Users Manual
PORTABLE FILTER
MODELS PC14, LB-100, LB-65, LB-200
READ AND SAVE THIS MANUAL FOR FUTURE REFERENCE.
RECORD THE MODEL AND SERIAL
NUMBERS OF THIS PORTABLE FILTER
IN THE SPACES PROVIDED.
SERIAL NO. ______________________________
MODEL NO. _____________________________
KEEP THESE NUMBERS FOR FUTURE REFERENCE.
IMPORTANT: Keep a copy of your bill of sale. The date on the bill establishes the warranty period should
service be required. If service is performed, it is in your interest to obtain and keep all receipts. Keating
commercial filters are not intended for household use.
The Owner’s Guide provides specific operating instructions for your model. Use the Portable Filter
only as instructed in this Owner’s Guide.
CONTENTS:
A: MELT/PUMP INDICATOR LIGHTS . . . . . . . . . . . . . . . . . . . . . . . .4
B: MELT/PUMP ON/OFF SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . .4
C: MELT CYCLE SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
D: HEATER ELEMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
E: PUMP AND MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
F: HEAT TAPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . .1-2
A: PREPARING THE PORTABLE FILTER . . . . . . . . . . . . . . . . . . . . .1
B: FILTRATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
C: CLEAN-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
D: MELTING SOLID SHORTENING . . . . . . . . . . . . . . . . . . . . . . . . .2
E: FILTER FAILURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-8
ORDERING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
WARNING AND OPERATING PLATES . . . . . . . . . . . . . . . . . . . . . . .7
WARRANTY REPAIRS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
SELF-HELP GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
PREVENTIVE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
WIRING DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-13
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
WARRANTY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . .14
DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
*AS CONTINUOUS PRODUCT IMPROVEMENT OCCURS, SPECIFICATIONS MAY BE CHANGED WITHOUT NOTICE.
Keep this manual for training new personnel.
1-800-KEATING
Part # 018164
portableFilter
04/10
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C. CLEAN-UP
FILTER UNIT AND PIPES WILL REMAIN HOT FOLLOWING
FILTRATION. ALLOW THE UNIT TO COOL DOWN BEFORE CLEAN
UP. FAILURE TO DO SO MAY RESULT IN SERIOUS INJURY TO THE
OPERATOR.
1. Turn off filter and disconnect from electrical source.
2. Remove strainer basket and hold down ring for cleaning
3. Remove and discard filter paper and any residue.
4. Clean filter tub thoroughly.
Figure 2.1: Drain fryer
5. Coat inside of pump with oil if water has been running through it.
6. Place hose so that remaining oil will drain out.
D. MELTING SOLID SHORTENING
1. Clean filter tub and remove all accessories.
2. Place a cube of shortening in filter tub.
3. Turn fat melter on. (50 lbs takes 1 hr to melt)
4. Once shortening is melted fill fryer with oil by turning on pump and
directing end of wand into vessel (See Figure 2.4).
DO NOT ALLOW SHORTENING TO SOLIDIFY IN FILTER AS IT WILL
ALSO SOLIDIFY IN PIPES.
Figure 2.2: Flush out fryer
DO NOT TURN ON FAT MELTER WITHOUT SHORTENING IN TUB.
E. FILTER FAILURE
If filter will not pump, solidified shortening may have plugged pipes. Turn on
fat melter for 20 minutes. This will heat filter tub and pipes to free system of
solidified shortening. Reset motor before attempting filtering (reset button is
located on rear of pump motor.)
Figure 2.3: Close drain valve
WARRANTY REPAIRS
Keating’s 1 year parts & labor warranty begins with the date of installation.
In the event that your filter, under warranty, needs repairs other than routine
cleaning, you are requested to contact KEATING OF CHICAGO, INC.
(1-800-KEATING) before calling a local service company.
r of pump motor).
HOT FLUID. DO NOT FILL
BEYOND MAXIMUM FILL LINE
LOCATED IN THE FRYER VESSEL.
Figure 2.4: Fill fryer with filtered
oil
2
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SELF-HELP GUIDE
PROBLEM
PROBABLE CAUSE
SOLUTION (Follow Sequentially)
Motor runs but will not pump oil. A. Solidified shortening may have
plugged pipes.
Turn on fat melter for 20 minutes. This will heat
filter tub and pipes to free system of solidified
shortening. Reset motor before attempting filtering
(reset button is located on rear of pump motor).
B. Tub not set up properly.
Place components in tub per the following:
1. Filter screen on the very bottom.
2. Filter paper over filter screen (Lie it flat on the
bottom, creasing the sides).
3. Hold down ring (ensure paper is not folded,
lock hold down ring into place ensuring a tight
seal).
4. Sprinkle Acidox powder evenly over filter
paper (1 bag per 40 lbs. of oil).
5. Strainer basket for large debris.
Motor does not operate.
A. Not plugged in.
1. Plug filter into a 120 or 220 Vac electrical
power source.
2. Turn ON/OFF switch to ‘ON’.
B. Motor has overheated.
1. Allow motor to cool for approximately 10
minutes.
2. Press the motor overload reset button and try
again.
1. Call a qualified service technician to clean
your pump. Clogged motor pumps are not
covered by warranty.
C. Motor pump is clogged.
Preventative maintenance should be performed during & after each use of the filter. Following preventative maintenance
procedures will help to keep your filter working efficiently. Proper care & servicing will lead to years of quality performance.
PREVENTIVE MAINTENANCE
Familiarize yourself with the proper filtering procedure prior to attempting to filter:
1. To remove water, stir oil until bubbling stops; water will clog filter paper pores.
2. Use only one sheet of filter paper properly sealed under hold down ring.
3. Do NOT turn on fat melt without oil in filter tub.
4. Use a drain clean out rod if partial or full blockage in fryer drain is suspected.
5. If filter was used for fryer boil out, run oil through filter to lubricate motor/pump.
6. Clean filter and all components after each use. Do not permit oil to remain in filter drawer; it will clog the pump.
7. Verify all lights and controls operate.
8. Adhere to operating instructions in sequence given for proper filtration.
9. Prepare filter for next use by using new filter paper and Acidox Powder for each fryer.
3
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SERVICE
Replacement:
1. Connect tagged electrical leads to replacement
DISASSEMBLY
You will need:
switch.
Adjustable wrench
Standard pliers
“Stubby” screwdriver
Standard screwdriver
2. Insert replacement switch through panel from which
defective switch was removed. Insert nameplate over
toggle and secure to panel with nut supplied with
switch. Orient switch and tighten nut to secure in
desired position.
Servicing should only be performed by qualified and licensed
service companies. Always disconnect the electrical power
cable before attempting any service
3. Plug in filter power cord and operate switch to verify
switch orientation corresponds to nameplate legend.
If not, loosen attaching nut and reorient nameplate
and/or switch as desired and retighten nut.
The filter maybe hot; use care while servicing. As a
safety precaution, it is recommended you drain oil from
the filter vessel before performing any servicing.
C. MELT CYCLE SENSOR
A. MELT AND/OR PUMP INDICATOR LIGHTS
Removal:
1. Disconnect filter from electrical power source.
Removal:
1. Disconnect filter from electrical power source.
NOTE: Remove all oil from filter vessel. Filter must
be positioned on its end to access melt cycle
sensor.
2. Feel front end panel from bottom to locate rear of
defective indicator light. Note two tangs that extend
slightly beyond indicator light barrel diameter. Use a
standard pliers to squeeze tangs together and pull
indicator light free from panel. If indicator light doesn’t
release, squeeze tighter and break barrel to release
electrical leads. Discard broken pieces.
2. Raise front (power cord) end of filter and rest filter on
oil absorbing rags on its back end.
3. Remove bottom cover attaching screws; remove
bottom cover.
Replacement:
4. Remove electrical leads from defective melt cycle
sensor.
1. If necessary, clip off electrical leads as close as
possible to indicator light. If leads were clipped, trim
off insulation 1/8 inch from end.
5. Loosen heater element cover attaching nut adjacent
to melt cycle sensor sufficiently to release melt cycle
sensor and its retaining plate. Disengage melt cycle
sensor.
2. With electrical leads extending through panel front,
press them into recesses at rear of replacement
indicator light to secure them in place. Press
indicator light into panel until tangs engage to secure
indicator light to panel.
Replacement:
1. Orient replacement melt cycle sensor in its retaining
plate such that the metallic sensing surface will be in
direct contact with filter vessel. If necessary, reverse
orientation of retaining plate.
B. MELT AND/OR PUMP ON/OFF SWITCH
Removal:
1. Disconnect filter from electrical power source.
2. Position retaining plate under heater element and tab
on heater element cover with melt cycle sensor
sensing surface in direct contact with filter vessel.
Tighten loosened heater element attaching nut.
2. Unscrew nut securing defective switch to panel.
Push switch in to release from panel. Remove
nameplate from front of panel.
3. Attach removed electrical leads to melt cycle sensor.
Verify terminals are not in contact with any metallic
parts of filter vessel, heater cover or heater.
3. Access to rear of switch through bottom hole under
front end panel.
4. Disconnect leads from switch. Tag leads as they are
disconnected to assure, during replacement, they are
reconnected to the proper switch terminals.
4. Secure bottom cover with removed attaching screws.
5. Position filter right-side-up and clean up oil absorbing
rags.
4
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SERVICE (continued)
4. Remove attaching screws securing front panel. Tilt
D. HEATER ELEMENT(S)
back front panel to expose pump and motor.
Removal:
5. Remove motor junction box cover and remove
electrical leads from motor terminals. Tag leads as
they are disconnected to assure, during replacement,
they are reconnected to proper terminals.
1. Disconnect filter from electrical power source.
NOTE: Remove all oil from filter vessel. Filter must
be positioned on its end to access heater
element(s).
6. Unscrew coupling nut securing suction tube under
filter vessel from plumbing connected to pump and
motor suction port. Oil absorbing rags should be
available as some oil spillage should be expected.
2. Raise front (power cord) end of filter and rest filter on
oil absorbing rags on its back end.
3. Remove bottom cover attaching screws; remove
bottom cover.
7. While supporting pump and motor, remove attaching
nuts, flat washers and screws; remove pump and
motor. Note orientation of plumbing elbows at pump
suction port and then unscrew these parts.
4. Remove electrical leads from defective heater
element(s). Tag leads as they are disconnected to
assure, during replacement, they are reconnected to
the proper terminals.
8. Remove motor junction box cover and disconnect
electrical leads from motor terminals. Tag leads as
they are disconnected to assure, during replacement,
they are reconnected to the proper terminals.
5. Loosen heater element(s) cover attaching nuts
sufficiently to release defective heater element(s).
Carefully remove heater element(s) being careful not
to dislodge cover insulator(s).
Replacement:
1. Install removed plumbing parts into replacement
pump and motor suction port in same orientation
noted at removal using teflon tape or a good food
grade pipe joint compound on male threads only of
disassembled plumbing parts.
Replacement:
1. Carefully position replacement heater element(s)
between filter vessel and cover insulator(s).
2. Tighten loosened heater elements cover attaching
nuts to secure heater element(s) in position against
filter vessel.
2. Position pump and motor onto its base and secure
loosely with removed screws, flat washers and nuts.
3. Connect tagged electrical leads to motor terminals.
Install motor junction box cover.
3. Connect tagged electrical leads to heater element(s).
4. Secure bottom cover with removed attaching screws.
4. Tighten suction tube coupling nut onto mating pump
suction port fitting. Then fully tighten pump and motor
mounting hardware.
5. Position filter right-side-up and clean up oil absorbing
rags.
5. Position front panel onto frame and secure in position.
Install bottom cover.
E. PUMP AND MOTOR
Removal:
6. Position filter right-side-up and clean up oil absorbing
rags.
1. Disconnect filter from electrical power source.
NOTE: Remove all oil from filter vessel. Filter must
be positioned on its end to access pump and
motor.
7. Connect hand hose assembly to quick disconnect on
discharge port.
2. Disconnect hand hose assembly from quick
disconnect on discharge port on defective pump and
motor.
3. Raise front (power cord) end of filter and rest filter on
oil absorbing rags on its back end. Remove bottom
cover.
5
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SERVICE (continued)
F. HEAT TAPE
Removal:
1. Disconnect filter from electrical power source.
NOTE: Remove all oil from filter vessel. Filter must
be positioned on its end to access heat tape.
2. Raise front (power cord) end of filter and rest filter on
oil absorbing rags on its back end.
3. Remove bottom cover attaching screws; remove
bottom cover.
4. Sketch course defective heat tape follows to assure
oil and various components can be sufficiently heated
during filter operation preventing any solidification.
Then remove heat resistant mastic tape holding heat
tape to filter components.
5. Remove hardware securing heat tape ends to
electrical terminals. Unwind heat tape from filter
components.
Replacement:
1. Wind replacement heat tape onto and around filter
components following same course of removed
defective heat tape.
2. Secure heat tape ends to electrical terminals with
removed hardware.
3. Use a heat resistant mastic tape to secure heat tape
in place on filter components.
4. Secure bottom cover with removed attaching screws.
5. Position filter right-side-up and clean up oil absorbing
rags.
6
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PORTABLE FILTER PARTS LIST
Parts - LB100 Model
ORDERING PARTS
Caster 3” swivel
Caster 3” rigid
Cover for LB-100 (2000 series)
Cover for LB-100 (optional) (pre 2000 series)
Filter screen LB-100 12 1/4” diameter
Indicating Light - Amber
Indicating Light - Red
Handle for cover
Heat Plate 500W 115V
Heat Wrap Tape 4 ft. for LB and PC filters
Hi-Limit Sensor
000626
000627
056273
000503
000591
004158
000525
004542
000596
012055
000694
052817
000576
054803
Parts may be ordered by part number by calling your local
service company or Keating at 1-800-KEATING. You may
also order on-line at Keating’s part store,
Refer to the Keating Filter Limited Warranty for warranty
service information.
The model/serial plate is located on the side of unit. The
serial and model numbers are necessary when ordering.
Hold down Ring Handle
Hold down Ring LB-100
WARNING AND OPERATING PLATES
All warning and operating plates on the Keating Filter should
be in place at all times.
Hold down Ring LB-100 (after 1/2003)
Hose 4 ft. with fittings and Stiffner Spring for
PC14 (for LB filters prior to 2/3/93)
Hose 5 ft. with fittings and Stiffner Spring
(for LB filters after 2/3/93)
Insulation Board
Nozzle 90° with handle for LB and UFF filters
Power Cord 6 ft. with Plug
**Pump/Motor (after 11/88)
**Pump/Motor (after 2003)
Spring for T Handle
000569
018157
007694
011816
033559
008196
055173
006656
000668
000521
000527
000639
000263
Strainer Basket LB100 old style
Switch (Pump-Off-Melt)
Switch Reversing (2-way pump)
Terminal Board
Terminal Board Insulation
Parts - LB165 Model
Caster 3” swivel
Caster 3” rigid
Cord
Cover for LB165
000626
000627
055241
055676
004542
000596
012055
000694
016121
054654
055038
004158
000525
007694
055227
055173
052982
008196
001229
006656
Handle for cover
Heat Plate 500W 115V
Heat Wrap Wire 4 ft. 100W 120V
Hi-Limit Sensor
Hold Down Ring (pre 2000)
Hold Down Ring (pre 2003)
Hose (new style)
Indicating Light - Amber
Indicating Light - Red
Insulation Board
Power Cord Receptacle
**Pump/Motor (after 2004)
**Pump/Motor (2003)
**Pump/Motor (pre 2003)
Screen
Supplies
Acidox Powder (30 lb case, 60 individual packages) 037524
Filter paper for LB-100 (60 papers)
Filter paper for LB-165 or LB-200 (60 papers)
Filter paper for PC14(60 papers)
Paddle Metal Spoon
Sea Powder (for boiling out fryers), 4 jar case
Sea Powder, 4 jar case (6 cases and up)
058783
058781
058779
029152
000394
000395
Spring for T Handle
**Call 1-800-KEATING with serial # to determine correct part #.
7
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PORTABLE FILTER PARTS LIST
Parts - LB165 Model (continued)
Strainer Basket LB165
Switch (Pump-off-melt)
Switch Reversing (2-Way Pump)
Terminal Block
000677
000521
000527
002065
000639
000263
Terminal Board
Terminal Board Insulation
Parts - LB200 Model
Caster 3” swivel
Cover for LB200
000626
056258
004542
000596
012055
000694
053033
016121
054654
055038
004158
000525
007694
055227
055173
052982
008196
010567
001229
016305
000521
000527
000611
000639
000263
Handle for cover
Heat Plate 500W 115V
Heat Wrap Wire 4 ft. 100W 120V
Hi-Limit Sensor
Hold Down Ring (after 2004)
Hold Down Ring (pre 2000)
Hold Down Ring (pre 2003)
Hose 5 ft. with fittings
Indicating Light - Amber
Indicating Light - Red
Insulation Board
Power Cord Receptacle
**Pump/Motor (after 2004)
**Pump/Motor (2003)
**Pump/Motor (pre 1993)
**Pump/Motor (1993)
Screen
Strainer Basket LB200
Switch (Pump-off-melt)
Switch Reversing (2-way pump)
Valve (2-way pump)
Terminal Board
Terminal Board Insulation
Parts - PC14 Model
Caster 3” swivel
Caster 3” rigid
Cord Power 6 ft.
Handle ‘T’
Heat Plate 500W 115V
Heat Wrap Wire 4 ft. 100W 120V
Hi-Limit Sensor
000626
000627
033559
010628
000596
012055
000694
011370
017640
000525
007694
008196
005871
006656
012054
000521
000639
000263
Hold down Ring
Hose 4 ft. with nozzle & fittings
Indicating Light - Red
Insulation Board
Pump/Motor
Screen
Spring for ‘T’ Handle
Strainer Basket PC14
Switch (Pump-off-melt)
Terminal Board
Terminal Board Insulation
**Call 1-800-KEATING with serial # to determine correct part #.
8
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LB100, LB165, LB200 1 Way Pump - Part # 008196
LB100, LB165, & LB200 2 Way Pump - Pump Part # 055173 (1988 - 2002)
9
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LB165 & LB200 1 Way Pump (model 2004 series) - Pump Part # 055173
LB165 & LB200 1 Way Pump (after 2005) - Pump Part # 055173
WIRE # 3, GR
WH
WH
7
6
WH
13
1
BL
5
HT
HT
4
BU
8
BU
WH
9
2
BU
BU
RESET SWITCH
WH
11
IV
CONTROL PANEL INSERT
MOTOR
PUMP
FILTER
LEGEND:
BL— BLACK
BU— BLUE
WH— WHITE
GR—GREEN
HT— HEAT TAPE WRAP
10
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LB165 & LB200 1 Way Pump (model 2003 series) - Pump Part # 052982
LB165 & LB200 2 Way Pump - Pump (after 2004) - Pump Part # 055173
11
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LB200 1 Way Pump - Pump Part # 010567 (1993)
LB200 2 Way Pump - Pump Part # 010567 (1993)
12
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PC14
13
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SERVICE INFORMATION
If you have a service related question call 1-800-KEATING.
Please state the nature of the call; it will ensure speaking with the appropriate person.
Have your serial and model number available when ordering parts.
KEATING OF CHICAGO, INC.
8901 West 50th Street, McCook, Illinois 60525-6001
Phone: (708) 246-3000 FAX: (708) 246-3100
Toll Free 1-800-KEATING (In U.S. and Canada)
*As continuous product improvement occurs, specifications may be changed without notice.
KEATING LIMITED WARRANTY CARD
PLEASE COMPLETE AND MAIL AT ONCE–WARRANTY IS NOT IN EFFECT UNTIL CARD IS RETURNED.
WARRANTY CARD IS ALSO AVAILABLE TO COMPLETE ON LINE AT YOUR CONVENIENCE.
COMPANY: ________________________________________________________________________________________________________________________
ADDRESS:__________________________________________________________________________________________________________________________
CITY: ______________________________________________________________________________ STATE: ________________ ZIP:____________________
DEALER: __________________________________________________________________________________________________________________________
DATE OF PURCHASE: ________________________________________________________________ INVOICE NUMBER:____________________________
SERIAL NUMBER:________________________________________
REMARKS: ______________________________________________
ꢀ FRYER
ꢀ FILTER SYSTEM
ꢀ GRIDDLE
ꢀ TOP-SIDE COOKER
ꢀ HOT PLATE
ꢀ PASTA PLUS
I HAVE READ THE INSTALLATION AND OPERATION INSTRUCTIONS.
SIGNED: __________________________________________________________________________________ DATE: ________________________________
®
“Serving Those Who Serve The Very Best”
portableFilter
02/10
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