Keys Fitness Home Gym KF LP3 User Manual

KF-LP3  
Leg Press  
Owner’s Manual  
215-00127  
10/06 Rev A  
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Before You Start  
THANK YOU for making this unit a part of your exercise program.  
Keys Fitness assures the very best in value, appearance, durability  
and biomechanics.  
This manual will guide you through the assembly process. If at any time you are  
having trouble with the assembly or use of this product, then please contact us  
at our Keys Fitness Help line. We have trained service technicians on site to take  
care of you, our valued customer.  
REGISTRATION CARd  
To avoid unnecessary delays in warranty parts and to insure that a permanent  
record of your purchase is on file with our company, be sure to send in the war-  
of purchase.  
KEYS FITNESS SERIES  
MOdEl: KF-lP3  
QUESTIONS?  
CAll  
1-888-340-0482  
Monday-Friday  
8:30-5:30 Central Time  
When calling please have the following product information available:  
Model Name :  
Date Mfg.:  
PO # :  
Serial #:  
Model Name Decal Location  
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Important Safety Information  
Prior to assembly, remove components from the box and verify that all the listed parts were  
supplied.  
NOTE  
:
Hand tighten bolts and nylon nuts until machine is fully assembled.  
Read all precautions and instructions in this manual before using this equipment.  
WARNING!  
Before using this unit or starting any exercise program, consult your  
physician. This is especially important for persons over the age of  
35 and/or persons with pre-existing health problems. Keys Fitness  
Products LP assumes no responsibility for personal injury or property  
damage sustained by or through the use of this product.  
It is the owner’s responsibility to ensure that all users of this unit have  
read the Owner’s Manual and are familiar with safety information and  
precautions.  
SAFETY PRECAUTIONS  
• This unit should only be used on a level surface and is intended for  
indoor use only. Keys Fitness recommends an equipment mat be  
placed under the unit to protect the floor or carpet and for easier  
cleaning.  
• Wear comfortable, good-quality walking or running shoes and appro-  
priate clothing. Do not use this unit with bare feet, sandals, socks or  
stockings!  
• Always examine your unit before using to ensure all parts are in  
working order.  
• Do not leave children unsupervised near or on the unit.  
• Service to your unit should only be performed by an authorized  
service representative, unless authorized and/or instructed by a  
Keys Fitness technician. Failure to follow these instructions will void  
the warranty.  
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Assembly  
Step 1  
Slide one Pillow Block Bearing (17) onto each side of the Back Rocker (5). Use two Bolts  
(33), four Washers (44), and two Nylon Locknuts (41) to attach each Pillow Block Bearings (17)  
onto the Main Frame (1).  
Slide Short Spacer Tube (1ꢀ) into the Front Rocker (4). Attach the Front Rocker (4) to the  
Main Frame (1) using one Bolt (34), two Washers (44), and one Nylon Locknut (41).  
Insert Long Spacer Tubes (11) into the top of Front and Back Rocker (4 & 5). Attach the  
Connect Frame (6) to the top of the Front and Back Rocker (4 & 5). Next, insert two Bushings  
(ꢀ9) into each side of the Connect Frame (6). Next, slide both Long Shafts (13) into Connect  
Frame (6) and secure in place by using four Washers (44) and four Nylon Lock-nuts  
(41).  
Figure 1  
5
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Assembly  
Step 2  
Attach Foot Plate (7) to the Connect Frame (6) using three Bolts (3ꢀ), three Washers (44),  
and three Nylon Lock-nuts (41).  
Attach Right Handle (ꢀ) and Left Handle (3) to the Main Frame (1) using two Bolts (39), four  
Washers (43), and two Nylon Lock-nuts (4ꢀ).  
Figure 2  
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Assembly  
Step 3  
Attach Cross Base (8) to Main Frame (1) using Plate (14), two Bolts (39), four Washers (43),  
and two Nylon Lock-nuts (4ꢀ).  
Slide Pulley Block (10) onto the Cross Base (8) and secure in place using two Bolts (40), four  
Washers (43), and two Nylon Lock-nuts (4ꢀ).  
Figure 3  
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Assembly  
Step 4  
Attach Seat Pad (ꢀ4) to Main Frame (1) using two Bolts (38) and two Washers (43).  
Assemble Back Pad (ꢀ3) to Back Pad Support (9) using two Bolts (35) and two Washers (43).  
Slide Back Pad Support assembly to Main Frame (1) and secure using Pop Pin (16).  
Figure 4  
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Assembly  
Step 5  
Start by attaching Cable (15) to Main Frame (1). See detail A below.  
Insert cable into Pulley V location and then attach Pulley V to Main Frame (1) using one Bolt  
(36), two Washers (43), and one Nylon Locknut (4ꢀ).  
Note: Make sure cable is running through the groove of each pulley.  
Note: All pulleys use the same hardware to attach to Main Frame (1).  
Attach Pulley W to Main Frame (1) and then run cable over top of the pulley.  
Run cable though slot in Main Frame (1) at Pulley X location.  
Insert Pulley X into Main Frame (1), insure cable runs through bottom side of pulley.  
Run cable through Pulley Y location and then install Pulley Y onto Main Frame (1).  
Run cable through Pulley Z location and then install Pulley Z onto Main Frame (1).  
Last, thread cable end into the floating pulley of home gym unit.  
Figure 5  
Y
Z
X
W
V
Detail A  
A
Note: Tighten all hardware securely.  
Pin  
E Type  
button  
Bushing  
Congratulations!  
You have completed the  
assembly of your new KPS-lP3.  
Cable En  
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Weight Ratios  
10  
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Parts list  
KF-lP3 Parts list Rev A  
Ref #  
Part #  
description  
Qty  
1
1
3
4
5
6
7
8
9
ꢀꢀ3-01016 MAIN FRAME, KF-LP3  
ꢀ19-00495 HANDLE, RIGHT KF-LP3  
ꢀ19-00496 HANDLE, LEFT KF-LP3  
ꢀꢀ3-010ꢀ0 ROCKER, FRONT KF-LP3  
ꢀꢀ3-010ꢀ1 ROCKER, BACK KF-LP3  
ꢀꢀ3-01019 CONNECT FRAME, KF-LP3  
ꢀꢀ3-00ꢀ5ꢀ FOOTPLATE KPS-LPꢀ  
ꢀꢀ3-01018 BASE CROSS, KF-LP3  
ꢀꢀ3-01017 BACK PAD SUPPORT, KF-LP3  
1
1
1
1
1
1
1
1
10 ꢀ19-00599 FRAME, PULLEY KF-LP3  
11 ꢀ10-00149 LONG SPACER TUBE, KPS-LPꢀ  
1ꢀ ꢀ10-00150 SHORT SPACER TUBE, KPS-LPꢀ  
13 ꢀ30-000ꢀ0 SHAFT LONG KPS-LPꢀ  
1
1
14 ꢀ19-00005 BIG PLATE, KPS-1500/1800/LP1/LPꢀ/PT  
15 ꢀꢀ9-0005ꢀ CABLE KPS-LPꢀ P15  
1
1
16 ꢀ10-000ꢀ9 POP PIN LOCKING  
1
17 ꢀ0ꢀ-00030 PILLOW BLOCK BEARING (BLACK)  
18 ꢀ06-00139 SQUARE PLUG 50*ꢀ5  
6
19 ꢀ06-00001 PLUG 50.8*76.ꢀ  
ꢀ0 ꢀ06-000ꢀ0 PLUG 44.5  
1
ꢀ1 ꢀ06-0000ꢀ PLUG 50.8*50.8  
1
ꢀꢀ ꢀ06-0010ꢀ PLUG 3ꢀ - KPS  
ꢀ3 ꢀꢀ8-00ꢀ37 BACK PAD, KF-LP3  
1
ꢀ4 ꢀꢀ8-00ꢀ38 SEAT PAD KF-LP3  
1
ꢀ5 ꢀꢀ3-00ꢀꢀ8 BIG PULLEY 4.5"  
5
ꢀ6 ꢀ06-00061 BASE PAD KPS  
ꢀ7 ꢀ0ꢀ-00016 BRONZE ID ꢀ5.4  
6
ꢀ8 ꢀ0ꢀ-000ꢀ5 SHORT PULLEY SPACER - KPS  
ꢀ9 ꢀ0ꢀ-00148 IRON BUSHING, KPS-LPꢀ  
30 ꢀ06-00039 HANDLE GRIP KPS-LP1/LPꢀ  
31 ꢀ06-00143 PEC DEC STOP BUMPER KPS-ꢀ050  
3ꢀ ꢀ0ꢀ-00697 SCREW, BUTTON HD SOCKET CAP M1ꢀX55  
33 ꢀ0ꢀ-00698 SCREW, BUTTON HD SOCKET CAP M1ꢀX40  
34 ꢀ0ꢀ-00699 SCREW,BUTTON HD SOCKET CAP M1ꢀX105  
35 ꢀ0ꢀ-00635 SCREW, M10X30 BUTTON HEAD SOCKET CAP  
36 ꢀ0ꢀ-00664 SCREW, BUTTON HEAD SOCKET CAP M10X50  
37 ꢀ0ꢀ-00637 SCREW, M10X70 BUTTON HEAD SOCKET CAP  
38 ꢀ0ꢀ-00647 BUTTON HEAD SOCKET CAP SCREW M10X75  
39 ꢀ0ꢀ-00634 SCREW, M10X80 BUTTON HEAD SOCKET CAP  
40 ꢀ0ꢀ-00700 SCREW, BUTTON HD SOCKET CAP M10X85  
41 ꢀ0ꢀ-0009ꢀ NYLON NUT, M1ꢀ  
4
1
3
4
1
4
1
4
4
1ꢀ  
13  
30  
17  
1
4ꢀ ꢀ0ꢀ-00091 NYLON NUT, M10  
43 ꢀ0ꢀ-001ꢀ8 WASHER, 11*ꢀ0*ꢀ  
44 ꢀ0ꢀ-001ꢀ7 WASHER, 13*ꢀ4*1.5  
45 ꢀ0ꢀ-00701 HEX KEY S=3  
46 ꢀ0ꢀ-0070ꢀ HEX KEY S=6  
1
47 ꢀ0ꢀ-00661 ALLEN WRENCH, S=8  
1
11  
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Exploded View  
1ꢀ  
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Warranty Information  
KEYS FITNESS PROdUCTS, l.P.  
lIFETIME WARRANTY  
This Warranty applies in the United States and Canada to products manufactured or distrib-  
uted by Keys Fitness Products, LP (“Keys”) under the KEYS brand name. The warranty is non-  
transferable and valid only to the original purchaser.  
Keys warrants that the Product you have purchased for non-commercial, personal, family, or  
household use from Keys or from an authorized Keys reseller is free from defects in materi-  
als or workmanship under normal use during the warranty period. Your sales receipt, showing  
the date of purchase of the Product, is your proof of purchase. This warranty only extends  
to you, the original purchaser. It is not transferable to anyone who subsequently purchases  
or acquires the Product from you. This Warranty becomes VALID ONLY if the product is pur-  
chased through a Keys Fitness authorized dealer unless otherwise authorized by Keys Fitness in writing and must be  
assembled / installed according to the instructions included with the Product.  
In a light institutional setting, Keys will extend a one year limited warranty to the original purchaser.  
During the warranty period Keys will repair or replace (at Keys' option) the product if it becomes defective, malfunc-  
tions, or otherwise fails to conform with this Warranty under normal use. In repairing the Product, Keys may replace  
defective parts with new or, at the option of Keys, serviceable used parts that are equivalent to new parts in per-  
formance. All exchanged parts and Products replaced under this warranty will become the property of Keys. Keys  
reserves the right to change manufacturers of any part to cover any existing warranty.  
This warranty DOES NOT COVER shipping charges, export taxes, custom duties and taxes, or any other charges  
associated with transportation of the parts or Product. To obtain warranty service, you must contact a Keys autho-  
rized retailer, service technician or Keys Fitness at our phone number located in this manual. Any parts determined  
to be defective must be returned to Keys to obtain warranty service. You must prepay any shipping charges, export  
taxes, custom duties and taxes, or any other charges associated with transportation of the parts or Product. In addi-  
tion, you are responsible for insuring any parts or Product shipped or returned. You assume the risk of loss during  
shipment. You must present Keys with proof-of-purchase documents (including the date of purchase). Any evidence  
of alteration, erasure or forgery of proof-of-purchase documents will be cause to void this Warranty.  
This Warranty does not extend to any product not purchased from Keys or from an authorized Keys reseller. This  
Limited Warranty does not extend to any Product that has been damaged or rendered defective; (a) as a result of  
accident, misuse, or abuse; (b) by the use of parts not manufactured or sold by Keys; (c) by modification of the  
Product (d) normal wear and tear; (e) operation on incorrect power supplies; or (f) as a result of service by any-  
one other than Keys, or an authorized Keys warranty service provider. Product on which the serial number has been  
defaced or removed is not eligible for warranty service. Should any Product submitted for warranty service be found  
ineligible, an estimate of repair cost will be furnished and the repair will be made if requested by you upon Keys'  
receipt of payment or acceptable arrangements for payment.  
EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY, KEYS MAKES NO OTHER WARRANTIES, EXPRESSED  
OR IMPLIED, INCLUDING ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR  
PURPOSE. KEYS EXPRESSLY DISCLAIMS ALL WARRANTIES NOT STATED IN THIS LIMITED WARRANTY. ANY IMPLIED  
WARRANTIES THAT MAY BE IMPOSED BY LAW ARE LIMITED TO THE TERMS OF THIS LIMITED WARRANTY. NEITHER  
KEYS NOR ANY OF ITS AFFILIATES SHALL BE RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.  
SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS OR THE EXCLUSION  
OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATIONS OR EXCLUSION MAY  
NOT APPLY TO YOU. This Limited Warranty gives you specific legal rights and you may also have other rights that  
may vary from state to state. This is the only express warranty applicable to Keys-branded products. Keys neither  
assumes nor authorizes anyone to assume for it any other express warranty.  
PLEASE SEND IN THE INCLUDED WARRANTY CARD OR REGISTER ON-LINE AT www.keysfitness.com WITHIN TEN  
(10) DAYS OF PURCHASE TO REGISTER YOUR UNIT WITH KEYS FITNESS PRODUCTS, LP. MAIL WARRANTY CARD  
TO: KEYS FITNESS PRODUCTS, PO BOX 551ꢀ39, DALLAS, TX 75355  
13  
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Keys Fitness Products, l.P.  
4009 distribution drive, Suite 250  
Garland, Texas 75041  
Customer Service: 1-888-340-0482  
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