Keys Fitness Treadmill 980HRS User Manual

TREADMILL  
980S / 980HRS  
OWNER’S MANUAL  
KEYS Fitness Products, LP  
P.O. Box 551239  
Dallas, Texas 75239  
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Important Safety Information  
NING!  
1) WARNING: Before using this treadmill or starting any exercise program, consult your physician. This is  
especially important for persons over the age of 35 and/or persons with pre-existing health problems. The  
manufacturer or distributor assumes no responsibility for personal injury or property damage sustained by or through  
the use of this product.  
2) WARNING: To reduce the risk of electrical shock, burns, fire, or other possible injuries to the user, it is important  
to review this manual and the following precautions before operation.  
SAFETY PRECAUTIONS AND TIPS  
It is the owner’s responsibility to ensure that all users of this treadmill have read the Owner’s Manual and are familiar  
with warnings and safety precautions.  
This treadmill has a user maximum capacity of 250 pounds.  
The treadmill should only be used on a level surface and is intended for indoor use only. The treadmill should not  
be placed in a garage, patio, or near water and should never be used while you are wet. Bodybreak recommends a  
treadmill mat be placed under the treadmill to protect floor or carpet and for easier cleaning.  
Follow safety information in regards to plugging in your treadmill. Keep the power cord away from the incline wheels  
and do not run the power cord underneath your treadmill. Do not operate the treadmill with a damaged or frayed  
power cord.  
Wear comfortable, good-quality walking or running shoes and appropriate clothing. Do not use the treadmill with  
bare feet, sandals, socks or stockings.  
Always straddle the belt and allow it to start moving before stepping onto the belt.  
Hold on to handrails when adjusting speed, incline, or other controls.  
Always examine your treadmill before using to ensure all parts are in working order.  
Allow the belt to fully stop before dismounting.  
Pets should be never be allowed near or on the treadmill.  
Do not leave children unsupervised near or on the treadmill.  
Never operate the treadmill where oxygen is being administered, or where aerosol products are being used.  
Never insert any object or body parts into any opening.  
For safety and to prevent damage to your treadmill, no more than one person should use the treadmill at a time.  
Always unplug the treadmill before cleaning and/or servicing. Service to your treadmill should only be performed by  
an authorized service representative, unless authorized and/or instructed by the manufacturer. Failure to follow  
these instructions will void the treadmill warranty.  
Never leave the treadmill unattended while it is running.  
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Before You Start  
Thank you for purchasing a KEYS treadmill! This quality product you have chosen was  
designed to meets your needs for cardiovascular exercise.  
Before you start, please read the Owner’s Manual and become familiar with the  
operation of your new treadmill.  
Remember to take the time to perform the stretching exercises  
provided to avoid injury.  
Do not stand on the walking belt while pressing the Power button or Start/Stop button.  
Always adjust the speed of the treadmill in small increments as this treadmill is capable  
of high speeds.  
If you are taking medication, consult your physician to see if the medication will affect  
your exercise heart rate.  
If you have heart problems, you are not active, and/or are over the age of 50 years, do  
not use the pre-set treadmill programs or start an exercise program without first  
contacting and receiving approval from your physician.  
To avoid the risk of electrical shock, always keep the console dry. Do not spill liquids  
on the console. KEYS recommends a sealed water bottle for beverages consumed  
while using the treadmill.  
Please review the following drawing below to familiarize yourself with the listed  
parts. This manual covers several treadmills, so the one pictured below may not  
be identical to your particular model.  
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Warm Up Exercises  
NING!  
WARM UP FIRST !  
Warming up prepares the body for exercise by increasing circulation, supplying more  
oxygen to the muscles and raising body temperature. Begin each workout with 5 to 10  
minutes of stretching and light exercise to warm up. The drawings on this page show  
several forms of basic stretching you may perform before your workouts. Again, consult a  
physician before starting this or any other exercise program.  
15 Seconds for each  
20 Seconds  
20 Seconds  
20 Seconds  
30 Seconds  
20 Seconds  
20 Seconds  
25 Seconds  
30 Seconds  
25 Seconds each leg  
20 Seconds  
5 Seconds X 3 times  
25 Seconds each leg  
5 Times  
15 Seconds  
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Assembly, Moving Instructions  
Assembly  
KEYS treadmills are shipped in one piece and fully assembled. After opening the box, remove  
any packing materials from the treadmill. Do not throw away any packing materials until the unit  
is working properly. Place the base on a clean, level surface. Make sure the electrical cord will  
easily reach an electrical outlet.  
Moving  
CAUTION ! TO AVOID THE RISK OF INJURY, NEVER ATTEMPT TO MOVE THE TREADMILL WHILE IT IS IN  
THE UNFOLDED OPERATING POSITON. TO REDUCE THE POSSIBILITY OF INJURY WHILE LIFTING, BEND  
YOUR LEGS AND KEEP YOUR BACK STRAIGHT. AS YOU RAISE THE TREADMILL, LIFT USING YOUR LEGS,  
NOT YOUR BACK. IN ORDER TO RAISE OR LOWER THE TREADMILL SAFELY, YOU MUST BE ABLE TO LIFT  
45 POUNDS (20KG). IT IS SUGGESTED YOU ALWAYS USE THE AID OF A SECOND PERSON WHEN MOVING  
THE TREADMILL.  
With the treadmill in the folded locked position (safety latch is engaged), grasp the handrails and place one foot on  
base as shown in the illustration below. Next, with a firm grasp on handrails, place one foot on the center of the base  
crossbar and carefully tilt the treadmill back until it rolls freely on the wheels. Using extreme caution, move the  
treadmill to the desired location. To set the treadmill down, place one foot on the center of the base crossbar and  
carefully lower treadmill onto base in resting position. Do not attempt to move the treadmill over an uneven or rough  
surface.  
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Power Requirements  
WARNING!  
IMPROPER CONNECTION OF THE EQUIPMENT GROUNDING CONNECTOR CAN RESULT  
IN A RISK OF AN ELECTRIC SHOCK. CHECK WITH A QUALIFIED ELECTRICIAN OR  
SERVICE MAN IF YOU ARE IN DOUBT AS TO WHETHER THE PRODUCT IS PROPERLY  
GROUNDED. DO NOT MODIFY THE PLUG PROVIDED WITH THE PRODUCT, IF IT WILL  
NOT FIT THE OUTLET, HAVE A PROPER OUTLET INSTALLED BY A QUALIFIED  
ELECTRICIAN.  
This treadmill can be seriously damaged by sudden voltage changes in your home’s electrical power. Voltage  
spikes, surges, and noise interference can result from weather conditions or from other appliances being turned on or  
off. To reduce the possibility of treadmill damage, always use a surge protector (not included) with your treadmill.  
Surge protectors can be purchased at most hardware stores. The manufacturer recommends a single outlet surge  
protector with a UL 1449 rating as a Transient Voltage Surge Suppressor (TVSS) with a UL suppressed voltage  
rating of 400V or less and an electrical rating of 120VAC, 15 amps.  
This treadmill must be grounded to reduce the risk of electrical shock. Grounding provides a path of least resistance  
for electric current, should the treadmill malfunction. This treadmill comes with an electrical cord having an  
equipment-grounding conductor and a grounding plug. Always plug the power cord into a surge protector, and plug  
the surge protector into an appropriate outlet that is properly installed and grounded in accordance with all local  
codes and ordinances.  
This product is for use on a nominal 120-volt circuit, and has a grounding plug that looks like the plug illustrated in the  
drawing (1) below.  
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Console Functions and Descriptions  
There are either four or five display windows on the control panel to provide feedback information.  
TIME WINDOW  
TIME: Indicates elapsed time after pressing start in minutes and seconds (0-99 minutes, 0-59  
seconds)  
INTERVAL TIME: Indicates countdown in seconds to the next interval starting at 5 seconds and  
counting to 0 seconds  
SPEED WINDOW  
SPEED: Indicates MPH (miles per hour) or KMH (kilometer per hour) in .1 increments  
DISTANCE / CALORIES WINDOW  
DISTANCE: Indicates Miles or Kilometers traveled in .01 increments up to 9.99 and .1 increments  
starting at 10.0  
CALORIES: Indicates estimated calories used based on 150 lb. person at the indicated speed,  
incline, and time  
INCLINE WINDOW  
INCLINE: Indicates incline in percent of grade 0-12% in 1 increments  
PULSE (980HRS Model Only): Indicates current heart rate  
HEART “(980HRS Model only): Indicates control panel is receiving a signal from heart rate  
transmitter. Heart will blink on and off if receiving signal from Heart Rate Transmitter chest strap.  
CENTER BRICKYARD WINDOW (980HRS ONLY)  
Displays quarter mile track in Manual mode. Indicates position on track by a blink. In program  
mode, shows the change in speed profile across the interval range (1-10) and shows position with a  
blinking action.  
The 980HRS will display the name of the program selected, showing on the left hand side of the  
window. The LAP counter will appear in manual mode in the center of the window.  
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Program and Operating Instructions  
QUICK START / MANUAL MODE  
Plug into a standard wall outlet (110-Volt AC, 15-amp circuit). Attach Safety Key to treadmill console.  
Stand on the treadmill and straddle belt.  
Press POWER button. There will be an eight (8) second delay after pressing the POWER button before data can  
be entered. The TIME window will flash.  
Press START/STOP button. Belt will begin to move after 4 seconds. Step on belt slowly after the belt starts  
moving. Speed or incline may be adjusted by using the appropriate + (increase) or – (decrease) buttons.  
To end your workout, press START/STOP button. Belt will gradually slow to zero.  
To pause your workout, press PAUSE.  
To re-start after pausing: Press the PAUSE button. WARNING: The treadmill belt will resume at the speed the  
treadmill was moving before pausing.  
Countdown Time, Preset Speed and/or Incline: Time, Speed, and Incline may be preset prior to getting  
started. After pressing the POWER button, the time window will blink. Use the SPEED/TIME + or – arrows to  
select your workout time, then press the ENTER PROGRAM button. The SPEED/TIME window will now be  
flashing. Using the same + or – arrows, select the speed for your workout, then press ENTER PROGRAM. Now  
the INCLINE window will be flashing. Use the INCLINE + or – arrows to set your workout incline, then press  
ENTER PROGRAM. To start, press the START/STOP button.  
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Program and Operating Instructions  
PROGRAM MODE  
Plug into a standard wall outlet (110-Volt AC, 15-amp circuit). Attach RED Safety Key to treadmill console.  
Stand on the treadmill and straddle belt.  
Press POWER button. There will be an eight (8) second delay after pressing the POWER button before data can  
be entered. The TIME window will flash.  
There are three (3) pre-set programs on the 980S and 980HRS. Both include Fat Burn, Cardio, and Warm Up  
programs. The 980HRS also includes a Heart Rate Control program (see the program profiles later in this  
manual). Select the program by pressing the appropriate button.  
Press START/STOP button. Belt will begin to move after 4 seconds. Step on belt slowly after the belt starts  
moving.  
Each of the pre-set programs can also be customized. Follow the instructions below for your particular  
model.  
980S: Customizing programs in P1 and P2 Mode: Each pre-set program can be customized in the P1 or P2  
mode. The P1 and P2 modes allow you to save the information for future use. After making the program  
selection with the MODE button, the CALORIES window will read “OP.” The ”OP” refers to “original program” and  
is pre-set. Press the MODE button once more, and the CALORIE window will read P1. The “P1” mode is now  
accessed. You can now program the Time and Incline in P1 mode, which will save your entered information for  
future use. The time window will blink. Use the SPEED/TIME + or – arrows to select your workout time, then  
press the ENTER PROGRAM button. The SPEED/TIME window will now be flashing. Using the same + or –  
arrows, select the speed for your workout, then press ENTER PROGRAM. To start, press the START/STOP  
button. To access P2 mode, press the MODE until the P2 shows in the CALORIE window for your selected  
program. Follow the above procedure to customize.  
980HRS: Customizing programs in P1 and P2 Mode: Each pre-set program can be customized in the P1 or P2  
mode. After making the program selection, the center window will read “OP.” ”OP” refers to “original program”  
and is preset. Press the same program button once more, and the center window will read P1. The “P1” mode is  
now accessed. You can now program the Time, Speed, and Incline in P1 mode, which will save your entered  
information for future use. The time window will blink. Use the SPEED/TIME + or – arrows to select your workout  
time, then press the ENTER PROGRAM button. The SPEED/TIME window will now be flashing. Using the same  
+ or – arrows, select the speed for your workout, then press ENTER PROGRAM. Now the INCLINE window will  
be flashing. Use the INCLINE + or – arrows to set your workout incline, then press ENTER PROGRAM. To start,  
press the START/STOP button. To access P2 mode, press the selected program button three times (once for  
OP, twice for P1, three times for P2). Follow the above procedure to customize.  
TO CHANGE A PREVIOUSLY PROGRAMMED P1, P2, or user program: Once you have programmed the P1  
or P2 modes, you will need to use the PAUSE button to change the program you previously entered. For  
instance, if P1 in Fat Burn has been programmed, to change to a new setting, press the Fat Burn button twice to  
access P1. Then press the PAUSE button to get the TIME window to flash. Follow the directions above to  
continue to change the program.  
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Program and Operating Instructions  
Heart Rate Control Instructions (980HRS only)  
HEART RATE PROGRAM MODE  
The Heart Rate program is designed to keep your heart rate a desired level of “beats per minute” by automatically  
adjusting the incline. For example, if you have programmed in a desired heart rate of 105 beats per minute and your  
heart rate is only 95 beats per minute (you must be wearing Heart Rate Transmitter), the incline will automatically  
increase to intensify the work load, and increase you heart rate to the 105 beats per minute you programmed.  
If your heart rate is above your programmed amount of beats per minute the incline will automatically decrease to  
lower your heart rate. You may at any time during the Heart Rate Program adjust/override the speed and or incline  
by simply pressing the correct corresponding buttons. You may change your “Target Heart Rate” at ant time during  
the program by pressing the TARGET + or TARGET – buttons.  
Plug into a standard wall outlet (110-Volt AC, 15-amp circuit). Attach Safety Key to console  
Place the Heart Rate transmitter strap across chest against the skin. Stand on the treadmill and straddle belt.  
Press POWER button. There will be an eight (8) second delay after pressing the POWER button before data can  
be entered. The TIME window will flash. The “Heart” shape on the treadmill will be flashing if the Heart Rate  
Transmitter is transmitting. Adjust the strap on the chest until the console is picking up a signal.  
For Quick Start, press START/STOP button. Belt will begin to move after 4 seconds. Step on belt slowly after  
the belt starts moving. Speed or incline may be adjusted by using the appropriate + (increase) or – (decrease)  
buttons. Heart rate will read out in the Incline window.  
To select the Heart Rate Control program, press the “Heart Rate Control” button.  
The incline window will flash “125”, which is the default program target heart rate.  
Adjust Target Heart Rate to desired level with the TARGET + or – buttons.  
Press START/STOP button, or continue instructions below to program Time, Speed and Incline.  
You can now program the Time, Speed, and Incline. The time window will blink. Use the SPEED/TIME + or –  
arrows to select your workout time, then press the ENTER PROGRAM button. The SPEED/TIME window will  
now be flashing. Using the same + or – arrows, select the maximum speed for your workout, then press ENTER  
PROGRAM. Now the INCLINE window will be flashing. Use the INCLINE + or – arrows to set your maximum  
workout incline, then press ENTER PROGRAM. To start, press the START/STOP button.  
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Program Profiles  
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Belt Adjustment and Tension  
WARNING! Do not overtighten rollers! This will cause premature roller bearing failure!  
Belt adjustment and tension performs two functions: adjustment for tension and centering. Your  
new treadmill comes pre-adjusted from the factory for tension and centering. Please follow the  
procedures below if the belt shifts left or right or if the belt slips while walking:  
WALKING BELT HAS SHIFTING TO THE LEFT (Diagram 1)  
First, unplug the power cord from the surge protector. Using the hex key provided, turn the left  
rear roller adjustment bolt ¼ turn in the clockwise direction. Plug the power cord back into the  
surge protector and run the treadmill at 2.5 mph. You should see the belt start to correct itself,  
moving back towards the center. Repeat the above procedure until the walking belt is centered.  
It may be necessary to set walking belt tension once you have completed this procedure if the belt  
feels like it is slipping while walking. Refer to below to the “Walking Belt Slipping” instructions.  
WALKING BELT HAS SHIFTING TO THE RIGHT (Diagram  
2)  
First, unplug the power cord from the surge protector. Using  
the hex key provided, turn the right rear roller adjustment bolt  
¼ turn in the clockwise direction. Plug the power cord back  
into the surge protector and run the treadmill at 2.5 mph. You  
should see the belt start to correct itself, moving back towards  
the center. Repeat the above procedure until the walking belt  
is centered. It may be necessary to set walking belt tension  
once you have completed this procedure if the belt feels like it  
is slipping while walking. Refer to below to the “Walking Belt  
Slipping” instructions.  
WALKING BELT IS SLIPPING DURING USE (Diagram 3)  
First, unplug the power cord from the surge protector. Using  
the hex key provided, turn both left and right rear roller  
adjustment bolts the same distance, usually a ¼ turn in the  
clockwise direction. Plug the power cord back into the surge  
protector and run the treadmill at 2.5 mph. You should now  
walk on the belt to determine if the belt is still slipping. Repeat  
the above procedure until the walking belt is not slipping. The  
tension should be just tight enough not to slip.  
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Change Miles per hour to Kilometers per hour  
Your treadmill will operate in British Units (miles per hour) or International Units (kilometers per  
hour). All treadmills are calibrated at the factory for British Units (miles per hour). To change the  
display to read in kilometers, follow the steps described here:  
1)Power is turned OFF on the console. Attach the magnet safety key to the console.  
2) Activate the calibration mode switch by inserting the eraser end of a pencil into the opening in  
the backside of the console (see diagram below).  
3) Depressing the calibration mode switch TWICE and CL21 should appear in the TIME window.  
(On the 980S and 980HRS, ‘mph or kph’ will be flashing in the SPEED window)  
4) Pressing the the SPEED +/- button will activate choice, then press “ENTER PROGRAM.”  
5)To accept the setting, press the POWER button.  
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Maintenance Instructions  
WARNING! Before performing any maintenance to your treadmill, always unplug  
the power cord from the surge protector.  
CLEANING  
Routine cleaning of your Keys Fitness treadmill will extend the life of your treadmill. WARNING! To prevent electrical  
shock, be sure the power to the treadmill is OFF and the unit unplugged from the wall electrical outlet before  
attempting any cleaning or maintenance.  
AFTER EACH WORKOUT: Wipe off the console and other treadmill surfaces with a clean, water dampened soft  
cloth to remove excess perspiration. USE NO CHEMICALS.  
WEEKLY: Use of a treadmill mat is recommended for ease of cleaning. Dirt from your shoes contacts the belt and  
eventually makes it to underneath the treadmill. Vacuum underneath treadmill once a week.  
DECK LUBRICATION  
The walking belt has been pre-lubricated at the factory. However, it is recommended that the walking board be  
checked periodically for lubrication to ensure optimal treadmill performance.  
Every 30 days or 30 hours of operation, lift the sides of the walking belt and feel the top surface of the walking board  
as far under as you can reach. If you feel signs of silicone, no further lubrication is required. If it feels dry to the  
touch, follow the instructions below.  
Please use silicone such as “Napa 8300” (available at most stores).  
TO APPLY LUBRICANT TO THE WALKING BOARD  
1) Position the walking belt so that the seam is located on top and in the center of the center of the walking board.  
2) Insert the spray nozzle into the spray head of the lubricant can.  
3) While lifting the side of the walking belt, position the spray nozzle between the walking belt and the board  
approximately 6” from the front of the treadmill. Apply the silicone spray to the walking board, moving from the front  
of the treadmill to the rear. Repeat this on the other side of the belt. Spray approximately 4 seconds on each side.  
4) Allow the silicone to ‘set’ for one minute before using the treadmill.  
WARNING: Do not overlubricate the walking board. Excess lubricant should be wiped off with a clean towel.  
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Troubleshooting Guide  
Treadmill will not start.  
1) Is the RED Safety Key Attached to the Console?  
2) Make sure the power cord is plugged into a surge protector, the surge protector is plugged into a  
properly grounded outlet, and the surge protector is turned on. (Refer to “Power Requirements”)  
3) Check the circuit breaker located on the front of the treadmill. If the switch protrudes, it has tripped.  
Wait five minutes and then press the switch back in.  
4) Check the house electrical breaker box and the circuit breaker for the room the treadmill is located in.  
If it has tripped, reset or have an electrician replace the breaker in home.  
5) Have an electrician check for inadequate voltage at the outlet.  
Treadmill looses power during use.  
1) Check the circuit breaker located on the front of the treadmill. If the switch protrudes, it has tripped.  
Wait five minutes and then press the switch back in.  
2) Check the house electrical breaker box and the circuit breaker for the room the treadmill is located in.  
If it has tripped, reset or have an electrician replace the breaker in home.  
3) If treadmill still will not operate, please call Keys Technical Service at (888) 340-0482.  
Treadmill walking belt slows during use.  
1) Check to make sure the treadmill is securely plugged into an UL-listed surge protector, rated at 15  
amps, with a 14-guage cord of five feet or less and the surge protector is securely plugged into the  
outlet.  
2) If treadmill still will not operate, please call Keys Technical Service at (888) 340-0482.  
Treadmill walking belt slips or is not centered on rear roller.  
1) Refer to “Belt Adjustment and Tension” section.  
2) Need help? Call Keys Technical Service at (888) 340-0482.  
Treadmill Error Messages.  
2)Your treadmill is equipped with a software package that enables error messages to be displayed when  
there is a problem. To avoid possible damage to the treadmill and the possibility of injury, do not  
operate the treadmill until the problem is corrected. Call Keys Technical Service at (888) 340-  
0482.  
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Parts List - 980S Treadmill  
KEY #  
PART #  
DESCRIPTION  
QTY  
KEY #  
53  
54  
55  
56  
57  
58  
59  
60  
62  
63  
64  
65  
66  
67  
68  
69  
70  
71  
72  
76  
77  
78  
79  
80  
81  
82  
83  
84  
85  
87  
88  
89  
91  
93  
94  
PART #  
DESCRIPTION  
QTY  
1
2
3
UP 3K ASSB 4" UPRIGHT ASSEMBLY D. GRY  
DECK ASSB DECK ASSEMBLY D GRY  
1
1
1
08-0004 CIRCUIT BREAKER 15 AMP  
08-0065 Membrane, center 4 window  
11-0002 REAR ELEVATION BUSHING  
11-0003 UPRIGHT PIVOT BUSHING  
1
ELEV ASSB  
ELEVATION ASSEMBLY D. GRY  
2
2
5
6
19-0010  
19-0013  
19-0014  
19-0015  
19-0029  
19-0019  
UPRIGHT PIVOT BRACKET  
SAFETY LATCH  
2
1
1
6
1
2
1
14-0069 END CAP DECAL  
2
7
MOTOR MOUNTING BRACKET  
MOTOR COVER BRACKET  
OPTICAL WHEEL BRACKET  
BELT GUIDE  
14-0145 CONSOLE DECAL 980S  
XX-0032 MOTOR COVER DECAL 980S  
14-0024 SAFETY LATCH DECAL N/S  
14-0025 WARNING FOLDING DECAL N/S  
14-0026 WARNING CONSOLE DECAL N/S  
02-0078 MOTOR TENSION SPRING  
02-0002A DECK LIFT SPRING  
1
8
1
9
1
10  
1
1
12  
13  
19-0032  
06-0018  
SPRING ANCHOR BRACKET  
BASE PAN MOTOR  
2
1
1
4
02-0004 SCREW, 8X 5/8 PHIL PH  
02-0005 SCREW, 8X 5/8 PHIL PH HILO  
02-0006 BOLT, 5/16 X 5 - 1/2 SHOULDER BOLT  
02-0007 5/16-18 NYLOCK NUT  
57  
8
16  
17  
19  
21  
22  
23  
24  
25  
26  
27  
05-0007  
06-0027  
06-0003  
06-0073  
06-0080  
06-0020  
06-0004  
06-0005  
06-0025  
06-0008  
SIDE BOARD EXTRUSION  
PIVOT SUPPORT COVER  
PULLEY vx0086 8 GR not shown  
3-PC LCD CENTER Plastic Console 4 wdw  
FAN 5" 8mm bore  
2
2
1
1
1
1
2
4
1
1
1
4
02-0008 SCREW, 5/16-18 X 3/4 HEX  
02-0009 NUT, 5/16-18 WHIZLOC  
02-0013 LOCK WASHER, 1/4  
3
3
8
BASE PAN END  
02-0014 SCREW, 1/4-20 X 2 - 1/2 HEX  
02-0015 SPRING WASHER  
10  
4
BASE PLUG  
DOME PLUG  
02-0016 SCREW, 3/8-16 X 2 - 1/2 HEX  
02-0017 NUT, 3/8-16 NYLOCK  
1
MOTOR COVER  
2
END CAP  
02-0018 PUSH NUT, 3/8 HAT  
4
02-0019 CARRIAGE BOLT 10-24 X 1-1/2  
02-0020 SCREW, 1/4-20 X 2-1/2 SOCKET HEAD  
02-0021 WASHER, 9/32 X 5/8 X 1/8  
02-0022 NUT, 10-24 NYLOCK  
4
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
06-0019  
06-0011  
06-0012  
06-0013  
10-0004  
10-0002  
10-0005  
08-0077  
12-0022  
12-0016  
03-0003  
04-0008  
04-0004  
09-0012  
09-0013  
13-0011  
13-0003  
14-0155  
14-0156  
13-0016  
13-0007  
07-0027  
08-0014  
08-0047  
BASE PAN CENTER  
2" ROLLER WHEEL  
3” ROLLER WHEEL  
UPRIGHT SPACE  
1
2
2
2
3
8
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
3
4
02-0024 CARRIAGE BOLT 5/16 X 1  
02-0025 WHEEL AXLE  
2
RUBBER FOOT  
2
BOARD ISOLATOR  
02-0026 PUSH NUT  
10  
1
FOAM GRIP  
02-0028 SAFETY KEY  
FERRITE CORE  
02-0030 SCREW, 8-32 X 5/8 HEX TRILOBE  
02-0031 SCREW, 3/8-16 X 1 3/4 HEX  
1
ACTUATOR (ELEVATION MOTOR)  
DRIVE MOTOR  
1
WALKING BOARD  
WALKING BELT 18" X 105"  
POLY V BELT  
97  
98  
02-0034 SCREW, 8-32 X 5/8 PPH N/SHOWN  
02-0035 NUT, 8-32 NYLOCK NOT SHOWN  
02-0036 SCREW, GREEN HEAD 8 X 5/8 PPH  
02-0038 HEX WRENCH 3/16 NOT SHOWN  
1
4
FRONT ROLLER ASSEMBLY  
REAR ROLLER  
99  
2
101  
1
POWER CORD  
1
ENCODER HARNESS  
OVERLAY OPERATION  
OVERLAY CUP HOLDER  
CONTROL PANEL HARNESS  
JUMPER WIRE 6" NOT SHOWN  
UPPER LCD ELECTRONICS  
MOTOR CONTROLLER  
OPTICAL ENCODER  
1
104  
105  
107  
108  
109  
110  
111  
14-0027 EMERGENCY STOP DECAL  
06-0014 BUSHING, STRAIN RELIEF  
06-0016 WIRE TIES NOT SHOWN  
1
1
10  
5
06-0021 WIRE CLAMP NOT SHOWN  
06-0022 RESET GUIDE TUBE NOT SHOWN  
06-0024 HEX WRENCH CLIP NOT SHOWN  
10-0007 6" CROSS HANDLEBAR FOAM GRIP  
1
1
2
17  
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Parts List - 980HRS  
KEY #  
PART #  
DESCRIPTION  
QTY  
1
KEY #  
53  
PART #  
DESCRIPTION  
QTY  
1
2
UP 3K ASSB 4" UPRIGHT ASSEMBLY D. GRY  
DECK ASSB DECK ASSEMBLY D GRY  
08-0004 CIRCUIT BREAKER 15 AMP  
13-0017 TELCO HARNESS FOR HEART RATE  
11-0002 REAR ELEVATION BUSHING  
11-0003 UPRIGHT PIVOT BUSHING  
1
1
2
2
1
54  
3
ELEV ASSB  
SES EXT  
19-0010  
19-0013  
19-0014  
19-0015  
19-0029  
19-0019  
ELEVATION ASSEMBLY D. GRY  
S.E.S. EXTENSION TUBE D. GRY  
UPRIGHT PIVOT BRACKET  
SAFETY LATCH  
1
55  
4
2
56  
5
2
6
1
58  
59  
60  
62  
63  
64  
65  
66  
67  
68  
69  
70  
71  
72  
76  
77  
78  
79  
80  
81  
82  
83  
84  
85  
87  
88  
89  
91  
93  
94  
14-0069 END CAP DECAL  
2
1
7
MOTOR MOUNTING BRACKET  
MOTOR COVER BRACKET  
OPTICAL WHEEL BRACKET  
BELT GUIDE  
1
14-0154 CONSOLE DECAL 980HRS  
XX-0036 MOTOR COVER DECAL 980HRS  
14-0024 SAFETY LATCH DECAL N/S  
14-0025 WARNING FOLDING DECAL N/S  
14-0026 WARNING CONSOLE DECAL N/S  
02-0078 MOTOR TENSION SPRING  
02-0002A DECK LIFT SPRING  
8
6
1
9
1
1
10  
2
1
1
12  
13  
19-0032  
06-0018  
SPRING ANCHOR BRACKET  
BASE PAN MOTOR  
2
1
1
4
02-0004 SCREW, 8X 5/8 PHIL PH  
02-0005 SCREW, 8X 5/8 PHIL PH HILO  
02-0006 BOLT, 5/16 X 5 - 1/2 SHOULDER BOLT  
02-0007 5/16-18 NYLOCK NUT  
57  
8
16  
17  
19  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
05-0007  
06-0027  
07-0041  
06-0053  
06-0080  
06-0020  
06-0004  
06-0005  
06-0025  
06-0008  
06-0009  
06-0019  
06-0011  
06-0012  
06-0013  
10-0004  
10-0002  
10-0005  
07-0020  
12-0022  
12-0016  
03-0003  
04-0008  
04-0004  
09-0012  
09-0013  
13-0011  
13-0003  
14-0144  
14-0147  
13-0016  
13-0007  
07-0013  
08-0014  
08-0047  
SIDE BOARD EXTRUSION  
PIVOT SUPPORT COVER  
HEART RATE CHEST STRAP no t shown  
3-PC LCD CENTER PLASTIC CONSOLE  
FAN 5" 8mm bore  
2
2
1
1
1
1
2
4
1
1
4
1
2
2
2
3
8
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
02-0008 SCREW, 5/16-18 X 3/4 HEX  
02-0009 NUT, 5/16-18 WHIZLOC  
02-0013 LOCK WASHER, 1/4  
3
3
8
BASE PAN END  
02-0014 SCREW, 1/4-20 X 2 - 1/2 HEX  
02-0015 SPRING WASHER  
10  
4
BASE PLUG  
DOME PLUG  
02-0016 SCREW, 3/8-16 X 2 - 1/2 HEX  
02-0017 NUT, 3/8-16 NYLOCK  
1
MOTOR COVER  
2
END CAP  
02-0018 PUSH NUT, 3/8 HAT  
4
S.E.S. EXTENSION GLIDE  
BASE PAN CENTER  
02-0019 CARRIAGE BOLT 10-24 X 1-1/2  
02-0020 SCREW, 1/4-20 X 2-1/2 SOCKET HEAD  
02-0021 WASHER, 9/32 X 5/8 X 1/8  
02-0022 NUT, 10-24 NYLOCK  
4
2
2" ROLLER WHEEL  
3
3” ROLLER WHEEL  
4
UPRIGHT SPACE  
02-0024 CARRIAGE BOLT 5/16 X 1  
02-0025 WHEEL AXLE  
2
RUBBER FOOT  
2
BOARD ISOLATOR  
02-0026 PUSH NUT  
10  
1
FOAM GRIP  
02-0028 SAFETY KEY  
HEART RATE RECEIVER NOT SHOWN  
ACTUATOR (ELEVATION MOTOR)  
DRIVE MOTOR  
02-0030 SCREW, 8-32 X 5/8 HEX TRILOBE  
02-0031 SCREW, 3/8-16 X 1 3/4 HEX  
1
1
WALKING BOARD  
WALKING BELT 18" X 105"  
POLY V BELT  
97  
02-0034 SCREW, 8-32 X 5/8 PPH N/SHOWN  
02-0035 NUT, 8-32 NYLOCK NOT SHOWN  
02-0036 SCREW, GREEN HEAD 8 X 5/8 PPH  
08-0088 MEM, LED CUP PROGRAM 980HRS  
08-0093 MEM, LCD POWER 980HRS  
1
4
98  
FRONT ROLLER ASSEMBLY  
REAR ROLLER  
99  
2
101  
102  
103  
104  
105  
107  
108  
109  
110  
111  
1
POWER CORD  
1
ENCODER HARNESS  
OVERLAY POWER 980HRS  
OVERLAY PROGRAM 980HRS  
CONTROL PANEL HARNESS  
JUMPER WIRE 6" NOT SHOWN  
UPPER LCD ELECTRONICS  
MOTOR CONTROLLER  
OPTICAL ENCODER  
02-0040 GUIDE TUBE RETAINER NOT SHOWN  
14-0027 EMERGENCY STOP DECAL  
1
1
06-0014 BUSHING, STRAIN RELIEF  
1
06-0016 WIRE TIES NOT SHOWN  
10  
5
06-0021 WIRE CLAMP NOT SHOWN  
06-0022 RESET GUIDE TUBE NOT SHOWN  
06-0024 HEX WRENCH CLIP NOT SHOWN  
10-0007 6" CROSS HANDLEBAR FOAM GRIP  
1
1
2
18  
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Exploded View  
19  
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Exploded View  
20  
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Exploded View  
21  
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980S AND 980HRS Treadmills KEYS FITNESS PRODUCTS, LP – LIMITED WARRANTY  
PLEASE CONSULT YOUR PHYSICIAN BEFORE USING THIS PRODUCT.  
This Limited Warranty applies in the United States, Canada, and Mexico to products manufactured or distributed by Keys Fitness Products, LP (“Keys”)  
under the KEYS brand name. The warranty period to the original purchaser is (lifetime) on the frame, (2) years on the motor, (1) year on parts, and (1) year labor.  
Keys warrants that the Product you have purchased for non-commercial, personal, family, or household use from Keys or from an authorized Keys reseller  
is free from defects in materials or workmanship under normal use during the warranty period. Your sales receipt, showing the date of purchase of the Product, is your  
proof of the date of purchase. This warranty only extends to you, the original purchaser. It is not transferable to anyone who subsequently purchases the Product from  
you. It excludes expendable parts. This Limited Warranty becomes VALID ONLY if the treadmill is assembled/installed by a Keys Fitness authorized dealer/technician  
unless otherwise authorized by Keys Fitness in writing (if anyone other than a Keys Fitness authorized dealer/technician assembles a Keys Fitness treadmill the  
warranty will be void unless accompanied by written authorization by Keys Fitness).  
During the warranty period Keys will at no additional charge, repair or replace (at Keys’ option) the product if it becomes defective, malfunctions, or  
otherwise fails to conform with this Limited Warranty under normal non-commercial, personal, family or household use. In repairing the Product, Keys may replace  
defective parts, or at the option of Keys, serviceable used parts that are equivalent to new parts in performance. All exchanged parts and Products replaced under this  
warranty will become the property of Keys. Keys reserves the right to change manufacturers of any part to cover any existing warranty.  
To obtain warranty service, you must contact a Keys authorized service technician or Keys Fitness at our phone numbers located in this manual. Any parts  
determined to be defective must be returned to Keys to obtain warranty service. You must prepay any shipping charges, export taxes, custom duties and taxes, or any  
other charges associated with transportation of the parts or Product. In addition, you are responsible for insuring any parts or Product shipped or returned. You  
assume the risk of loss during shipment. You must present Keys with proof-of-purchase documents (including the date of purchase). Any evidence of alteration,  
erasing or forgery of proof-of-purchase documents will be cause to void this Limited Warranty.  
This warranty does not extend to any product not purchased from Keys or from an authorized Keys reseller. This Limited Warranty does not extend to any  
Product that has been damaged or rendered defective; (a) as a result of accident, misuse, or abuse; (b) by the use of parts not manufactured or sold by Keys; (c) by  
modification of the Product or normal wear and tear; (d) operation on incorrect power supplies; or (e) as a result of service by anyone other than Keys, or an authorized  
Keys warranty service provider. Product on which the serial number has been defaced or removed is not eligible for warranty service. Should any Product be  
submitted for warranty service be found ineligible therefore, an estimate of repair cost will furnished and the repair will be made if requested by you upon Keys’ receipt  
of payment or acceptable arrangements for payment.  
EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY, KEYS MAKES NO OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED  
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. KEYS EXPRESSLY DISCLAIMS ALL WARRANTIES NOT STATED IN THIS  
LIMITED WARRANTY. ANY IMPLIED WARRANTIES THAT MAY BE IMPOSED BY LAW ARE LIMITED TO THE TERMS OF THIS LIMITED WARRANTY. NEITHER KEYS  
NOR ANY OF ITS AFFILIATES SHALL BE RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW  
LONG AN IMPLIED WARRANTY LASTS OR THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATIONS OR  
EXCLUSION MAY NOT APPLY TO YOU. This Limited Warranty gives you specific legal rights and you may also have other rights that may vary from state to state. This  
is the only express warranty applicable to Keys-branded products. Keys neither assumes nor authorizes anyone to assume for it any other express warranty.  
PLEASE SEND IN THE ATTACHED WARRANTY CARD WITHIN TEN (10) DAYS OF PURCHASE TO REGISTER YOUR  
TREADMILL WITH KEYS FITNESS PRODUCTS, LP. MADE IN THE USA.  
Thank you for your business! PLEASE MAIL WARRANTY CARD TO:  
KEYS FITNESS PRODUCTS, PO BOX 551239, DALLAS, TX 75355.  
KEYS FITNESS TREADMILL WARRANTY REGISTRATION  
TELEPHONE  
LAST  
M.I.  
FIRST  
ADDRESS  
CITY  
APT. NO.  
ZIP  
STATE  
SERIAL NO.  
DATE OF PURCHASE  
MODEL NO.  
How important are each feature:  
Least Most  
Unique Features  
Horsepower  
Warranty  
Price  
Look/Design  
Folding Feature  
Other Comments:  
_______________  
Where did you learn about treadmills?  
TV____ Radio____ Friend____  
Name of store or company where  
purchased:  
_______________  
_______________  
_______________  
In Store Display____ Salesperson___  
Print ad/flyer____ Internet______  
How do you plan to use the treadmill?  
Walk____ Run_____ Both_____  
Who will use the treadmill?  
Male____ Female_____ Both_____  
Why did you purchase a treadmill?  
KEYS FITNESS respects the rights of your privacy. Our  
company will not sell or distribute to others the information  
above. This information is used to track our product  
quality and to contact you in the event of a product safety  
concern. It may be used to offer you future Keys products  
only through the mail. Please check here if wish not to  
receive any additional information on Keys products.  
Dr.’s Orders____ Loose Weight____  
In-home convenience____  
Improve Cardiovascular Fitness___  
Safety from outdoors____  
How many family members? _____  
AGE:  
15-24____ 25-34____  
35-44____ 45-54____  
55-64____ 65 +_____  
Other __________________________  
22  
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