©
Assembly Instructions/Instrucciones para armado
„ HAPPY NAVIGATOR“ # 08838-599
„HAPPY AIR NAVIGATOR“ # 08839-599
Adult assembly required.
USA
E
La asamblea del adulto requirió.
picture similar
®
KETTLER International Inc. · 1355 London Bridge Road · Virginia Beach, VA 23453 USA
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an adult person.
■ In case of tricycles without a free-wheel consider the fact that the pedals will rotate even
when the tricycle is pushed.
■ Do not transport any objects on the tricycle.
■ Always adjust the use of the tricycle to the conditions encountered.
■ Attention: when children play independently with this wheeled toy, lock the steering mecha-
nism of the rear axle (Rear steering system locking, fig. 1)
■ Tricycles do not possess a continuously effective brake system. Therefore, safeguard the tricycle
against rolling away when parking it. Never park the tricycle unattended with a child on it!
■ Never draw the tricycle behind you as long as a child is seated on it.
■ Instruct your child how to use the vehicle correctly and draw attention to possible sources of danger.
■ Although dangerous situations are unlikely to occur if the toy is used correctly, children at
play should, if possible, be supervised.
■ Please keep original packaging of this article, so that it may be used for transport at a later
date, if necessary.
■ Please bear in mind that there is always a danger of children injuring themselves while
using swings, climbing frames,toy vehicles or similar equipment.
■ When using the toy vehicle, the user should always wear strong shoes.
■ When children are at play, situations may arise which cannot be predicted by the manu-
facturer and for which he cannot be held responsible.
■ Before use, always check all screws and plug-in connections as well as respective safety
devices fit correctly.
■ Never use corrosive or abrasive substances to clean the toy. Never use substances which
may cause pollution of the environment.
■ Lubricate the bearing sleeves of the wheels and the handlebars with a few drops of oil
every two or three months.
Assembly of the toy vehicle
■ The toy vehicle must be assembled carefully by an adult person. Study the assembly instruc-
tions carefully before beginning work. Assemble the vehicle in the exact sequence shown
by the letters in the diagrams. This is essential for the safe function and use of the scooter
■ Please note that there is always a danger of injury when working with tools or doing man-
ual work. Therefore please be careful when assembling this machine.
■ Ensure that your working area is free of possible sources of danger, for example don’t leave
any tools lying around. Always dispose packaging material in such a way that it may not
cause any danger. There is always a risk of suffocation if children play with plastic bags!
■ Bolt all the parts together loosely at first, and check that they have been assembled cor-
rectly. Tighten the locknuts by hand until resistance is felt, then use spanner to finally
tighten nuts completely against resistance (locking device). Then check that all
screw connections have been tightened firmly. Attention: once locknuts have been
unscrewed they no longer function correctly (the locking device is destroyed), and
must be replaced.
■ The grips can be pushed onto the handlebars more easily if they are first soaked in warm water.
■ Please keep original packaging of this article, so that it may be used for transport at a later
date, if necessary.
■ For technical reasons, we reserve the right to carry out preliminary assembly work (e.g.
3
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addition of tubing plugs).
■ When ordering spare parts, always state the full item number, spare-partnumber, the quan-
tity required and the serial number of the product.
Example order: Item no. 08838-599 / spare-part no. 12802003 / 1 piece / s/n . ...
Important: spare part prices do not include fastening material; if fastening material (bolts,
nuts, washers etc.)
is required, this should be clearly stated on the
order by adding the words „with fastening material“.
KETTLER LIMITED WARRANTY
THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, MADE BY EITHER THE DISTRIBU-
TOR OR THE MANUFACTURER ON KETTLER PRODUCTS, EXCEPT THE MANUFACTURER’S
LIMITED WARRANTY AGAINST DEFECTS IN MATERIAL SET OUT BELOW:
This KETTLER Limited Warranty applies to products sold through the KETTLER Authorized
Dealer Network to the original retail purchaser and authenticated by proof of purchase
from a retailer located in the United States. Any shipments made under this warranty will
be shipped to the United States only. Any shipment outside of the United States will be at
the sole cost of the customer. This KETTLER Limited Warranty is a manufacturer’s warranty
and is not changed or modified by additional warranties extended by individual retailers
at the point of sale. Manufacturer warrants this product to be free from defects in material
at the time of the product’s tender of delivery for a period of 3 years for residential use.
This Limited Warranty is not transferable and does not cover normal wear and tear (inclu-
ding, but not limited to, damage and wear to tires, power shocks, drive belts and other
non-durable parts). The liability of the manufacturer under this Limited Warranty shall not
include any liability for direct, indirect, or consequential damages resulting from the defect.
This Limited Warranty is void if the product is damaged by accident, unreasonable use,
improper service, failure to follow instructions provided, modification from its original state,
or other causes determined not arising out of defects in material.
This warranty gives you specific legal rights. Should this product become defective due to
material within the warranty period, contact KETTLER Parts & Service Dept. by phone at
866.804.0440, fax at 757.563.9273, or e-mail at [email protected].
THIS LIMTIED WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER WARRANTIES, EXPRES-
SED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FIT-
NESS FOR A PARTICULAR PURPOSE, AND OF ANY OTHER OBLIGATIONS OR LIABILITY
ON THE PART OF THE MANUFACTURER. KETTLER NEITHER ASSUMES NOR AUTHORI-
ZES ANY OTHER PERSON TO ASSUME FOR IT ANY OTHER LIABILITY IN CONNECTION
WITH SUCH PRODUCTS.
Parts & Service Dept.
KETTLER International, Inc.
For parts or service ONLY call 1-866-804-0440 or send e-mail to: [email protected]
KETTLER® International Inc. · 1355 London Bridge Road · Virginia Beach VA 23453 USA
E-Mail: [email protected]
The manufacturer reserves the right to make changes reflecting product or
other technical advances. The content of these instructions is accurate at
the date of printing.
4
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Measuring help for screw connections
Examples
Ejemplos
3,9x13
Ø 22
Ø 16
M5x40
M8x40
M8
M6
M5
Ø 12
0
10
20
30
40
50
60
70
80
90
100
110
8
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Checklist / Lista de verificación
1
1
1
Important assem-
bly device!
1
1/1
Ayuda de mon-
taje
1
1
1
1
1
1
M12
1
2
M6x65mm
M6x25mm
1
1
1
2
2
1
5
M5x30mm
M5x10mm
4,8x16 mm
4,2x16 mm
3,9x13 mm
1
1
2
2
2
2
4x16mm
Ø 6 mm
1
1/1
1/1
1
1
9
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1a
1b
E
D
!
A
!
B
1c
C
M5x10mm
!
1d
F
M 6 x 25 mm
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10
2
3
Without adaptor the screw
holes (B) have to be closed
also with plugs!
ALTERNATE
B
¡Los agujeros de los tornil-
los (B) sin adaptador tambi-
én se tienen que cerrar con
tapones!
11
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4
5
C
A
B
12
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6
7
lock
13
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8
9
10
14
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11a
11b
11c
Rear steering system locking/unlocking / Eje trasero bloqueo/libre
15
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Handlebar locking/unlocking / Limitar del volante
45°
+/- 3°
45°
Automatic free wheel / Llanta libre automática
Automatic fixed wheel/Llanta fija automática
16
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Handling / Aplicación
Example Type label - Serial number
Ejemplo Placa identificativa - Número de serie
Handling / Aplicación 08839-599
17
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Handling / Aplicación 08839-599
18
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Handling / Aplicación 08839-599
Re inflating the rubber tire
Hinchado de los neumáticos
!
Re inflate
USA
2,5 bar/36 PSI
E
• The rubber tire needs to be seated correct-
ly on the rim.
• Squeeze tire to rim as illustrated to achieve
correct seating of the tire on the rim while
inflating.
• It is advisable to inflate the tire with the
aid of a compressor usually found at your
local garage. Tire needs to be inflated
quickly.
Hinchado de los neumáticos
• El neumático deshinchado debe estar cor-
rectamente montado sobre la llanta.
• Durante el hinchado, adapte el neumático
a los bordes de la llanta ejerciendo una
presión uniforme sobre el mismo (ver ilu-
stración).
• Hinche el neumático con un compresor,
como el que p. ej. puede encontrar en una
gasolinera. Un neumático debe ser hincha-
do con rapidez y de forma uniforme.
19
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Spare parts drawing / Designación de las piezas de recambio
38
39
24
25
26
36
41
40
35
7
37
17
33
27
28
3
34
11
4
15
10
8
5
31
23
18 19
1
6
9
12
13
14
15
16 30
29
21 22
20
When ordering spare parts, always state the full item number, spare part number, the quantity
required and the serial number of the product.
Example order: Item no. 08838-599/spare part no. 10111023 /2 piece/ s/n...
Important: spare part prices do not include fastening material; if fastening material (bolts,
nuts, washers etc.) is required, this should be clearly stated on the order by adding the words
„with fastening material“.
Cuando pida piezas de recambio, indique el número del artículo completo, el número de la
pieza de recambio, la cantidad necesaria, así como el número de serie del aparato.
Ejemplo: Nº del artículo: 08838-599 / Nº de la pieza de recambio: 10111023 / 2 pieza
/número de serie: ...
Importante: las piezas de recambio que se debe atornillar siempre se suministran y facturan
sin tornillos. Si necesita los tornillos correspondientes, indíquelo en el suplemento “con torni-
llos” cuando haga el pedido.
®
KETTLER International Inc. ·1355 London Bridge Road · Virginia Beach VA 23453 USA
Email: [email protected]
20
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Spare parts list/ lista de las piezas de recambio „ Happy Navigator“ 08838-599
pos. description
qty.
part no.
1
2
3
4
5
6
7
8
front frame complete
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
2
2
2
1
1
2
1
1
1
2
4
1
2
1
4
1
1
1
1
1
1
2
1
91611419
91640021
70122051
70121770
70121560
70128425
91611017
70121432
70121435
91670058
70121620
70121621
17015660
70121772
15170087
70121845
70122088
91620316
15170081
10116032
70121856
70121541
70121467
91650258
10111023
70120241
70121811
97201280
70121820
70121470
70121396
10407010
70122089
10100169
70125638
97100400
97100399
70121573
70121574
91680193
70121641
91680488
locking pin for parental control (cpl., w/o fig. 2968)
headtube bushing (2046)
parental control locking mechanism (2970)
bottom headtube bushing for ø42mm (2969)
front frame plug 35x41 mm (2995)
rear frame
rear frame plug 40x46 mm (3535)
adjustement sleeve (3064)
quick release knob M12
tie rod covering, right (1401)
tie rod covering, left (1401)
tie rod with steering knuckles and bolts
lock for rear steering system (3838)
rear wheel
wheel screen (3487)
sand bucket (3532)
fork
front wheel
front wheel bearing Ø 8 mm (3217)
front wheel screen (3491)
pedal for Ø 8 mm (1848)
fender (4031)
handlebar with grips
handlebar grips Ø 22 mm
seat (3534)
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
covering for c clamp (3497)
c clamp
plug for hubcap (2042)
rear wheel bearing
handlebar limiter (3536)
bolt for steering knuckle, tie rod, 8x60 mm (w/o fig.)
release latch for sandbucket (3533)
plug 8x6,5x12 mm
adaptor for push bar (3493)
pushbar, lower part
pushbar, upper part
pushbar grip, upper part (3378)
pushbar grip, lower part (3379)
safty belt
bearing for safety belt
hardware bag (w/o) fig.
21
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Spare parts drawing / Designación de las piezas de recambio
38
39
24
25
26
41
36
40
35
7
37 33
18
27
28
3
34
11
4
15
10
8
5
31
42
29
19
1
6
9
12
13
14
21
16
17 30
22
20 23
When ordering spare parts, always state the full item number, spare part number, the quantity
required and the serial number of the product.
Example order: Item no. 08839-599/spare part no. 10111023 /2 piece/ s/n...
Important: spare part prices do not include fastening material; if fastening material (bolts,
nuts, washers etc.) is required, this should be clearly stated on the order by adding the words
„with fastening material“.
Cuando pida piezas de recambio, indique el número del artículo completo, el número de la
pieza de recambio, la cantidad necesaria, así como el número de serie del aparato.
Ejemplo: Nº del artículo: 08839-599 / Nº de la pieza de recambio: 10111023 / 2 pieza
/número de serie: ...
Importante: las piezas de recambio que se debe atornillar siempre se suministran y facturan
sin tornillos. Si necesita los tornillos correspondientes, indíquelo en el suplemento “con torni-
llos” cuando haga el pedido.
®
KETTLER International Inc. ·1355 London Bridge Road · Virginia Beach VA 23453 USA
Email: [email protected]
22
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Spare parts list/ lista de las piezas de recambio „ Happy Navigator Air“ 08839-599
pos. description
qty.
part no.
1
2
3
4
5
6
7
8
9
front frame complete
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
2
1
2
1
1
1
1
2
1
2
1
4
1
1
1
1
1
1
2
1
1
91611421
91640021
70122051
70121770
70121560
70128425
91611021
70121432
70121435
91670058
70121620
70121621
17015680
70121772
42311113
42311114
70121848
70122088
15170072
10116032
70121747
70121748
70121541
91650313
10111023
70120242
70121811
97201280
91620312
10112011
70121397
10407010
70122089
10100169
70125638
97100400
97100399
70121573
70121574
91680193
70121641
70121466
91680512
locking pin for parental control (cpl., w/o fig. 2968)
headtube bushing (2046)
parental control locking mechanism (2970)
bottom headtube bushing for ø42mm (2969)
front frame plug 35x41 mm (2995)
rear frame
rear frame plug 40x46 mm (3535)
adjustement sleeve (3064)
quick release knob M12
tie rod covering, right (1401)
tie rod covering, left (1401)
tie rod with steering knuckles and bolts
lock for rear steering system (3838)
rear wheel, right
rear wheel, left
wheel screen (2989)
sand bucket (3532)
front wheel
front wheel bearing Ø 8 mm (3217)
front wheel screen, right (3216)
front wheel screen, left (3219)
pedal for Ø 8 mm (1848)
handlebar with grips
handlebar grips Ø 22 mm
seat (3534)
covering for c clamp (3497)
c clamp
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
fork
hubcap quick lock retainer
handlebar limiter (3536)
bolt for steering knuckle, tie rod, 8x60 mm (w/o fig.)
release latch for sandbucket (3533)
plug 8x6,5x12 mm
adaptor for push bar (3493)
pushbar, lower part
pushbar, upper part
pushbar grip, upper part (3378)
pushbar grip, lower part (3379)
safty belt
bearing for safety belt
fender (4031)
hardware bag (w/o) fig.
23
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®
© 2007 KETTLER . All rights reserved. No part of this catalog may be reproduced,
stored in a retrieval system, or transmitted in any form, or by any means, such as
electronic, mechanical, photocopying or otherwise, without the prior written per-
®
mission of KETTLER .
docu 2691/11.09
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