Assembly Manual Cross-Trainer „MONDEO”
Item # 07852-690
USA
Assembly must be carried out by an adult!
Thank you for purchasing our high quality KETTLER product.
If you have any questions or concerns regarding this product, please contact us:
KETTLER International, Inc.
Parts & Service Department
P.O.Box 2747
E-mail [email protected]
Tel: 757-427-2400 ext. 81
Fax: 757-563-9273
Virginia Beach, Virginia 23450 USA
Please have this owner’s manual with you when you call.
DO NOT CONTACT YOUR RETAILER.
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■ Ensure that your working area is free of possible sources of
danger, for example don’t leave any tools lying around. Al-
ways dispose packaging material in such a way that it may not
cause any danger. There is always a risk of suffocation if child-
ren play with plastic bags!
■ The fastening material required for each assembly step is sho-
wn in the diagram inset. Use the fastening material exactly as
instructed. The required tools are supplied with the equipment.
have been assembled correctly. Tighten the locknuts by hand
until resistance is felt, then use spanner to finally tighten nuts
completely against resistance (locking device). Then check that
all screw connections have been tightened firmly. Attention:
once locknuts have been unscrewed they no longer function
correctly (the locking device is destroyed), and must be repla-
ced.
■ For technical reasons, we reserve the right to carry out preli-
minary assembly work (e.g. addition of tubing plugs).
■ Bolt all the parts together loosely at first, and check that they
List of spare parts page 10-12
When ordering spare parts, always state the full article number,
spare-partnumber, the quantity required and the S/N of the pro-
duct (see handling).
should be clearly stated on the order by adding the words „with
fastening material“.
KETTLER International Inc.
Example order: Art. no. 07852-690 / spare-part no. 91170500
/ 2 pieces / control number/ S/N .................... Please keep
original packaging of this article, so that it may be used for trans-
port at a later date, if necessary.
P. B. 2747 · Virginia Beach · VA 23450-2747 USA
Important: spare part prices do not include fastening material; if
fastening material (bolts, nuts, washers etc.) is required, this
3
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Checklist (contents of packaging)
■
1
1
2
1/1
2/2
1/1
1/1
4
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Checklist (contents of packaging)
2/2
2
2
2
4
ø42
M6
ø25x8,4
4
ø25x10,4
2
2
ø21x8,4
ø12,5x6,4
2
M10x105
2
6
M6x50
M8x20
2
2
M5x20
ø22,2x27,5
M10
2
8
SW 10/13
SW 17
2x
5
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1
The screwed connections must be controled at regular
intervals.
!
IMPORTANT!
Due to technical reasons the screws
with the curved washer (E) have to be
tightend first. Tighten the screws with
the flat washer (F) last.
C
F
D
E
A
B
D
E
E
2x
F
2x
6
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2
IMPORTANT!
First, preassemble the connection on step 2 loosely. Second,
go to step 3. Third, go back to step 2 and tighten the
connections firmly.
2x
1.
2.
3.
3
B
2x
A
7
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4
a
b
c
8x
5
2x
8
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6
Handling
2x
A
Handling
B
!
!
For products with power supply: Attention! Only use with origi-
nal power unit as supplied, or with original KETTLER spare part
(see spare part list). Otherwis this may result in damage.
9
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Handling
PRI: 110V ≈ 50Hz 50mA
SEC : 6V 500mA 3VA
Attention! Only use with 6V original power supply. Otherwise
this may result in damage.
Typenschild - Seriennummer
Type label - Serial number
Plaque signalétiqu - Numèro de serie
Typeplaatje - Seriennummer
Placa identificativa - Número de serie
Targhetta tecnica - Numero di serie
Tabliczka identifikacyna - Numer serii
When ordering spare parts, always state the full article number,
spare-partnumber, the quantity required and the S/N of the pro-
duct.
Spare parts order
Crosstrainer MONDEO
07852-690
Pos-
Nr.
1
2
3
4
5
6
7
8
Description
Base Frame (07852-690)
Adapter Ring
Ski Pole Bearing 6203-ZZ
Drive Axle 17x114.5
"C" Clip 17mm (17 DIN 471)
"C" Clip 44mm (I 40 DIN 472)
Frame Crossmembers
Qty
1
1
4
1
3
3
2
1
1
2
2
2
1
1
1
1
3
1
Spare Part Nr.
94315235
70128492
33100038
11300055
10709021
10709024
91111287-20
91170387
91170388
91170500
97200256
34010120
67000690
67000088
1701399A
94313567
67000170
97201389
Right Transport Castor
Left Transport Castor
Floor Levelers
9
10
11
12
13
14
15
16
17
18
Underside Plate for Frame Cross Member
Fiber Paper Gasket for Frame Cross Member
Magnetic P/U Wire 375mm
Cable Clamp 3x5.6
Metal Bracket for Flywheel (BD 1399)
Flywheel Resistance Magnet
Flywheel Magnet Segment
Set Spindle
10
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Spare parts order
Crosstrainer MONDEO
07852-690
Pos-
Nr.
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
Description
Qty
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
1
1
2
2
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
4
2
2
2
2
1
1
2
2
1
1
2
2
2
2
2
2
1
2
1
1
1
3
Spare Part Nr.
25605891
94313101
97201470
25635052
91140379
33100023
33100017
33100042
67000797
67000799
67000795
43004071
94315240
94315243
10900091
10900092
70128704
70128705
70128710
70128711
94315477
70128569
70128698
94315247
33100047
94315268
94315490
94315275
10118105
67000658
70128730
70128731
94315484
67000653
70128728
70128729
94315437
94315436
97200445
10118034
33100036
70128413
70128414
70128412
70128411
70128702
70128703
70128696
70128697
70190051
70190041
97201463
70133275
70121517
70121518
10100079
10104006
67005127
97201447
67000798
94315283
10118104
10600004
Spring for Magnet Tension 1.6mm
Idler Pulley w/ Bearings 6300-ZZ
distanz sleeve ø22.2x2x5 mm
Spring for Belt Tension 3.5mm
Flywheel + Pos. 25 + 26
Bearing for Drive Axle 6203-ZZ
Bearing for Flywheel 6203-ZZ C3 (Pos. 23)
Bearing 6005-ZZ (w/o fig.) (Pos. 23)
M-05 Motor
Adapter Wire 900mm
Lower Lead Wire 900mm
Pulley
Right Drive Disc (red)
Left Drive Disc (red)
Right Drive Disc Shaft 20x120.5
Left Drive Disc Shaft 20x120.5
Right Side Lower Main Shroud
Left Side Lower Main Shroud
Right Side Upper Main Shroud
Left Side Upper Main Shroud
Drive Disc Cap
Mast Cover
Sleeve for Main Frame
Skis
Bearings for Skis 2203 RS2
Mast
Lower Center Handlebar w/ Grip and Handpulse
Upper Center Handlebar w/ Grip
Grip for Lower Center Handlebar 27.5x3x445mm
Hand Pulse Sensors WP 1007-5C
Front Computer Housing
Rear Computer Housing
Computer SM3200-8 (mile, °F)
Ear Lobe Clip Heart Rate Monitor
Front Upper Mast Cover
Rear Upper Mast Cover
Right Ski Pole
Left Ski Pole
Spacer Sleeve 10x1.9x13mm
Ski Pole Grips 27.5x3x680mm
Lower Ski Pole Bearing 6200-ZZ
Front Bottom Ski Pole Cover
Rear Bottom Ski Pole Cover
Center Rear Ski Pole Cover
Center Front Ski Pole Cover
Right Foot Plate
Left Foot Plate
Right Front Ski Cover
Left Front Ski Cover
Water Bottle Holder
Water Bottle
Spacer Sleeve 22.2x2x27.5mm
Distance Tube (3126)
Ski Pole Top Cap Part 1(4011)
Ski Pole Top Cap Part 2(4013)
Plug for 42mm
Foot Plate Adjuster Cap m6
Drive Belt 1651 PJ6
Lower Ski Pole Sleeve 20x4.5x59mm
Power Supply
Plug Receptacle
Soft-Grip 27.5x405mm
Plate spring B 31.5 GR 1 X 1.2
11
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Spare parts order
In case of complaint, please state the control number/ S/N.
12
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