temperature
Sensor
b) Disconnect the sensor connector from
the main wire harness connector.
e) Cut the new halogen light socket wires
to the proper length.
Sensor
Connector
f) Remove 3/8˝ of insulation from the cut
wires on the wire harness and the halo-
gen light socket. Splice the halogen
light socket wires to the harness wires,
and twist two wire nuts over the bare
wire ends.
4-9
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REMOVING THE BROIL ELEMENT
3. Remove the two front bracket screws and
two rear bracket screws from the broil
element.
WARNING
Disconnect power before servicing.
ELECTRICAL SHOCK HAZARD
Front Bracket
Screws
Replace all panels before operating.
Failure to do so could result in death or
electrical shock.
CAUTION: When you work on the built-in
oven,becarefulwhenhandlingthesheetmetal
parts. Sharp edges may be present, and you
can cut yourself if you are not careful.
1. Disconnect the electrical power to the
oven.
Rear Bracket
Screws
2. Open the oven door and remove the racks
from inside the oven.
4. Carefully pull the element forward so that
the wires are through the oven liner holes,
and disconnect the wires from the termi-
nals.
4 Element Wires
Broil
Element
4-10
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REMOVING THE MEAT PROBE JACK
5. Removethemeatprobejackaccesspanel
from the right side of the unit. Use a pair of
small cutters to clip the bridge.
WARNING
Disconnect power before servicing.
ELECTRICAL SHOCK HAZARD
Replace all panels before operating.
Failure to do so could result in death or
electrical shock.
Clip Bridge
Meat Probe
Jack
Access
Panel
CAUTION: When you work on the built-in
oven,becarefulwhenhandlingthesheetmetal
parts. Sharp edges may be present, and you
can cut yourself if you are not careful.
1. Disconnect the electrical power to the
oven.
2. Remove the racks from inside the oven.
Right Side
Of Oven
Meat Probe Jack
6. Push aside the insulation, pull the meat
probe jack out of the access hole, and
remove the star washer from the jack.
7. Cut the wires near the lugs of the old meat
probe jack, then use two small wire nuts,
and splice the new jack to the oven wires.
Star Washer
Access Cover
3. Remove the hex nut from the meat probe
jack.
Meat Probe
Jack
Hex Nut
Meat Probe Jack
#8 x 1/4˝ Screw
REASSEMBLY NOTE: When you install the
new jack, be sure to place the star washer from
the old jack on the threaded end of the new
one. After you have installed the jack, mount
the access cover with two #8 x 1/4˝ screws.
4. Pull the oven out of its mounting location
approximately 8˝, (see page 4-4 steps 1
through 3 for the procedure), so that you
can access the meat probe jack access
panel on the right side.
4-11
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REMOVING THE HIDDEN BAKE ELEMENT
4. Remove the four screws from the hidden
bake element cover flange.
WARNING
Disconnect power before servicing.
Cover Flange
& 2 Screws
Cover Flange
& 2 Screws
ELECTRICAL SHOCK HAZARD
Replace all panels before operating.
Failure to do so could result in death or
electrical shock.
CAUTION: When you work on the built-in
oven,becarefulwhenhandlingthesheetmetal
parts. Sharp edges may be present, and you
can cut yourself if you are not careful.
5. Bend the cover flanges down as far as
they will go.
1. Disconnect the electrical power to the
oven.
Bend Cover
Flange Down
Bend Cover
Flange Down
2. Pull the oven out of its mounting location
so that you can access the rear cover (see
page 4-4, steps 1 through 3 for the proce-
dure).
3. Removetherearcover fromtheoven(see
page 4-5 for the procedure).
6. Use a pen knife or a single-edged razor
blade and cut the insulation blanket, as
shown. Be sure to separate the insulation
blanket as cleanly as possible.
Cut Insulation Blanket
Hidden Bake Element
7. Carefully move the insulation blanket out
of the way so that you can access the
hidden bake element mounting bracket.
4-12
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8. Removethefourmountingbracketscrews
and the two hidden bake element bracket
screws.
9. Carefully pull the hidden bake element
and its mounting bracket out of the oven.
Remove Two Screws
Remove Four Screws
Pull Out Hidden Bake Element
4-13
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REMOVING THE CONVECTION BAKE ELEMENT
AND THE FAN MOTOR ASSEMBLY
positionthecoverwiththenotchasshown
when you reinstall it.
WARNING
Disconnect power before servicing.
Screw 1 of 3
ELECTRICAL SHOCK HAZARD
Replace all panels before operating.
Convection
Cover
Failure to do so could result in death or
electrical shock.
CAUTION: When you work on the built-in
oven,becarefulwhenhandlingthesheetmetal
parts. Sharp edges may be present, and you
Notch
can cut yourself if you are not careful.
1. Disconnect the electrical power to the
oven.
5. To remove the convection bake ele-
ment:
2. To make servicing easier, remove the
a) Remove the two screws from the con-
oven door from the unit (see page 2-3 for
vection bake element.
the procedure).
b) Pull it forward so you can access the
3. Remove the racks from inside the oven.
terminals.
c) Disconnect the wires from the element
terminals.
Convection Bake
Screw
Element
Screw
Convection Bake
Element & Fan Motor
Element Terminals
4. Remove the three screws from the con-
vection cover and remove the cover from
therearoftheovenliner. Notethelocation
of the notch in the cover. Be sure to
4-14
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6. To remove the convection fan motor:
f) Remove the two rear convection fan
motor mounting screws from the oven,
and remove the motor from the rear of
the oven.
a) If not already done, remove the con-
vection cover and the convection bake
element from the rear of the oven liner
(see page 4-14).
b) Use a 10 mm (7/16˝) socket and re-
move the hex nut from the convection
fan. NOTE: The nut has a left-rotation
thread for removal.
Convection
Fan Motor
Convection
Fan
10 mm
(7/16˝)
Hex Nut
Convection Fan Motor
Rear Screw (1 of 2)
c) Remove the three front convection fan
motor screws from the rear of the oven
liner.
Convection
Fan Motor
Front Screw
(1 of 3)
d) Pull the oven out of its mounting loca-
tion(seepage4-4,steps1through3for
the procedure) so that you can access
the rear cover.
Convection Fan
Motor Terminals
e) Remove the rear cover from the oven
(see page 4-5 for the procedure).
4-15
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REMOVING THE OVEN SHUTDOWN THERMAL FUSE
Oven Shutdown Thermal Fuse
WARNING
Disconnect power before servicing.
ELECTRICAL SHOCK HAZARD
Replace all panels before operating.
Failure to do so could result in death or
electrical shock.
CAUTION: When you work on the built-in
oven,becarefulwhenhandlingthesheetmetal
parts. Sharp edges may be present, and you
can cut yourself if you are not careful.
4. Disconnect the wires from the thermal
1. Disconnect the electrical power to the
fuse terminals.
oven.
Mounting Screw (1 of 2)
2. Pull the oven out of its mounting location,
(see page 4-4 steps 1 through 3 for the
procedure), so that you can access the
rear cover.
3. Removetherearcoverfromtheoven(see
page 4-5 for the procedure).
Oven Shutdown
Thermal Fuse
5. Remove the two screws and remove the
fuse from the rear of the oven.
4-16
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REMOVING THE OVEN DOOR GLASS, HINGES, & HANDLE
4. To remove the outer door glass:
CAUTION: When you work on the built-in
oven,becarefulwhenhandlingthesheetmetal
parts. Sharp edges may be present, and you
can cut yourself if you are not careful.
a) Remove the three outer glass holder
screws and two outer glass bracket
screws from the door liner.
b) Lifttheouterglasswiththeglassholder
off the door liner.
1. Remove the oven door from the oven (see
page 2-3 for the procedure).
c) Remove the bracket.
2. Place the oven door on a padded work
surface with the front decorative glass
facing down.
Outer Glass Holder Screws
3. Remove the two top door liner screws and
the two door glass bracket screws, and lift
the liner assembly off the decorative door
glass and handle.
Outer Door Glass
Top Liner Screws
Outer Glass Bracket Screws
5. To remove the center door glass, re-
move the bottom bracket, (it is loose), and
slidethetwotopcornersoftheglassoutof
the door liner slots.
Door Glass
Bracket Screws
Center Door Glass Corners
Center Door Glass
Remove Loose Bracket
Continued on the next page.
4-17
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6. To remove the hinges and the inner
door glass:
d) Remove the insulation and the inner
door glass.
NOTE: You will have to remove both hinges to
removetheinnerdoorglassfromtheovendoor
liner.
a) Lift either side of the door liner, remove
thetwodoorhingescrews, andremove
the hinge.
Inner Door Glass
Hinge Screws (4 total)
Insulation
7. To remove the door handle, remove the
two door handle screws from the bracket.
Inner Door Glass
Door Handle
Bracket & Screws
(2 each)
Inner Door Glass Cover
b) Lift the other side of the door liner,
remove the two screws for the other
hinge, and remove the hinge.
c) Lift the inner door glass liner cover off
the liner.
4-18
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REMOVING THE OVEN DOOR GASKET
3. Pull the ends of the gasket out of the liner
holes and pull the clips out of their liner
holes.
CAUTION: When you work on the built-in
oven,becarefulwhenhandlingthesheetmetal
parts. Sharp edges may be present, and you
can cut yourself if you are not careful.
Gasket Clips
1. Open the oven door to its fully open posi-
tion.
2. Remove the screw from the door gasket
bracket and remove the bracket from the
oven.
REASSEMBLY NOTE: When you install the
new gasket, make sure that all of the clips are
seated in their liner holes, and that the ends of
thegasketarepushedfullyintotheirholes.Use
the pointed end of a pencil to push the gasket
ends into the holes.
Door Gasket
Gasket Bracket
Screw
4-19
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— NOTES —
4-20
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COMPONENT TESTING
Before testing any of the components, perform
the following checks:
• Checkallconnectionsbeforereplacingcom-
ponents, looking for broken or loose wires,
failed terminals, or wires not pressed into
connectors far enough.
• Themostcommoncauseforcontrolfailureis
corrosion on connectors. Therefore, discon-
necting and reconnecting wires will be nec-
essary throughout test procedures.
• Voltage checks must be made with all con-
nectors attached to the boards.
• All tests/checks should be made with a VOM
or DVM having a sensitivity of 20,000 ohms-
per-volt DC, or greater.
• Resistancechecksmustbemadewithpower
cord unplugged from outlet, and with wiring
harness or connectors disconnected.
WARNING
Disconnect power before servicing.
WARNING
Disconnect power before servicing.
ELECTRICAL SHOCK HAZARD
ELECTRICAL SHOCK HAZARD
Replace all panels before operating.
Replace all panels before operating.
Failure to do so could result in death or
electrical shock.
Failure to do so could result in death or
electrical shock.
BLOWER MOTOR
OVEN TEMPERATURE SENSOR
Refer to page 4-8 for the procedure for servic-
ing the oven temperature sensor.
Refer to page 4-4 for the procedure for servic-
ing the blower motor.
1. Disconnect the electrical power to the
oven.
1. Disconnect the electrical power to the
oven.
2. Disconnect the oven temperature sensor
connector from the oven connector.
2. Disconnectthewiresfromtheblowermotor
terminals.
3. Set the ohmmeter to the R x 1K scale.
4. Touch the ohmmeter leads to the sensor
connectorpins. Themetershouldindicate
1080 Ω @ 70˚F.
3. Set the ohmmeter to the R x 1 scale.
4. Touch the ohmmeter leads to the motor
terminals. The meter should indicate be-
tween 14 and 18 Ω.
5-1
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WARNING
Disconnect power before servicing.
WARNING
Disconnect power before servicing.
ELECTRICAL SHOCK HAZARD
ELECTRICAL SHOCK HAZARD
Replace all panels before operating.
Replace all panels before operating.
Failure to do so could result in death or
electrical shock.
Failure to do so could result in death or
electrical shock.
CONVECTION BAKE ELEMENT
CONVECTION FAN MOTOR
Refertopage4-14fortheprocedureforservic-
ing the convection bake element.
1. Disconnect the electrical power to the
oven.
Refertopage4-14fortheprocedureforservic-
ing the convection fan motor.
2. Disconnect the wires from the convection
bake element terminals.
1. Disconnect the electrical power to the
oven.
3. Set the ohmmeter to the R x 1 scale.
2. Disconnect the wires from the convection
fan motor terminals.
4. Touch the ohmmeter leads to the element
terminals. The meter should indicate be-
tween 28 and 35 Ω.
3. Set the ohmmeter to the R x 1 scale.
4. Touch the ohmmeter leads to the motor
terminals. The meter should indicate be-
tween 8 and 12 Ω.
5-2
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WARNING
Disconnect power before servicing.
WARNING
Disconnect power before servicing.
ELECTRICAL SHOCK HAZARD
ELECTRICAL SHOCK HAZARD
Replace all panels before operating.
Replace all panels before operating.
Failure to do so could result in death or
electrical shock.
Failure to do so could result in death or
electrical shock.
BROIL ELEMENT
BAKE ELEMENT
Outer
Element
Outer
Element
Inner
Element
Refertopage4-12fortheprocedureforservic-
ing the hidden bake element.
Refertopage4-10fortheprocedureforservic-
ing the broil element.
1. Disconnect the electrical power to the
oven.
1. Disconnect the electrical power to the
oven.
2. Disconnect the wires from the bake ele-
ment terminals.
2. Disconnect the wires from the broil ele-
ment terminals.
3. Set the ohmmeter to the R x 1 scale.
3. Set the ohmmeter to the R x 1 scale.
4. Touch the ohmmeter leads to the element
terminals. The meter should indicate be-
tween 25 and 30 Ω.
4. Touch the ohmmeter leads to the inner
broil element terminals. The meter should
indicate between 45 and 55 Ω.
5. Touch the ohmmeter leads to the outer
broil element terminals. The meter should
indicate between 45 and 55 Ω.
5-3
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WARNING
Disconnect power before servicing.
WARNING
Disconnect power before servicing.
ELECTRICAL SHOCK HAZARD
ELECTRICAL SHOCK HAZARD
Replace all panels before operating.
Replace all panels before operating.
Failure to do so could result in death or
electrical shock.
Failure to do so could result in death or
electrical shock.
OVEN SHUTDOWN THERMAL FUSE
OVEN DOOR LATCH ASSEMBLY
Solenoid
Latch
Switch
Door
Switch
Refertopage4-16fortheprocedureforservic-
ing the oven shutdown thermal fuse.
Refer to page 4-7 for the procedure for servic-
ing the oven door latch assembly.
1. Disconnect the electrical power to the
oven.
1. Disconnect the electrical power to the
oven.
2. Disconnect the wires from the oven shut-
down thermal fuse terminals.
2. Disconnect the wires from the door latch
assembly component under test.
3. Set the ohmmeter to the R x 1 scale.
4. Touch the ohmmeter leads to the oven
shutdown thermal fuse terminals. The
meter should indicate continuity (closed
circuit).
3. Set the ohmmeter to the R x 1 scale.
4. To test the solenoid, touch the ohmme-
terleadstotheterminals.Themetershould
indicate between 47 and 54 Ω.
5. To test the door or latch switch:
a) Touch the ohmmeter leads to the fol-
lowing terminals (shown embossed on
the switch). The meter should indicate:
COM to N.O. = infinity (no continuity)
COM to N.C. = 0 Ω (continuity)
b) Press the switch actuator button and
touch the ohmmeter leads to the fol-
lowing terminals. The meter should in-
dicate:
COM to N.O. = 0 Ω (continuity)
COM to N.C. = infinity (no continuity)
5-4
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Refer to page 4-6 for the procedure for servic-
ingtheovenlight&controlpowertransformers.
WARNING
Disconnect power before servicing.
1. Disconnect the electrical power to the
oven.
ELECTRICAL SHOCK HAZARD
2. Disconnectthewiresfromthetransformer
under test.
Replace all panels before operating.
Failure to do so could result in death or
electrical shock.
3. Set the ohmmeter to the R x 1 scale.
4. To test the oven light transformer:
a) Touch the ohmmeter leads to the LINE
terminals. The meter should indicate
between 40 and 45 Ω.
OVEN LIGHT & CONTROL POWER
TRANSFORMERS
b) Touch the ohmmeter leads to the LOAD
terminals. The meter should indicate
less than 1 Ω.
LOAD
5. To test the control power transformer:
a) Touch the ohmmeter leads to the LINE
terminals. The meter should indicate
between 85 and 90 Ω.
b) Touch the ohmmeter leads to the LOAD
terminals. The meter should indicate
between 1 and 6 Ω.
LINE
5-5
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— NOTES —
5-6
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DIAGNOSIS & TROUBLESHOOTING
PROGRAMMING THE CAVITY SIZE
DIAGNOSTICS
Beforeservicing,performthefollowingchecks:
When replacing the electronic control, be sure
to program the cavity size within 60 seconds of
power up by pressing the following touchpads:
• Themostcommoncauseforcontrolfailureis
corrosion on connectors. Therefore, discon-
necting and reconnecting wires will be nec-
essary throughout test procedures.
BAKE (upper half of BAKE touchpad),
CONVECTIONBROIL(lowerhalfofBROIL
touchpad.
• All tests/checks should be made with a VOM
or DVM having a sensitivity of 20,000 ohms-
per-volt DC, or greater.
STOP TIME, CONV FULL MEAL, digit #7,
digit #9, TIMER SET/START, & START.
• Checkallconnectionsbeforereplacingcom-
ponents, looking for broken or loose wires,
failed terminals, or wires not pressed into
connectors far enough.
1. The size is shown in the display “-ID 24”.
2. Press the CLOCK SET/START touchpad
until the correct size is displayed.
3. Press the CANCEL touchpad (do not press
the OVEN START touchpad).
• Voltage checks must be made with all con-
nectors attached to the boards.
4. To verify programming, press and hold the
1 touchpad for 5 seconds.
• Resistancechecksmustbemadewithpower
cord unplugged from outlet, and with wiring
harness or connectors disconnected.
ELECTROSTATIC DISCHARGE
(ESD) SENSITIVE ELECTRONICS
• Is the oven in the “Sabbath Mode”? If so,
“SAB” will appear in the display. Press and
hold the 6 touchpad for 5 seconds to end the
Sabbath Mode.
ESD problems are present everywhere. ESD
may damage or weaken the electronic control
assembly. The new control assembly may ap-
pear to work well after repair is finished, but
failure may occur at a later date due to ESD
stress.
• To check for the last five Fault codes: Press
and hold the 0 touchpad to access the previ-
ous codes. Numeric touchpads 0 - 4 indicate
faults 1 - 5 respectively, with “0” being the
most recent code.
• Use an anti-static wrist strap. Connect wrist
strap to green ground connection point or
unpainted metal in the appliance
FAHRENHEIT (°F) TO CELSIUS (°C)
CONVERSION
-OR-
The default is Fahrenheit (° F).
Touch your finger repeatedly to a green
ground connection point or unpainted metal
in the appliance.
1. Press the BROIL pad for 5 seconds. The
temperature will be displayed in degrees
Celsius indicated by the “C” in the tempera-
ture display.
• Before removing the part from it’s package,
touch the anti-static bag to a green ground
connection point or unpainted metal in the
appliance.
2. ToreturnthedisplaytodegreesFahrenheit
press the BROIL pad again for 5 seconds.
“F” will show in the temperature display.
• Avoid touching electronic parts or terminal
contacts; handle electronic control assem-
bly by edges only.
• When repackaging failed electronic control
assembly in anti-static bag, observe above
instructions.
6-1
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• Upon replacement, immediately return the
old electronic oven control. Use the mailing
label that is supplied with each new control.
FAILURE/ERROR DISPLAY CODES
• Always disconnect the power to the unit
before touching the internal parts of the
oven.
FAULT ERROR
MEANING OF FAILURE CODE
RECOMM ENDED REPAIR PROCEDURE
CODE
CODE
Will only be displayed if user presses and holds “0” key for 5 seconds and there are no pre-
existing faults. Press CANCEL to clear display.
Default F code — No failure
Electronic control malfunction
F0
All E
Replace control.
F1
F2
Codes
E0
E1
E5
E0
E1
Key held down too long, or key is shorted
Keypad keytail not connected
Cancel key drive line open
Temperature sensor opened
Temperature sensor shorted
Oven temp too high
1. Check keypad connector for firm connection.
2. Press CANCEL. If error code returns after 60 sec., replace keypad.
3. Replace control.
1. Check sensor connection.
2. Measure sensor resistance (1080
Ω
at 21
°
C [70
°F]; add 2
Ω
per degree).
If resistance is not valid, replace sensor.
3. If sensor resistance and connections are good, then the oven cavity temperature
must have exceeded a safe level. Check for welded-closed relays on the control.
F3
F4
E2
E3
(over 301°C [575°F] in Cook mode)
Oven temp too high
(over 510 C [950 F] in Clean mode)
°
°
1. Disconnect meat probe and measure probe resistance: (78k
Ω
at 15.6°C [60°F];
37k at 32.2 C [90 F] ). If resistance is not valid, replace probe.
Ω
°
°
E1
E0
Meat probe malfunction - shorted
2. Insert probe and check for a firm connection between probe and jack (in oven cavity).
3. Check connection between jack and harness (in rear of oven).
Door is open, but latch is locked
1. Check the latch assembly:
(condition exists when door switch is closed
indicating an open door, and latch switch is
closed indicating a locked door)
- Check latch arm pivot joint, arm/solenoid connection, solenoid spring,
and spring washer.
2. Check the Latch Solenoid:
- Check for firm electrical connections.
- Disconnect the two wires from the solenoid and measure the resistance of
E1
E5
Self clean latch will not lock
the solenoid. A small resistance (approx. 175
If the solenoid is open (∞ Ω) or shorted (0
3. Check the Latch Switch: Disconnect it and use a continuity tester:
- Door latched = switch closed, continuity should read 0
- Door unlatched = switch open, continuity should read ∞ Ω
4. Check Door Open/Closed Switch. Disconnect it and use a continuity tester:
Ω
) is normal.
Ω
) it should be replaced.
F5
F6
Self clean temperature (288
°C [550°F] ) not
Ω
.
reached within 45 minutes
.
- Door open = switch closed, continuity should read 0
Ω.
- Door closed = switch open, continuity should read ∞ Ω
.
E7
E0
Self clean latch will not unlock
Return line not connected
5. Check power and element connections.
If switch pulse return line is not connected, electronic control will display F6 within 60 seconds
after power up. Replace control.
6-2
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CONTROL PANEL TEST LOCATIONS
FRONT/REAR
COMPONENT
CHECK POINTS
P7-2 (BR) to P7-1 (TAN)
P6-1 (Y) to P6-2 (W)
RESULTS
SERVICEABLE
Door Open = Closed Circuit
Door Closed = Open Circuit
Door Switch
Front
Front
Door Lock Solenoid
(with Door Closed)
50 Ω
Oven Temperature Sensor
Blower
Front
Rear
P7-4 (V) to P7-6 (GN)
1080 Ω @ 21°C (70°F)
14 Ω to 18 Ω
P1-5 (GY) to Neutral (W)
Primary Winding
Secondary Winding
40 Ω to 45 Ω
Less than1 Ω
Oven Light Transformer
Front
Rear
Oven Shutdown
Thermal Fuse
P5-2 (OR) or P5-3 (R)
to Red Wire at Terminal Block
Closed Circuit
Bake Element
P5-3 (R) to Red Wire at Terminal Block
P5-2 (OR) to Red Wire at Terminal Block
P5-1 (BU) to Red Wire at Terminal Block
P5-4 (Y) to Red Wire at Terminal Block
P1-6 (OR) to Neutral (W)
Rear
Front
Front
Front
Rear
25 Ω to 30 Ω
45 Ω to 55 Ω
45 Ω to 55 Ω
28 Ω to 35 Ω
8 Ω to 12 Ω
Inner Broil Element
Outer Broil Element
Convection Ring Element
Convection Fan Motor
Probe into Jack - Check for
78k Ω @ Room Temperature
Meat Probe Jack
Latch Switch
Rear
Front
P7-7 (GN) to P7-8 (Y)
Door Unlocked = Open Circuit
Door Locked = Closed Circuit
P7-3 (BU) to P7-1 (TAN)
RELAY LOGIC CHART
RELAY LOGIC KEY
- OFF
- ON
O
X
- CYCLING (MAX PERIOD = 60SEC)
- ON OR OFF
+
OX
Thermal Convection Models Only
6-3
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— NOTES —
6-4
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WIRING DIAGRAM & STRIP CIRCUITS
MODEL NUMBER / TECH SHEET USE
TECH SHEET
MODEL NUMBER
NUMBER
KEBI141D**6
KEBS147D**6
KEBI171D**6
KEBI177D**6
KEBI101D**6
KEBI107D**6
KEBC177D**6
KEBC107D**6
KEBI141D**7
KEBI141D**8
KEBI141D**9
KEBI141D**10
KEBI141D**11
KEBI141D**12
KEBS147D**7
KEBS147D**8
KEBS147D**9
KEBS147D**10
KEBS147D**11
KEBS147D**12
KEBI171D**7
KEBI171D**8
KEBI171D**9
KEBI171D**10
KEBI171D**11
KEBI171D**12
KEBS177D**7
KEBS177D**8
KEBS177D**9
KEBS177D**10
KEBS177D**11
KEBS177D**12
KEBI101D**7
KEBI101D**8
KEBI101D**9
KEBI101D**10
KEBI101D**11
KEBI101D**12
KEBS107D**7
KEBS107D**8
KEBS107D**9
KEBS107D**10
KEBS107D**11
KEBS107D**12
4452023
4452024
4452023
4452024
4452023
4452024
4451876D
7-1
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SCHEMATIC DIAGRAM
WIRE HARNESS SCHEMATIC
GROUND (CHASSIS)
AC DRIVE
MOTOR
M
SOLENOID
NOTES:
PLUG WITH FEMALE
CONNECTOR
ENCLOSED
THERMISTOR
RELAY COIL
• When replacing the electronic control, be sure to
program the cavity size (see “Programming The
Cavity Size” on page 6-1).
t
°
RECEPTACLE WITH
MALE CONNECTOR
RELAY
CONTACTS
OPERATED
BY DOOR
• Dots indicate connections or splices.
• Circuit shown in STANDBY/OFF mode with
oven door closed.
HEATING
ELEMENT
THERMAL
FUSE/T.O.D.
LIGHT
CONTROL POWER
TRANSFORMER
R
BU
BU
R
N
GND L2
L1
P3-5 P3-7
BK P4-1
P3-2 P3-3
W
Y
ELECTRONIC
CONTROL
P1-3
P6-1
P4-2
P1-1
BK
BK
+
–
LATCH
DRIVE
V
W
W
CIRCUIT
P7-4
+
W
–
P6-2
TEMP SENSOR
AT 21°C (70°F)
AT 177°C (350°F)
t°
1080
1654
18V DC
GN
W
THERMAL CONVECTION
MODELS ONLY
SOLENOID
DOOR LOCK
SOLENOID
OR
Y
Y
W
M
P1-6
P5-4
P7-8
P7-7
~
MEAT PROBE
AT 15.6°C (60°F)
AT 32.2°C (90°F)
t°
CONV. FAN
78k
37k
CONV.-1600W
W
GN
Y
BAKE-2000W
R
R
P5-3
P5-1
THERMAL CONVECTION
MODELS ONLY
OUT BROIL-1000W
BU
BU
DOOR ON LATCH ASSY
SWITCH
R
BR
BU
TAN
IN BROIL-1667W
P7-2
P7-3
OR
GY
P5-2
P1-5
OR
LATCH
SWITCH
(OPERATED BY
SOLENOID)
BLOWER
NON-CONVECTION
MODELS ONLY
W
W
M
~
TAN
LIGHT POWER SUPPLY
BK
P1-9
GN
RETURN LINE MUST BE CONNECTED
P7-1
HALOGEN
5W/BULB
BK
W
W
P7-6
P3-1
BK
BK
W
GN
PART NO. 4451876 REV. D
ELECTRONIC CONTROL PINOUTS
PIN
P6-1
P6-2
P6-3
P6-4
P6-5
P6-6
FUNCTION
COLOR
PIN
FUNCTION
COLOR
TAN
BR
LATCH SOLENOID (+ )
Y
P7-1
P7-2
P7-3
P7-4
P7-5
P7-6
P7-7
P7-8
SWITCH COMMON (STROBE)
DOOR SWITCH
–
LATCH SOLENOID (
)
W
NOT CONNECTED
NOT CONNECTED
NOT CONNECTED
NOT CONNECTED
LATCH SWITCH
BU
TEMP SENSOR
V
NOT CONNECTED
GROUND
GN
GN
Y
MEAT PROBE SENSOR (GRND)
MEAT PROBE SENSOR
7-2
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STRIP CIRCUITS
BAKE & PREHEAT-BAKE
N
L2
BAKE-2000W
R
L1
P5-3
R
OUT BROIL-1000W
BK
BK
P4-1
P4-2
BU
OR
GY
P5-1
P5-2
P1-5
R
BU
OR
IN BROIL-1667W
BLOWER
W
M
~
P1-1
BK
ECONO BROIL
N
L2
L1
IN BROIL-1667W
P5-2 OR
P1-5 GY
R
OR
P4-1
BK
BLOWER
BK P4-2
P1-1
W
M
~
BK
MAXI BROIL
OUT BROIL-1000W
N
L2
P5-1
P5-2
BU
OR
L1
BU
OR
R
P4-1
BK
IN BROIL-1667W
P1-5 GY
W
P4-2
P1-1
BK
BK
M
~
BLOWER
7-3
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CONVECTION BROIL
(THERMAL CONVECTION MODELS ONLY)
N
L2
L1
OUT BROIL-1000W
P5-1
P5-2
BU
OR
P4-1
P4-2
BK
BK
BU
R
OR
IN BROIL-1667W
W
P1-5 GY
OR
M
~
P1-1
BK
BLOWER
W
P1-6
M
~
CONV. FAN
CONVECTION ROAST & PREHEAT-CONVECTION BAKE
(THERMAL CONVECTION MODELS ONLY)
L2
N
BAKE-2000W
R
P5-3
P5-1
P5-2
L1
R
OUT BROIL-1000W
BU
P4-1
P4-2
R
BK
BK
BU
OR
OR
IN BROIL-1667W
GY
OR
W
W
P1-5
P1-6
M
~
P1-1
BK
BLOWER
M
~
CONV. FAN
CONVECTION BAKE
(THERMAL CONVECTION MODELS ONLY)
N
L2
L1
CONV.-1600W
P5-4
Y
Y
R
BK
BK P4-2
P4-1
P5-3
P1-5
R
R
BAKE-2000W
GY
W
W
M
~
BK
P1-1
BLOWER
P1-6 OR
M
~
CONV. FAN
7-4
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CLEAN
DOOR
SWITCH
ON LATCH ASSY
BR
TAN
P7-2
P7-3
LATCH SWITCH
(OPERATED BY
SOLENOID)
P6-1
P6-2
Y
N
L2
+
LATCH
DRIVE
CIRCUIT
BU
W
TAN
18V DC
SOLENOID
RETURN LINE MUST BE CONNECTED
DOOR LOCK
SOLENOID
P7-1
BAKE-2000W
L1
P5-3
R
R
P4-1
BK
OUT BROIL-1000W
BU
R
P5-1
P5-2
BU
OR
BK P4-2
OR
IN BROIL-1667W
P1-5
GY
W
M
~
BK P1-1
BLOWER
7-5
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— NOTES —
7-6
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— NOTES —
7-7
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— NOTES —
7-8
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PRODUCT SPECIFICATIONS
AND
WARRANTY INFORMATION SOURCES
IN THE UNITED STATES:
FOR PRODUCT SPECIFICATIONS AND WARRANTY INFORMATION CALL:
FOR WHIRLPOOL PRODUCTS: 1-800-253-1301
FOR KITCHENAID PRODUCTS: 1-800-422-1230
FOR ROPER PRODUCTS:
1-800-447-6737
FOR TECHNICAL ASSISTANCE WHILE AT THE CUSTOMER’S HOME CALL:
THE TECHNICAL ASSISTANCE LINE: 1-800-253-2870
HAVE YOUR STORE NUMBER READY TO IDENTIFY YOU AS AN
AUTHORIZED SERVICER
FOR LITERATURE ORDERS:
PHONE: 1-800-851-4605
IN CANADA:
FOR PRODUCT SPECIFICATIONS AND WARRANTY INFORMATION CALL:
1-800-461-5681
FOR TECHNICAL ASSISTANCE WHILE AT THE CUSTOMER’S HOME CALL:
THE TECHNICAL ASSISTANCE LINE: 1-800-488-4791
HAVE YOUR STORE NUMBER READY TO IDENTIFY YOU AS AN
AUTHORIZED SERVICER
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