Keys Fitness Home Gym KPS 1500 User Manual

KPS-1500  
HOME GYM 1500  
Questions?  
Call our toll free Keys Fitness Helpline  
1-800-683-1236  
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BEFORE YOU START  
Prior to assembly, remove components from the box and verify that all the listed parts  
were supplied.  
SAFETY INFORMATION WARNING!  
Before using this unit or starting any exercise program, consult your physician. This is  
especially important for persons over the age of 35 and/or persons with pre-existing  
health problems. Keys Fitness Products LP assumes no responsibility for personal  
injury or property damage sustained by or through the use of this product.  
It is the owner’s responsibility to ensure that all users of this unit have read the Owner’s  
Manual and are familiar with safety information and precautions.  
SAFETY PRECATIONS  
• This Power System unit should only be used on a level surface and is intended for  
indoor use only. Keys Fitness recommends an equipment mat be placed under the  
unit to protect the floor or carpet and for easier cleaning.  
• Wear comfortable, good-quality walking or running shoes and appropriate clothing.  
Do not use this unit with bare feet, sandals, socks or stockings!  
• Always examine your unit before using to ensure all parts are in working order.  
• Do not leave children unsupervised near or on the unit.  
• Service to your Power System unit should only be performed by an authorized serv-  
ice representative, unless authorized and/or instructed by a Keys Fitness technician.  
Failure to follow these instructions will void the warranty.  
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ASSEMBLY  
NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.  
STEP 1  
Connect Base Frame (3) to Rear Upright (7) and Main Upright (4) using:  
4 x (78) Bolt  
8 x (73) Washer  
4 x (82) Nylon Nut  
Slide Main Top Frame down onto Rear Upright (7) and Main Upright (4)  
using:  
2 x (77) Bolt  
2 x (78) Bolt  
8 x (73) Washer  
4 x (82) Nylon Nut  
Y
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ASSEMBLY  
NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.  
NOTE: The weight  
stack assembly can be  
connected to eigher side  
of the machine.  
STEP 2  
Attach Base Frame for Weight (9) to Base Frame (3) using:  
1 x (41) Square Plate  
4 x (73) Washer  
2 x (78) Bolt  
2 x (82) Nylon Nut  
Screw Bolt (91) and Washer (92) into rear of Base Frame for Weight (9).  
Slide Guide Rods (14) down into Base Frame for Weight (4) and slide on  
the following:  
2 x (40) Weight Stack Bumper  
9 x (16) 10 lb plate  
5 x (17) 15 lb plate  
5 x (18) 5 lb plate  
1 x (19) Top Plate  
1 x (8) Top Guide Rod Frame  
Secure Guide Rods (14) to Top Guide Rod Frame (8) then connect to  
Main Top Frame using:  
2 x (74) Bolt  
1 x (31) Plate  
4 x (73) Washer  
2 x (72) Big Washer  
2 x (78) Bolt  
2 x (82) Nylon Nut  
Z
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ASSEMBLY  
NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.  
STEP 3  
Secure Press Arm Suport (2) to Main Top Frame (5) using:  
1 x (39) Press Arm Shaft  
2 x (84) Screw  
Secure Press Arm (1) to Press Arm Support (2) using:  
1 x (38) Press Arm Shaft  
2 x (84) Screw  
1 x (21) Long Pop Pin  
Connect Lat Bar Hook (15) to Main Top Frame (5) using:  
1 x (76) Bolt  
2 x (73) Washer  
1 x (82) Nylon Nut  
[
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ASSEMBLY  
NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.  
STEP 4  
Complete Back Pad (55) assembly using:  
1 x (6) Back Pad Support  
1 x (81) Bolt  
1 x (50) Nylon Nut  
1 x (61) Long Foam Tube  
2 x (63) Upholstered Roller  
2 x (75) Bolt  
2 x (80) Washer  
1 x (21) Long Pop Pin  
2 x (84) Screw  
2 x (64) Big Plug  
Complete Seat Pad (54) and Frame connection using:  
1 x (10) Seat Pad Receptacle  
4 x (73) Washer  
1 x (79) Bolt  
1 x (78) Bolt  
2 x (82) Nylon Nut  
2 x (75) Bolt  
1 x (11) Seat Pad Support  
STEP 4 CONTINUED ON PAGE 6  
1 x (56) Pop Pin  
\
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ASSEMBLY  
NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.  
STEP 4 (Continued)  
Complete Leg Ext/Curl (12) to Seat Pad Receptacle (10) using:  
2 x (51) Semi-Ball End Cap  
1 x (46) Leg Extension Shaft  
2 x (60) Foam Tube  
4 x (63) Upholstered Roller  
1 x (85) Screw  
2 x (50) Nylon Nut  
2 x (49) Concave Washer  
4 x (62) Plastic Washer  
4 x (64) Big Plug  
Connect Foot Plate (13) to Base Frame (3) using:  
1 x (59) Long “L” Pin  
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ASSEMBLY  
NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.  
STEP 5  
Complete Cable (30,28,29) assembly using the following:  
16 x (57) Pulley  
16 x (82) Nylon Nut  
2 x (52) Long Pulley Spacer  
1 x (23) Pulley Bracket w/Spacer  
5 x (77) Bolt  
10 x (53) Short Pulley Spacer  
2 x (58) Pulley Plate  
36 x (73) Washer  
5 x (75) Bolt  
1 x (76) Bolt  
5 x (95) Bolt  
^
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ASSEMBLY  
TIGHTEN ALL BOLTS AND NUTS BEFORE PROCEEDING.  
STEP 6  
Slide Shroud w/Slot (33) down into bolt (View A) at rear of weight stack  
and secure to Top Guide Rod Frame (8) using:  
1 x (91) Bolt  
1 x (92) Washer  
Secure Shroud (32) to Top Guide Rod Frame (8) and Base Frame for  
Weight (9) using:  
2 x (91) Bolt  
2 x (92) Washer  
STEP 6 CONTINUED ON PAGE 9  
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ASSEMBLY  
STEP 6 Continued  
Connect attachments as pictured above for various exercises using:  
3 x (69) Gear Clip  
1 x (89) Chain  
1 x (25) Abdominal Strap  
1 x (26) Ankle Strap  
1 x (24) Chain  
1 x (70) Long Lat Bar  
1 x (27) Single Handle Strap  
1 x (71) Short Bar  
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PARTS LIST  
#
1
2
3
4
5
6
7
Description  
Press Arm  
Press Arm Support  
Base Frame  
Main Upright  
Main Top Frame  
Back Pad Support  
Rear Upright  
Qty  
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
9
5
5
1
1
2
1
1
1
1
1
1
1
1
#
Description  
Leg Extension Shaft  
Bearing ID 12  
Leg Extension Bushing  
Concave Washer 12.5  
Nylon Nut M12  
Semi-Ball End Cap  
Long Pulley Spacer  
Short Pulley Spacer  
Seat Pad  
Back Pad  
Pop Pin  
Pulley 4.5”  
Pulley Plate  
Long “L” Pin  
Foam Tube  
Long Foam Tube  
Plastic Washer  
Upholstered Roller Pad  
Big Plug 25  
Plug 32  
Plug 76.2x50.8  
Plug 25x50  
Lat Bar Grip  
Gear Clip  
Long Lat Bar  
Short Bar  
Big Washer  
Washer  
Bolt M10x25  
Bolt M10x45  
Bolt M10x65  
Bolt M10x70  
Bolt M10x75  
Bolt M10x115  
Washer 12  
Qty  
1
2
2
2
3
2
2
10  
1
1
1
16  
2
1
1
1
4
6
6
4
2
2
4
5
1
1
2
72  
2
10  
2
7
10  
1
2
1
32  
2
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
70  
71  
72  
73  
74  
75  
76  
77  
78  
79  
80  
81  
82  
83  
84  
85  
86  
87  
88  
89  
91  
8
9
Top Guide Rod Frame  
Base Frame for Weight  
Seat Pad Support Receptacle  
Seat Pad Support  
Leg Extension/Curl  
Foot Plate  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
Guide Rod  
Lat Bar Hook  
10lb Plate  
15lb Plate  
5lb Plate  
Top Plate  
Weight Pin  
Long Pop Pin  
End Cap Bumper  
Pulley Bracket w/Shaft  
Chain 5  
Abdominal Strap  
Ankle Strap  
Single Handle Strap  
Chest Press Cable  
Lower Pulley Cable  
Replacement - Leg Press Cable 1  
Plate  
Shroud  
Shroud w/Slot  
Bronze Bushing ID 12  
Bearing ID 25  
1
1
1
2
2
2
2
1
1
2
1
1
1
1
1
Rubber Tube for Stop  
Bronze Bushing ID 25.4  
Press Arm Shaft ADJ OD 25.4  
Press Arm Shaft w/Gap OD 25  
Weight Stack Bumper  
Square Plate  
Bolt M12x80  
Nylon Nut M10  
Jam Nut 1/2”  
Screw M8  
Screw M6  
Handle Grip  
Base Pad  
Plug 50.8x50.8  
Chain 12  
Bolt M8x25  
7
1
4
6
2
1
4
“U” Shape Pin  
Small Spring  
Washer 6  
Nylon Nut M6  
a
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PARTS LIST  
#
Description  
Washer 8  
Selector Rod  
Screw Bolt M12x35  
Bolt M10x50  
Qty  
4
92  
93  
94  
95  
1
1
5
11  
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EXPLODED VIEW  
12  
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KEYS FITNESS PRODUCTS, L.P.  
POWER SYSTEM SERIES  
LIFETIME WARRANTY  
This Warranty applies in the United States and Canada to products manufactured or distributed by  
Keys Fitness Products, LP (“Keys”) under the KEYS brand name. The warranty period to the origi-  
nal purchaser is lifetime of the original purchaser.  
Keys warrants that the Product you have purchased for non-commercial, personal, family, or  
househould use from Keys or from an authorized Keys reseller is free from defects in materials or  
workmanship under normal use during the warranty period. Your sales receipt, showing the date  
of purchase of the Product, is your proof of purchase. This warranty only extends to you, the origi-  
nal purchaser. It is not transferable to anyone who subsequently purchases the Product from you.  
It excludes expendable parts (wear items). Wear items pertain to components that might need to be replaced due to nor-  
mal wear and tear. These items vary per product but will include grips, chains, cables, pads, upholstery, pulleys, bearings,  
etc. Please contact a Keys customer service representative for specifics on wear items. This Warranty becomes VALID  
ONLY if the product is purchased through a Keys Fitness authorized dealer unless otherwise authorized by Keys Fitness  
in writing and must be assembled / installed according to the instructions included with the Product.  
During the warranty period Keys will repair or replace (at Keys' option) the product if it becomes defective, malfunctions, or  
otherwise fails to conform with this Warranty under normal use. In repairing the Product, Keys may replace defective parts,  
or at the option of Keys, serviceable used parts that are equivalent to new parts in performance. All exchanged parts and  
Products replaced under this warranty will become the property of Keys. Keys reserves the right to change manufacturers  
of any part to cover any existing warranty.  
This warranty DOES NOT COVER shipping charges, export taxes, custom duties and taxes, or any other charges associ-  
ated with transportation of the parts or Product. To obtain warranty service, you must contact a Keys authorized retailer,  
service technician or Keys Fitness at our phone number located in this manual. Any parts determined to be defective must  
be returned to Keys to obtain warranty service. You must prepay any shipping charges, export taxes, custom duties and  
taxes, or any other charges associated with transportation of the parts or Product. In addition, you are responsible for  
insuring any parts or Product shipped or returned. You assume the risk of loss during shipment. You must present Keys  
with proof-of-purchase documents (including the date of purchase). Any evidence of alteration, erasing or forgery of proof-  
of-purchase documents will be cause to void this Warranty.  
This Warranty does not extend to any product not purchased from Keys or from an authorized Keys reseller. This Limited  
Warranty does not extend to any Product that has been damaged or rendered defective; (a) as a result of accident, mis-  
use, or abuse; (b) by the use of parts not manufactured or sold by Keys; (c) by modification of the Product or normal wear  
and tear; (d) operation on incorrect power supplies; or (e) as a result of service by anyone other than Keys, or an author-  
ized Keys warranty service provider. Product on which the serial number has been defaced or removed is not eligible for  
warranty service. Should any Product submitted for warranty service be found ineligible, an estimate of repair cost will be  
furnished and the repair will be made if requested by you upon Keys' receipt of payment or acceptable arrangements for  
payment.  
EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY, KEYS MAKES NO OTHER WARRANTIES, EXPRESSED  
OR IMPLIED, INCLUDING ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR  
PURPOSE. KEYS EXPRESSLY DISCLAIMS ALL WARRANTIES NOT STATED IN THIS LIMITED WARRANTY. ANY  
IMPLIED WARRANTIES THAT MAY BE IMPOSED BY LAW ARE LIMITED TO THE TERMS OF THIS LIMITED WARRAN-  
TY. NEITHER KEYS NOR ANY OF ITS AFFILIATES SHALL BE RESPONSIBLE FOR INCIDENTAL OR CONSEQUEN-  
TIAL DAMAGES. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS OR  
THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATIONS  
OR EXCLUSION MAY NOT APPLY TO YOU. This Limited Warranty gives you specific legal rights and you may also have  
other rights that may vary from state to state. This is the only express warranty applicable to Keys-branded products.  
Keys neither assumes nor authorizes anyone to assume for it any other express warranty.  
PLEASE SEND IN THE INCLUDED WARRANTY CARD OR REGISTER ON-LINE AT www.keysfitness.com WITHIN  
TEN (10) DAYS OF PURCHASE TO REGISTER YOUR UNIT WITH KEYS FITNESS PRODUCTS, LP. MAIL WARRAN-  
TY CARD TO: KEYS FITNESS PRODUCTS, PO BOX 551239, DALLAS, TX 75355  
13  
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Keys Fitness Products, L.P.  
4009 Distribution Drive, Suite 250  
Garland, Texas 75041  
Customer Service: 1-800-683-1236  
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