Owner’s Manual
Health Trainer 65T Treadmill
Customer Service
(888) 340-0482
Keys Fitness Products
4009 Distribution Drive
Suite 250
Garland, TX 75041
CAUTION! Read all precautions and
instructions in this manual before
using this equipment.
Model Name : HT65T.1/HT65T.1-CE
Serial Number :
Write down for future reference
Serial Number Decal Location
415-00019
02/06 Rev B
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Important Safety Information
WARNING! Before using this treadmill or starting any exercise program, consult your physician. This is espe-
cially important for persons over the age of 35 and/or persons with pre-existing health problems. The man-
ufacturer or distributor assumes no responsibility for personal injury or property damage sustained by or
through the use of this product.
WARNING! To reduce the risk of electrical shock, burns, fire, or other possible injuries to the user, it is impor-
tant to review this manual and the following precautions before operation.
SAFETY PRECAUTIONS AND TIPS
1. It is the owner's responsibility to ensure that all users of this treadmill have read the Owner's Manual and
are familiar with warnings and safety precautions.
2. This treadmill has a user maximum capacity of 275 pounds.
3. The treadmill should only be used on a level surface and is intended for indoor use only. The treadmill
should not be placed in a garage, patio, or near water and should never be used while you are wet. Keys
Fitness recommends a treadmill mat be placed under the treadmill to protect floor or carpet and for easier
cleaning.
4. Follow safety information in regards to plugging in your treadmill. Keep the power cord away from the
incline wheels and do not run the power cord underneath your treadmill. Do not operate the treadmill with a
damaged or frayed power cord.
5. Wear comfortable, good-quality walking or running shoes and appropriate clothing. Do not use the treadmill
with bare feet, sandals, socks or stockings.
6. Always straddle the belt and allow it to start moving before stepping onto the belt.
7. Hold on to handrail when adjusting speed, incline, or other controls.
8. Always examine your treadmill before using to ensure all parts are in working order.
9. Allow the belt to fully stop before dismounting.
10. Pets should never be allowed near or on the treadmill.
11. Do not leave children unsupervised near or on the treadmill.
12. Never operate the treadmill where oxygen is being administered, or where aerosol products are being used.
13. Never insert any object or body parts into any opening.
14. For safety and to prevent damage to your treadmill, no more than one person should use the treadmill at a
time.
15. Always unplug the treadmill before cleaning and/or servicing. Service to your treadmill should only be
performed by an authorized service representative, unless authorized and/or instructed by the manufacturer.
16. Failure to follow these instructions will void the treadmill warranty.
17. Never leave the treadmill unattended while it is running.
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3
Before You Start
Thank you for purchasing the Health Trainer 65T Treadmill! This quality product you have chosen was
designed to meet your needs for cardiovascular exercise. Before you start, please read the Owner's Manual and
become familiar with the operation of your new treadmill.
Remember to take the time to perform the stretching exercises provided to avoid injury.
Do not stand on the walking belt while pressing the Power button or Start/Stop button.
Always adjust the speed of the treadmill in small increments as this treadmill is capable of high speeds.
If you are taking medication, consult your physician to see if the medication will affect your exercise heart
rate.
If you have heart problems, you are not active, and/or are over the age of 35 years, do not use the pre-set
treadmill programs or start an exercise program without first contacting and receiving approval from your
physician.
To avoid the risk of electrical shock, always keep the console dry. Do not spill liquids on the console. Keys
Fitness recommends a sealed water bottle for beverages consumed while using the treadmill.
Please review the following drawing below to familiarize yourself with the listed parts. This manual
covers several treadmills, so the one pictured below may not be identical to your particular model.
CONSOLE
LATCH
SAFETY SWITCH
LEFT UPRIGHT
RIGHT UPRIGHT
MOTOR COVER
RUNNING BELT
TRANSPORT WHEEL
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4
Assembly
The Health Trainer 65T Treadmill will require assembly before operating. After opening the box, remove
any packing material from the treadmill.
Do not throw away any packing materials until the unit is working properly.
Place the base on a clean, level surface. Make sure the electrical cord will easily reach an electrical outlet.
Locate the hardware pack and identify the following parts required for assembly.
Parts List:
1. Owner’s Manual
7. Left and Right Outside Handle Covers
8. Left and Right Inside Handle Covers
9. Allen Wrench
10. Philip Screw M6x12 (Qty. 6)
11. Philip Screw ST4.2x13 (Qty. 8)
12. Allen Bolt M8x15 (Qty. 8)
13. Washer 9x22x2 mm (Qty. 8)
2. Base Assembly
3. Console Assembly
4. Left and Right Upright
5. Safety Key (Reed Switch)
6. Left and Right Fender
2
3
4
4
5
7
6
9
8
6
1
7
8
10
12
13
11
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5
Assembly
Figure 1
Assembly requires the included allen wrench.
Do not plug in the power cord until all assembly
steps are completed.
UPRIGHT
Step 1:
Place the left and right fenders through the tube
of the left and right uprights as shown in Figure 1.
FENDER
Figure 2
Step 2:
Slide the fenders up the upright assembly and pull
the console harness through the hole in bottom of
the left upright tube as shown in Figure 2.
CONSOLE HARNESS
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6
Assembly
Figure 3
Step 3:
Connect the console harness from inside the left
upright to the console harness from the base
assembly as shown in Figure 3.
ALLEN BOLT
WASHER
Next, attach left upright and right upright to base
using allen bolts M8x15 (Qty. 8) and washer
9x22x2 mm (Qty. 8). Do not tighten bolts all the
way at this time.
CONSOLE HARNESS
Figure 4
CONSOLE
PHILLIP SCREW
Step 4:
Attach the console assembly by connecting the
console harness, incline harness, EKG harness, and
speed harness as shown in Figure 4.
WIRE HARNESS
Next, attach the console assembly to the left and
right uprights using phillip screw M6x12 (Qty. 4).
UPRIGHTS
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7
Assembly
Figure 5
Step 5:
Attach left inside handle cover and left outside
handle cover to left upright using philip screw
ST4.2x13 (Qty. 3) as shown in Figure 5.
Repeat assembly step for right side handle covers.
PHILLIP SCREW
Figure 6
Step 6:
Tighten all allen bolts (Qty. 8) installed in Step
3. Note: Move the fenders up to access the allen
bolts.
Next, attach both left and right fenders to base
using philip screw ST4.2x13 (Qty. 2) and philip
screw M6x12 (Qty. 2).
PHILLIP SCREW
Move the treadmill to its final location (see sec-
tion titled “Moving Instructions”). Adjust the
leveler feet so that treadmill does not wobble
while in use.
LEVELER
FOOT
FENDER
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8
Assembly
Congratulations!!
You have completed the assembly of your new Health Trainer 65T Treadmill.
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9
Moving Instructions
CAUTION! TO AVOID THE RISK OF INJURY, NEVER ATTEMPT TO MOVE THE TREADMILL WHILE
IT IS IN THE UNFOLDED OPERATING POSITION. TO REDUCE THE POSSIBILITY OF INJURY
WHILE LIFTING, BEND YOUR LEGS AND KEEP YOUR BACK STRAIGHT. AS YOU RAISE THE
TREADMILL, LIFT USING YOUR LEGS, NOT YOUR BACK. IN ORDER TO RAISE OR LOWER THE
TREADMILL SAFELY, YOU MUST BE ABLE TO LIFT 45 POUNDS (20KG). IT IS SUGGESTED YOU
ALWAYS USE THE AID OF A SECOND PERSON WHEN MOVING THE TREADMILL.
With the treadmill in the folded locked position (safety latch is engaged), grasp the handrail and place one foot
on the center of the base crossbar as shown in the photo below. Next, with a firm grasp on the handrail, care-
fully tilt the treadmill back until it rolls freely on the wheels. Using extreme caution, move the treadmill to the
desired location. To set the treadmill down, place one foot on the center of the base crossbar and carefully
lower treadmill onto base in resting position. Do not attempt to move the treadmill over an uneven or rough
surface.
Note: The treadmill pictured below may not be identical to your particular model.
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10
Power Requirements
IMPROPER CONNECTION OF THE EQUIPMENT GROUNDING CONNECTOR CAN RESULT
IN A RISK OF AN ELECTRIC SHOCK. CHECK WITH A QUALIFIED ELECTRICIAN OR
SERVICE MAN IF YOU ARE IN DOUBT AS TO WHETHER THE PRODUCT IS PROPERLY
GROUNDED. DO NOT MODIFY THE PLUG PROVIDED WITH THE PRODUCT. IF PLUG
WILL NOT FIT THE OUTLET, HAVE A PROPER OUTLET INSTALLED BY A QUALIFIED
ELECTRICIAN.
This treadmill can be seriously damaged by sudden voltage changes in your home’s electrical power. Voltage
spikes, surges, and noise interference can result from weather conditions or from other appliances being turned
on or off. To reduce the possibility of treadmill damage, always use a dedicated surge protector (not includ-
ed) with your treadmill.
Surge protectors can be purchased at most hardware stores. The manufacturer recommends a single outlet
surge protector with UL 1449 rating as a Transient Voltage Surge Suppressor (TVSS) with UL suppressed
voltage rating of 400V or less and an electrical rating of 120VAC, 15 amps.
This treadmill must be grounded to reduce the risk of electrical shock. Grounding provides a path of least
resistance for electric current should the treadmill malfunction. This treadmill comes with an electrical cord
with an equipment-grounding conductor and a grounding plug. Always plug the power cord into a surge pro-
tector, and plug the surge protector into an appropriate outlet that is properly installed and grounded in accor-
dance with all local codes and ordinances. Do not connect other equipment to the surge protector or this could
cause permanent damage to your treadmill.
This product is for use on a nominal 120-volt circuit and has a grounding plug that looks like the plug illustrat-
ed in the drawing below.
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11
Console Panel Functions
There are four display windows on the control panel to provide feedback information.
INCLINE / PULSE WINDOW:
INCLINE: Indicates incline in percent of grade 0-10% in 0.5 increments.
CALORIES / DISTANCE WINDOW:
CALORIES: Indicates estimated calories used based on 150 lb. person at the indicated speed, incline, and
time.
DISTANCE: Indicates Miles or Kilometers traveled in .01 increments up to 9.99 and .1 increments starting at
10.0
TIME / PACE WINDOW:
TIME: Indicates elapsed time after pressing start in minutes and seconds (0-99 minutes, 0-59 seconds)
INTERVAL TIME: Indicates countdown in seconds to the next interval starting at 5 seconds and counting to 0
seconds.
SPEED WINDOW:
SPEED: Indicates MPH (miles per hour) or KPH (kilometer per hour) in .1 increments.
SPEED
MPH / KM
INCLINE /
PULSE
TIME /
PACE
CALORIES /
DISTANCE
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12
Program Operation
QUICK START / MANUAL MODE
1. Plug into a surge protector outlet. Attach the Safety Key on to the treadmill console.
2. Stand on the treadmill and straddle belt. Attach safety key clip to your clothes.
3. Press POWER button. There will be an eight (8) second delay after pressing the POWER button before data
can be entered.
4. Press START/STOP button. Belt will begin to move after 4 seconds. Step on belt slowly after the belt starts
moving. Speed or incline may be adjusted by using the appropriate + (increase) or – (decrease) button.
5. To end your workout, press START/STOP button. Belt will gradually slow to zero.
6. To pause your workout, press PAUSE.
7. To re-start after pausing: Press the PAUSE button. WARNING: THE TREADMILL BELT WILL
RESUME AT THE SPEED THE TREADMILL WAS MOVING BEFORE PAUSING.
8. Countdown Time, Preset Speed and/or Incline: Time, Speed, and Incline may be preset prior to getting
started. First, press the POWER button, then press the ENTER PROGRAM button, the time window will
blink. Use the SPEED + or - buttons to select your workout time, then press the ENTER PROGRAM but-
ton. The SPEED window will now be flashing. Using the same + or - buttons, select the speed for your
workout, then press ENTER PROGRAM. Now the INCLINE window will be flashing. Use the INCLINE
+ or - buttons to set your workout incline, then press ENTER PROGRAM. To start, press the
START/STOP button.
PAUSE
POWER
ENTER
PROGRAM
START / STOP
SPEED
INCLINE
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13
Program Operation
PROGRAM MODE
Plug treadmill into a surge protector outlet. Attach the Safety Key on to the treadmill console.
1. Stand on the treadmill and straddle belt. Attach safety key clip to your clothes.
2. Press POWER button. There will be an eight (8) second delay before data can be entered.
3. There are three (3) pre-set and six (6) semi-custom pre-set programs on this unit. The treadmill includes FAT BURN,
CARDIO, and WARM-UP programs. Press the PROGRAM UP or DOWN button to select which program you wish
to use. Press ENTER PROGRAM.
4. Press START/STOP button. Belt will begin to move after 4 seconds. Step on belt slowly after the belt starts moving.
CUSTOMIZING PROGRAMS in P1 and P2 Mode:
Each pre-set program (Fat Burn, Cardio, and Warm-up) can be customized in the P1 or P2 mode. After making the
program selection, the Center Brickyard window will read “OP”. The “OP” refers to “original program” and is pre-
set. The program name you select will illuminate on the console display. Press the PROGRAM DOWN button once
more and the Center Brickyard window will read P1. The “P1” mode is now accessed. You can now program the
Time, Speed, and Incline in P1 mode, which will be saved for future workouts.
1) The TIME window will blink. Use the SPEED + or – arrows to select your workout time. Press ENTER PROGRAM.
2) The SPEED window will then blink. Use the same + or – arrows to select the speed for your workout. Press ENTER
PROGRAM.
3) The INCLINE window will then blink. Use the INCLINE + or – arrows to set your workout incline. Press ENTER
PROGRAM.
To start, press the START/STOP button. To access P2 mode, press the PROGRAM UP or DOWN button for desired
program, then press the PROGRAM UP or DOWN button (once for OP, twice for P1, three times for P2). Follow
the above steps 1-3 to customize P2 settings.
TO CHANGE A PREVIOUSLY PROGRAMMED P1, P2, or user program:
Once you have programmed the P1 or P2 modes, you will need to use the PAUSE button to change the program you
previously entered. For instance to change to a new setting in P1-FAT BURN, press the PROGRAM UP or DOWN
to select the FAT BURN program. Next, press the same button once more to access P1. Then press the PAUSE but-
ton to get the TIME window to flash. Follow the directions above to continue to change the program.
PAUSE
POWER
ENTER
PROGRAM
START / STOP
SPEED
INCLINE
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14
Program Profiles
SPEED
SPEED
12
11
10
9
12
INCLINE
INCLINE
11
10
9
8
8
7
7
6
6
5
5
4
4
3
3
2
2
1
1
1 2 3 4 5 6 7 8 9 1 0
1 2 3 4 5 6 7 8 9 1 0
The Cardio Program is
designed to vary the treadmill
Speed, while maintaining a con-
stant Elevation.
The Fat Burn Program is
designed to vary the treadmill
elevation, while maintaining a
constant walking belt speed.
12
SPEED
11
10
9
INCLINE
8
7
6
5
4
3
2
1
1 2 3 4 5 6 7 8 9 1 0
The Warm Up Program is designed to gradually
increase the treadmill Speed and Elevation in the
first segment (warm up) and gradually decrease the
treadmill Speed and Elevation in the last segment
(cool down). This is also known as a Plateau pro-
gram.
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15
Monitoring Your Heart Rate
Monitoring Your Heart Rate
To obtain the greatest cardiovascular benefits from your exercise workout, it is important to work within your
target heart rate zone. The American Heart Association (AHA) defines this target as 60%-75% percent of your
maximum heart rate.
Your maximum heart rate may be roughly calculated by subtracting your age from 220. Your maximum heart
rate and aerobic capacity naturally decreases as you age. This may vary from one person to another, but use
this number to find your approximate effective target zone. For example, the maximum heart rate for an aver-
age 40 year-old is 180 bpm. The target heart rate zone is 60%-75% of 180 or 108-135 bpm. See Fitness Safety
below.
Before beginning your workout, check your normal resting heart rate. Place your fingers lightly against your
neck, or against your wrist over the main artery. After finding your pulse, count the number of beats in 10 sec-
onds. Multiply the number of beats by six to determine your pulse rate per minute. We recommend taking your
heart rate at these times; at rest, after warming up, during your workout and two minutes into your cool down,
to accurately track your progress as it relates to better fitness.
During your first several months of exercising, the AHA recommends aiming for the lower part of the target
heart rate zone-60%, then gradually progressing up to 75%.
According to the AHA, exercising above 75% of your maximum heart rate may be too strenuous unless you
are in top physical condition. Exercising below 60% of your maximum will result in minimal cardiovascular
conditioning.
Check your pulse recovery rate – If your pulse is over 100 bpm five minutes after you stop exercising, or if
it’s higher than normal the morning after exercising, your exertion may have been too strenuous for your cur-
rent fitness level. Rest and reduce the intensity next time.
Fitness Safety The target heart rate chart indicates average rate zones for different ages. A variety of different
factors (including medication, emotional state, temperature and other conditions) can affect the target heart
rate zone that is best for you. Your physician or health care professional can help you determine the exercise
intensity that is appropriate for your age and condition.
(MHR) = Maximum Heart Rate
(THR) = Target Heart Rate
220 - age = maximum heart rate (MHR)
MHR x .60 = 60% of your maximum heart rate.
MHR x .75 = 75% of your maximum heart rate.
For example, if you are 30 years old, your calculations will be as follows:
220 - 30 = 190
190 x .60 = 114 (low end or 60% of MHR)
190 x .75 = 142 (high end or 75% of MHR)
30 year-old (THR) Target Heart Rate would be 114-142
See Heart Rate Table (on next page) for additional calculations.
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16
Monitoring Your Heart Rate
TARGET HEART RATE ZONE
200
100%
195
190
185
180
175
Serious
athletic
training range
170
165
160
155
132
85%
170
150
166
146
162
143
157
139
153
135
Cardiovascular
conditioning
range
149
131
105
145
128
102
140
124
99
136
120
96
75%
Fat burning
range
116
93
60%
120
117
114
111
108
20 25 30 35
40 45 50 55 60 65
AGE
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17
Warm Up Exercises
EXERCISE GUIDELINES
WARNING! Before beginning this or any exercise program, you should consult your physician. This is espe-
cially important for individuals over the age of 35 or individuals with pre-existing health problems.
Warming up prepares the body for the exercise by increasing circulation, supplying more oxygen to the mus-
cles and raising body temperature. Begin each workout with 5 to 10 minutes of stretching and light exercise
to warm up. The photos on this page show several forms of basic stretching you may perform before your
workouts. In order to achieve an adequate warm-up, perform each stretch three times.
TOE TOUCH STRETCH
Stand, bending your knees slightly and slowly bend forward from your hips.
Allow your back and shoulders to relax as you reach down toward your toes
as far as possible. Hold for 15 counts, then relax. This will stretch your ham-
strings, back of knees, and back.
HAMSTRING STRETCH
Sit with one leg extended. Bring the sole of the opposite foot toward you and
rest it against the inner thigh of your extended leg. Reach toward your toes as
far as possible. Hold for 15 counts, then relax. This will stretch your ham-
strings, lower back, and groin.
CALF/ACHILLES STRETCH
With one leg in front of the other, reach forward and place your hands against
a wall. Keep your back leg straight and your back foot flat on the floor. Bend
your front leg, lean forward and move your hips toward the wall. Hold for 15
counts, then relax. To cause further stretching of the Achilles tendon, bend
your back leg as well. This will stretch your calves, Achilles tendons, and
ankles.
QUADRICEPS STRETCH
With one hand against a wall for balance, reach back and grasp one foot with
your other hand. Bring your heel as close to your buttocks as possible. Hold
for 15 counts, then relax. This will stretch your quadriceps and hip muscles.
INNER THIGH STRETCH
Sit with the soles of your feet together and your knees outward. Pull your
feet toward your groin area as far as possible. Hold for 15 counts, then relax.
This will stretch your quadriceps and hip muscles.
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18
Change to MPH or KPH
Your treadmill will operate in British Units (miles per hour) or International Units (kilometers per hour). All
treadmills are calibrated at the factory for British Units (miles per hour). To change the display to read in kilo-
meters, follow the steps described here:
1) Turn power OFF on the console. (Do not unplug treadmill.) Attach the magnet safety key to the console.
2) Activate the calibration mode switch by inserting the eraser end of a pencil into the opening in the backside
of the console (see diagram below).
3) Depress the calibration mode switch ONCE. CL11 should appear in the TIME window.
4) Pressing the SPEED +/- button will activate your choice.
5) To accept the setting, press the POWER button.
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19
Calibration Sequence
Do not attempt to calibrate the treadmill unless an Error Code is present. See Error Messages (page 23).
Our treadmill is equipped with a software package that will perform a calibration sequence unique to your
specific model number.
Please perform the following steps to calibrate the Health Trainer 65T Treadmill.
1. Unplug power cord from outlet strip.
2. Attach Safety Key to console.
3. Plug power cord into outlet strip.
4. Initiate calibration sequence. Locate the hole on the back of the console and insert the eraser end of a pencil
through the hole and press the calibration switch twice. As show on page 19.
5. CL21 should appear in the Time window, if not, continue to press the calibration switch until CL21
appears.
Note: During the calibration sequence, the Time window will display which step you are at in the process
(C21, C22, C23 and so on). The CAL/DIST window will display which key should be pressed next. For
example, “E” for Enter, “P” for Power, or “SS” for Start / Stop.
6. CL21: MPH or KPH will be flashing in the Speed window, pressing the Speed +/ - button will toggle
options. Choose MPH (KPH), press Enter.
7. CL22: 8, 10, or 12 (13, 16, or 20 in KPH mode) will be displayed in the Speed window, pressing the Speed
+/ - button will toggle options. Choose 10 (or 16 for KPH mode), press Enter.
8. CL23: FFF, UUU, or HHH will be displayed in the Speed window, pressing the Speed +/ - button will tog-
gle options. Choose UUU, press Enter.
9. CL24: 111 or 222 will be displayed in the Speed window, pressing the Speed +/ - button will toggle
options. Choose 222, press Enter.
10. CL25: AL1 or AL2 will be displayed in the Speed window, pressing the Speed +/- button will toggle
options. Choose AL1, press Enter.
11. CL26: OPA or OPI will be displayed in the Speed window, pressing the Speed +/ - button will toggle
options. Choose OPA, press Enter.
12. CL27: Blank (nothing), “a”, “b”, “c”, “d” or “e” will be displayed in the Incline window, pressing the
Speed +/ - button will toggle options. Choose “blank”, press Enter.
13. CAL/DIST window will display “55”. Press Start / Stop. “E” will display in CAL/DIST window.
14. Press Enter Program button.
15. At this time, make sure you are not standing on the walking belt, as the machine will automatically initiate
belt movement and run through a complete calibration and diagnostic routine.
Press Enter. Belt will begin to move. Unit will begin self-calibration.
16. When Speed and Incline calibration has finished, press Power button twice, display should be blank, and
treadmill should be ready for use.
To avoid possible damage to the treadmill and the possibility of injury, do not operate the treadmill
until the problem is corrected. Call Keys Fitness Customer Service at (888)-340-0482 if problem per-
sists.
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20
Belt Adjustment
WARNING! Do not over-tighten rollers! This will cause prema-
ture roller bearing failure!
Belt adjustment and tension performs two functions: adjustment for
tension and centering. Your new treadmill comes pre-adjusted from
the factory for tension and centering. Please follow the procedures
below if the belt shifts to the left or right while walking:
WALKING BELT IS SHIFTING TO THE LEFT (Diagram 1)
First, turn treadmill on to run at 1 mph. Using the hex key provid-
ed, turn the left rear roller adjustment bolt ¼ turn in the clockwise
direction. Next, run the treadmill at 2.5 mph. You should see the belt
start to correct itself by moving back toward the center. Repeat the
above procedure until the walking belt is centered. It may be neces-
sary to set walking belt tension once you have completed this proce-
dure if the belt feels like it is slipping while walking. Refer below to
the “Walking Belt Slipping” instructions.
Diagram 1
WALKING BELT IS SHIFTING TO THE RIGHT (Diagram 2)
First, turn the treadmill on to run at 1 mph. Using the hex key pro-
vided, turn the right rear roller adjustment bolt ¼ turn in the clock-
wise direction. Next, run the treadmill at 2.5 mph. You should see
the belt start to correct itself, moving back toward the center. Repeat
the above procedure until the walking belt is centered. It may be
necessary to set walking belt tension once you have completed this
procedure if the belt feels like it is slipping while walking. Refer
below to the “Walking Belt Slipping” instructions.
WALKING BELT IS SLIPPING DURING USE (Diagram 3)
First, unplug the power cord from the surge protector. Using the hex
key provided, turn both left and right rear roller adjustment bolts the
same distance, usually a ¼ turn, in the clockwise direction. Plug the
power cord back into the surge protector and run the treadmill at 2.5
mph. You should now walk on the belt to determine if the belt is still
slipping. Repeat the above procedure until the walking belt is not
slipping. The tension should be just tight enough not to slip.
Diagram 2
Note: Turning the hex key counter clockwise brings the rear
rollers and belt towards you.
Turning the hex key clockwise pushes the rear roller and belt
away from you.
Diagram 3
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21
Maintenance Instructions
WARNING! Before performing any maintenance to your treadmill, always unplug the power cord from
the surge protector.
CLEANING: Routine cleaning of your unit will extend the life of your unit.
WARNING! To prevent electrical shock, be sure the power to the treadmill is OFF and the unit is unplugged
from the wall electrical outlet before attempting any cleaning or maintenance.
AFTER EACH WORKOUT: Wipe off the console and other treadmill surfaces with a clean, water damp-
ened soft cloth to remove excess perspiration. USE NO CHEMICALS.
WEEKLY: Use of a treadmill mat is recommended for ease of cleaning. Dirt from your shoes contacts the
belt and eventually makes it to underneath the treadmill. Vacuum underneath treadmill once a week.
DECK LUBRICATION: The walking belt has been pre-lubricated at the factory. However, it is recommend-
ed that the walking board be checked periodically for lubrication to ensure optimal treadmill performance.
Every 30 days or 30 hours of operation, lift the sides of the walking belt and feel the top surface of the walk-
ing board as far under as you can reach. If you feel signs of silicone, no further lubrication is required. If it
feels dry to the touch, lubrication is needed. Keys Fitness recommends “Lube N Walk” for cleaning and lubri-
cating the treadmill belt and deck. Ask your retailer or call Keys Fitness at 888-340-0482. You may also use
silicone such as “Napa 8300” (available at most NAPA Auto Parts stores).
TO APPLY LUBRICANT TO THE WALKING BOARD
1) Position the walking belt so that the seam is located on top and in the center of the center of the walking
board.
2) Insert the spray nozzle into the spray head of the lubricant can.
3) While lifting the side of the walking belt, position the spray nozzle between the walking belt and the board
approximately 6” from the front of the treadmill. Apply the silicone spray to the walking board, moving from
the front of the treadmill to the rear. Repeat this on the other side of the belt. Spray approximately 4 seconds
on each side.
4) Allow the silicone to ‘set’ for one minute before using the treadmill.
WARNING: Do not over-lubricate the walking board. Excess lubricant should be wiped off with a clean
towel.
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22
Error Messages
Treadmill Error Messages.
Your treadmill is equipped with a software package that enables error messages to be displayed when there is
a problem. The following error codes will be displayed in the console display windows.
Safety Interlock Error Messages
SI 1 - Safety key missing, replace and try again.
SI 2 - Over voltage protection trip. Notify Keys Fitness Customer Service.
Other Error Messages
E11 - Lack of speed feedback data from belt motor. Attempt calibration. See Calibration Sequence section on
page 20 of this Owners Manual for detailed information.
E22 - Under Speed condition detected from the belt motor. Attempt calibration. See Calibration Sequence sec-
tion for detailed information.
E33 - Over Speed condition detected from the belt motor. Attempt calibration. See Calibration Sequence sec-
tion for detailed information.
E44 - Stuck key detected at power up, Notify Keys Fitness Customer Service.
To avoid possible damage to the treadmill and the possibility of injury, do not operate the treadmill
until the problem is corrected. Call Keys Customer Service at 888-340-0482.
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23
Troubleshooting Guide
Treadmill will not start.
1. Is the Safety Key inserted into the treadmill Console?
2. Make sure the power cord is plugged into a surge protector, the surge protector is plugged into a properly
grounded outlet, and the surge protector is turned on. (Refer to “Power Requirements” on page 11.)
3. Check the circuit breaker located on the front of the treadmill. If the switch protrudes, it has tripped. Wait
five minutes and then press the switch back in.
4. Check the house electrical breaker box and the circuit breaker for the room where the treadmill is located.
If it has tripped, reset or have an electrician replace the breaker in home.
5. Have an electrician check to insure there is adequate voltage at the outlet.
Treadmill loses power during use.
1. Check the circuit breaker located on the front of the treadmill. If the switch protrudes, it has tripped. Wait
five minutes and then press the switch back in.
2. Check the house electrical breaker box and the circuit breaker for the room where the treadmill is located.
If it has tripped, reset or have an electrician replace the breaker in home.
3. If the treadmill will not operate, please call Keys Fitness Customer Service at (888)-340-0482.
Treadmill walking belt slows during use.
1. Check to make sure the treadmill is securely plugged into an UL-listed surge protector, rated at 15 amps,
with a 14-gauge cord of five feet or less and the surge protector is securely plugged into the outlet.
2. If treadmill will not operate, please call Keys Fitness Customer Service at (888)-340-0482.
Treadmill walking belt slips or is not centered on rear roller.
1. Refer to “Belt Adjustment” section on page 21.
2. Need help? Call Keys Fitness Customer Service at (888)-340-0482.
Treadmill Error Messages.
Your treadmill is equipped with a software package that enables error messages to be displayed when there is
a problem.
To avoid possible damage to the treadmill and the possibility of injury, do not operate the treadmill
until the problem is corrected. Call Keys Fitness Customer Service at (888)-340-0482, or see “Error
Messages” on page 23 of this Owner’s Manual.
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24
Parts List
HT65T.1 Parts List Rev B
Ref #
Part #
423-00014
423-00015
423-00016
423-00017
423-00018
423-00019
423-00020
419-00013
404-00002
Description
TOP RAIL, HEALTHTRAINER
LEFT UPRIGHT, HEALTHTRAINER
RIGHT UPRIGHT, HEALTHTRAINER
DECK FRAME
Qty
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
4
2
4
2
2
2
2
2
2
8
1
1
2
2
2
6
2
1
2
4
1
2
1
1
1
1
1
10
2
1
1
2
8
4
8
11
12
Ref #
Part #
Description
Qty
41
6
4
26
19
4
4
6
3
4
3
8
4
1
1
2
1
2
4
4
1
4
3
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
3
4
5
6
7
8
9
63 402-00067
64 402-00031
65 402-00031
66 402-00031
67 402-00035
68 402-00035
69 402-00107
70 402-00023
71 402-00021
72 402-00108
73 402-00026
74 402-00082
75 402-00109
76 402-00110
77 402-00111
78 402-00104
79 402-00113
80 402-00079
81 402-00046
82 402-00135
83 402-00114
84 402-00137
85 402-00116
86 402-00034
87 413-00012
88a 413-00038
88b 413-00039
88c 413-00040
89a 413-00021
89b 413-00023
90a 413-00022
90b 413-00024
91 413-00017
92 413-00004
93 408-00015
94 408-00024
95 408-00022
96 408-00023
97 408-00005
98 407-00006
99 413-00016
100 413-00031
102 407-00026
104 407-00018
105 402-00090
106 412-00006
107 406-00090
108 408-00027
109 407-00027
110 412-00009
111 414-00009
112 414-00008
113 414-00058
114 414-00037
115 414-00005
116 414-00059
117 414-00050
118 414-00036
119 414-00060
120 415-00019
PHILIP SCREW ST4.2*16
PHILIP SCREW ST4.2*13
PHILIP SCREW ST4.2*13
PHILIP SCREW ST4.2*13
SCREW ST2.9*6.5
BASE FRAME
ELEVATION FRAME
ELEVATION SUPPORT
LINKAGE PLATE
POLY V-BELT 200J8(508J8)
WALK BELT, 18X52, NO LOGO
WALK BOARD, HT65T, 18*52
FRONT ROLLER
REAR ROLLER
MOTOR COVER
LEFT FENDER, HT65/75/85T
RIGHT FENDER
LEFT OUTSIDE HANDLE COVER
LEFT INSIDE HANDLE COVER,HT65/75/85/95T
RIGHT OUTSIDE HANDLE COVER
RIGHT INSIDE HANDLE COVER
LEFT END CAP, BLACK
RIGHT END CAP, BLACK
FRONT WHEEL
SCREW ST2.9*6.5
CHAMFER BOLT ST4.8*25
NYLON LOCK NUT M10
NYLON LOCK NUT M8
JAM NUT M8
10 404-00005
11 403-00003
12 409-00005
13 409-00006
14 406-00062
15 406-00063
16 406-00064
17 406-00065
18 406-00066
19 406-00067
20 406-00068
21 406-00070
22 406-00071
23 406-00072
24 406-00044
25 419-00012
26 406-00073
27 406-00074
28 406-00075
29 410-00020
30 410-00021
31 406-00076
32 405-00010
34 406-00078
35 410-00036
36 419-00014
37 402-00103
38 419-00015
39 419-00016
40 406-00079
41 419-00019
42 410-00044
43 406-00045
44 406-00080
46 419-00009
47 406-00041
48 406-00081
49 406-00085
50 406-00093
51 406-00087
52 406-00088
53 402-00135
54 406-00109
55 402-00008
56 402-00009
57 402-00128
58 402-00011
59 402-00105
60 402-00106
61 402-00018
62 402-00136
WASHER 9*16*1.6 (mm)
WASHER 9*22*2
WASHER 11*23*2
SCREW 8-32-3/8
SCREW 8-32-5/8
SHOULDER ALLEN BOLT M8*80
GEAR WASHER D5
SPRING WASHER 2.5MM
CLIP NUT
WASHER, DISHING
SHOULDER ALLEN BOLT M8*60
PHILIP SCREW ST3.5 * 19
CHAMFER BOLT ST4.8*16
ALLEN WRENCH 110*75*6
ENCODER HARNESS
CONSOLE HARNESS A
CONSOLE HARNESS B
CONSOLE HARNESS C
SPD AND INCL HARNESS A
SPD AND INCL HARNESS B
EKG HARNESS A
REAR WHEEL
REAR WHEEL SHAFT
ELEVATION WHEEL
TOP HANDLE
BOTTOM HANDLE
PULSE RECEPTACLE PLATE - TOP
PULSE RECEPTACLE PLATE - BOTTOM
DOME END CAP 35mm
EXTRUSION, BOLT ON, INRAY
BUMPER
LATCH SET
STOPPER BRACKET
METAL BUSHING
BOLT SHAFT A
EKG HARNESS B
JUMPER WIRE
POWER CORD
CIRCUIT BREAKER IN-011
ENCODER
FUSE
FUSE
FERRITE CORE
SPEED INCLINE PCB
REED SWITCH
BOLT SHAFT B
BASE BUMPER, 28*25*13
BELT GUIDE BRACKET, HT95T/4500T/5500T
SOFT DROP SHOCK, 800N
ADJUST SUPPORT
TEL-LINE, HT95T/HT65T.1/HT75T.1
CONSOLE PCB, 07-0087
EKG MODULE, 07-0092
KILL SWITCH MAGNET
MOTOR, 12-0049
CORD SPACER
REED SWITCH PLATE
PLUG CALIBRATION HOLE
CONSOLE BOX TOP (C)
CONSOLE BOX BOTTOM (C)
INSERT
LEFT BOTTLE HOLDER
RIGHT BOTTLE HOLDER
WASHER, DISHING
BUMPER
HEX BOLT M10*60
HEX BOLT M10*45
ALLEN BOLT, M8*55
ALLEN BOLT M8*15
FAN FOR MOTOR
TRANSFORMER, HT95T/4500T/5500T
MOTOR CONTROLLER, 08-0168
ACTUATOR, R09
SPEED DECAL, 14-0520
INCLINE DECAL, 14-0521
OVERLAY, HT65T.1
DECAL HEALTH TRAINER, CONSOLE
HEALTH TRAINER MOTOR COVER DECAL,14-0464
DECAL, MOTOR COVER GRAPHIC, IN-098
DECAL SAFETY KEY, 14-0027
SERIAL LABEL, INRAY
DECAL HP, HT65T.1
ALLEN BOLT M10*15
CHAMFER BOLT M6*25
PHILIP SCREW M6*12
PHILIP SCREW M4*12
OWNER'S MANUAL HT65T.1
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25
Parts List 220V
HT65t.1-CE (220V) Parts List Rev B
Ref #
Part #
423-00014
423-00015
423-00016
423-00017
423-00018
423-00019
423-00020
419-00013
404-00002
Description
TOP RAIL, HEALTHTRAINER
LEFT UPRIGHT, HEALTHTRAINER
RIGHT UPRIGHT, HEALTHTRAINER
DECK FRAME
Qty
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
4
2
4
2
2
2
2
2
2
8
1
1
2
2
2
6
2
1
2
4
1
1
2
1
1
1
1
1
10
2
1
1
2
8
4
8
11
12
41
Ref #
Part #
Description
Qty
6
4
26
19
4
4
6
3
4
3
8
4
1
1
2
1
2
4
4
1
4
3
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
3
4
5
6
7
8
9
64 402-00031
65 402-00031
66 402-00031
67 402-00035
68 402-00035
69 402-00107
70 402-00023
71 402-00021
72 402-00108
73 402-00026
74 402-00082
75 402-00109
76 402-00110
77 402-00111
78 402-00104
79 402-00113
80 402-00079
81 402-00046
82 402-00135
83 402-00114
84 402-00137
85 402-00116
86 402-00034
87 413-00012
88a 413-00038
88b 413-00039
88c 413-00040
89a 413-00021
89b 413-00023
90a 413-00022
90b 413-00024
91 413-00017
92 413-00034
93 408-00028
94 408-00024
95 408-00022
96 408-00023
97 408-00005
98 407-00006
99 413-00016
100 413-00031
101 402-00022
102 407-00026
104 407-00018
105 402-00090
106 412-00016
107 406-00090
108 408-00027
109 407-00028
110 412-00012
111 414-00009
112 414-00008
113 414-00058
114 414-00037
115 414-00005
116 414-00059
117 414-00050
118 414-00036
119 414-00060
120 415-00019
121* 408-00030
122* 408-00031
PHILIP SCREW ST4.2*13
PHILIP SCREW ST4.2*13
PHILIP SCREW ST4.2*13
SCREW ST2.9*6.5
BASE FRAME
ELEVATION FRAME
SCREW ST2.9*6.5
CHAMFER BOLT ST4.8*25
NYLON LOCK NUT M10
NYLON LOCK NUT M8
JAM NUT M8
WASHER 9*16*1.6 (mm)
WASHER 9*22*2
WASHER 11*23*2
SCREW 8-32-3/8
SCREW 8-32-5/8
SHOULDER ALLEN BOLT M8*80
GEAR WASHER D5
ELEVATION SUPPORT
LINKAGE PLATE
POLY V-BELT 200J8(508J8)
WALK BELT, 18X52, NO LOGO
WALK BOARD, HT65T, 18*52
FRONT ROLLER
REAR ROLLER
MOTOR COVER
LEFT FENDER, HT65/75/85T
RIGHT FENDER
10 404-00005
11 403-00003
12 409-00005
13 409-00006
14 406-00062
15 406-00063
16 406-00064
17 406-00065
18 406-00066
19 406-00067
20 406-00068
21 406-00070
22 406-00071
23 406-00072
24 406-00044
25 419-00012
26 406-00073
27 406-00074
28 406-00075
29 410-00020
30 410-00021
31 406-00076
32 405-00010
34 406-00078
35 410-00036
36 419-00014
37 402-00103
38 419-00015
39 419-00016
40 406-00079
41 419-00019
42 410-00044
43 406-00045
44 406-00080
45 406-00128
46 419-00009
47 406-00041
48 406-00081
49 406-00085
50 406-00093
51 406-00087
52 406-00088
53 402-00135
54 406-00109
55 402-00008
56 402-00009
57 402-00128
58 402-00011
59 402-00105
60 402-00106
61 402-00018
62 402-00136
63 402-00067
LEFT OUTSIDE HANDLE COVER
LEFT INSIDE HANDLE COVER,HT65/75/85/95T
RIGHT OUTSIDE HANDLE COVER
RIGHT INSIDE HANDLE COVER
LEFT END CAP, BLACK
RIGHT END CAP, BLACK
FRONT WHEEL
SPRING WASHER 2.5MM
CLIP NUT
WASHER, DISHING
SHOULDER ALLEN BOLT M8*60
PHILIP SCREW ST3.5 * 19
CHAMFER BOLT ST4.8*16
ALLEN WRENCH 110*75*6
ENCODER HARNESS
CONSOLE HARNESS A, HT65T.1/75T.1/502T.1
CONSOLE HARNESS B, HT65T.1/75T.1/502T.1
CONSOLE HARNESS C, HT65T.1/75T.1/502T.1
SPD AND INCL HARNESS A
SPD AND INCL HARNESS B
EKG HARNESS A
EKG HARNESS B
JUMPER WIRE
POWER CORD, 220V
CIRCUIT BREAKER, 220V
ENCODER
FUSE
FUSE
FERRITE CORE
SPEED INCLINE PCB
REED SWITCH
TEL-LINE, HT95T/HT65T.1/HT75T.1
SCREW M3*10
CONSOLE PCB, 07-0087
EKG MODULE, 07-0092
KILL SWITCH MAGNET
MOTOR, 220V 12-0056
REAR WHEEL
REAR WHEEL SHAFT
ELEVATION WHEEL
TOP HANDLE
BOTTOM HANDLE
PULSE RECEPTACLE PLATE - TOP
PULSE RECEPTACLE PLATE - BOTTOM
DOME END CAP 35mm
EXTRUSION, BOLT ON, INRAY
BUMPER
LATCH SET
STOPPER BRACKET
METAL BUSHING
BOLT SHAFT A
BOLT SHAFT B
BASE BUMPER, 28*25*13
BELT GUIDE BRACKET, HT95T/4500T/5500T
SOFT DROP SHOCK, 800N
ADJUST SUPPORT
CORD SPACER
INDUCTOR BRACKET,150T.1/220T.1/320T.1-CE
REED SWITCH PLATE
PLUG CALIBRATION HOLE
CONSOLE BOX TOP (C)
CONSOLE BOX BOTTOM (C)
INSERT
FAN FOR MOTOR
TRANSFORMER, HT95T/4500T/5500T
MOTOR CONTROLLER, 08-0053-CE
ACTUATOR, 220V, TM19-012B
SPEED DECAL, 14-0520
INCLINE DECAL, 14-0521
OVERLAY, HT65T.1
DECAL HEALTH TRAINER, CONSOLE
HEALTH TRAINER MOTOR COVER DECAL,14-0464
DECAL, MOTOR COVER GRAPHIC, IN-098
DECAL SAFETY KEY, 14-0027
SERIAL LABEL, INRAY
DECAL HP, HT65T.1
LEFT BOTTLE HOLDER
RIGHT BOTTLE HOLDER
WASHER, DISHING
BUMPER
HEX BOLT M10*60
HEX BOLT M10*45
ALLEN BOLT, M8*55
ALLEN BOLT M8*15
ALLEN BOLT M10*15
CHAMFER BOLT M6*25
PHILIP SCREW M6*12
PHILIP SCREW M4*12
PHILIP SCREW ST4.2*16
OWNER'S MANUAL HT65T.1
RECEPTACLE, HT95T/HT65T.1-CE
INDUCTOR, 2006 CE INRAY TREADMILLS
CE Models Only
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26
Exploded View
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27
Exploded View
CONSOLE ASSEMBLY
63
49
1
47
114
64
65
48
52
102
67
50
113
80
99
104
68
46
51
117
105
WIRE HARNESS
87
88a
89a
88b
88c
89b
90a
91
90b
100
92
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28
Warranty Information
KEYS FITNESS PRODUCTS, LP -
LIMITED WARRANTY
PRODUCT: Health Trainer 65t Treadmill
HOME USE WARRANTY:
Frame: Motor:
Deck & Belt:
Parts:
1 Year
Labor:
1 Year
Lifetime 15 Years
1 Year
This Limited Warranty applies in the United States and Canada to products manufactured or distributed by Keys Fitness Products,
LP (“Keys”) under the KEYS brand name. The warranty period to the original purchaser is listed above in the table.
Keys warrants that the Product you have purchased for use from Keys or from an authorized Keys reseller is free from defects in
materials or workmanship under normal use during the warranty period. Your sales receipt, showing the date of purchase of the
Product, is your proof of purchase. This warranty only extends to you, the original purchaser. It is not transferable to anyone who
subsequently purchases the Product from you. It excludes expendable parts (wear items). Wear items pertain to components that might
need to be replaced due to normal wear and tear. These items vary per product but will include computer overlays, pedal straps, rope
cords, seats, grips, chains, bottom bracket assemblies, pads, upholstery, pulleys, bearings, etc. Please contact a Keys Fitness cus-
tomer service representative for specifics on wear items. This Limited Warranty becomes VALID ONLY if the product is purchased
through a Keys Fitness authorized dealer unless otherwise authorized by Keys Fitness in writing.
During the warranty period Keys will repair or replace (at Keys' option) the product if it becomes defective, malfunctions, or other-
wise fails to conform with this Limited Warranty under normal use. In repairing the Product, Keys may replace defective parts, or at
the option of Keys, serviceable used parts that are equivalent to new parts in performance. All exchanged parts and Products
replaced under this warranty will become the property of Keys. Keys reserves the right to change manufacturers of any part to cover
any existing warranty.
This warranty DOES NOT COVER shipping charges, export taxes, custom duties and taxes, or any other charges associated with
transportation of the parts or Product.
To obtain warranty service, you must contact a Keys authorized retailer, service technician or Keys Fitness at our phone numbers
located in this manual. Any parts determined to be defective must be returned to Keys to obtain warranty service. You must prepay
any shipping charges, export taxes, custom duties and taxes, or any other charges associated with transportation of the parts or
Product. In addition, you are responsible for insuring any parts or Product shipped or returned. You assume the risk of loss during
shipment. You must present Keys with proof-of-purchase documents (including the date of purchase). Any evidence of alteration,
erasing or forgery of proof-of-purchase documents will be cause to void this Limited Warranty.
This warranty does not extend to any product not purchased from Keys or from an authorized Keys reseller. This Limited Warranty
does not extend to any Product that has been damaged or rendered defective; (a) as a result of accident, misuse, or abuse; (b) by the
use of parts not manufactured or sold by Keys; (c) by modification of the Product or normal wear and tear; (d) operation on incorrect
power supplies; or (e) as a result of service by anyone other than Keys, or an authorized Keys warranty service provider. Product on
which the serial number has been defaced or removed is not eligible for warranty service. Should any Product submitted for warran-
ty service be found ineligible, an estimate of repair cost will be furnished and the repair will be made if requested by you upon Keys'
receipt of payment or acceptable arrangements for payment.
EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY, KEYS MAKES NO OTHER WARRANTIES, EXPRESSED OR
IMPLIED, INCLUDING ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PUR-
POSE. KEYS EXPRESSLY DISCLAIMS ALL WARRANTIES NOT STATED IN THIS LIMITED WARRANTY. ANY IMPLIED
WARRANTIES THAT MAY BE IMPOSED BY LAW ARE LIMITED TO THE TERMS OF THIS LIMITED WARRANTY. NEI-
THER KEYS NOR ANY OF ITS AFFILIATES SHALL BE RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAM-
AGES. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS OR THE
EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATIONS OR
EXCLUSION MAY NOT APPLY TO YOU. This Limited Warranty gives you specific legal rights and you may also have other
rights that may vary from state to state. This is the only express warranty applicable to Keys-branded products. Keys neither
assumes nor authorizes anyone to assume for it any other express warranty.
PLEASE SEND IN THE WARRANTY CARD WITHIN TEN (10) DAYS OF PURCHASE TO REGISTER YOUR UNIT WITH
KEYS FITNESS PRODUCTS, LP.
MAIL WARRANTY CARD TO:
KEYS FITNESS PRODUCTS, PO BOX 551239, DALLAS, TX 75355
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29
Customer Service
(888) 340-0482
Keys Fitness Products
4009 Distribution Drive
Suite 250
Garland, TX 75041
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|