Keys Fitness Treadmill HT9000 User Manual

TREADMILL  
HEALTH TRAINER 9000HR  
OWNER’S MANUAL  
KEYS Fitness Products, LP  
P.O. Box 551239  
Dallas, Texas 75239  
PART# 15-0107  
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Specification Sheet  
Horsepower (Continuous)  
3.0hp  
Display Type  
5 Window LED  
With green pace display  
Electronics  
One touch  
4
Pre-Set Programs  
Semi-Custom Programs  
User Programs  
Heart Rate Program  
Heart Rate Interactive  
Power Incline  
8
2
1
Yes  
12%  
Roller Diameter  
Cushioned Deck  
Speed Range  
2.5”  
Yes  
0-10mph  
20 x 60”  
Yes  
Orthopedic Belt  
Side Hand Rails  
Foot Print  
29 x 71”  
10 Years  
3 Years  
1 Year  
Lifetime  
Warranty Motor  
Warranty Parts  
Warranty Labor  
Warranty Frame  
PAGE 3  
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Important Safety Information  
1) WARNING! Before using this treadmill or starting any exercise program, consult your physician. This is  
especially important for persons over the age of 35 and/or persons with pre-existing health problems. The  
manufacturer or distributor assumes no responsibility for personal injury or property damage sustained by or  
through the use of this product.  
2) WARNING! To reduce the risk of electrical shock, burns, fire, or other possible injuries to the user, it  
is important to review this manual and the following precautions before operation.  
SAFETY PRECAUTIONS AND TIPS  
It is the owner’s responsibility to ensure that all users of this treadmill have read the Owner’s Manual and  
are familiar with warnings and safety precautions.  
This treadmill has a user maximum capacity of 400 pounds.  
The treadmill should only be used on a level surface and is intended for indoor use only. The treadmill  
should not be placed in a garage, patio, or near water and should never be used while you are wet. KEYS  
recommends a treadmill mat be placed under the treadmill to protect floor or carpet and for easier  
cleaning.  
Follow safety information in regards to plugging in your treadmill. Keep the power cord away from the  
incline wheels and do not run the power cord underneath your treadmill. Do not operate the treadmill  
with a damaged or frayed power cord.  
Wear comfortable, good-quality walking or running shoes and appropriate clothing. Do not use the  
treadmill with bare feet, sandals, socks or stockings.  
Always straddle the belt and allow it to start moving before stepping onto the belt.  
Hold on to handrails when adjusting speed, incline, or other controls.  
Always examine your treadmill before using to ensure all parts are in working order.  
Allow the belt to fully stop before dismounting.  
Pets should never be allowed near or on the treadmill.  
Do not leave children unsupervised near or on the treadmill.  
Never operate the treadmill where oxygen is being administered, or where aerosol products are being  
used.  
Never insert any object or body parts into any opening.  
For safety and to prevent damage to your treadmill, no more than one person should use the treadmill at a  
time.  
Always unplug the treadmill before cleaning and/or servicing. Service to your treadmill should only be  
performed by an authorized service representative, unless authorized and/or instructed by the  
manufacturer. Failure to follow these instructions will void the treadmill warranty.  
Never leave the treadmill unattended while it is running.  
PAGE 4  
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Before You Start  
Thank you for purchasing a KEYS treadmill! This quality product you have chosen was designed to meet  
your needs for cardiovascular exercise.  
Before you start, please read the Owner’s Manual and become familiar with the operation of your new  
treadmill.  
Remember to take the time to perform the stretching exercises provided to avoid injury.  
Do not stand on the walking belt while pressing the Power button or Start/Stop button.  
Always adjust the speed of the treadmill in small increments as this treadmill is capable of high speeds.  
If you are taking medication, consult your physician to see if the medication will affect your exercise  
heart rate.  
If you have heart problems, you are not active, and/or are over the age of 35 years, do not use the pre-set  
treadmill programs or start an exercise program without first contacting and receiving approval from your  
physician.  
To avoid the risk of electrical shock, always keep the console dry. Do not spill liquids on the console.  
KEYS recommends a sealed water bottle for beverages consumed while using the treadmill.  
Please review the following drawing below to familiarize yourself with the listed parts. This  
manual  
covers several treadmills, so the one pictured below may not be identical to your  
particular model.  
ELECTRONIC DISPLAY  
SIDE HAND RAILS  
CONSOLE  
WATER BOTTLE HOLDER  
(WATER BOTTLE NOT INCLUDED)  
MOTOR COVER  
WALKING BELT  
UPRIGHTS  
CIRCUIT BREAKER  
REAR ROLLER  
ADJUSTMENT BOLTS  
WHEEL  
FOOT RAILS  
PAGE 5  
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Warm Up Exercises  
EXERCISE GUIDELINES  
WARNING! Before beginning this or any exercise program, you should consult your physician. This is es-  
pecially important for individuals over the age of 35 or individuals with pre-existing health problems.  
Warming up prepares the body for the exercise by increasing circulation, supplying more oxygen to the  
muscles and raising body temperature. Begin each workout with 5 to 10 minutes of stretching and light  
exercise to warm up. The photos on this page show several forms of basic stretching you may perform be-  
fore your workouts. In order to achieve an adequate warm-up, perform each stretch three times.  
TOE TOUCH STRETCH  
Stand bending your knees slightly and slowly bend  
forward from your hips. Allow your back and shoul-  
ders to relax as you reach down toward your toes as  
far as possible. Hold for 15 counts, then relax. This  
will stretch your hamstrings, back of knees, and  
back.  
HAMSTRING STRETCH  
Sit with one leg extended. Bring the sole of the op-  
posite foot toward you and rest it against the inner  
thigh of your extended leg. Reach toward your toes  
as far as possible. Hold for 15 counts, then relax.  
This will stretch your hamstrings, lower back, and  
groin.  
CALF/ACHILLES STRETCH  
With one leg in front of the other, reach forward and  
place your hands against a wall. Keep your back leg  
straight and your back foot flat on the floor. Bend  
your front leg, lean forward and move your hips to-  
ward the wall. Hold for 15 counts, then relax. To  
cause further stretching of the Achilles tendon, bend  
your back leg as well. This will stretch your calves,  
Achilles tendons, and ankles.  
QUADRICEPS STRETCH  
With one hand against a wall for balance, reach  
back and grasp one foot with your other hand. Bring  
your heel as close to your buttocks as possible. Hold  
for 15 counts, then relax. This will stretch your  
quadriceps and hip muscles.  
INNER THIGH STRETCH  
Sit with the soles of your feet together and your  
knees outward. Pull your feet toward your groin  
area as far as possible. Hold for 15 counts, then re-  
lax. This will stretch your quadriceps and hip mus-  
cles.  
PAGE 6  
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Assembly Instructions  
KEYS treadmills are shipped in one piece to make assembly easy. After opening the box,  
remove any packing materials from the treadmill. You should find a rear endcap (large  
plastic piece that fits over the rear roller area), and owner’s manual packet with bolts and  
screws for assembly. Do not throw away any packing materials until the unit is working  
properly. Place the base on a clean, level surface. Make sure the electrical cord will easily  
reach an electrical outlet.  
Figure 1 – Assembly for main uprights  
1) Have a second person raise the console to the upright position and hold.  
2) Insert 3/4” Button Head Bolt into upright bracket and tighten loosely. Repeat for  
opposite side.  
3) Insert the TUBE SPACER inside the upright frame and line up with the bottom  
hole. Hold tube spacer while inserting the 1 1/2” Button Head Bolt and lightly  
tighten. Repeat for opposite side.  
4) After completing opposite side, tighten all four assembled bolts and the two other  
button head bolts that were present before starting. Assembly is now complete.  
5) Be sure to insert the SAFETY KEY before turning the power on.  
Figure 2 – Assembly for rear end cap  
To attach the rear end cap:  
1) Place plastic rear end cap over exposed rear roller area.  
2) Align holes in plastic end cap with pre-drilled holes in frame.  
3) Loosely tighten each screw until all four screws are lined up.  
4) Tighten all four screws snugly.  
CAUTION: DO NOT OPERATE TREADMILL WITHOUT SECURING REAR  
ROLLER HOUSING!!!  
Be sure the treadmill is level to the floor. The rear feet can be adjusted to level the treadmill.  
Assembly is now complete!  
Figure 2  
Figure 1  
PAGE 7  
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Power Requirements  
ARNG!  
IMPROPER CONNECTION OF THE EQUIPMENT GROUNDING CONNECTOR CAN RESULT IN A  
RISK OF AN ELECTRIC SHOCK. CHECK WITH A QUALIFIED ELECTRICIAN OR SERVICE MAN  
IF YOU ARE IN DOUBT AS TO WHETHER THE PRODUCT IS PROPERLY GROUNDED. DO NOT  
MODIFY THE PLUG PROVIDED WITH THE PRODUCT IF IT WILL NOT FIT THE OUTLET. HAVE  
A PROPER OUTLET INSTALLED BY A QUALIFIED ELECTRICIAN.  
This treadmill can be seriously damaged by sudden voltage changes in your home’s electrical power.  
Voltage spikes, surges, and noise interference can result from weather conditions or from other appliances  
being turned on or off. To reduce the possibility of treadmill damage, always use a surge protector (not  
included) with your treadmill.  
Surge protectors can be purchased at most hardware stores. The manufacturer recommends a single outlet  
surge protector with UL 1449 rating as a Transient Voltage Surge Suppressor (TVSS) with UL suppressed  
voltage rating of 400V or less and an electrical rating of 120VAC, 15 amps.  
This treadmill must be grounded to reduce the risk of electrical shock. Grounding provides a path of least  
resistance for electric current should the treadmill malfunction. This treadmill comes with an electrical cord  
with an equipment-grounding conductor and a grounding plug. Always plug the power cord into a surge  
protector, and plug the surge protector into an appropriate outlet that is properly installed and grounded in  
accordance with all local codes and ordinances.  
This product is for use on a nominal 120-volt circuit and has a grounding plug that looks like the plug  
illustrated in the drawing below.  
PAGE 8  
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Console Functions and Descriptions  
There are five display windows on the control panel to provide feedback information.  
WORKOUT TIME/PACE WINDOW  
TIME: Indicates elapsed time after pressing start in minutes and seconds (0-99 minutes, 0-59 seconds)  
INTERVAL TIME: Indicates countdown in seconds to the next interval starting at 5 seconds and counting to  
0 seconds  
PACE: Indicates amount of time required to complete 1 mile at current speed.  
SPEED WINDOW  
SPEED: Indicates MPH (miles per hour) or KMH (kilometer per hour) in .1 increments  
DISTANCE / CALORIES WINDOW  
DISTANCE: Indicates Miles or Kilometers traveled in .01 increments up to 9.99 and .1 increments starting at  
10.0  
CALORIES: Indicates estimated calories used based on 150 lb. person at the indicated speed, incline, and  
time  
INCLINE WINDOW  
INCLINE: Indicates incline in percent of grade 0-12% in 0.5 increments  
CENTER BRICKYARD WINDOW  
Displays quarter mile track in Manual mode. Indicates position on track by a blink. In program mode, shows  
the change in speed profile across the interval range (1-10) and shows position with a blinking action.  
CALORIE/DISTANCE WINDOW  
CENTER BRICKYARD WINDOW  
TIME WINDOW  
INCLINE WINDOW  
SPEED WINDOW  
PAGE 9  
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Program and Operating Instructions  
QUICK START / MANUAL MODE  
Plug into a surge protector outlet. Attach the Red Safety Key on to the treadmill console.  
Stand on the treadmill and straddle belt. Attach safety key clip to your clothes.  
Press POWER button. There will be an eight (8) second delay after pressing the POWER button  
before data can be entered. The TIME window will flash.  
Press START/STOP button. Belt will begin to move after 4 seconds. Step on belt slowly after the  
belt starts moving. Speed or incline may be adjusted by using the appropriate + (increase) or –  
(decrease) button.  
To end your workout, press START/STOP button. Belt will gradually slow to zero.  
To pause your workout, press PAUSE.  
To re-start after pausing: Press the PAUSE button. WARNING: THE TREADMILL BELT  
WILL RESUME AT THE SPEED THE TREADMILL WAS MOVING BEFORE PAUSING.  
Countdown Time, Preset Speed and/or Incline: Time, Speed, and Incline may be preset prior to  
getting started. After pressing the POWER button, the time window will blink. Use the SPEED/  
TIME + or – arrows to select your workout time, then press the ENTER PROGRAM button. The  
SPEED/TIME window will now be flashing. Using the same + or – arrows, select the speed for your  
workout, then press ENTER PROGRAM. Now the INCLINE window will be flashing. Use the  
INCLINE + or – arrows to set your workout incline, then press ENTER PROGRAM. To start, press  
the START/STOP button.  
START/STOP  
POWER  
PAUSE  
ENTER  
SPEED/TIME  
INCLINE  
PAGE 10  
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Program and Operating Instructions  
PROGRAM MODE  
Plug treadmill into a surge protector outlet . Attach the Red Safety Key on to the treadmill console.  
Stand on the treadmill and straddle belt. Attach safety key clip to your clothes.  
Press POWER button. There will be an eight (8) second delay before data can be entered. The TIME  
window will flash.  
There are four (4) pre-set and eight (8) semi-custom pre-set programs on the HT9000HR. The treadmill  
includes FAT BURN, CARDIO, WARM-UP, and CROSS TRAINING programs. Select the program  
by pressing the appropriate button.  
Press START/STOP button. Belt will begin to move after 4 seconds. Step on belt slowly after the belt  
starts moving.  
CUSTOMIZING PROGRAMS in P1 and P2 Mode: Each pre-set program(Fat Burn, Cardio, Warm-  
up, Cross Training) can be customized in the P1 or P2 mode. After making the program selection, the  
Calorie window will read “OP”. The ”OP” refers to “original program” and is preset. The program  
name you select will display in the diode light beside the program name. Press the same program  
button once more and the Calorie window will read P1. The “P1” mode is now accessed. You can  
now program the Time, Speed, and Incline in P1 mode, which will be saved for future workouts.  
1) The TIME window will blink. Use the SPEED/TIME + or – arrows to select your workout time.  
Press ENTER PROGRAM.  
2) The SPEED/TIME window will then blink. Use the same + or – arrows to select the speed for your  
workout. Press ENTER PROGRAM.  
3) The INCLINE window will then blink. Use the INCLINE + or – arrows to set your workout incline.  
Press ENTER PROGRAM.  
To start, press the START/STOP button. To access P2 mode, press the selected program button three  
times (once for OP, twice for P1, three times for P2). Follow the above steps 1-3 to customize P2 set-  
tings.  
TO CHANGE A PREVIOUSLY PROGRAMMED P1, P2, or user program: Once you have  
programmed the P1 or P2 modes, you will need to use the PAUSE button to change the program you  
previously entered. For instance to change to a new setting in P1-FAT BURN, press the FAT BURN  
button twice to access P1. Then press the PAUSE button to get the TIME window to flash. Follow the  
directions above to continue to change the program.  
START/STOP  
POWER  
PROGRAM SELECTION DIODE LIGHTS  
FAT BURN  
CARDIO  
PAUSE  
WARM UP  
CROSS TRAINING  
USER PROGRAM  
ENTER PROGRAM  
SPEED  
INCLINE  
PAGE 11  
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Program Instructions Heart rate  
See page 13 for pictures and diagrams  
HEART RATE MONITOR MODE  
The treadmill may at any time be used in the Heart Rate Monitor Mode. If the signal from the chest  
strap is detected, heart rate BPM will be displayed in the INCLINE window. The incline will only be  
briefly displayed if manual or program changes are initiated. The Heart Rate program is designed to keep  
your heart at a desired amount of “beats per minute” by automatically adjusting the incline. For example,  
you have programmed in a desired heart rate of 125 BPM and your heart rate is only at 110 BPM. If you  
are wearing the Heart Rate Transmitter, correctly the incline will automatically increase to intensify the  
work load, causing your heart rate to slowly climb to 125 BPM. The treadmill will attempt to maintain  
your target heart rate through adjustments to the incline for the remainder of your workout. In the same re-  
spect, if your heart rate is above your programmed amount of BPM’s, the incline will automatically de-  
crease to lower your heart rate. You may at any time during the Heart Rate Program adjust/override the  
speed and/or the incline by simply pressing the correct corresponding button. You may also change your  
“Target Heart Rate” at any time by pressing the TARGET UP or TARGET DOWN button.  
HEART RATE PROGRAM OPERATION  
Plug treadmill into a surge protector outlet. Attach the Red Safety Key on to the treadmill console.  
Stand on the treadmill and straddle belt. Attach safety key clip to your clothes.  
Press POWER button. Place the Heart Rate Transmitter strap across your chest and connect ends.  
(Make sure your skin is moist and the strap is snug for accurate transmission). At this time, if the dis-  
play is receiving a signal from the chest strap, the incline window will begin to settle on your current  
heart rate.  
Press the HEART RATE CONTROL button to enter the electronics into the Heart Rate Program. The  
incline window will momentarily flash ‘125’, which is the default program target heart rate.  
The TIME window will blink. Use the SPEED/TIME + or – arrows to select your workout time. Press  
ENTER PROGRAM.  
The SPEED/TIME window will then blink. Use the same + or – arrows to select the speed for your  
workout. Press ENTER PROGRAM.  
The incline window (if receiving your heart rate accurately) will show current BPM, and the small red  
light labeled PULSE adjacent to the incline window, will be illuminated. (If the receiver is not receiv-  
ing an accurate reading, the incline window will be flashing - - - -).  
To adjust the pre-set target heart rate press the TARGET +/TARGET– button then press the ENTER  
PROGRAM button.  
Press START/STOP button. Belt will begin to move after 4 seconds. Step on belt slowly after the belt  
starts moving.  
Press START/STOP button. Belt will begin to move after 4 seconds. Step on belt slowly after the belt  
starts moving.  
The small light at the top of the console labeled TARGET will be illuminated if you are at your target.  
If you are not, the arrow shaped lights will illuminate and reflect if you are above or below your goal. If  
you are not within 25 BPM of your “Target heart rate” the program will not work. DO NOT STOP TO  
START OVER. Continue exercising and your heart rate will naturally increase. The program will continu-  
ally monitor your heart rate and periodically adjust the incline up or down to increase or decrease the resis-  
tance thereby keeping you at your target zone. At the conclusion of the programmed time the TIME win-  
dow will flash 00:00 and the CALORIES/DISTANCE window will continue to accumulate values. The  
treadmill will continue operation until the START/STOP button or the PAUSE button is pressed. Press the  
POWER button to turn off the treadmill.  
PAGE 12  
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Program Instructions Heart rate  
WORKOUT TIME  
TARGET ARROWS  
TARGET UP  
TARGET DOWN  
CALROIES/DISTANCE  
START/STOP  
POWER  
PAUSE  
INCLINE WINDOW  
HEART RATE CONTROL  
ENTER PROGRAM  
PAGE 13  
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Program Profiles  
SPEED  
SPEED  
12  
11  
10  
9
12  
11  
10  
9
INCLINE  
INCLINE  
8
8
7
7
6
6
5
5
4
4
3
3
2
2
1
1
1 2 3 4 5 6 7 8 9 10  
1 2 3 4 5 6 7 8 9 10  
The Cardio Program is designed to  
vary the treadmill Speed, while  
maintaining a constant Elevation.  
The Fat Burn Program is designed  
to vary the treadmill elevation, while  
maintaining a constant walking belt  
speed.  
SPEED  
12  
11  
10  
9
SPEED  
12  
11  
10  
9
INCLINE  
INCLINE  
8
8
7
7
6
6
5
5
4
4
3
3
2
2
1
1
1 2 3 4 5 6 7 8 9 10  
1 2 3 4 5 6 7 8 9 10  
The Warm Up Program is designed to  
gradually increase the treadmill Speed and  
Elevation in the first segment (warm up)  
and gradually decrease the treadmill Speed  
and Elevation in the last segment (cool  
down). This is also known as a  
The Cross Training Program is designed to  
control the walking belt speed and elevation  
inversely in alternating segments.  
Plateau program.  
PAGE 14  
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Belt Adjustment and Tension  
WARNING! Do not overtighten rollers!  
premature roller bearing failure!  
This will cause  
Belt adjustment and tension performs two functions: adjustment for  
tension and centering. Your new treadmill comes pre-adjusted from  
the factory for tension and centering. Please follow the procedures  
below if the belt shifts to the left or right while walking:  
WALKING BELT IS SHIFTING TO THE LEFT (Diagram 1)  
First, turn treadmill on to run at 1 mph. Using the hex key provided,  
turn the left rear roller adjustment bolt ¼ turn in the clockwise  
direction. Next, run the treadmill at 2.5 mph. You should see the belt  
start to correct itself by moving back towards the center. Repeat the  
above procedure until the walking belt is centered. It may be  
necessary to set walking belt tension once you have completed this  
procedure if the belt feels like it is slipping while walking. Refer  
below to the “Walking Belt Slipping” instructions.  
WALKING BELT IS SHIFTING TO THE RIGHT (Diagram 2)  
First, turn the treadmill on to run at 1 mph. Using the hex key  
provided, turn the right rear roller adjustment bolt ¼ turn in the  
clockwise direction. Next, run the treadmill at 2.5 mph. You should  
see the belt start to correct itself, moving back towards the center.  
Repeat the above procedure until the walking belt is centered. It may  
be necessary to set walking belt tension once you have completed  
this procedure if the belt feels like it is slipping while walking. Refer  
below to the “Walking Belt Slipping” instructions.  
WALKING BELT IS SLIPPING DURING USE (Diagram 3)  
First, unplug the power cord from the surge protector. Using the hex  
key provided, turn both left and right rear roller adjustment bolts the  
same distance, usually a ¼ turn in the clockwise direction. Plug the  
power cord back into the surge protector and run the treadmill at 2.5  
mph. You should now walk on the belt to determine if the belt is still  
slipping. Repeat the above procedure until the walking belt is not  
slipping. The tension should be just tight enough not to slip.  
Turning the hex key counter clockwise brings the rear rollers and  
belt towards you.  
Turning the hex key clockwise pushes the rear roller and belt  
away form you.  
PAGE 15  
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Change Miles per hour to Kilometers per hour  
Your treadmill will operate in British Units (miles per hour) or International Units (kilometers per hour). All  
treadmills are calibrated at the factory for British Units (miles per hour). To change the display to read in  
kilometers, follow the steps described here:  
1) Turn power OFF on the console. (Do not unplug treadmill) Attach the magnet safety key to the console.  
2) Activate the calibration mode switch by inserting the eraser end of a pencil into the opening in the backside  
of the console (see diagram below).  
3) Depressing the calibration mode switch ONCE; CL11 should appear in the TIME window.  
4) Pressing the SPEED +/- button will activate your choice.  
5) To accept the setting, press the POWER button.  
Page 16  
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Troubleshooting  
Treadmill will not start.  
1) Is the Safety Key inserted into the treadmill Console?  
2) Make sure the power cord is plugged into a surge protector, the surge protector is plugged  
into a properly grounded outlet, and the surge protector is turned on. (Refer to “Power  
Requirements” on page 8)  
3) Check the circuit breaker located on the front of the treadmill. If the switch protrudes, it has  
tripped. Wait five minutes and then press the switch back in.  
4) Check the house electrical breaker box and the circuit breaker for the room where the  
treadmill is located. If it has tripped, reset or have an electrician replace the breaker in  
home.  
5) Have an electrician check for inadequate voltage at the outlet.  
Treadmill loses power during use.  
1) Check the circuit breaker located on the front of the treadmill. If the switch protrudes, it has  
tripped. Wait five minutes and then press the switch back in.  
2) Check the house electrical breaker box and the circuit breaker for the room where the  
treadmill is located. If it has tripped, reset or have an electrician replace the breaker in  
home.  
3) If the treadmill still will not operate, please call Keys Technical Service at (888) 340-0482.  
Treadmill walking belt slows during use.  
1) Check to make sure the treadmill is securely plugged into an UL-listed surge protector,  
rated at 15 amps, with a 14-gauge cord of five feet or less and the surge protector is securely  
plugged into the outlet.  
2) If treadmill still will not operate, please call Keys Technical Service at (888) 340-0482.  
Treadmill walking belt slips or is not centered on rear roller.  
1) Refer to “Belt Adjustment and Tension” section on page 15.  
2) Need help? Call Keys Technical Service at (888) 340-0482.  
Treadmill Error Messages.  
Your treadmill is equipped with a software package that enables error messages to be displayed  
when there is a problem. To avoid possible damage to the treadmill and the possibility of  
injury, do not operate the treadmill until the problem is corrected. Call Keys Technical  
Service at (888) 340-0482.  
Page 17  
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Parts & Diagrams  
Part #  
Part #  
1
2
Left Side Extrusion Rail  
Right Side Extrusion Rail  
Treadmill Belt  
05-0043  
05-0043  
04-0022  
24-0174  
09-0020  
03-0015  
06-0159  
12-0022  
06-0145  
06-0071  
12-0004  
12  
13  
Poly V Belt  
04-0004  
06-0158  
10-0020  
24-0187  
Motor Hood Cover Top  
Grips  
3
14  
4
Front Roller Assembly  
Rear Roller  
15 & 16  
Console Assembly  
5
6
Treadmill Deck  
End Cap  
7
8
Elevation Motor (acuator)  
Bottom Motor Pan  
Small Fan  
9
10  
11  
Motor  
Please review the following drawing below to familiarize yourself with the listed parts. This manual  
covers several treadmills, so the one pictured below may not be identical to your particular model.  
Page 18  
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Health Trainer 9000HR Parts List  
PART #  
02-0004  
02-0005  
02-0006  
02-0007  
02-0008  
02-0009  
02-0013  
02-0014  
02-0015  
02-0016  
02-0017  
02-0018  
02-0020  
02-0021  
02-0022  
02-0023  
02-0024  
02-0027  
02-0028  
02-0030  
02-0031  
02-0033  
02-0036  
02-0038  
02-0042  
02-0050  
02-0082  
02-0099  
02-0040  
02-0053  
02-0054  
02-0068  
02-0092  
02-0103  
02-0105  
02-0113  
02-0123  
02-0125  
02-0133  
02-0137  
02-0141  
03-0015  
04-0004  
04-0022  
05-0043  
06-0014  
06-0016  
06-0021  
06-0024  
06-0039  
06-0158  
06-0145  
06-0159  
06-0159  
DESCRIPTION  
SCREW-8x5/8 PHIL PH AB BLACK  
SCREW-8x5/8 PPH HILO BLACK TPB  
BOLT-HEX 5/16-18x5 1/ GRADE 5-ZP  
NUT 5/16-18 NYLOCKZP  
QTY PART #  
DESCRIPTION  
BAG-PLASTIC 12x12 3MIL-INST PACKET  
SWITCH HOUSING ROUND GRAY  
PLASTIC SWITCH HOUSING BLK FOR OVAL  
INSERT LED OR CONSOLE  
QTY PART #  
DESCRIPTION  
QTY  
1
1
1
1
1
1
1
7
2
2
1
2
1
2
1
1
2
1
2
2
1
1
1
2
2
2
1
1
1
1
1
2
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
24 06-0084  
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
1
2
8
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
17-0075  
17-0076  
17-0077  
17-0079  
18-0008  
19-0184  
19-0007  
19-0015  
19-0019  
19-0023  
19-0030  
19-0074  
19-0107  
19-0073  
19-0076  
19-0077  
19-0079  
19-0096  
19-0105  
19-0106  
19-0143  
19-0144  
19-0147  
19-0155  
19-0156  
19-0159  
19-0162  
19-0187  
20-0103  
20-0104  
20-0105  
20-0110  
21-0048  
21-0049  
21-0051  
21-0052  
21-0053  
22-0058  
22-0077  
22-0079  
22-0085  
23-0103  
23-0104  
23-0112  
24-0174  
24-0187  
26-0085  
15-0107  
SQ 1x1x18GAx25.44  
8
1
5
3
3
8
9
2
1
5
2
2
2
4
2
4
06-0117  
06-0118  
06-0140  
06-0144  
06-0145  
06-0150  
06-0158  
06-0159  
06-0160  
07-0020  
07-0041  
07-0050  
08-0123  
08-0004  
08-0027  
08-0047  
RECT 1x2x14GAx25.44  
RECT 1x3x16GAx28.44  
RND 0.5x18GAx100(CUT 32PCS)  
ROD 3/8x1 1/2"  
BOLT-CARRIAGE 5/16-18x3/4"GRADE 2-ZP  
NUT-HEX 5/16 WIZ-FL-LK-ZP  
WASHER LOCK 1/4"  
PULLEY DRIVE 2.5: 8 GROOVE  
BOTTOM PAN CONV  
BRKT HEART RATE REC FOR WEDGE  
BRKT-MOTOR TENSON  
CONSOLE WEEBOK 5WIN OLD&CONV  
COVER FOR MOTOR CONV-BLACK  
END CAP DUAL BLACK  
BOLT-HEX 1/4-20x2 1/2" GRADE 5 ZP  
WASHER-SPRING  
BRACKET-MOTOR COVER  
GUIDE BELT GLAVANIZED  
BRKT-UNIVERSAL  
BOLT-HEX 3/8-16x2 1/2" GRADE 5  
NUT-NYLOCK HEX 3/8-16  
CONSOLE ALLIANCE SHELL LED/LCD  
RECEIVER-DISCRETE-LED-HRC  
CHEST STRAP NO LOGO ALL HR UNITS  
ELECTRONICS 5 WIN LED GREEN  
MEMBRANE 5WIN LED PROG WEE/ALL  
BREAKER-CIRCIT-15AMP  
SPACER-ENCODER  
NUT-PUSH 3/8 HAT BLACK 375012  
SCREW-SHSC 1/4-20x2 1/2"  
WASHER 9/32 5/8 1/8THICK ZP  
NUT-NYLOCK HEX 10-24  
BRKT-ACUTATOR MOUNTING  
SLUGEMERGENCY STOP-RED  
BRKT-ELEVATION PIVOT  
BRKT-CONTROLLER  
CLIP-ROTO HW12  
SWITCH-REMOTE-W/HARNESS  
ENCODER-OPTICAL-ALEPH  
BRACE-CNTROLLER FRONT ELEVATION  
BRKT-BELT GUIDE  
CARRIAGE BOLT 5/16x1 GRADE 5 ZP  
NUT-T HF 14209H-DB  
16 08-0077  
CORE-ERRITE  
BRKT-HR RECEIVER MOUNTIN  
BRKT-REAR LEG COVER  
BRK-LOWER ELEV GUSSET  
BRKT LEFT STRAIGHT U/R  
BRKT RIGHT STRAIGHT U/R  
BRKT FRONT ELEV-REWORK 19-0075  
BRKT FRON RLLER 2 1/2  
BRKT REAR OLLER 2 1/2  
BRKT MTOR SUPPORT REVISED 19-0005  
PLAE CONSOLE WEEBOK  
BRKT FRONT ELEV REVISED  
PROC FRAME 17-0074  
SWITCH-MAGETIC KILL-YIHAN  
SCREW-HEX TRILOBE 8-32x1/2"  
BOLT-HEX 3/8-16x1 3/4" GRADE 5ZP  
WASHER-10# EXTERNAL STAR  
SCREW-PPH 8x5/8 GREEN HEAD  
WRENCH-ALLEN 3/16 SHAFT ARM  
SCREW#8x5/8' SD BLACK  
1
1
1
1
1
1
2
4
2
1
1
2
1
2
4
4
2
1
1
2
2
2
6
1
1
1
2
1
7
1
1
2
1
1
1
1
08-0089  
08-0112  
08-0115  
09-0008  
09-0009  
09-0019  
09-0020  
10-0006  
10-0017  
10-0020  
10-0023  
10-0024  
11-0002  
11-0012  
12-0004  
12-0022  
13-0003  
13-0011  
13-0014  
13-0017  
13-0018  
13-0046  
14-0026  
14-0027  
14-0028  
14-0351  
14-0205  
14-0289  
14-0321  
14-0339  
14-0345  
14-0352  
14-0354  
14-0362  
17-0005  
17-0030  
MEMBRANE-LED/LCD POWER  
MEBRANE LED FOR WEDGE CONSOLE  
CNTROLLER 08-0050 W/OUT SWITCH  
ROLLER-DRIVE .5:-8800/8500  
ROLLER-IDLER 2.5"-8800/8500  
ROLLER FRONT 2.5x24.5"CNV  
ROLLER REAR 2.5"x24.5"CONV/FOLD  
TIP-CRUTCH 1" CNV  
NUT-NYLOCK HEX 1/4-20  
SCREW-BUTTON HEAD 5/16-18x2 1/2'  
WASHER -SFW 3/8X7/8X1/8" THICK  
RETAINER-GUIDE TUBE  
TAPE-FOAM-1"X75ft  
GRIP MOLDED ROUND  
BOARD ISOLATORS 17/32" SHORT  
TAPE-ADHEVISIVE 1'X108ft ST567  
BUSHING-REAR ELEVAION  
SCREW-SHCS 1/4-20x3/4"  
PROC RT U/R 17-0061  
SCREW-HWH MACH 8-32x3/8"LT HAND  
WASHER-FLAT SAE 5/16  
PROC LT U/R 17-0061  
FLYWHEEL 5.88 10J-1.250 REPLACES 11-  
MOTOR-MAGNETEK 2.0HP-223526  
ACTUATOR 400 LB-MAYTECK  
HARNESS-ENCODER  
PROC H-BAR 17-005  
SCREW-PHTR #8x3/4" AB BLACK  
BOLT-CARRIAGE 10-24x3/4"  
INDRTY-5/16-18 HEAVY WAL AVK  
SCREW-HWH SLOTED 8-18x3/4" AB ZP  
WASHER-FENDER 1/4x1"  
ACTUATOR X-TB CORNERS CLIPPED  
STIFFNER-NOTCHED  
FRAME BRACE PUNCHED  
INSIDE 90 DEGREE BEND CTRL BRKT  
INSIDE CT 17-0079  
CORD-POWER-90"  
WIRE-JUMPER 12"-220V-KEYS SERIES  
HARNESS-TELCO-HRC  
SCREW-5/16-18x3/4"BUTTON HD BLACK  
NUT RIV 5/16-18 AVKALS4-518-150  
PLUG PUSH-IN  
ELEVATION BRKT & ROD  
ACTUATOR X-TB SUB-ASSEMBY  
DECK FRAME SUB-ASSEMBLY  
U/R ASSEM SUB-CONV-WEEBOK  
FRONT EVEL ASSEMBLY-CONV  
DECK FRM & REAR LEG ASSEMBLY  
U/R ASSEM W/STIFFNER-WEEBOK  
FRONT ROLLER ASSEMBLY  
CONSOLE ASSEMBLY HT9000HR  
INST PACKET MS9000HR  
INST MANUAL MS9000  
SWITCH-RRED-SD1951 TERMINATED PS500  
HARNESS CONTROLLER 80"  
DECAL-WARNING CONSOLE-ALL GRAY  
DECAL-EMERGENCY STOP-RED  
DECAL CIRCIT BREAKER ALL  
DECAL-SPEED REMOTE  
PUSH NUT BLACK.112 SHAFT  
WALKBOARD KORETRON 60" CONV1  
BELT-POLY V-190J8  
WKBELT 19.75x122.75 ORTHO P7 2-PLY  
EXTRUSION SIDE BOARD LT&RT  
BUSHING-STRAIN RELIEF #1237  
TIES-WIRE  
DECAL DISCONNECT-MOTOR COVER  
STICKER HEART RATE ACUMEN  
DECAL-10YR MOTOR WARRANTY  
DECAL MOTOR COVER NEW HT SERIES  
OVERLAY CONSOLE HT900  
CLAMP WIRE 3367 7/16  
CLIP-ALLEN WRENCH  
WHEEL-KEYS SERIES-2.5"  
MOTOR COVER  
DECAL INCLINE SERIGRAPH  
OVERLAY CONSOLE ALL855-OB  
STICKER FOR MTOR 3.0P  
PAN-BOTTOM  
ENDCAP-RIGHT  
RND 1.52x16GAx17.5  
ENCAP-LEFT  
RECT 1x1x18GAx3 PUNCHED  
06-0058  
06-0071  
SUPPORT-PC BOARD-HRC  
FAN 5"-5/8" ID  
4
2
17-0061  
17-0073  
17-0074  
RECT 1 1/2x4x16Ax42 3/4"  
RECT 1x2x12GAx24.5  
RECT 1x3x16GAx165  
2
1
1
Page 19  
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Keys Health Trainer 9000HR Treadmill KEYS FITNESS PRODUCTS, LP – LIMITED WARRANTY  
PLEASE CONSULT YOUR PHYSICIAN BEFORE USING THIS PRODUCT.  
This Limited Warranty applies in the United States and Canada to products manufactured or distributed by Keys Fitness Products, LP (“Keys”) under the  
KEYS brand name. The warranty period on the HEALTH TRAINER 9000HR to the original purchaser is (lifetime) on the frame, (10) years on the motor, (3) years parts,  
and (1) year labor.  
Keys warrants that the Product you have purchased for non-commercial, personal, family, or household use from Keys or from an authorized Keys reseller is free from defects in materials or workmanship  
under normal use during the warranty period. Your sales receipt, showing the date of purchase of the Product, is your proof of the date of purchase. This warranty only extends to you, the original purchaser. It is not  
transferable to anyone who subsequently purchases the Product from you. It excludes expendable parts. This Limited Warranty becomes VALID ONLY if the treadmill is assembled/installed by a Keys Fitness  
authorized dealer/technician unless otherwise authorized by Keys Fitness in writing (if anyone other than a Keys Fitness authorized dealer/technician assembles a Keys Fitness treadmill the warranty will be void unless  
accompanied by written authorization by Keys Fitness).  
During the warranty period Keys will at no additional charge, repair or replace (at Keys’ option) the product if it becomes defective, malfunctions, or otherwise fails to conform with this Limited Warranty  
under normal non-commercial, personal, family or household use. In repairing the Product, Keys may replace defective parts, or at the option of Keys, serviceable used parts that are equivalent to new parts in  
performance. All exchanged parts and Products replaced under this warranty will become the property of Keys. Keys reserves the right to change manufacturers of any part to cover any existing warranty.  
To obtain warranty service, you must contact a Keys authorized service technician or Keys Fitness at our phone numbers located in this manual. Any parts determined to be defective must be returned to  
Keys to obtain warranty service. You must prepay any shipping charges, export taxes, custom duties and taxes, or any other charges associated with transportation of the parts or Product. In addition, you are responsible  
for insuring any parts or Product shipped or returned. You assume the risk of loss during shipment. You must present Keys with proof-of-purchase documents (including the date of purchase). Any evidence of  
alteration, erasing or forgery of proof-of-purchase documents will be cause to void this Limited Warranty.  
This warranty does not extend to any product not purchased from Keys or from an authorized Keys reseller. This Limited Warranty does not extend to any Product that has been damaged or rendered  
defective; (a) as a result of accident, misuse, or abuse; (b) by the use of parts not manufactured or sold by Keys; (c) by modification of the Product or normal wear and tear; (d) operation on incorrect power supplies; or  
(e) as a result of service by anyone other than Keys, or an authorized Keys warranty service provider. Product on which the serial number has been defaced or removed is not eligible for warranty service. Should any  
Product be submitted for warranty service be found ineligible therefore, an estimate of repair cost will furnished and the repair will be made if requested by you upon Keys’ receipt of payment or acceptable arrangements  
for payment.  
EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY, KEYS MAKES NO OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTIES OF  
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. KEYS EXPRESSLY DISCLAIMS ALL WARRANTIES NOT STATED IN THIS LIMITED WARRANTY. ANY IMPLIED  
WARRANTIES THAT MAY BE IMPOSED BY LAW ARE LIMITED TO THE TERMS OF THIS LIMITED WARRANTY. NEITHER KEYS NOR ANY OF ITS AFFILIATES SHALL BE  
RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS OR THE  
EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATIONS OR EXCLUSION MAY NOT APPLY TO YOU. This Limited Warranty  
gives you specific legal rights and you may also have other rights that may vary from state to state. This is the only express warranty applicable to Keys-branded products. Keys neither assumes nor authorizes anyone to  
assume for it any other express warranty.  
PLEASE SEND IN THE ATTACHED WARRANTY CARD WITHIN TEN (10) DAYS OF PURCHASE TO REGISTER YOUR TREADMILL  
WITH KEYS FITNESS PRODUCTS, LP. MADE IN THE USA. Thank you for your business! PLEASE MAIL WARRANTY CARD TO:  
KEYS FITNESS PRODUCTS, PO BOX 551239, DALLAS, TX 75355.  
KEYS FITNESS TREADMILL WARRANTY REGISTRATION  
TELEPHONE  
LAST  
M.I.  
FIRST  
ADDRESS  
CITY  
APT. NO.  
ZIP  
STATE  
SERIAL NO.  
DATE OF PURCHASE  
MODEL NO.  
How important are each feature:  
Least  
Unique Features  
Horsepower  
Warranty  
Price  
Other Comments:  
_______________  
Where did you learn about treadmills?  
TV____ Radio____ Friend____  
Name of store or company where  
purchased:  
Most  
_______________  
_______________  
_______________  
In Store Display____ Salesperson___  
Print ad/flyer____ Internet______  
How do you plan to use the treadmill?  
Walk____ Run_____ Both_____  
Look/Design  
Folding Feature  
Who will use the treadmill?  
Male____ Female_____ Both_____  
Why did you purchase a treadmill?  
KEYS FITNESS respects the rights of your privacy. Our company  
will not sell or distribute to others the information above. This  
information is used to track our product quality and to contact you in  
the event of a product safety concern. It may be used to offer you  
future Keys products only through the mail. Please check here if wish  
not to receive any additional information on Keys products.  
Dr.’s Orders____ Loose Weight____  
In-home convenience____  
Improve Cardiovascular Fitness___  
Safety from outdoors____  
How many family members? _____  
AGE:  
15-24____ 25-34____  
35-44____ 45-54____  
55-64____ 65 +_____  
Other __________________________  
Page 20  
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