Service Manual / Manuel de Service
3000W Gasoline Generator
Génératrice à Essence 3000W
Revised/Revisé:
08/2008
Engine Diagram / Diagramme du Moteur
KCG-3000G
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Parts Pricing List / Liste de Prix des Pièces
KCG-3000G
Description Française
Price/Prix
$4.31
$45.94
$1.55
$1.73
$1.55
$1.55
$6.84
$1.90
$1.67
$1.67
$6.84
$1.90
$1.67
$1.67
$2.01
$1.67
$1.55
$55.14
$1.90
$1.67
$13.74
$224.25
$10.29
$7.99
$11.44
$1.67
$1.67
$3.97
$201.25
$28.69
$74.58
$4.20
$45.94
$1.78
$1.78
$1.55
$6.84
$1.78
$17.19
$1.78
$109.19
$1.61
$1.61
$1.55
$11.44
$1.67
$2.19
Diag.
2
Qty./Qté.
Order # Com.
English Description
EXHAUST GASKET
MUFFLER ASS'Y
FLANGE HD HEX. NUT
FLANGE HD HEX. BOLT
SPRING WASHER
WASHER
JOINT D'ETANCHEITE D'ECHAPPEMENT
SILENCIEUX ASSEMBLE
ECROU HEXAGONAL BRIDEE
BOULON A TETE BRIDEE
RONDELLE A RESSORT
RONDELLE
1
1
2
4
4
4
1
1
1
1
1
1
1
1
1
1
1
1
4
2
1
1
2
2
1
1
1
1
1
1
1
4
1
2
1
1
1
2
1
2
1
4
4
4
4
8
2
7930000020
7930000030
7930000050
7930000100
7930000110
7930000120
7930000130
7930000140
7930000150
7930000160
7930000170
7930000180
7930000190
7930000200
7930000210
7930000220
7930000230
7930000240
7930000250
7930000260
7930000270
7930000280
7930000282
7930000283
7930000290
7930000300
7930000310
7930000320
7930000330
7930000340
7930000350
7930000360
7930000370
7930000380
7930000420
7930000422
7930000450
7930000460
7930000470
7930000480
7930000490
7930000500
7930000510
7930000520
7930000530
7930000540
7930000550
3
5
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
28-2
28-3
29
30
31
32
33
34
35
36
37
38
42
42-2
45
46
47
48
49
50
51
52
53
54
55
SUPPORT DU SILENCIEUX “A”
BOULON HEXAGONAL A TETE BRIDEE
RONDELLE A RESSORT
RONDELLE
MUFFLER SUPPORT “A”
FLANGE HD HEX. BOLT
SPRING WASHER
WASHER
SUPPORT DU SILENCIEUX “B”
BOULON HEXAGONAL A TETE BRIDEE
RONDELLE A RESSORT
RONDELLE PLATE
MUFFLER SUPPORT “B”
FLANGE HD HEX. BOLT
SPRING WASHER
FLAT WASHER
BOULON HEXAGONAL A TETE BRIDEE
RONDELLE A RESSORT
RONDELLE PLATE
FLANGE HD HEX. BOLT
SPRING WASHER
FLAT WASHER
COUVERCLE AVANT
FRONT COVER
BOULON HEXAGONAL A TETE BRIDEE
VIS AUTOTARADEUSE
VENTILATEUR DE L'ALTERNATEUR
ROTOR
FLANGE HD HEX. BOLT
TAPPING SCREW
ALTERNATOR FAN
ROTOR
VARISTANCE
VARISTOR
DIODE
DIODE
ROULEMENT A BILLES
RONDELLE
BALL BEARING
WASHER
RONDELLE A RESSORT
BOULON HEXAGONAL
STATOR ASSEMBLE
SPRING WASHER
HEX. BOLT
STATOR ASS'Y
PROTECTEUR DU STATOR
COUVERCLE ARRIERE
BOULON HEXAGONAL A TETE BRIDEE
CONDENSATEUR
STATOR PROTECTOR
REAR COVER
FLANGE HD HEX. BOLT
CAPACITOR
BOULON HEXAGONAL A TETE BRIDEE
BOULON HEXAGONAL A TETE BRIDEE
RONDELLE A RESSORT
BLOC CONNECTEUR
FLANGE HD HEX. BOLT
FLANGE HD HEX. BOLT
SPRING WASHER
TERMINAL BLOCK
FLANGE HD HEX. BOLT
END COVER
BOULON HEXAGONAL A TETE BRIDEE
COUVERCLE DU BOUT
BOULON HEXAGONAL A TETE BRIDEE
CORPS
FLANGE HD HEX. BOLT
FRAME
VIS A TETE BOMBEE
PAN HD SCREW
HEX. NUT
ECROU HEXAGONAL
RONDELLE
WASHER
AMORTISSEUR
SHOCK ABSORBER
SPRING WASHER
FLANGE HD HEX. BOLT
RONDELLE A RESSORT
BOULON HEXAGONAL A TETE BRIDEE
Pricing subject to change without prior notice. / Prix sujet à changement sans préavis.
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Parts Pricing List / Liste de Prix des Pièces
KCG-3000G
Description Française
Price/Prix
$1.78
Diag.
56
Qty./Qté.
Order # Com.
English Description
FLANGE HD HEX. NUT
FUEL TANK CAP
ECROU HEXAGONAL A TETE BRIDEE
BOUCHON DU RESERVOIR D’ESSENCE
JOINT D'ETANCHEITE DU BOUCHON
FILTRE D'ESSENCE
4
1
1
1
1
1
1
2
4
4
4
4
4
4
4
1
1
2
1
1
2
1
1
1
1
1
1
1
1
1
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
7930000560
7930000580
7930000590
7930000600
7930000610
7930000630
7930000632
7930000640
7930000650
7930000660
7930000670
7930000680
7930000690
7930000692
7930000693
7930000700
7930000710
7930000720
7930000730
7930000731
7930000732
7930000733
7930000734
7930000740
7930000750
7930000751
7930000760
7930000761
7930000770
7930000771
7930000772
7930000773
7930000774
7930000775
7930000780
7930000790
7930000800
7930000810
7930000820
7930000830
7930000840
7930000850
7930000851
7930000860
7930000870
7930000880
7930000890
$22.94
$10.29
$9.14
58
59
FUEL CAP SEAL
60
FUEL STRAINER
RESERVOIR D'ESSENCE ASSEMBLE
INDICATEUR DU NIVEAU D'ESSENCE
VITRE DE L’INDICATEUR DU NIVEAU
VIS A TETE FRAISEE
$132.19
$22.94
$3.39
61
FUEL TANK ASS'Y
63
FUEL LEVEL INDICATOR
FUEL LEVEL INDICATOR GLASS
COUNTERSUNK HD SCREW
FLANGE HD HEX. BOLT
WASHER
63-2
64
$1.61
BOULON HEXAGONAL A TETE BRIDEE
RONDELLE
$2.01
65
$1.67
66
COLLET
$1.67
67
COLLAR
RONDELLE EN CAOUTCHOUC
ECROU HEXAGONAL
$2.24
68
RUBBER GROMMET
HEX. NUT
$1.61
69
RONDELLE
$1.55
69-2
69-3
70
WASHER
RONDELLE A RESSORT
$1.67
LOCK WASHER
SOUPAPE A ESSENCE
$9.14
FUEL SHUT-OFF VALVE
FUEL PIPE
TUYAU D'ESSENCE
$10.29
$1.67
71
BAGUE D'ATTACHE
72
CLIP
ANCIEN PANNEAU DE CONTROLE ASS.
PANNEAU DE CONTROLE ASS.
VIS SPECIALE
$224.25
$224.25
$1.44
73
OLD CONTROL PANEL ASS'Y
CONTROL PANEL ASSEMBLY
SPECIAL SCREW
73-1
73-2
73-3
73-4
74
COUVRE PANNEAU DE CONTROLE ARR.
COUVRE PANNEAU DE CONTROLE ARR.
LAMPE D'AVERTISSEMENT DE NIVEAU
ANCIEN INTERR. DU MOTEUR "ON/OFF"
INTERRUPTEUR DU MOTEUR “ON/OFF”
ANCIEN LAMPE INDICATRICE/TENSION
LAMPE INDICATRICE DE TENSION
RECEPTACLE 120V DOUBLE TYPE GFI
RECEPTACLE 120V DOUBLE
VIS A TETE BOMBEE
$10.29
$17.19
$3.16
REAR CONTROL PANEL COVER
REAR METAL CONTROL PANEL COVER
LOW OIL WARNING INDICATOR LIGHT
OLD ENGINE ON/OFF SWITCH
ENGINE ON/OFF SWITCH
OLD POWER INDICATOR LIGHT
POWER INDICATOR LIGHT
DUAL GFI 120V OUTLET
DUAL 120V OUTLET
PAN HD SCREW
$10.29
$10.29
$2.93
75
75-1
76
$4.54
76-1
77
$51.69
$11.44
$1.55
77-1
77-2
77-3
77-4
77-5
78
RONDELLE
$1.67
WASHER
ECROU HEXAGONAL
$1.55
HEX. NUT
RONDELLE A RESSORT
$1.55
SPRING WASHER
VOLTMETRE
$17.19
$20.64
$4.54
VOLTMETER
INTERR. DE VOLTAGE (120V/240V)
BORNE DE MISE A LA TERRE
RECEPTACLE DOUBLE 120V / 240V
BORNES CC
79
VOLTAGE SWITCH (120V/240V)
GROUND TERMINAL
TWIST LOCK DUAL 120V / 240V OUTLET
DC TERMINALS
80
$17.19
$4.54
81
82
RESISTANCE ENTRE LES BORNES CC
FUSIBLE (10 AMPS, 250V)
ANCIEN DISJONCTEUR
$2.59
83
DC TERMINAL RESISTANCE
FUSE (10 AMPS, 250V)
OLD CIRCUIT BREAKER
CIRCUIT BREAKER
CRANKCASE
$4.54
84
$57.44
$57.44
$201.25
$13.74
$19.49
$5.46
85
DISJONCTEUR
85-1
86
CARTER
JOINT D'ETANCHEITE DE L'HUILE
ROULEMENT A BILLES
87
OIL SEAL
88
BALL BEARING
TIGE DU BRAS DU REGULATEUR
89
GOVERNOR ARM SHAFT
Pricing subject to change without prior notice. / Prix sujet à changement sans préavis.
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Parts Pricing List / Liste de Prix des Pièces
KCG-3000G
Description Française
Price/Prix
$1.67
Diag.
90
Qty./Qté.
Order # Com.
English Description
LOCK PIN
GOUPILLE DE VERROUILLAGE
RONDELLE
1
1
1
2
2
1
1
1
1
2
1
1
1
2
2
2
1
6
1
1
1
1
1
1
1
2
1
1
2
2
2
2
1
1
1
1
1
4
4
1
1
2
1
1
2
2
1
7930000900
7930000910
7930000912
7930000920
7930000930
7930000940
7930000950
7930000960
7930000970
7930000980
7930001000
7930001010
7930001020
7930001030
7930001040
7930001050
7930001060
7930001070
7930001090
7930001100
7930001110
7930001120
7930001130
7930001140
7930001150
7930001160
7930001170
7930001190
7930001200
7930001210
7930001212
7930001220
7930001230
7930001240
7930001250
7930001260
7930001270
7930001280
7930001290
7930001292
7930001300
7930001310
7930001320
7930001330
7930001340
7930001350
7930001360
$1.55
91
WASHER
JOINT TORIQUE
$1.44
91-2
92
O-RING
BOUCHON DE VIDANGE
$3.16
DRAIN PLUG
RONDELLE DU BOUCHON DE VIDANGE
ENS. DU REGULATEUR DE VITESSE
TIGE DU GOUVERNEUR
$1.67
93
DRAIN PLUG WASHER
GOVERNOR KIT
$17.19
$6.84
94
95
GOVERNOR SHAFT
GOVERNOR SHAFT CLIP
GOVERNOR SLIDER
SPECIAL WASHER
CRANKCASE COVER
OIL SEAL
ATTACHE DE LA TIGE DU REGULATEUR
COULISSEAU DU REGULATEUR
RONDELLE SPECIALE
$1.67
96
$4.31
97
$1.67
98
COUVERCLE DU CARTER
JOINT D'ETANCHEITE DE L’HUILE
ROULEMENT A BILLES
$63.19
$13.74
$19.49
$5.69
100
101
102
103
104
105
106
107
109
110
111
112
113
114
115
116
117
119
120
121
121-2
122
123
124
125
126
127
128
129
129-2
130
131
132
133
134
135
136
BALL BEARING
BOUCHON DE REMPLISSAGE D'HUILE
JOINT DU BOUCHON DE REMPLISSAGE
MANCHON
OIL FILLER CAP
$1.67
OIL FILLER CAP GASKET
SLEEVE
$1.90
JOINT D'ETANCHEITE DU COUVERCLE
BOULON HEXAGONAL A TETE BRIDEE
VILBREQUIN
$16.96
$2.01
CASE COVER GASKET
FLANGE HD HEX. BOLT
CRANKSHAFT
$109.19
$22.94
$22.94
$2.82
ENGRENAGE D'ENTRAINEMENT/SYNCH.
ENGRENAGE D'ENTRAINEMENT
CLE DISQUE WOODRUFF
TIGE DE PIVOTEMENT COMPLETE
PISTON
TIMING DRIVING GEAR
DRIVE GEAR
WOODRUFF KEY
COMPLETE CONNECTING ROD
PISTON
$45.94
$27.43
$9.03
GOUPILLE DE PISTON
PISTON PIN
COLLIER DE LA GOUPILLE DE PISTON
ENSEMBLE ANNEAUX DU PISTON
TETE DU CYLINDRE ASSEMBLE
TIGE FILETEE
$1.78
PISTON PIN CLIP
PISTON RING SET
CYLINDER HEAD ASS'Y
THREADED STUD
THREADED STUD
FLANGE HD HEX. NUT
SLEEVE
$22.94
$217.35
$1.78
TIGE FILETEE
$2.01
ECROU HEXAGONAL BRIDEE
MANCHON
$1.55
$1.90
BOUGIE D'ALLUMAGE
$10.29
$13.74
$28.58
$12.59
$4.54
SPARK PLUG
JOINT D'ETANCHEITE DE LA TETE
COUVERCLE DE LA TETE
JOINT D'ETANCHEITE DU COUVERCLE
TUBE DE RENIFLARD
CYLINDER HEAD GASKET
HEAD COVER
HEAD COVER GASKET
BREATHER TUBE
FLANGE HD HEX. BOLT
FLANGE HD HEX. BOLT
FLANGE HD HEX. BOLT
WIND COVER
BOULON HEXAGONAL A TETE BRIDEE
BOULON HEXAGONAL A TETE BRIDEE
BOULON HEXAGONAL A TETE BRIDEE
PARE-VENT
$1.73
$2.47
$2.47
$11.44
$1.73
BOULON HEXAGONAL A TETE BRIDEE
CLE TUBULAIRE POUR BOUGIE
ARBRE A CAME ASSEMBLE
BARRE DU VALVE
FLANGE HD HEX. BOLT
SPARK PLUG TUBE WRENCH
COMPLETE CAMSHAFT
VALVE POLE
$7.99
$114.94
$9.03
TIGE DE POUSSEE
$6.84
PUSH ROD
PLAQUE-GUIDE DES TIGES DE POUSSEE
$10.29
PUSH ROD GUIDE PLATE
Pricing subject to change without prior notice. / Prix sujet à changement sans préavis.
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Parts Pricing List / Liste de Prix des Pièces
KCG-3000G
Description Française
Price/Prix
$7.99
$3.16
$2.82
$2.01
$20.64
$20.64
$7.99
$5.58
$5.58
$5.69
$28.69
$1.73
$22.94
$86.19
$10.29
$10.06
$3.39
$4.54
$4.31
$5.46
$3.28
$4.54
$5.58
$1.67
$13.74
$1.73
$10.29
$10.29
$11.44
$10.29
$80.44
$4.54
$5.69
$3.74
$11.44
$2.01
$3.39
$2.01
$9.14
$7.99
$51.69
$17.19
$22.94
$11.44
$2.59
$3.39
$3.28
Diag.
137
Qty./Qté.
Order # Com.
English Description
VALVE ROCKER
CULBUTEUR DE VALVE
2
2
2
2
1
1
2
1
1
1
1
4
1
1
1
1
2
2
1
1
1
1
1
3
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
7930001370
7930001380
7930001390
7930001400
7930001410
7930001420
7930001430
7930001440
7930001450
7930001460
7930001490
7930001500
7930001510
7930001511
7930001520
7930001530
7930001540
7930001550
7930001560
7930001570
7930001580
7930001590
7930001600
7930001610
7930001620
7930001630
7930001640
7930001650
7930001660
7930001670
7930001680
7930001682
7930001683
7930001684
7930001685
7930001686
7930001687
7930001688
7990001689
7930001696
7930001700
7930001710
7930001720
7930001730
7930001740
7930001750
7930001760
BOULON DE PIVOTEMENT
GOUPILLE DE PIVOTEMENT/CULBUT.
ECROU D’AJUSTEMENT DU PIVOT
SOUPAPE D'ADMISSION
138
PIVOT BOLT
139
ROCKER PIVOT PIN
PIVOT ADJUSTING NUT
INTAKE VALVE
140
141
SOUPAPE D'ECHAPPEMENT
RESSORT DE SOUPAPE
142
EXHAUST VALVE
143
VALVE SPRING
SIEGE DE RESSORT DE LA SOUPAPE
SIEGE DE RESSORT DE LA SOUPAPE
PIVOT DE LA SOUPAPE
144
INTAKE VALVE SPRING SEAT
EXHAUSE VALVE SPRING SEAT
VALVE ROTATOR
145
146
SORTIE DU VENTILATEUR
149
FAN HOOD
BOULON HEXAGONAL A TETE BRIDEE
BOITIER
150
FLANGE HD HEX. BOLT
CASING
151
SYST. DE DEMARRAGE MANUEL ASS.
RESSORT SPIRALE
151-1
152
RECOIL ASSEMBLY
SPIRAL SPRING
ENROULER DE LA CORDE
153
ROPE REEL
RESSORT A ROCHET
154
RATCHET SPRING
RATCHET
ROCHET
155
RESSORT DE FROTTEMENT
COUVERCLE DU RESSORT
BOULON DE RETENU BRIDE
CORDON DE DEMARRAGE
POIGNEE A TIRER
156
FRICTION SPRING
SPRING LID
157
158
FLANGED RETAINER BOLT
STARTER ROPE
159
160
PULL HANDLE
BOULON HEXAGONAL A TETE BRIDEE
DEFLECTEUR DU DEMARREUR
BOULON HEXAGONAL A TETE BRIDEE
JOINT D'ETANCHEITE DU FILTRE A AIR
JOINT D'ETANCHEITE DU CARBURATEUR
BLOC DE CONNECTION
161
FLANGE HD HEX. BOLT
STARTER SHROUD
FLANGE HD HEX. BOLT
AIR CLEANER GASKET
CARBURETOR GASKET
CONNECTING BLOCK
INLET GASKET
162
163
164
165
166
JOINT D'ETANCHEITE DE LA PRISE D'AIR
CARBURATEUR ASSEMBLE
VIS D’AJUSTEMENT DU RALENTI
VIS D’AJUSTEMENT DU MELANGE
JOINT D’ETANCHEITE DE LA CHAMBRE
FLOTTE
167
168
CARBURETOR ASS'Y
IDLE ADJUSTMENT SCREW
MIXTURE ADJUSTMENT SCREW
FLOAT CHAMBER GASKET
FLOAT
168-2
168-3
168-4
168-5
168-6
168-7
168-8
168-9
169-6
170
RONDELLE EN FIBRE
FIBER WASHER
VIS DE DRAIN DE LA CHAMBRE
BOULON DE LA CHAMBRE/FLOTTE
CHAMBRE DE LA FLOTTE
FLOAT CHAMBER DRAIN SCREW
FLOAT CHAMBER BOLT
FLOAT CHAMBER
POIGNEE DE L’ETRANGLEUR
FILTRE A AIR ASSEMBLE
CHOKE HANDLE
AIR FILTER ASS'Y
ELEMENT DU FILTRE A AIR
COUVERCLE DU FILTRE A AIR
CONTROLE DE VITESSE ASSEMBLE
BOULON HEXAGONAL A TETE BRIDEE
TIGE DE REGULATEUR DE VITESSE
RESSORT DE RETOUR DE PUISSANCE
171
AIR FILTER ELEMENT
AIR FILTER COVER
SPEED CONTROL ASS'Y
FLANGE HD HEX. BOLT
GOVERNOR ROD
172
173
174
175
176
THROTTLE RETURN SPRING
Pricing subject to change without prior notice. / Prix sujet à changement sans préavis.
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Parts Pricing List / Liste de Prix des Pièces
KCG-3000G
Description Française
Qty./Qté.
Price/Prix
$3.74
Order # Com.
7930001770
7930001780
7930001790
7930001800
7930001870
7930001880
7930001890
7930001900
7930001910
7930001920
7930001930
7930001940
7930001950
7930001960
7930001970
7930001990
793000MBIL
English Description
GOVERNOR SPRING
REGULATING ARM
GOVERNOR ARM BOLT
FLANGE BOLT
Diag.
177
178
179
180
187
188
189
190
191
192
193
194
195
196
197
199
RESSORT DE REGULATEUR DE VITESSE
BRAS DE REGULATION
1
1
1
1
1
1
1
1
1
2
1
2
1
1
1
1
1
$6.84
BOULON DU BRAS DU REGULATEUR
BOULON BRIDEE
$3.74
$1.55
VOLANT
$51.58
$17.19
$10.29
$4.54
FLY WHEEL
VENTILATEUR
COOLING FAN
POULIE DE DEMARRAGE
ECROU DU VOLANT
STARTER PULLEY
FLY WHEEL NUT
ENROULEMENT D'ALLUMAGE
BOULON HEXAGONAL A TETE BRIDEE
DETECTEUR D'HUILE
$52.73
$2.01
IGNITION COIL
FLANGE HD HEX. BOLT
OIL SENSOR
$34.44
$1.90
BOULON HEXAGONAL A TETE BRIDEE
ECROU SPECIALE
FLANGE HD HEX. BOLT
SPECIAL NUT
$3.74
RELAIS POUR DETECTEUR D’HUILE
REDRESSEUR EN PONT
PORTE FUSIBLE EN LIGNE
MANUEL BILINGUE KCG-3000G
$14.89
$57.44
$4.54
OIL SENSOR RELAY
DIODE BRIDGE
IN-LINE FUSE HOLDER
BILINGUAL MANUAL KCG-3000G
$15.00
Pricing subject to change without prior notice. / Prix sujet à changement sans préavis.
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