Kettler Riding Toy 08838 790 User Manual

Assembly Instructions  
„HAPPY PRINZESSIN NAVIGATOR“  
Item # 08838-790  
Adult Assembly Required  
USA  
Montage par une personne adulte.  
La asamblea del adulto requirió.  
F
E
picture similar  
®
KETTLER International Inc. ·1355 London Bridge Road · Virginia Beach · Virginia VA 23453 USA  
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USA  
Use of the Toy  
! WARNING: Adult supervision is required. Never use near steps, slopes, driveways,  
hills, roadways, alleys or swimming pool areas. Always wear shoes. Never allow more  
than one rider (without a tandem seat). The use of protective gear and a Safety Helmet is  
highly recommended.  
Ensure that the toy vehicle is not used until it has been properly assembled and checked by  
an adult person.  
In case of tricycles without a free-wheel consider the fact that the pedals will rotate even  
when the tricycle is pushed.  
Do not transport any objects on the tricycle.  
Always adjust the use of the tricycle to the conditions encountered.  
Tricycles do not possess a continuously effective brake system. Therefore, safeguard the tri-  
cycle against rolling away  
Never draw the tricycle behind you as long as a child is seated on it.  
Instruct your child how to use the vehicle correctly and draw attention to possible sources  
of danger.  
Although dangerous situations are unlikely to occur if the toy is used correctly, children at  
play should, if possible, be supervised.  
Please bear in mind that there is always a danger of children injuring themselves while  
using swings, climbing frames,toy vehicles or similar equipment.  
When using the toy vehicle, the user should always wear strong shoes.  
Instruct your child how to use the vehicle correctly and draw attention to possible sources  
of danger.  
When children are at play, situations may arise which cannot be predicted by the manu-  
facturer and for which he cannot be held responsible.  
Before use, always check all screws and plug-in connections as well as respective safety  
devices fit correctly.  
Never use corrosive or abrasive substances to clean the toy. Never use substances which  
may cause pollution of the environment.  
Lubricate the bearing sleeves of the wheels and the handlebars with a few drops of oil  
every two or three months.  
Due to the nature of materials used in pneumatic tyres on KETTLER toys, it is not recom-  
mended for the product to be left in any one place for too long where solvents or other che-  
micals, i. e. petrol, may lie. This may result in a chemical reaction, which could cause the  
tyres to mark the surface such as a vinyl flooring. If in doubt put something underneath the  
wheels to cover the floor.  
For models with push bars: Always ensure that the push bar fits correctly in the adaptor,  
and locks. Do not hang any weights on the bar! The vehicle may tip over, and your child  
may be hurt. The push bar is intended for adult use only, do not pass responsibility for chil-  
dren on to other children. For free play time take the push bar off for safety reasons.  
Attention: when children play alone with this wheeled toy, lock the steering of the rear axle  
(see handling)!  
3
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USA  
Assembly of the toy vehicle  
The toy vehicle must be assembled carefully by an adult person. Study the assembly instruc-  
tions carefully before beginning work. Assemble the vehicle in the exact sequence shown  
by the letters in the diagrams. This is essential for the safe function and use of the tricycle.  
Please note that there is always a danger of injury when working with tools or doing  
manual work. Therefore please be careful when assembling this machine.  
Ensure that your working area is free of possible sources of danger, for example don’t  
leave any tools lying around. Always dispose packaging material in such a way that it  
may not cause any danger. There is always a risk of suffocation if children play with  
plastic bags!  
Bolt all the parts together loosely at first, and check that they have been assembled cor-  
rectly. Tighten the locknuts by hand until resistance is felt, then use spanner to final-  
ly tighten nuts completely against resistance (locking device). Then check that  
all screw connections have been tightened firmly. Attention: once locknuts have been  
unscrewed they no longer function correctly (the locking device is destroyed), and  
must be replaced.  
The grips can be pushed onto the handlebars more easily if they are first soaked in warm  
water.  
Please keep original packaging of this article, so that it may be used for transport at a later  
date, if necessary.  
For technical reasons, we reserve the right to carry out preliminary assembly work (e.g.  
addition of tubing plugs).  
When ordering spare parts, always state the full item number, spare-part number, the  
quantity required and the serial number of the product..  
Example order: item # 08838-790 / spare part no. 12802003 / 1 piece/ S/N ...  
Important: spare part prices do not include fastening material; if fastening material (bolts,  
nuts, washers etc.)  
is required, this should be clearly stated on the  
order by adding the words „with fastening material“.  
®
KETTLER International Inc., 1355 London Bridge Road · Virginia Beach VA 23453  
For parts or service ONLY call 1-866-804-0440 or send e-mail to:  
call (866) 804-0440 fax (757) 563-9273.  
The manufacturer reserves the right to make changes reflecting product or  
other technical advances. The content of these instructions is accurate at the  
date of printing.  
4
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Checklist  
Liste de contrôle  
Lista de verificación  
1
1
1
1
1
1
1
1
1
M12  
1
2
3,9 x16 mm  
M6x25mm  
1
1
M6x35mm  
2
1
2
4
1
2
4,8 x16 mm  
M 5x10 mm  
4,2 x16 mm  
1
5
M6x65mm  
1
1
2
2
4 x16 mm  
1
1/1  
1
1
1/1  
1
1
12  
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1
2
D
!
A
!
!
!
B
C
3
13  
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4
5a  
B
A
C
E
D
C
A
14  
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5b  
Without adaptor the screw holes (B) have to be closed also with plugs!  
Sans l’adaptateur, les trous de passage des boulons (B) doivent être obturés également avec des bouchons !  
¡Los agujeros de los tornillos (B) sin adaptador también se tienen que cerrar con tapones!  
ALTERNATE  
B
6
7
A
B
15  
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8
9
locked  
bloqué  
bloqueado  
Example Type label - Serial number  
Example Plaque signalétiqu - Numèro de serie  
Ejemplo Placa identificativa - Número de serie  
16  
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10  
11b  
11a  
17  
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12  
13  
14a  
14b  
18  
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Handling  
Manutention  
Manejo  
Automatic fixed wheel  
Automatisme de roue fixée Llanta fija automática  
Automatic free wheel  
Llanta libre automática  
Automatisme de roue libre  
Handlebar limiter Angle de braquage limité  
Limitar del volante  
45°  
+/- 3°  
45°  
Rear steering system locked/unlocked Direction arrière bloquée/libre Eje trasero bloqueo/libre  
19  
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Spare parts list and drawing Dessin et liste des pièces de rechange Designación y lista de las piezas de recambio  
25  
43  
26 41  
33  
34  
35  
24  
27  
28  
36  
32  
17  
15  
3
1
29  
31  
4
2
8
7
10  
5
38  
39  
19  
9
12  
23  
18  
6
37  
11  
42  
16  
15  
40  
30  
21  
20  
22  
KETTLER limited warranty  
THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, MADE BY EITHER THE DISTRIBUTOR OR THE MANUFACTU-  
RER ON KETTLER PRODUCTS, EXCEPT THE MANUFACTURER’S LIMITED WARRANTY AGAINST DEFECTS IN MATERIAL  
SET OUT BELOW:  
This KETTLER Limited Warranty applies to products sold through the KETTLER Authorized Dealer Network to the original  
retail purchaser and authenticated by proof of purchase from a retailer located in the United States. Any shipments made  
under this warranty will be shipped to the United States only. Any shipment outside of the United States will be at the sole  
cost of the customer. This KETTLER Limited Warranty is a manufacturers warranty and is not changed or modified by addi-  
tional warranties extended by individual retailers at the point of sale. Manufacturer warrants this product to be free from  
defects in material at the time of the products tender of delivery for a period of 3 years for residential use . This Limited  
Warranty is not transferable and does not cover normal wear and tear (including, but not limited to, damage and wear to  
tires, power shocks, drive belts and other non-durable parts). The liability of the manufacturer under this Limited Warranty  
shall not include any liability for direct, indirect, or consequential damages resulting from the defect. This Limited Warranty  
is void if the product is damaged by accident, unreasonable use, improper service, failure to follow instructions provided,  
modification from its original state, or other causes determined not arising out of defects in material.  
This warranty gives you specific legal rights. Should this product become defective due to material within the warranty  
period, contact KETTLER Parts & Service Dept. by phone at 866.804.0440, fax at 757.563.9273, or e-mail at  
THIS LIMTIED WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING  
ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, AND OF ANY OTHER  
OBLIGATIONS OR LIABILITY ON THE PART OF THE MANUFACTURER. KETTLER NEITHER ASSUMES NOR AUTHORI-  
ZES ANY OTHER PERSON TO ASSUME FOR IT ANY OTHER LIABILITY IN CONNECTION WITH SUCH PRODUCTS.  
®
KETTLER International Inc.,1355 London Bridge Road · Virginia Beach · Virginia VA 23453 USA  
For parts or service ONLY call 1-866-804-0440 or send e-mail to:  
call (866) 804-0440 fax (757) 563-9273.  
20  
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Spare parts list  
Dessin et liste des pièces de rechange  
Designación y lista de las piezas de recambio  
pos. description  
part no.  
1
2
3
4
5
6
7
8
9
front frame complete  
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
2
2
2
1
1
2
1
1
1
1
2
1
4
1
1
1
91611230  
91640021  
70122051  
70121836  
70121560  
70128425  
91611234  
70121432  
70121607  
91670120  
70121621  
70121620  
15170103  
70121869  
70121837  
91620358  
15170081  
10116038  
70121883  
70121886  
70121529  
91650346  
10111037  
70120208  
70121889  
97201280  
70121891  
70121758  
70121890  
10100169  
97100400  
70121884  
70121885  
locking pin complete  
handlebar bushing (2046)  
parental control locking mechanism (2970)  
guide bushing for ø42mm (2969)  
front frame plug (2995)  
rear frame  
plug  
adjustement sleeve (3064)  
10 quick release knob M12  
11 tie rod covering, left  
12 tie rod covering, right  
15 rear wheel  
16 cap for running wheel  
17 sand bucket (3532)  
18 wheel fork  
19 front wheel complete  
20 front wheel bearing  
21 cap for front wheel (3491)  
22 pedal (1848)  
23 mudguard (4031)  
24 handlebar with grips  
25 grips  
26 molded seat (3534)  
27 covering (3497)  
28 handlebar clamp  
29 adaptor (3493)  
30 hubcap  
31 release latch for bucket (3533)  
32 plug for Ø 8 mm  
33 pushbar, lower part  
34 grip, upper part (3378)  
35 grip, lower part (3379)  
21  
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Spare parts list 08838-790 Dessin et liste des pièces de rechange 08838-790 Designación y lista de las piezas de recambio 08838-790  
36 pushbar, upper part  
1
1
1
1
4
2
2
1
1
97100399  
70121772  
70121887  
17015660  
10116011  
70121641  
10407010  
91680193  
91680526  
37 lock for rear steering system (3838)  
38 handlebar limiter (3536)  
39 tie rod with steering knuckles and bolts  
40 hexagon bushings  
41 bearing for safety belt  
42 bolt for steering knuckles  
43 safty belt  
44 hardware bag (w/o fig.)  
22  
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23  
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docu 2823/06.10  
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