Keys Fitness Home Gym 530U User Manual

530  
Upright  
OWNER’S MANUAL  
QUESTIONS?  
Call Our Toll Free  
Keys Fitness Helpline  
1-888-340-0482  
1-888-340-0482  
Monday-Friday  
8:30-5:30 Central Time  
CAUTION!  
Keys Fitness Products, L.P.  
P.O. Box 551239  
Please read the precautions and  
instructions in this manual before  
using this equipment. Please save  
this manual for future reference.  
Keys Fitness Products, L.P.  
4009 Distribution Dr.  
Suite 250  
Dallas, Texas 75355-1239  
Garland, Texas 75041  
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Safety Precautions and Tips  
Before You Start  
Thank you for purchasing a Keys exercise bicycle! This quality  
product you have chose was designed to meet your needs for car-  
diovascular exercise.  
It is the owner's responsibility to ensure that all users of this  
exercise bike have read the Owner's Manual and are familiar with  
warnings and safety precautions.  
Prior to assembly, remove components from the box and verify  
that all the listed parts were supplied. Assembly instructions are  
described in the following steps and illustrations.  
• This exercise bike has a user maximum capacity of 250 pounds.  
• The CardioMax Exercise bike should only be used on a level  
surface and is intended for indoor use only. It should not be  
placed in a garage, patio or near water. Keys recommends a  
bicycle mat be placed under the bicycle to protect floor or car-  
pet and for easier cleaning.  
Important Safety Information  
WARNING!  
• Wear comfortable, good-quality walking or running shoes  
and appropriate clothing. Do not use this exercise bike with  
bare feet, sandals, socks or stockings!  
1) Before using this exercise bicycle or starting any  
exercise program, consult your physician. This is especially  
important for persons over the age of 35 and/or persons  
with pre-existing health problems. Keys Fitness Products  
LP assumes no responsibility for personal injury or property  
damage sustained by or through the use of this product.  
• Always examine your exercise bike before using to ensure all  
parts are in working order.  
• Do not leave children unsupervised near or on the  
exercise bicycle.  
2) To reduce the risk of electrical shock, burns, fire or other  
possible injuries to the user, it is important to review  
this manual and the following precautions before operation.  
• Never operate the exercise bicycle where oxygen is being  
administered or where aerosol products are being used.  
• Never insert any object or body parts into any opening.  
• Service to your CardioMax exercise bike should only be  
performed by an authorized service representative, unless  
authorized and/or instructed by a Keys technician. Failure  
to follow these instructions will void the warranty.  
2
3
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Assembly Parts  
Assembly Accessories  
PART  
PART NO.  
CONSOLE  
65  
HANDLEBAR  
61  
HANDLEBAR POST  
SEAT  
55  
54  
SEAT POST  
51  
M8 Cap Nut No.5 (4ea)  
M8x85 Carriage Bolt No.9 (2ea)  
MAIN FRAME  
1
REAR STABILIZER  
FRONT STABILIZER  
PEDALS  
7
2
M8x70 Carriage Bolt No.4 (2ea)  
8X19 Washer No.6 (8ea)  
46, 47  
57  
RESISTANCE CONTROLLER  
8X19 Washer No.14 (4ea)  
Screw Driver  
61  
1
57  
54  
Allen Wrench  
3Mx15 Screw No.56 (4ea)  
51  
46, 47  
1
M8x20 Screw No.59 (4ea)  
2
7
4
5
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Assembly of CardioMax Exercise Bike  
3. Connect the seat (54) and seat post (51) by fastening the  
four screws with the nylon nuts (52).  
1. Attach the front stablilizer (2) to the main frame with the  
carriage bolts, nuts and washers (4,5,6).  
54  
3
4
2
3
52  
3
1
1
51  
6
5
52  
2. Connect the rear stabilizer (7) to the main frame with the  
cariage bolts, nuts and washers (9,5, 6).  
4. Insert the seat post (51) into the tube of the main frame (1).  
1
51  
5
2
6
8
4
6
5
7
1
8
9
7
6
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5. Tighten the pedals (46,47) into the crank. Tighten each pedal  
by turning bolt towards the front of the bike. NOTE: Each  
pedal is labeled with a “R” for right or a “L” for left. (Tighten  
the left pedal by turning counter-clockwise and the right pedal  
by turning clockwise).  
7. Use the screws (56) and arch washers (6) to connect handle-  
bar post (55) and main frame (1).  
55  
56  
5
6
56  
46, 47  
6
7
1
1
8. Attach the handlebar (61) to handlebar post (55) with the  
screws (59) and washers (11).  
6. Connect the computer cable from handlebar post (55) to  
the end from main frame (1). Slide the tension cable assembly  
up into post.  
55  
61  
1
11  
11  
59  
59  
6
8
55  
8
9
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9. Connect the console (65) to the heart rate wires and computer  
9a. Get the tension cable (55) out of the handlebar post’s hole,  
wire from the handlebar post. Secure with screws (66).  
and connect it to the tension controller (57) as in steps 1-3:  
Step 1: Put the cable end into the spring hook.  
Step 2: Pull the knob up into the bracket.  
Step 3: Insert the knob into the handlebar post, and secure  
with the screw attached. Tension is increased by  
turning the knob clockwise.  
9
Steps 1-3  
65  
66  
57  
Important  
This product is designed for use by adults. Precautions must be  
taken to prevent children from using or playing with this exercise  
bike. This bike must be used on a level surface at all times. Do not  
pedal backwards as this will damage the computer, cable and drive  
and void the warranty.  
10  
11  
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530 Upright Parts List  
NO. PART  
QTY  
NO. PART  
QTY  
1
MAIN FRAME  
1
1
2
2
4
8
1
2
2
1
2
1
1
5
2
1
1
1
1
1
1
2
1
1
2
1
1
1
1
1
1
1
1
1
1
36  
37  
38  
PULLEY  
MAGNET  
BELT  
1
1
1
1
2
FRONT STABILIZER  
WHEEL CAP  
3
4
CARRIAGE BOLT M8*70  
NUT CAP M8  
39 WASHER  
40 OUTSIDE BEARING COLLAR  
5
1
2
2
1
1
1
1
1
1
2
1
1
4
4
1
1
4
1
1
4
1
1
1
2
2
1
4
1
1
5
4
6
ARC WASHER  
REAR STABILIZER  
HEIGHT REGULATOR  
CARRIAGE BOLT M8*85  
FLY WHEEL  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
70  
BEARING  
7
BEARING HOUSING  
INSIDE BEARING COLLAR  
SNAP WASHER  
HEX NUT  
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
BEARING 6000ZZ  
BALL BEARING  
FLY WHEEL AXLE  
WASHER  
RIGHT PEDAL  
LEFT PEDAL  
SENSOR WIRE  
BOLT M3*8  
NYLOCK  
ADJUSTMENT KNOB  
SEAT POST  
FLY WHEEL SPACER  
BC NUT 3/8  
NYLOCK NUT  
WASHER  
ARC WASHER  
SEAT  
NUT CAP 3/8  
MAGNETTIC PLATE  
SPRING  
UPRIGHT POST  
SCREW M8*20  
RESISTANT CONTROLLER  
BOLT M5*18  
SCREW M8*60  
IDLER WHEEL  
IDLER WHEEL SPRING  
WASHER  
SCREW M8*20  
EXTENSION WIRE  
HANDLE BAR  
SCREW 3/8” *26  
NYLOCK NUT 3/8  
IDLER WHEEL SPACER  
IDLER WHEEL  
BEARING 6003ZZ  
C CLIP  
PULSE SENSOR WIRE  
GRIP FOAM  
HANDLE BAR CAP  
COMPUTER  
BOLT M4*10  
WASHER  
LEFT COVER  
NYLOCK NUT M10  
NUT M8  
RIGHT COVER  
BOLT 5/3”*3”  
CRANK  
ROUND HEAD BOLT M4*11  
12  
13  
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CM530 Display Instructions  
RECOVERY: During exercise press UP and DOWN buttons  
simultaneously and stop exercising. All functions  
will be paused except pulse (keep hands on pulse  
sensors). The computer will first count down for  
60 seconds and will then display your recovery  
level from 1-8 on the monitor.  
Your exercise bike is equipped with a programmable monitor  
to help you track your progress and motivate you to reach your  
fitness goals.  
Buttons  
Level 1 – Weak heart rate recovery ability  
Level 4 and 5 – Normal  
Level 8 – Strong heart rate recovery ability  
ENTER/RESET: Press to confirm program selection or  
function value  
To have an accurate result, we suggest exercising a minimum of  
30 minutes before using RECOVERY function.  
UP: Press to scroll through programs or increase values in  
setting procedure  
Operating Instructions  
DOWN: Press to scroll through programs or decrease values in  
Turn on monitor by pressing any of the console buttons. If  
the display is already powered on, then hold down the  
setting procedure  
Display  
ENTER/RESET button for 2 seconds to clear all readings.  
After turning on or resetting the console readings, P1 (Program 1)  
should be blinking. Press the UP or DOWN button to scroll  
through the available programs. Once you have chosen the  
desired program, press the ENTER/RESET button to confirm.  
TIME: Indicates time (0-99 minutes, 0-59 seconds)  
DISTANCE: Indicates distance traveled during each workout  
up to a maximum of 99.9 miles  
P1 (PROGRAM 1) : Heart Rate Program  
CALORIES: Estimates calores burned. Note: Calorie expendi-  
ture is based on realistic expectations. However,  
the CM530 computer is not individually program-  
mable for all necessary variables to accurately  
monitor actual calories burned.  
Set your heart rate zone by entering high and low heart rates  
which you want to stay between (See last page of owner’s manual  
for details on how to calculate your target heart rate range). If  
your heart rate during exercise exceeds the heart rate zone set,  
then the heart rate symbol and the digits of the heart rate will  
blink rapidly with an audible alert to warn the user to slow down.  
If your heart rate during exercise falls below the heart rate zone  
set, then the computer will push you to go faster with “GO”  
blinking along with an audible alert. User must maintain contact  
with heart rate sensors in order for readings to occur.  
HEART RATE: Indicates current heart rate per minute  
14  
15  
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Display Instructions Continued  
P2 (PROGRAM 2) : Time Program  
Monitoring Your Heart Rate  
To obtain the greatest cardiovascular benefits from your exer-  
cise workout, it is important to work within your target heart  
rate zone. The American Heart Association (AHA) defines this  
target as 60%-75% percent of your maximum heart rate.  
Set the desired workout duration of your workout. The program  
will alert you when you have reached your duration goal.  
P3 (PROGRAM 3) : Distance Program  
Your maximum heart rate may be roughly calculated by  
subtracting your age from 220. Your maximum heart rate and  
aerobic capacity naturally decreases as you age. This may vary  
from one person to another, but use this number to find your  
approximate effective target zone. For example, the maximum  
heart rate for an average 40 year-old is 180 bpm. The target  
heart rate zone is 60%-75% of 180 or 108-135 bpm. See Fitness  
Safety on page 18.  
Set the desired distance of your workout. The program will alert  
you when you have reached your distance goal.  
P4 (PROGRAM 4) : Calories Program  
Set the desired number of calories to be consumed in your  
workout. The program will alert you when you have reached your  
calorie expenditure goal.  
P5 (PROGRAM 5) : Race Program  
Before beginning your workout, check your normal resting  
heart rate. Place your fingers lightly against your neck, or against  
your wrist over the main artery. After finding your pulse, count  
the number of beats in 10 seconds. Multiply the number of beats  
by six to determine your pulse rate per minute. We recommend  
taking your heart rate at these times; at rest, after warming up,  
during your workout and two minutes into your cool down, to  
accurately track your progress as it relates to better fitness.  
The console prompts you for both distance and time before  
beginning the Race Program. The console will display the best  
time recorded for the distance you have chosen during the work-  
out. During this program you will also compete with a visual  
image of another biker on the console. Try to finish the desired  
distance in the pre-set time period.  
:
NOTE  
During your first several months of exercising, the AHA  
recommends aiming for the lower part of the target heart rate  
zone- 60%, then gradually progressing up to 75%.  
1. If you do not wish to set the heart rate zone in programs 2-5,  
then simply press the ENTER/RESET button without setting  
a value when prompted for the heart rate zone.  
According to the AHA, exercising above 75% of your maxi-  
mum heart rate may be too strenuous unless you are in top physi-  
cal condition. Exercising below 60% of your maximum will result  
in minimal cardiovascular conditioning.  
2. Monitor will automatically power off if no pedaling or button  
selection is done for more than 4 minutes.  
3. Monitor will stop calculating if there is no pedaling for more  
than 4 seconds.  
16  
17  
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Target Heart Rate Zone  
Check your pulse recovery rate – If your pulse is over 100 bpm  
five minutes after you stop exercising, or if it’s higher than  
normal the morning after exercising, your exertion may have  
been too strenuous for your current fitness level. Rest and reduce  
the intensity next time.  
200  
Fitness Safety  
195  
190  
185  
180  
175  
170  
165  
100%  
The target heart rate chart indicates average rate zones for different  
ages. A variety of different factors (including medication, emotional  
state, temperature and other conditions) can affect the target heart rate  
zone that is best for you. Your physician or health care professional can  
help you determine the exercise intensity that is appropriate for your  
age and condition.  
Serious  
athletic  
training range  
160  
155  
132  
85%  
170  
150  
166  
162  
157  
153  
149  
145  
140  
Cardiovascular  
conditioning  
range  
136  
120  
96  
(MHR) = Maximum Heart Rate  
75%  
146  
143  
139  
135  
(THR) = Target Heart Rate  
131  
128  
124  
Fat burning  
range  
116  
93  
220 - age = maximum heart rate (MHR).  
60%  
120  
117  
114  
111  
108  
105  
MHR x .60 = 60% of your maximum heart rate.  
MHR x .75 = 75% of your maximum heart rate.  
102  
99  
For example, if you are 30 years old, your  
calculations will be as follows:  
20  
25 30  
35  
40 45  
50  
55 60 65  
AGE  
220 - 30 = 190  
190 x .60 = 114 (low end or 60% of MHR)  
190 x .75 = 142 (high end or 75% of MHR)  
For a 30 year-old the (THR) Target Heart Rate  
would be 114-142.  
See Table on right for additional calculations.  
18  
19  
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