Keys Fitness Bicycle 52 Recumbent User Manual

5.2 RECUMBENT  
OWNER’S MANUAL  
QUESTIONS?  
Call Our Toll Free  
Keys Fitness Helpline  
1-888-340-0482  
CAUTION!  
Please read the precautions and instructions in this manual before  
using this equipment. Please save this manual for future reference.  
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Before You Start  
Thank you for purchasing a DISCOVERY exercise unit! This quality product you have chosen was  
designed to meet your needs for cardiovascular exercise. Prior to assembly, remove components  
from the box and verify that all the listed parts were supplied. Assembly instructions are described  
in the following steps and illustrations.  
Important Safety Information  
WARNING!  
1) Before using this exercise bicycle or starting any exercise program, consult your physician. This  
is especially important for persons over the age of 35 and/or persons with pre-existing health  
problems. Keys Fitness Products LP assumes no responsibility for personal injury or property  
damage sustained by or through the use of this product.  
2) To reduce the risk of electrical shock, burns, fire or other possible injuries to the user, it is impor-  
tant to review this manual and the following precautions before operation.  
It is the owner's responsibility to ensure that all users of this exercise bike have read the Owner's  
Manual and are familiar with warnings and safety precautions.  
• This exercise bike has a maximum user capacity of 250 pounds.  
• The Discovery exercise unit should only be used on a level surface and is intended for indoor use  
only. It should not be placed in a garage, patio or near water. Keys recommends an equipment  
mat be placed under the unit to the protect the floor or carpet and for easier cleaning.  
• Wear comfortable, good-quality walking or running shoes and appropriate clothing. Do not use this  
exercise bike with bare feet, sandals, socks or stockings!  
• Always examine your exercise bike before using to ensure all parts are in working order.  
• Do not leave children unsupervised near or on the exercise unit.  
• Never operate the exercise bicycle where oxygen is being administered or where aerosol products  
are being used.  
• Never insert any object or body parts into any opening.  
• Service to your Discovery unit should only be performed by an authorized service representative,  
unless authorized and/or instructed by a Keys technician. Failure to follow these instructions will  
void the warranty.  
2
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Assembly of DISCOVERY  
5.2 Recumbent  
M8X40mm Carriage Bolt(48)-4  
M8 Nylon Locknut(60)-4  
M8 Cap nut(37)-2  
8X19 Arc washer(36)-6  
M8x15mm Screw (49)-8  
M6x40 Hex Head Screw (50)-8  
6X13 Washer(62)-8  
8X19 Washer(63)-8  
M8X70mm Carriage Bolt(35)-2  
Screw Driver  
Allen Wrench  
Hexa-fube Wrench  
3
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4
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1) Loosen the adjustment knob (41) on the front  
frame (1). Slide the rear frame backward and  
secure with the adjustment knob (41).  
Attach the rear stabilizer (3) onto the rear frame  
with screws (49) and washers (63).  
36  
37  
Attach the front stabilizer (34) onto the rear frame  
with carriage bolts (35), cap nuts (37) and wash-  
ers (36).  
2) Attach the seat frame (4) onto the rear frame  
with carriage bolts (48), nylon lock nuts (60) and  
washers (63).  
6
3) Attach the seat (5) onto the seat frame (4) with  
bolts (50) and washers (62). Attach the back  
cushion (6) onto the seat frame (4) with bolts (50)  
and washers (62).  
5
5
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4) Thread the right pedal (39) onto the right side of  
the crank (8) as shown. Tighten the pedal securely.  
Select the right pedal strap which has “R” marked  
on the bottom side of the strap. Snap the three hole  
end onto the inside edge of the right pedal (39).  
Snap the other three hole end onto the outside edge  
of the right pedal (39). Select adjustment holes  
which allow your foot to be easily removed from the  
pedals. Repeat with the left pedal and strap.  
38  
8
1
39  
5) Insert the sensor wire (packed with tension con-  
troller) from the top of the handlebar post (75).  
Connect the sensor wire to the one on the main  
frame, and insert the sensor wire up into the handle-  
bar post.  
Fix the handlebar post (75) onto the main frame (1)  
with screws (49) and arc washers (36).  
6) Install the tension controller (30).  
Step 1: Put the tension controller’s cable end into  
the spring hook.  
A
B
Step 2: Pull and force the cable into the gap of the  
plate.  
Step 3: Insert the tension controller into the “A”  
hole of handlebar post and attach it with  
the screw (65) attathed  
58  
30  
58  
30  
7) Connect the sensor wire to the computer (33)  
and fix it on the top of the handlebar post by the  
screws (57) attached.  
6
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DCV 5.2R PARTS LIST  
#
1
2
3
4
5
6
7
8
9
PART  
QTY  
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
6
2
1
1
#
PART  
QTY  
MAIN FRAME  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
70  
71  
72  
73  
74  
75  
76  
BUSHING OF MAIN FRAME  
BLACK KNOB  
PULSE  
REAR STABILIZER ENDCAP 2  
FRONT STABILIZER ENDCAP 2  
HANDLEBAR TUBE CAP  
SEAT FRAME TUBE CAP  
CAP  
CARRIAGE SCREW M8*40  
SCREW M8*15  
HEX HEAD SCREW M6*40  
SCREW M8  
HEX HEAD SCREW 3/8"*26  
HEX HEAD SCREW M8*60  
SCREW M3*8  
SCREW  
SCREW  
SCREW M5*10  
EXTENSION WIRE  
NYLOCK NUT M10  
NYLOCK NUT M8  
RAIL TUBE CAP  
WASHER  
WASHER  
SCREW 3/8"  
SCREW M5*10  
BC NUT 3/8"  
NYLOCK NUT 3/8"  
WASHER  
1
1
2
RAIL TUBE  
REAR STABILIZER  
SEAR FRAME  
SEAT  
BACK CUSHION  
2
4
2
4
8
8
1
1
2
1
4
5
2
1
1
6
1
8
9
1
1
1
1
2
1
2
2
2
2
1
1
1
PULLEY  
270  
CRANK 1/2" ONE PC  
BALL BEARING HOUSING  
10 BALL BEARING  
11 OUTSIDE BEARING COLLAR  
12 INSIDE BEARING COLLAR  
13 WASHER  
14 CURVE WASHER  
15 HEX HEAD SCREW  
16 BELT J6*430  
17 FLY WHEEL  
18 BEARING 6000ZZ  
19 AXLE OF FLY WHEEL  
20 SPACER OF FLY WHEEL  
21 GREASED WHEEL  
22 IDLER WHEEL PLATE  
23 IDLERWHEEL  
24 SPACER OF IDLER WHEEL  
25 PULSE WIRE 1  
26 PULSE WIRE 2  
27 SPRING OF IDLER WHEEL  
28 ARC MAGNET PLATE  
29 SPRING OF ARC MAGNET  
30 TENSION KNOB  
WASHER  
SCREW M4*16  
SCREW M4/8  
HANDLEBAR TUBE CAP  
FOAM GRIP  
COVER (L)  
31 SENSORWIRE  
32 MAGNET  
33 COMPUTER  
34 FRONT STABILIZER  
35 CARRIAGE SCREW M8*70  
36 ARC WASHER  
COVER (R)  
PULSE 3  
37 NUT M8  
38 PEDAL (L)  
39 PEDAL (R)  
7
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DCV 5.2R EXPLODED VIEW  
8
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Monitoring Your Heart Rate  
To obtain the greatest cardiovascular benefits from your exercise workout, it is important to  
work within your target heart rate zone. The American Heart Association (AHA) defines this  
target as 60%-75% percent of your maximum heart rate.  
Your maximum heart rate may be roughly calculated by subtracting your age from 220. Your  
maximum heart rate and aerobic capacity naturally decreases as you age. This may vary  
from one person to another, but use this number to find your approximate effective target  
zone. For example, the maximum heart rate for an average 40 year-old is 180 bpm. The tar-  
get heart rate zone is 60%-75% of 180 or 108-135 bpm. See Fitness Safety below.  
Before beginning your workout, check your normal resting heart rate. Place your fingers  
lightly against your neck, or against your wrist over the main artery. After finding your pulse,  
count the number of beats in 10 seconds. Multiply the number of beats by six to determine  
your pulse rate per minute. We recommend taking your heart rate at these times; at rest,  
after warming up, during your workout and two minutes into your cool down, to accurately  
track your progress as it relates to better fitness.  
During your first several months of exercising, the AHA recommends aiming for the lower  
part of the target heart rate zone-60%, then gradually progressing up to 75%.  
According to the AHA, exercising above 75% of your maximum heart rate may be too stren-  
uous unless you are in top physical condition. Exercising below 60% of your maximum will  
result in minimal cardiovascular conditioning.  
Check your pulse recovery rate – If your pulse is over 100 bpm five minutes after you stop  
exercising, or if it’s higher than normal the morning after exercising, your exertion may have  
been too strenuous for your current fitness level. Rest and reduce the intensity next time.  
Fitness Safety  
The target heart rate chart indicates average rate zones for different ages. A variety of differ-  
ent factors (including medication, emotional state, temperature and other conditions) can  
affect the target heart rate zone that is best for you. Your physician or health care profes-  
sional can help you determine the exercise intensity that is appropriate for your age and  
condition.  
9
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(MHR) = Maximum Heart Rate  
(THR) = Target Heart Rate  
220 - age = maximum heart rate (MHR).  
MHR x .60 = 60% of your maximum heart rate.  
MHR x .75 = 75% of your maximum heart rate.  
For example, if you are 30 years old, your calculations will be as follows:  
220 - 30 = 190  
190 x .60 = 114 (low end or 60% of MHR)  
190 x .75 = 142 (high end or 75% of MHR)  
30 year-old (THR) Target Heart Rate would be 114-142.  
See Table for additional calculations.  
TARGET HEART RATE ZONE  
200  
195  
100%  
190  
185  
180  
175  
Serious  
170  
165  
athletic  
training range  
160  
155  
85%  
170  
166  
162  
157  
153  
Cardiovascular  
149  
conditioning  
range  
145  
140  
136  
132  
150  
75%  
146  
143  
139  
135  
131  
128  
Fat burning  
range  
124  
120  
116  
60%  
120  
117  
114  
111  
108  
105  
102  
99  
96  
93  
20  
25 30  
35  
40 45  
50  
55 60 65  
AGE  
10  
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KEYS FITNESS PRODUCTS, LP -  
LIMITED WARRANTY  
PRODUCT:  
DISCOVERY 5.2 RECUMBENT  
HOME USE WARRANTY: 1 Year Parts  
This Limited Warranty applies in the United States and Canada to products manufactured or distributed by Keys  
Fitness Products, LP (“Keys”) under the KEYS brand name. The warranty period to the original purchaser is listed above  
in the table.  
Keys warrants that the Product you have purchased for use from Keys or from an authorized Keys reseller is free  
from defects in materials or workmanship under normal use during the warranty period. Your sales receipt, showing the  
date of purchase of the Product, is your proof of purchase. This warranty only extends to you, the original purchaser. It is  
not transferable to anyone who subsequently purchases the Product from you. It excludes expendable parts (wear items).  
Wear items pertain to components that might need to be replaced due to normal wear and tear. These items vary per  
product but will include computer overlays, pedal straps, rope cords, seats, grips, chains, bottom bracket assemblies,  
pads, upholstery, pulleys, bearings, etc. Please contact a Keys Fitness customer service representative for specifics on  
wear items. This Limited Warranty becomes VALID ONLY if the product is purchased through a Keys Fitness authorized  
dealer unless otherwise authorized by Keys Fitness in writing.  
During the warranty period Keys will repair or replace (at Keys' option) the product if it becomes defective, malfunc-  
tions, or otherwise fails to conform with this Limited Warranty under normal use. In repairing the Product, Keys may  
replace defective parts, or at the option of Keys, serviceable used parts that are equivalent to new parts in performance.  
All exchanged parts and Products replaced under this warranty will become the property of Keys. Keys reserves the  
right to change manufacturers of any part to cover any existing warranty.  
This warranty DOES NOT COVER shipping charges, export taxes, custom duties and taxes, or any other charges  
associated with transportation of the parts or Product.  
To obtain warranty service, you must contact a Keys authorized retailer, service technician or Keys Fitness at our  
phone numbers located in this manual. Any parts determined to be defective must be returned to Keys to obtain warran-  
ty service. You must prepay any shipping charges, export taxes, custom duties and taxes, or any other charges associat-  
ed with transportation of the parts or Product. In addition, you are responsible for insuring any parts or Product shipped  
or returned. You assume the risk of loss during shipment. You must present Keys with proof-of-purchase documents  
(including the date of purchase). Any evidence of alteration, erasing or forgery of proof-of-purchase documents will be  
cause to void this Limited Warranty.  
This warranty does not extend to any product not purchased from Keys or from an authorized Keys reseller. This  
Limited Warranty does not extend to any Product that has been damaged or rendered defective; (a) as a result of acci-  
dent, misuse, or abuse; (b) by the use of parts not manufactured or sold by Keys; (c) by modification of the Product or  
normal wear and tear; (d) operation on incorrect power supplies; or (e) as a result of service by anyone other than Keys,  
or an authorized Keys warranty service provider. Product on which the serial number has been defaced or removed is  
not eligible for warranty service. Should any Product submitted for warranty service be found ineligible, an estimate of  
repair cost will be furnished and the repair will be made if requested by you upon Keys' receipt of payment or acceptable  
arrangements for payment.  
EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY, KEYS MAKES NO OTHER WARRANTIES, EXPRESSED  
OR IMPLIED, INCLUDING ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR  
PURPOSE. KEYS EXPRESSLY DISCLAIMS ALL WARRANTIES NOT STATED IN THIS LIMITED WARRANTY. ANY  
IMPLIED WARRANTIES THAT MAY BE IMPOSED BY LAW ARE LIMITED TO THE TERMS OF THIS LIMITED WAR-  
RANTY. NEITHER KEYS NOR ANY OF ITS AFFILIATES SHALL BE RESPONSIBLE FOR INCIDENTAL OR CONSE-  
QUENTIAL DAMAGES. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY  
LASTS OR THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE  
LIMITATIONS OR EXCLUSION MAY NOT APPLY TO YOU. This Limited Warranty gives you specific legal rights and  
you may also have other rights that may vary from state to state. This is the only express warranty applicable to Keys-  
branded products. Keys neither assumes nor authorizes anyone to assume for it any other express warranty.  
PLEASE SEND IN THE ATTACHED WARRANTY CARD WITHIN TEN (10) DAYS OF PURCHASE TO REGISTER  
YOUR UNIT WITH KEYS FITNESS PRODUCTS, LP.  
MAIL WARRANTY CARD TO:  
KEYS FITNESS PRODUCTS, PO BOX 551239, DALLAS, TX 75355  
11  
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Keys Fitness Products, L.P.  
4009 Distribution Dr.  
Suite 250  
Garland, Texas 75041  
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