Kawasaki Drill 840091 User Manual

MODEL  
#840091  
15" FLOOR DRILL PRESS  
INSTRUCTION MANUAL  
THIS MANUAL CONTAINS IMPORTANT INFORMATION REGARDING SAFETY, OPERATION,  
MAINTENANCE AND STORAGE OF THIS PRODUCT. BEFORE USE, READ CAREFULLY AND  
UNDERSTAND ALL CAUTIONS, WARNINGS, INSTRUCTIONS AND PRODUCT LABELS. FAILURE TO DO  
SO COULD RESULT IN SERIOUS PERSONAL INJURY AND/OR PROPERTY DAMAGE.  
FOR CUSTOMER SERVICE  
POUR LE SERVICE APRÉS VENTE  
OU DU CONSOMMATEUR  
IF YOU SHOULD HAVE ANY QUESTIONS OR EXPERIENCE A PROBLEM WITH YOUR ALLTRADE  
PRODUCT, DO NOT RETURN THIS PRODUCT TO THE STORE. PLEASE CALL OUR CUSTOMER SERVICE  
DEPARTMENT AT 1-800-590-3723. BEFORE YOU CALL, HAVE THE FOLLOWING INFORMATION  
AVAILABLE: MODEL No., DATE PURCHASED AND STORE LOCATION. AN ALLTRADE  
REPRESENTATIVE CAN RESOLVE YOUR PROBLEM OVER THE PHONE. IF YOU WOULD LIKE TO MAKE  
A SUGGESTION OR COMMENT, GIVE US A CALL OR EMAIL US AT: [email protected].  
YOUR FEEDBACK IS VITAL TO US.  
87-1904-60957  
KAWASAKI™ IS A TRADEMARK LICENSED BY KAWASAKI™  
MOTORS CORP., U.S.A., WHICH DOES NOT MANUFACTURE OR  
DISTRIBUTE THIS PRODUCT. CONSUMER INQUIRES SHOULD BE  
DIRECTED TO:  
PARA EL SERVICIO  
PARA EL CONSUMIDOR  
©COPYRIGHT 2006 ALLTRADE TOOLS, LLC.  
1431 VIA PLATA  
LONG BEACH, CA 90810-1462 USA  
1-800-590-3723  
Printed in China  
840091 – 15" Floor Drill Press - Rev. 8/22/06  
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GENERAL SAFETY RULES – FOR ALL ELECTRIC POWER TOOLS  
DANGER indicates an imminently hazardous  
situation which, if not avoided, will result in death  
or serious injury.  
READ AND UNDERSTAND ALL INSTRUCTIONS. Failure to follow all instruc-  
tions listed below may result in electric shock, fire and/or serious personal  
injury.  
WARNING indicates a potentially hazardous  
situation which, if not avoided, could result in  
death or serious injury.  
KEEP GUARDS IN PLACE AND IN WORKING ORDER.  
CAUTION indicates a potentially hazardous  
situation which, if not avoided, may result in  
minor or moderate injury.  
REMOVE ADJUSTING KEYS AND WRENCHES. Form a habit of checking to see  
that keys and adjusting wrenches are removed from the tool before turning it  
on.  
CAUTION used without the safety alert symbol  
indicates a potentially hazardous situation which,  
if not avoided, may result in property damage.  
KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.  
DO NOT USE TOOL IN A DANGEROUS ENVIRONMENT. Do not use power tools  
in damp or wet locations, or expose them to rain. Keep work area well lit.  
NOTE provides additional information that is useful  
for proper use and maintenance of this tool. If a  
NOTE is indicated make sure it is fully understood.  
KEEP CHILDREN AWAY. All visitors should be kept a safe distance from the  
work area.  
MAKE YOUR WORKSHOP CHILD PROOF, with padlocks, master switches, or  
by removing starter keys.  
IMPORTANT SAFEGUARDS  
DO NOT FORCE TOOL. The correct tool will do the job better and safer at the  
rate for which it is designed.  
People with electronic devices, such as pacemakers, should consult their  
physician(s) before using this product. Operation of electrical equipment in  
close proximity to a heart pacemaker could cause interference or failure of  
the pacemaker.  
USE THE CORRECT TOOL FOR YOUR APPLICATION. Do not force tool or  
attachment to do a job for which it was not designed.  
ALWAYS USE SAFETY GLASSES. Also use a face mask or dusk mask if cutting  
operation is dusty. Everyday eyeglasses only have impact lenses, they are NOT  
safety glasses.  
WARNING: Some dust created by power sanding, sawing, grinding, drilling and  
other construction activities contains chemicals known to the State of California  
to cause cancer, birth defects or other reproductive harm.  
SECURE WORK. Use clamps or other practical ways to secure and support the  
workpiece to a stable platform. Holding the work by hand or against your body  
is unstable and may lead to loss of control.  
Some examples of these chemicals are:  
• Lead from lead-based paints.  
DO NOT OVERREACH. Keep proper footing and balance at all times. Proper footing  
and balance enables better control of the power tool in unexpected situations.  
• Crystalline silica from bricks and cement and other masonry products,  
and arsenic and chromium from chemically-treated lumber.  
MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest  
performance. Follow instructions for lubricating and changing accessories.  
Your risk from these exposures varies, depending on how often you do this type  
of work. To reduce your exposure to these chemicals: work in a well ventilated  
area, and work with approved safety equipment, such as dust masks that are  
specially designed to filter out microscopic particles.  
NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Don’t leave  
tool until it comes to a complete stop.  
WARNING: Handling the power cord on corded products may expose you to  
lead, a chemical known to the State of California to cause cancer and birth  
defects or other reproductive harm. Wash hands after handling.  
DISCONNECT TOOLS before servicing and when changing accessories, such as  
blades, bits, cutters and the like.  
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.  
4
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This drill press is equipped with a grounded 3-wire power cord with a 3-prong plug.  
If the power cord will not fit into the wall plug, an approved adapter can be used as  
long as it is connected to the center screw in the wall plate. See Figure 1 and the  
steps below to use an AC grounding adapter:  
1. Remove the cover plate mounting screw.  
2. Insert the AC grounding adapter into the bottom receptacle so the green  
grounding lug fits over the screw hole.  
REDUCE THE RISK OF UNINTENTIONAL STARTING. Be sure switch is in the  
“OFF” position before plugging in.  
USE RECOMMENDED ACCESSORIES. Consult the owners manual for recom-  
mended accessories. The use of improper accessories may cause cause risk of  
injury.  
3. Install the mounting screw back into the cover plate securely affixing the  
adapter to the receptacle.  
NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if  
the cutting tool is unintentionally contacted.  
CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part  
that is damaged should be carefully checked to determine that it will operate  
properly and perform its intended function. Check for alignment of moving  
parts, binding of moving parts, breakage of parts, mounting and any other con-  
ditions that may affect its operation. A guard or other part that is damaged  
should be properly repaired or replaced.  
Never modify the electrical adapter by cutting off the  
grounding prong so it will fit into unapproved, un-grounded electrical recep-  
tacles. Failure to follow this procedure could result in burns, severe electri-  
cal shock, or even death.  
If you have questions about connecting the drill press, contact a certified electrician  
to install the proper circuitry needed for this and other power tools you use.  
Repair or replace any damaged electrical wiring IMMEDIATELY.  
DIRECTION OF FEED. Only feed work into a blade or cutter against the direc-  
tion of rotation of the blade or cutter.  
GROUNDED RECEPTACLE  
UNGROUNDED AC RECEPTACLE  
GROUNDING INSTRUCTIONS  
COVERPLATE  
MOUNTING SCREW  
NEVER use appliances or equipment that have motors  
with automatic reset overload protective devices. These protective devices  
can cause unexpected startups that can cause property damage, severe per-  
sonal injury, or death.  
The electrical power source for this drill press MUST be grounded in order to prevent  
possible electric shock or even death should the tool malfunction or break down.  
Grounding provides a path of least resistance for electric current thus reducing the  
risk of electrical shock. The power source must also use a minimum 20A service.  
Multiple power tools should never be used on the same circuit at the same time.  
DRILL PRESS POWER CORD  
GROUNDING ADAPTER  
DRILL PRESS POWER CORD  
FIGURE 1. CONNECTING THE DRILL PRESS TO THE AC POWER RECEPTACLE  
Failure to properly ground this drill press could result in  
burns, severe electrical shock, and even death. This is especially true if used in  
damp or wet locations or near metallic plumbing. The reaction from electrical  
shock could possibly cause your hands to make contact with the cutting tools.  
EXTENSION CORD USAGE  
Extension cords are not recommended for use with this drill press. Extension cords,  
if used, must be properly grounded with a 3-prong plug on one and a 3-hole recep-  
tacle on the other. DO NOT use grounding adapters with an extension cord.  
Extension cords must be UL listed and use a minimum of 18 A.W.G. wiring.  
Extension cords should never exceed 25 feet in length. Extension cords, that are too  
long, cause a voltage drop over the extra distance causing the drill motor to run  
slower with the possibility of causing damage to the motor. Using extension cords  
with smaller than the recommended wire gauge run the risk of getting too hot, melt-  
ing, and/or causing fires. See table, “Extension Cord Specifications”, on page 33.  
Not all outlets are properly grounded, regardless of the  
type of receptacle they have. If you are not sure if the receptacle is properly  
grounded or not, consult a certified electrician. The AC receptacle must be  
protected by a dual element time delay or a circuit breaker.  
5
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IMPORTANT SAFETY RULES FOR DRILL PRESSES  
USE ONLY DRILL BITS, SANDING DRUMS, AND OTHER ACCESSORIES that  
are designed for the various speeds of this drill press. The drill bits, sanding  
drums and other accessories should have a shank size 1/2" OR SMALLER.  
Unsuitable drill bits can break without warning throwing fragments outward at  
high speeds possibly causing severe injuries. Contact Alltrade Customer  
Service at 1-800-590-3723 (toll free) for authorized drill bit specifications.  
READ AND UNDERSTAND ALL INSTRUCTIONS. If there are instructions in this  
manual that are not completely understood, seek the advice of a trained profes-  
sional or contact Alltrade Customer Service at 1-800-590-3723 before attempt-  
ing to perform the procedures. Failure to follow all instructions listed in this  
manual may result in property damage, damage to the tool, or serious person-  
al injury or even death.  
USE RECOMMENDED SPEED for drill accessory and workpiece material.  
DO NOT OPERATE THIS DRILL PRESS until it is completely assembled accord-  
ing to the instructions in this manual. Failure to adhere to these instructions  
could result in serious and/or permanent injury to the operator.  
DO NOT FORCE THE TOOL. The drill press will do a better job and be safer if  
drilling operations are performed at the proper speeds as expressed in this  
manual.  
FOLLOW ALL WIRING CODES. Use only properly grounded three-hole ground-  
ed receptacles. DO NOT cut the third prong off the power cord. When using an  
extension cord, use only UL Listed extension cords with minimum 16 AWG  
wiring and a maximum length of 25 feet. See ELECTRICAL SAFETY section in  
this manual.  
USE ONLY THE CHUCK KEY THAT IS PROVIDED with the drill press or a  
duplicate of it to reliably secure the drill bit inside the chuck.  
REMOVE CHUCK KEYS AND OTHER ADJUSTMENT TOOLS from the areas  
around the drill press before turning the power switch to the “ON” position.  
DO NOT USE A DRILL BIT THAT WOBBLES OR VIBRATES. Visually inspect the  
drill bits before they contact the work piece ensuring there are no side-to-side  
movements. Should the drill bit wobble from side-to-side or if the tip appears  
broken, replace them immediately. If the vibration still exists, check the bear-  
ings and the motor shaft and repair or replace them as soon as possible.  
EXCESSIVE VIBRATION can cause severe damage to both the work piece and  
the drill press.  
MAKE SURE APPROVED EYE PROTECTION IS BEING WORN and properly  
adjusted and secured at all times the drill press is in use. Everyday eyeglasses  
only have impact resistant lenses and ARE NOT safety glasses. Safety glasses  
must conform to ANSI Z87.1 requirements. Approved safety glasses and  
goggles will have Z87 printed or stamped on them.  
KEEP BYSTANDERS, CHILDREN, AND VISITORS at a safe distance from the  
drill press while it is in operation. Distractions can cause inadvertent misuse  
resulting in possible injury to the bystanders or to the operator.  
ADJUST THE TOOL TABLE BEFORE EACH USE. The tool table should be tight-  
ened and placed at the proper angle for the drilling job before the drill press is  
put into use. If not properly adjusted, the work piece can unexpectedly move  
causing the drill bit to seize resulting in damage to it or possible severe injury  
to the operator.  
WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings,  
bracelets, or other apparel that could possibly become caught in the moving  
parts of the drill press. When working in a shop environment around power  
tools, wear nonslip footwear. Use protective hair covering to contain long hair.  
DO NOT STAND DIRECTLY IN FRONT OF THE DRILL PRESS when it is first  
turned on. Loose fragments could fly off at high speeds possibly causing injury.  
KEEP THE WORK AREA CLEAN AT ALL TIMES. Cluttered areas around the drill  
press can cause unexpected accidents if the debris comes in contact with the  
moving parts of the drill press.  
PROPERLY SUPPORT EXTRA LONG OR EXTRA WIDE WORK PIECES. Work  
pieces that are too long or tool wide can tip and cause the drill bit to seize  
resulting in a sudden whipping motion resulting in damage to the work piece  
and drill press as well as possible severe injury to the operator.  
MAINTAIN A PROPER WORK ENVIRONMENT. Do not operate the drill press in  
damp or wet locations or expose it to rain. Water can cause the electrical  
components to malfunction resulting in damage to the drill press and/or  
serious injury or death to the operator.  
NEVER START THE DRILL PRESS WITH THE WORK PIECE IN CONTACT WITH  
THE DRILL BIT. The sudden start-up of the drill bit could cause it to seize result-  
ing in a sudden, rapid spinning motion that could damage the work piece, the  
drill press, and/or serious injury to the operator.  
ALWAYS USE APPROVED TABLE CLAMPS AND VICES to clamp work pieces to  
the drill press table to prevent breakage, damage to the drill press, the work  
piece, and possible severe injury to the operator. Contact Alltrade Customer  
Service at 1-800-590-3723 (toll free) for authorized accessories.  
8
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DISCONNECT THE DRILL PRESS POWER CORD FROM THE AC OUTLET before  
making adjustments to the worktable, clamps, vises, work pieces, changing drill  
bits, or changing the speed of the drill motor preventing the tool from acciden-  
tally turning on. Failure to adhere to this step could result in  
damage to both the work piece and the drill press as well as possible severe  
injury to the operator.  
SECURE THE ELECTRICAL POWER CORD when the drill press is not in use to  
prevent unauthorized use of the tool and/or to prevent children from acciden-  
tally turning it on.  
ADDITIONAL INFORMATION about the proper use of bench-mounted drill  
presses is available from the Power Tool Institute, 1300 Sumner Avenue,  
available from the National Safety Council, 1121 Spring Lake Drive, Itasca, IL  
60143-3201. Additionally, you can refer to the American National Standards  
Institute (ANSI) 01.1 Safety Requirements for Woodworking Machines and the  
U.S. Department of Labor OSHA 1910.213 Regulations.  
THOROUGHLY CLEAN THE DRILL PRESS before changing types of work  
pieces. Combining wood and metal dust can result in an explosion or fire. CON-  
SULT EXPERT advice before drilling in work pieces made of magnesium. The  
friction generated by the drill bit could the magnesium to ignite resulting in a  
very intense fire that could cause severe burns to the operator and/or  
seriously damage the drill press.  
USE COMMON SENSE WHEN OPERATING THIS DRILL PRESS OR OTHER  
POWER TOOLS. Never try to perform drilling operations on work pieces that are  
too large to be clamped to the worktable or vises. Keep this manual and refer to it  
often to ensure proper operation and prevent unnecessary accidents or injuries.  
NEVER PERFORM DRILLING OPERATIONS NEAR FLAMMABLE GAS OR  
LIQUIDS. The resulting fire and/or explosion could cause permanent serious  
injuries to the operator and damage to the drill press and surrounding work area.  
SYMBOLS  
ALWAYS KEEP ARMS, HANDS, AND FINGERS away from the work piece while  
it is on the table and the drill press is turned on. Severe injury could result.  
IMPORTANT: Some of the following symbols may be used on your tool. Please  
study them and learn their meaning. Proper interpretation of these symbols will  
allow you to operate the tool better and safer.  
ALWAYS CLAMP THE WORK PIECE FIRMLY AGAINST THE WORK TABLE.  
Never attempt to hold the workpiece by hand. The drill bit can seize in the work  
piece causing it to spin rapidly. This will cause loss of control of the work piece  
resulting in severe injuries or damage to the work piece and drill press.  
SYMBOL  
NAME  
Volts  
Amperes  
Hertz  
Watt  
Kilograms  
Alternating Current  
Direct Current  
EXPLANATION  
Voltage (Potential)  
Current  
Frequency (Cycles per Second)  
Power  
Weight  
Type of Current  
Type of Current  
V
A
Hz  
W
Kg  
NEVER APPLY A COOLANT directly to the work piece while it is in contact with  
the drill bit. Coolant can weaken the makeup of the drill bits causing them to fail.  
NEVER PERFORM LAYOUT OR ASSEMBLY to work pieces in front of the drill  
press while it is still running. A sudden slip could bring hands in contact with  
the moving parts of the drill press resulting in injury to the operator.  
REDUCE THE RISK OF UNINTENTIONAL STARTING. Ensure the “ON/OFF” switch  
is set to the “OFF” position before plugging the power cord into the AC outlet.  
Alternating or Direct Current Type of Current  
Earthing Terminal  
Class II Construction  
Minutes  
Grounding Terminal  
Denotes Double Insulation  
Time  
Time  
TURN THE ON/OFF SWITCH on the drill press to the “OFF” position and unplug  
the power cord from the electrical receptacle when the drilling operations are  
finished. Thoroughly clean the area surrounding the drill press making it ready  
for the next use.  
min  
s
Seconds  
Diameter  
Size of Drill Bits,  
NEVER LEAVE THE DRILL PRESS RUNNING UNATTENDED. when finished with  
a drilling operation, turn “off” the drill press and wait until it comes to a  
complete stop.  
Grinding Wheels, etc.  
No load speed  
No-load Rotational Speed  
.../min  
Revolutions per Minute  
Revolutions, Surface Speed,  
Strokes, etc. per Minute  
1,2,3, …  
Ring Selector Settings  
Speed, Torque or Position Settings  
9
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FUNCTIONAL DESCRIPTION  
ASSEMBLY  
13  
12  
DO NOT connect the power cord to the AC receptacle  
until the drill press is completely assembled and that all cutting tools are  
securely locked in the chuck.  
14  
11  
10  
4
9
18  
COMBINATION SQUARE  
8
17  
15  
5
16  
ADJUSTABLE WRENCH  
19  
6
7
23  
24  
SLOTTED SCREWDRIVER  
21  
22  
TOOLS REQUIRED FOR ASSEMBLY  
The tools, pictured above, are supplied by the cus-  
tomer. The only requirement is that the combination  
square be true. That is, the sliding ruler and the  
adjustable head must form a perfect 90° angle. This  
can be checked by placing the square on the corner  
of a right triangle. A right triangle can be obtained  
20  
3
1
2
CONTROLS AND COMPONENTS:  
1. Column Base  
2. Column Assembly  
3. Column  
4. Column Rack  
5. Table Crank  
6. Table Support  
7. Table Crank Assembly  
8. Work Table  
13. Head Assembly  
14. Center Pulley  
15. Drill Bit  
16. Drill chuck  
17. Chuck Key  
18. Grounded Power Cord  
19. Drive Belts (2)  
20. Feed Handles (6)  
from a local hardware retailer.  
NO GAP  
Place the right triangle next to the combination  
square head and ruler. Loosen the thumbscrew in  
the square head and adjust it to the right triangle so  
there are no gaps between the triangle and the  
NO GAP  
9. Vise  
21. Hex (Allen) Wrenches (3)  
22. Head Assembly mtg Hardware  
23. Column Assembly mtg Hardware  
combination square.  
10. Vise Clamp  
11. Knob (and mtg Hardware)  
12. Collar  
24. Front and Back Table Support Lock  
Assemblies  
12  
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COLUMN AND TABLE HARDWARE ASSEMBLY  
1. Position base on the floor. Remove and  
To minimize crank handle backlash, tighten the support  
lock, rotate the elevation worm shaft clockwise, assemble the crank tightly  
against the table support and tighten setscrew.  
discard protective covering.  
2. Remove and discard the protective sleeve  
from the column.  
11.Check column collar for proper  
adjustment.  
3. Place column assembly on the base.  
12.Collar should not be aligned on the  
column.  
4. Align holes in column assembly and base.  
13.Position rack so it will slide freely in  
the collar when rotated 360 (around  
column table).  
14.When re-adjusting, only tighten  
collar setscrew tight enough to hold  
it place.  
FIGURE 2. ATTACHING BASE  
AND COLUMN ASSEMBLY  
5. Insert the 10mm X 40mm bolts,  
from the loose parts bag, in each of  
the four (4) holes. Thread the bolts  
by hand as far as possible and then  
securely tighten with the adjustable  
wrench.  
FIGURE 4. ADJUSTING  
COLUMN COLLAR  
6. From the loose parts box, remove  
the table crank and table support  
lock assemblies.  
7. Slide the table support assembly  
down the column.  
8. Tighten the table support lock on the  
left side of table support assembly.  
Avoid damage to the collar and the column by not over-  
tightening the setscrew.  
9. Install the table crank assembly on  
the table support assembly using a  
3mm “L” hex wrench (located in the  
loose parts box).  
10.DO NOT over-tighten. Setscrew  
should tighten against the flat area  
of the shaft.  
FIGURE 3. ATTACHING SUPPORT LOCK AND  
TABLE CRANK ASSEMBLIES  
13  
14  
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INSTALLING THE TABLE ASSEMBLY  
1. Loosen the support lock.  
INSTALLING THE HEAD ASSEMBLY  
The Head Assembly weighs approximately 55 pounds.  
Use caution when lifting it onto the column assembly. It is recommended  
that two people lift the head assembly onto the column.  
2. Raise the table support, by turning the  
table crank clockwise, until working  
height is attained.  
1. Remove and discard the protective bag  
from head assembly.  
3. Tighten the support lock.  
2. Carefully lift head assembly above the  
column tube. See CAUTION above.  
4. Remove and discard the protective  
covering from the table assembly.  
3. Lower the head assembly onto the column  
tube and slide down as far as possible.  
5. Place the table in the table support.  
4. Align the head assembly with the work-  
table and base. See Figure 7.  
6. Tighten the table lock, located under  
the table, by hand.  
5. Locate the (2) two 10 mm X 12mm set  
screws in the loose parts bag.  
FIGURE 5. INSTALLING  
THE TABLE ASSEMBLY  
FIGURE 7. INSTALLING  
6. Install the setscrews in the holes on the  
THE HEAD ASSEMBLY  
right side of the head assembly.  
7. Using a 5mm “L” hex wrench (located in the loose parts box) securely tighten  
the setscrews.  
Should the table not fit into the table support freely,  
carefully pry the table support open slightly using a slotted screwdriver.  
INSTALLING BELT GUARD KNOB  
INSTALLING THE VISE ASSEMBLY  
To avoid possible injury, always keep the belt guard closed  
1. Place the two metal squares of the  
clamp assembly into two corners of  
the table and align the tapered edge of  
the squares with the groves.  
during drill press operation. Failure to do so could result in serous injury.  
1. Remove the belt guard knob and 5mm X  
12mm pan head screw from the loose parts  
bag.  
2. Align the long slots on the base of the  
clamp over the openings in the metal  
squares.  
2. Open the belt guard and install the knob  
using the hole provided.  
3. Place a washer over the threaded end  
of each lock handle. Insert the lock  
handles into the metal squares. Tighten  
handles loosely.  
FIGURE 6. INSTALLING  
THE VICE ASSEMBLY  
FIGURE 8. INSTALLING  
THE BELT GUARD KNOB  
4. Position the clamp as needed on the table and fully tighten the lock handles to  
secure the clamp.  
5. Loosen the wing nut to move the small support on the front of the clamp into  
position. Tighten the wing nut to secure.  
15  
16  
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8. When finished, recheck the alignment of all three pulleys with the straightedge  
ensuring they are all the same. Make any final adjustments necessary.  
INSTALLING THE CENTER PULLEY  
The head assembly contains three pulleys. The first  
pulley is on the is on the spindle shaft and the third  
pulley is on the motor shaft. The center pulley acts  
as an idler pulley making the installation and  
removal of belts easier. This pulley plays an  
essential role in allowing the operator a safe way to  
easily change speeds of the drill press to match the  
needs for the job.  
INSTALLING THE DRIVE BELTS  
1. Remove the (2) two V-belts from the  
loose parts bag.  
2. Open the belt guard. Select the proper  
belt orientation for the correct speed  
for the drilling operation from the  
speed chart located on the inside top  
of the belt guard.  
1. Install the center pulley (located in the loose  
parts bag) and install it in the hole inside the  
FIGURE 9. INSTALLING  
THE CENTER PULLEY  
head assembly.  
3. The longer of the two V-belts always  
goes from the spindle pulley to the  
center idler pulley.  
ADJUSTING THE DRIVE PULLEYS  
4. The shorter of the two V-belts always  
goes from the idler pulley to the  
motor pulley. This belt is always  
The drive pulleys on the spindle shaft and the motor  
shaft may loosen during shipment. It is crucial that these pulleys are the  
same height on their respective shafts. Failure to square these pulleys could  
result in premature belt wear or damage to the motor and spindle bearings  
or both.  
FIGURE 11. INSTALLING  
installed first.  
THE DRIVE BELTS  
5. Loosen the tension lock knob (located  
on the right side of the head as you face toward the rear) in a counter-clock-  
wise direction.  
1. Lay a straightedge across the tops of the three  
pulleys. If properly adjusted, they should all  
touch the straightedge.  
6. Moving the motor toward the front of the drill press, slide the shorter of the  
V-belts over the idler pulley and the motor pulley.  
2. Adjust the pulleys if necessary.  
7. Slide the longer of the V-belts over the idler pulley and the spindle pulley.  
3. To adjust the motor pulley, loosen the setscrew  
that attaches the pulley to the shaft using a hex  
wrench.  
8. Move the motor towards the rear of the drill press and tighten belt tension lock  
knob.  
9. The V-belts should deflect about 1/2" thumb pressure at the center for proper  
tension.  
4. Move the pulley up or down until it is in line  
with the straightedge. Tighten the setscrew.  
10.Should the drive belts slip during drilling operations, re-tension the drive belts.  
5. If the pulley is still not in alignment, using an  
adjustable wrench, loosen the four (4) bolts  
holding the motor onto the column bracket.  
FIGURE 10. ADJUSTING  
Over-tensioning a drive belt may cause the motor to not  
start or may cause damage to the motor bearings or the spindle bearings. If  
you suspect there may be bearing damage, contact Alltrade Customer  
Service at 1-800-590-3723. Do not attempt to make repairs yourself.  
THE DRIVE PULLEYS  
6. Slide the motor slightly upward and retighten the bolts. Make the final adjust-  
ments by repeating steps 1 through 4.  
7. To adjust the spindle pulley, loosen the setscrew with a hex wrench and slightly  
move the pulley upward or downward until it is in line with the straightedge.  
Tighten the setscrew.  
17  
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INSTALLING THE FEED HANDLES  
1. Locate the (3) three feed handles in the loose  
SQUARING THE WORKTABLE  
The combination square must be “true” when used to  
square the worktable. See Tools Required for Assembly. This is essential in  
order to do precision drilling.  
parts box.  
2. Screw the feed handles into the threaded holes in  
the pinion shaft located on the head assembly  
just above the drill chuck.  
1. Insert a straight, ground steel rod, approxi-  
mately 3" long (not included) into the drill  
check and tighten.  
3. Tighten the feed handles.  
2. Raise the table to working height.  
FIGURE 12. INSTALLING  
THE FEED HANDLES  
3. Place the combination square on the table  
surface with the ruler portion setting  
beside the ground rod. There should be no  
gaps from either the table side or the rod  
side indicating a true 90 degrees.  
INSTALLING THE DRILL CHUCK  
4. Should an adjustment be necessary, loosen  
the setscrew beneath the table bevel lock  
with the 3 mm hex wrench.  
The slightest piece of dirt or debris on either the arbor  
shaft or the drill check can cause the shaft to wobble. Should the drill check  
wobble, the drilling operation will not be smooth and the added tension  
could cause the cutting tool to break sending pieces of metal flaying in many  
directions. Failure to follow this step could lead to severe damage to the drill  
press and possibly severe injury to the operator.  
5. Using an adjustable wrench, loosen the  
bolt on the front of the table bevel lock.  
6. Align the table by rotating it until the  
combination square and the ground rod are  
in line.  
1. Locate the drill chuck in the loose  
parts box.  
7. Set the scale on the table bevel lock so  
the “0” reading is in line with the pointer on  
the table support.  
2. Thoroughly clean out the tapered hole  
in the drill chuck.  
FIGURE 14. SQUARING  
THE WORKTABLE  
3. With a clean cloth, thoroughly clean  
the arbor shaft. Ensure there is no  
debris or burs on the shaft.  
8. Using an adjustable wrench, re-tighten the bolt on the front of the table bevel lock.  
9. Using the 3 mm hex wrench, re-tighten the setscrew on the bottom of the table  
bevel lock.  
4. Slide the drill chuck over the arbor  
shaft as tightly as possible.  
5. Turn the chuck sleeve clockwise and  
completely open the chuck jaws.  
The scale and pointer on the table bevel lock are only for  
approximate degree setting. ALWAYS use a square or precision protractor  
(available from a hardware retailer) to make precision drilling operations.  
6. Unlock and raise the worktable until it is  
approximately two (2") below the chuck.  
7. Turn the feed handles counterclock-  
wise bringing the drill check down  
against the table.  
FIGURE 13. INSTALLING  
THE DRILL CHUCK  
8. Press the drill chuck against the worktable  
until it is completely pressed onto the  
arbor shaft.  
19  
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INSTALLING THE WORK LIGHT  
1. Insert a maximum 60 watt bulb into the  
socket on the bottom side of the Head  
Assembly.  
NEVER OPERATE LASER IF THE UNIT IS DEFECTIVE OR THE COVER OR SEAL  
IS DAMAGED.  
DO NOT SERVICE LASER. The laser unit must be returned to the factory for any  
service or repair. Service or repair must be handled by authorized factory  
trained technicians.  
Do not open the laser unit except to change batteries.  
FIGURE 15. INSTALLING  
REMOVE BATTERIES IF THE LEVEL IS TO BE STORED FOR ANY LENGTH OF  
TIME. Batteries may leak and damage the laser if it is stored idle for more than  
3 months.  
THE WORK LIGHT  
Be careful with this tool. Striking or jarring it, especially on the laser housing,  
can affect its accuracy.  
LASER GUIDE  
Other than batteries, there are no user-serviceable parts in the laser device.  
Use of controls or procedures, or performance of proce-  
dures other then those specified herein may result in hazardous radiation  
exposure.  
LASER LIGHT  
DO NOT VIEW DIRECTLY WITH OPTICAL  
INSTRUMENTS (MAGNIFIERS)  
CLASS 2M LASER PRODUCT  
LASER RADIATION  
CAUTION LABEL  
635-660nm, <1mW CW  
CLASSIFIEDS PER IEC 60825-1, Ed. 1.2, 2001-08  
LASER SAFETY  
AVOID EXPOSURE - LASER LIGHT IS  
EMITTED FROM THIS APERTURE.”  
NEVER LOOK INTO THE LASER BEAM. Any contact with the eyes by the beam  
could cause injury. Do not use the laser when cutting reflective materials.  
OPERATING THE LASER  
DO NOT AIM THE LASER BEAM AT ANYONE OR AT REFLECTIVE SURFACES.  
CLASS 2M LASER PRODUCT. Any contact with the eyes by the beam could  
cause injury. Ensure the laser beam is turned on only when the tool is on a non-  
reflective workpiece and as such it is aimed only at the work surface. Metals and  
other materials like steel which can be highly reflective should only be cut with-  
out the use of the laser.  
Do not stare directly into the Laser beam, aperture or  
into a reflection from a mirror-like surface.  
The laser runs on two AAA batteries which  
are located beneath the “ON/OFF” switch.  
STORE OUT OF REACH OF CHILDREN. Equipment should be in a high location  
or locked up to keep out of reach of children. It is not a toy.  
When the laser light begins to dim,  
change both batteries. NEVER mix old  
batteries with new.  
TO CHANGE LASER BATTERIES:  
1. Open battery compartment cover.  
DO NOT TAMPER WITH THE LASER OUTPUT. Changing the performance of the  
laser to increase its output is prohibited. Any claim for damages or injuries  
resulting from not following these instructions will be refused.  
2. Make sure batteries are correctly  
positioned according to the  
positive/negative markings on the  
compartment.  
OPERATION ACCESSIBLE FIELDS:  
Wavelength  
Laser Power for Classification  
636-660nm  
<1mW CW  
FIGURE 16. REPLACING LASER BATTERIES  
21  
3. Close cover.  
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USING THE LASER LIGHT:  
1. Place the workpiece on the table.  
It is recommended that an approved ANSI full-face shield, that is impact  
resistant, be worn during all drill press operations. Should the full-face  
shield not be available, approved ANSI safety glasses with impact resistant  
lenses and side shields MUST be used as a substitute. DO NOT use normal  
glasses. If prescription glasses are necessary, wear ANSI approved goggles  
that will cover the glasses and protect the eyes on all sides. Safety glasses  
do not offer the overall protection around the eyes needed. Both the full-face  
shield and safety goggles must meet ANSI Z87.1 specifications. Failure to  
observe this WARNING could result in severe injury to the eyes or even  
blindness.  
2. Turn the laser switch to the ON position.  
3. Lower the drill bit to meet the work-  
piece. The two laser lines should cross  
where the drill meets the workpiece.  
4. If the drill needs to be adjusted:  
• Using a 3mm hex key, turn the laser  
adjustment set keys counter-clockwise.  
• Rotate the laser light housing until  
the two laser lines intersect where  
the drill meets the workpiece. DO  
NOT stare directly at the laser lines.  
Never attempt to brush wood dust or metal shavings away from the work-  
piece while the drill press is in operation. ALL clean up should be done after  
the machine has been turned off.  
5. Re-tighten the adjustment set screws.  
FIGURE 17. ADJUSTING THE LASER LIGHT  
OPERATING THE DRILL PRESS  
Non-slip footwear or safety shoes are recommended when operating the drill  
press. Wood dust and metal shavings can be slippery and often cause falls  
or other injuries when working with power tools.  
The drill press is extremely top-heavy. For this reason, it is recommended  
that the drill press be mounted to the work shop floor. The drill press MUST  
be mounted on a level floor. Use shims to adjust the mounting to ensure it is  
level. The drill press should also be mounted so that there is adequate clear-  
ance completely around it. Failure to follow this WARNING could result in  
damage to the drill press, severe injury, or even death to the operator.  
The motor on this drill press is rated at 1750 RPM and is pre-wired for oper-  
ation on 115/125 VAC, 60 Hz. This motor MUST NEVER be converted to 230  
VAC. DO NOT install a motor that is convertible from 115/125 VAC to 230 VAC  
on this drill press.  
DO NOT attempt to perform any drilling operations until the worktable is  
securely locked in position with the table lock clamp. Failure to lock the  
worktable could cause it to unexpectedly tilt causing the workpiece to bind  
on the drill bit. This could cause severe damage to the drill press and severe  
injury to operator from pieces of drill bit flying from the broken drill.  
To avoid being caught by the spinning tools, NEVER wear loose clothing, a  
necktie, or jewelry while operating the drill press. ALWAYS tie back long hair  
to ensure the spinning tool doesn’t catch it. NEVER wear gloves if the work-  
piece is too short to stopped by the column in the event it should come unse-  
cured during drilling operations.  
Turn the drill press power switch to “OFF” and disconnect the tool from the  
AC power source before making any adjustments to the drive belts. This step  
is to eliminate any accidental starting of the motor.  
When drilling materials that produce dust, an appropriate dust mask or res-  
pirator should be worn.  
TIP FOR USING THE DRILL PRESS  
If the drill press is floor mounted in a permanent location, the AC power could be  
routed through an approved electrical box that utilizes a throw-switch handle rather  
than plugging/unplugging the power from the AC receptacle. This electrical box  
should be installed by a certified electrician or electrical contractor and installed  
to all current electrical codes for your specific location.  
23  
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9. Grasp the feed handles and rotate them toward the front of the drill press low-  
ering the drill bit onto the workpiece. This step is necessary to ensure the hole  
will be where it is intended. Make any adjustments necessary.  
INSERTING THE DRILL BIT  
Do not apply AC power at this time. Preliminary steps  
must be completed before turning on power to prevent damage to the work-  
piece and lessen the probability of injuries to the operator.  
10.Plug the drill press power cord into the AC power source. Insert the YELLOW  
key into the ON/OFF switch.  
ADJUSTING THE TABLE HEIGHT  
Never try to hold the workpiece with just your hands.  
This could the cutting tool to bind in the workpiece causing it to violently spin  
resulting in damage to the drill press and injury to the operator.  
Turn the drill press ON/OFF switch to the OFF position  
and disconnect the AC power to prevent drill press from accidentally  
turning on.  
1. Place the workpiece on the table.  
2. Using a vise or clamps, secure the  
workpiece to the table.  
1. Loosen the table lock handle.  
2. Turn the table crank handle counter-  
clockwise to lower the worktable and  
clockwise to raise it.  
3. Loosen the table support lock and  
turn the table crank counter-clock-  
wise to lower the table away from  
the drill chuck.  
3. Adjust the worktable to the desired  
height.  
4. Turn the adjustment sleeve on the  
drill chuck counter-clockwise to  
open the jaws and clockwise to  
close them.  
4. Securely lock the table lock handle.  
5. Apply the AC power and turn the  
ON/OFF switch to the “ON” position.  
Operate the drill press to ensure the  
worktable is properly adjusted.  
5. Insert a drill bit into the drill chuck.  
Tighten the jaws around the drill bit  
by turning the adjustment key. Insert  
the chuck key into each hole on the  
drill chuck to tighten each jaw  
FIGURE 18. INSERTING THE DRILL BIT  
FIGURE 19. ADJUSTING THE TABLE HEIGHT  
securely against the drill bit.  
6. Loosen the table support lock  
and turn the table crank clockwise to raise the table and counter-clockwise to  
lower the table.  
ADJUSTING THE TABLE TILT  
Turn the drill press ON/OFF switch to the OFF position and  
disconnect the AC power to prevent drill press from accidentally turning on.  
DO NOT use drill bits that are over 6" inches long in this  
drill press. Longer drill bits are more prone to break than the shorter bits  
when pressure is exerted with the feed handles.  
1. Using a 3mm hex wrench, loosen the setscrew under the table bevel lock.  
2. Using an adjustable wrench or a 24mm socket, loosen the table bevel lock.  
7. Set the table height so that the tip of the drill bit will reach the desired depth.  
8. Lock the table support lock by turning it clockwise.  
3. Rotate the table to the desired tilt. Use the pointer and the bevel scale on the  
table mount to set the table tilt.  
25  
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SETTING THE DRILLING DEPTH ADJUSTMENT  
The bevel scale settings and pointer on the table mount  
are only an approximate measurement. Use a magnetic protractor (or simi-  
lar precision device available from a retail tool supplier) on the tabletop to  
set the desired tilt angle.  
Turn the drill press ON/OFF switch to the OFF position and  
disconnect the AC power to prevent drill press from accidentally turning on.  
The drilling depth adjustment is used when more than one hole is to be drilled to  
exactly the same depth (i.e. drilling holes for spindles in a handrail).  
4. Using an adjustable wrench or a 24mm socket, tighten the table bevel lock.  
5. Using a 3mm hex wrench, tighten the setscrew beneath the table bevel lock.  
1. Locate the depth gauge and pointer (on the inner portion of the feed handle  
hub).  
6. Apply the AC power and turn the ON/OFF switch to the “ON” position. Operate  
the drill press to ensure the worktable is properly adjusted.  
2. Loosen the lock screw (located next to the depth gauge).  
ROTATING THE WORKTABLE  
3. Rotate the hub assembly counter clockwise until depth indicator points to the  
depth the holes are to be drilled to. Once again, the measurements on the depth  
scale are only an approximate value.  
Turn the drill press ON/OFF switch to the OFF position and  
disconnect the AC power to prevent drill press from accidentally turning on.  
4. Apply the AC power and turn the ON/OFF switch to the “ON” position.  
5. Should the hole need to be drilled to a specific measurement, as possibly speci-  
fied on a blueprint, set the depth gauge to the desired depth, test on a scrap  
piece of material, measure the actual hole depth, make any necessary  
adjustments.  
1. Loosen the table support lock located on the opposite side of the column than  
the worktable.  
2. Rotate the table as needed. The worktable will rotate 360 (degrees around the  
column to make way for work pieces that are too large to fit on the table.  
6. Lock the lock screw to prevent the measurements from changing.  
When the worktable is rotated around the column, the  
elevation rack should move freely about the column. If the rack binds or does  
not slide freely in the column collar, refer to section 0 and re-install the table  
support arm and elevation rack.  
ADJUSTING THE SPINDLE RETURN SPRING  
Turn the drill press ON/OFF switch to the OFF position and  
disconnect the AC power to prevent drill press from accidentally turning on.  
3. Using the table support lock, securely tighten the worktable in place.  
The spindle return spring automatically returns the spindle to its upper most  
position when the feed handles are released. It is recommended the feed handles be  
allowed to slowly return to their highest position.  
ADJUSTING THE DRILL PRESS SPINDLE SPEED  
A spindle speed and pulley/belt arrangement chart is posted inside the pulley cover.  
See the chart below. Refer to this chart whenever spindle speeds need to be  
The spindle return spring has been properly adjusted at  
the factory and should not be re-adjusted unless absolutely necessary.  
changed.  
SPINDLE SPEEDS IN RPM  
1. Loosen the two nuts outside of the spring housing located on the opposite side  
of the head from the feed handles.  
250  
600  
340  
650  
390  
990  
510  
2. Firmly grip the spring housing.  
1550  
3. Pull the spring housing out and rotate until the boss engages the next notch in  
the housing.  
1620  
1900  
2620  
3100  
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DRILLING THROUGH WOOD:  
1. Position the workpiece so that the hole to be drilled is over the center hole on  
the worktable.  
4. Turn the housing counterclockwise to increase the tension or clockwise to  
decrease the tension.  
5. Turn the inside nut until it contacts the spring housing. Back the nut off 1/4  
turn.  
2. Place a piece of scrap material under the workpiece to prevent “splintering” on  
the bottom side of the workpiece.  
6. Tighten the outside nut against the inside nut to hold the housing in place.  
3. Clamp BOTH the workpiece and the scrap material to the worktable.  
4. Select the proper speed for the workpiece material and make any adjustments  
necessary to the drive belts.  
The inside nut should not contact the spring housing  
when tightened.  
5. Insert the Yellow plastic key lock into the drill press ON/OFF switch. Set the  
switch to “ON.”  
USING THE DRILL PRESS  
6. Rotate the feed handles counterclockwise to lower the drill bit into the workpiece.  
7. Continue feeding the drill bit until it bores through the scrap material.  
This drill press should use drill bits with a shank size of 5/8" or less in diameter. The  
operator should practice drilling operations on scrap material until he/she feels  
comfortable with the machine’s operations before attempting regular work.  
8. Slowly reverse the feed handles until the drill bit has been cleanly removed from  
the workpiece.  
Use ONLY attachments and accessories recommended by Alltrade Tools. If you  
are unsure about accessories, call Alltrade Customer Service at 1-800-590-  
3723.  
9. Turn the drill press ON/OFF switch to the “OFF” and remove the yellow plastic  
lock key.  
Whenever the workpiece is long enough, it should be  
placed on the worktable with one end placed against the left side of the  
column. This prevents the workpiece from rotating when it comes in contact  
with the drill bit or cutting tool. This will avoid damage to the workpiece, the  
drill press, and injury to the operator. Whenever the workpiece is too short  
to brace against the column, it should be secured to the worktable with  
clamps or a vise.  
DRILLING METAL  
Turn the drill press ON/OFF switch to the OFF position and disconnect the AC  
power to prevent drill press from accidentally turning on.  
When drilling metal, ALWAYS clamp the workpiece to the worktable. NEVER  
hold it with the bare hands. The drill bit is capable of seizing at any time,  
especially when breaking through the bottom of the workpiece. When this  
happens, the workpiece will spin out of the operator’s hand and the bit could  
break. Failure to observe this WARNING could cause severe damage to the  
drill press and severe injury to the operator.  
DRILLING WOOD  
Twist drill bits were originally designed for drilling metal. Twist bits can also be used to  
drill wood and other materials. The best choice for drilling wood is machine spur bits.  
These bits cut a flat bottom hole and are designed to efficiently remove wood chips.  
1. Position the workpiece so that the hole to be drilled is over the center hole on  
the worktable.  
DO NOT hand brace bits with a screw tip. The drill press speeds would cause  
them to screw into the wood so rapidly it would lift the workpiece and cause  
it to spin. Failure to adhere to this WARNING could result in damage to the  
workpiece and the drill press as well as severe injury to the operator.  
2. Clamp BOTH the workpiece and the scrap material to the worktable.  
3. Select the proper speed for the workpiece material and make any adjustments  
necessary to the drive belts.  
4 Insert the Yellow plastic key lock into the drill press ON/OFF switch. Set the  
switch to “ON.”  
Turn the drill press ON/OFF switch to the OFF position and disconnect the AC  
power to prevent drill press from accidentally turning on.  
5. Rotate the feed handles counterclockwise to lower the drill bit into the workpiece.  
29  
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TROUBLE  
PROBABLE CAUSE  
SOLUTION  
When drilling metal, it is a good practice to keep the  
workpiece lubricated. This prevents galling and eventual seizing of the drill  
bit. Some drill bit models have accessories that automatically lubricate the  
metal workpiece. Call Alltrade Customer Service at 1-800-590-3723 to see if  
a lubricating accessory is available for this particular drill press.  
1. Adjust Tension. See Section  
Installing the Drive Belts.  
2. Lubricate Spindle.  
3. Check retaining nut on center  
pulley. Tighten if necessary.  
1. Incorrect belt tension  
2. Dry spindle  
3. Loose spindle pulley  
Noisy operation  
6. Slowly reverse the feed handles until the drill bit has been cleanly removed from  
the workpiece.  
4. Loose motor pulley  
4. Check setscrews on motor  
pulley. Tighten if necessary.  
7. Turn the drill press ON/OFF switch to the “OFF” and remove the yellow plastic  
lock key.  
1. Incorrect speed  
2. Chips not coming out of 2. Retract drill bit frequently to  
hole  
3. Drill bit dull  
4. Feeding too slow  
5. Not lubricated  
1. Change speed.  
MAINTENANCE AND CLEANING  
clear chips.  
Drill bit burns  
3. Change drill bits.  
4. Increase feeding.  
5. Lubricate drill bit.  
Turn the drill press “ON/OFF” switch to the “OFF” position and remove the  
YELLOW SECURITY KEY before attempting any maintenance on this tool.  
Failure to adhere to this Warning could result in damage to the drill press  
and severe injury or even death to the operator.  
1. Hard grain in wood  
2. Defective drill bit  
1. Replace drill bit.  
2. Replace drill bit.  
Drill bit leads -  
holes not round  
Should the AC power cord become cut or frayed in any manner REPLACE IT  
IMMEDIATELY. Any fraying is a POTENTIAL FIRE HAZARD as well as source  
for severe electrical shock. Should the AC power cord be damaged near the  
motor and need to be replaced, contact Alltrade Customer Service at 1-800-  
423-3598 (toll free). DO NOT ATTEMPT to rewire the motor.  
Wood splinters on 1. No “back-up” material  
underside under workpiece  
1. Clamp workpiece under work-  
piece.  
Workpiece is torn 1. Workpiece not supported 1. Clamp workpiece to work  
from hands or clamped properly table.  
1. Workpiece pinching drill bit 1. Clamp workpiece.  
Drill bit binds in 2. Excessive feed pressure 2. Slow feeding speed.  
Your KAWASAKI™ Drill Press is virtually maintenance free. The drill press should be  
cleaned after every usage preventing unwanted debris from interfering new work  
pieces. On a regular basis, perform the following:  
workpiece  
3. Improper belt tension  
3. Adjust Tension. See Section  
Installing the Drive Belts.  
1. Use an air hose and blow any dust that may accumulate in the motor. This is  
very important if you use the drill press on metal work pieces.  
1. Bent drill bit  
1. Replace drill bit.  
2. Worn spindle bearings  
3. Drill bit not properly  
locked in drill chuck  
4. Drill chuck not properly 4. Reinstall drill chuck. See  
installed Installing the Drill Chuck.  
2. Contact Alltrade Customer  
Service.  
3. Re-set drill bit.  
2. Brush all dust and debris away from the worktable.  
Excessive drill bit  
run-out or wobble  
3. Apply a coat of furniture-type paste wax to the worktable surface and the col-  
umn. This will allow the components to function better and lessen the chance of  
rust forming on the metal parts.  
LUBRICATION  
The ball bearings in the motor are packed in grease at the factory and should require  
no further lubrication.  
Quill returns too  
slow or too fast  
1. Improper spring tension 1. Adjust return spring.  
1. Apply a thin coating of lithium grease on the table rack. The aerosol type will  
work fine. This keeps the rack and the table-crank gears from binding.  
Periodically, remove the grease with a solvent, such as acetone, and re-apply it.  
1. Dirt, grease, or oil on  
Drill chuck fails to inside surface of drill  
1. Clean drill chuck and arbor  
spindle. See Installing the Drill  
Chuck.  
remain on arbor  
spindle.  
chuck mounting hole or  
on outside surface of  
arbor spindle  
2. Apply a thin coating of lithium grease to the surfaces of the spindle and arbor.  
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TROUBLESHOOTING  
SPECIFICATIONS  
SPECIFICATIONS  
Voltage  
Rated Current  
To avoid any accidental starting of the Drill Press, turn  
the switch to the “OFF” position, remove the safety key, and unplug the tool  
from the AC power source.  
120V  
7.8 A  
60 Hz  
No-Load Speed (motor)  
Max. Distance  
From Spindle Axis  
To Surface Of Column:  
1700 RPM  
Should the motor fail to run, for any reason, call Alltrade Customer Service.  
ACCESSORIES  
7 3/4" (197mm)  
Max. Distance  
From Spindle End  
To Surface Of Table:  
Optional accessories for the drill press can include wire-brush wheels that can be  
used for cleaning and layered cloth wheels that can be used for polishing and buff-  
ing. Contact ALLTRADE Customer Service at 1-800-590-3723 (toll free) to find out  
what accessories are available for the drill press.  
26 1/8" (664mm)  
3 3/8" (86mm)  
5/8" (16mm)  
240-3200 RPM  
Class II, Diode Laser  
1mw  
Spindle Travel:  
Chuck Capacity  
Range of Spindle Speeds  
Laser Beam  
Average Radiant Power  
Laser Beam Wavelength  
Only use accessories that are designed to fit your partic-  
ular drill press. These accessories should be specifically labeled to match  
the speed and arbor size of the drill. Failure to use the proper accessories  
could result in property damage, damage to the drill and serious personal  
injury to the operator.  
650nm  
Always attach grounded (3-prong) extension cords to grounded (3-hole) outlets.  
OTHER CONSUMER DO-IT-YOURSELF (DIY) TOOLS  
If the drill press must be used outside, use an extension cord labeled “W-A” or  
“W.” These extension cords are rated for outdoor use and reduce the chances of  
electrical shock.  
If you must use an extension cord, be sure that the gauge is large enough to carry  
the amount of current necessary for your power tool. If not, your tool may experi-  
ence a loss of power, excessive voltage drop or overheating. The smaller the gauge  
number, the heavier the cord (see table below).  
Alltrade offers a full range of Kawasaki™ tools that make DIY jobs easy. If you would  
like further information on the following products, please contact Alltrade Customer  
Service Department at 1-800-590-3723.  
Cordless Drills/Screwdrivers  
Impact Wrenches  
Sanders  
RECOMMENDED SIZES OF EXTENSION CORDS 120 VOLT AC 60 HZ TOOLS  
Jigsaws  
TOOL CURRENT RATING  
CONDUCTOR SIZE IN A.W.G  
AMPERE  
3-6  
6-8  
8-10  
10-12  
12-16  
16-20  
10FT.  
18  
18  
18  
16  
25FT.  
18  
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50FT.  
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100FT.  
Circular Saws  
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Angle Grinders  
Reciprocating Saws  
Routers  
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Rotary Tools  
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Corded and Cordless Multi-Purpose Tools  
Wide Range of Accessories and more  
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found to be defective and subject to warranty. Alltrade retains the sole discretion  
to determine whether any item or part is nonconforming and, if so, whether the  
item and/or part will be repaired and/or replaced. If the unit is repaired, new or  
reconditioned replacement parts may be used. If Alltrade chooses to replace  
the product, it may replace it with a new or reconditioned one of the same or  
comparable design. The repaired or replaced unit will be warranted under the terms  
of the remainder of the warranty period. Typically, a defective product that is  
returned within the first 30 days after the purchase date will be replaced; for items  
returned after the first 30 days and within the warranty period, covered defective  
parts not subject to normal wear and tear or other exclusions will be repaired or  
replaced, at Alltrade’s option. During the warranty period, Alltrade will be responsi-  
ble for the return shipping charges. Alltrade’s repair and/or replacement of any non-  
conforming item and/or part thereof shall constitute fulfillment of all  
obligations to the purchaser. Alltrade shall not be responsible or liable for any  
expense, including freight charges, or repairs made outside Alltrade’s facility, unless  
expressly agreed to by Alltrade in writing. Under no circumstances shall Alltrade  
bear any responsibility for loss of the unit, loss of time or rental, inconvenience,  
commercial loss or consequential damages.  
3 YEAR LIMITED WARRANTY  
Express and Exclusive Limited Warranty to Original Retail Buyer  
Alltrade Tools LLC (hereinafter "Alltrade") expressly warrants to the original retail  
purchaser of the accompanying KAWASAKI™ power tool and no one else all parts  
of the product (except those parts referred to below which are specifically exclud-  
ed from such warranty (see Exclusions)) to be free from defects in materials and  
workmanship for a period of three years from original date of purchase, except that  
such warranty with regard to the battery shall be for a period of two years from  
original date of purchase, unless the tool is used for commercial or rental  
purposes.  
SPECIAL WARRANTY NOTE FOR COMMERCIAL OR RENTAL USE: The above  
warranty for this Kawasaki™ power tool, including the battery, shall be effective for  
only 90 days from the original date of purchase if this tool is used for any  
COMMERCIAL OR RENTAL PURPOSE.  
The date of purchase shall be the date of shipment to the original purchaser, or the  
date the original purchaser took possession, custody or control of the product,  
whichever occurred first. This warranty shall be null and void if the product or any  
component thereof is modified or altered. This warranty does not apply to any  
other product and/or component thereof manufactured or distributed by Alltrade,  
and does not apply to products and/or components thereof designed, manufactured  
and/or assembled by others, for which Alltrade makes no warranties whatsoever.  
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON  
THE FACE HEREOF.  
Exclusions  
This warranty does not cover parts damaged due to normal wear, abnormal  
conditions, misapplication, misuse, abuse, accidents, operation at other than  
recommended pressures or temperatures, improper storage or freight damage.  
Parts damaged or worn by operation in dusty environments are not warranted.  
Failure to follow recommended operating and maintenance procedures also  
voids warranty.  
Warranty Performance  
This limited warranty does not apply to accessory items such as drill bits,  
screwdriving bits, circular saw blades, jigsaw blades, grinding wheels, sanding  
sheets and other related items.  
By purchasing the product, purchaser expressly acknowledges and agrees that their  
sole and exclusive remedy under this warranty shall be strictly limited to the repair  
or replacement of any covered nonconforming items or parts thereof provided that  
any such nonconforming item and/or part is promptly returned to Alltrade’s facility  
postage pre-paid and insured (address: ALLTRADE Warranty Claims & Repair,  
1431 Via Plata, Long Beach, CA 90810, Attn: Customer Service 1-800-590-3723)  
within the applicable warranty period, with a written request by purchaser that  
Alltrade repair and/or replace the nonconforming item and/or part. We recommend  
that you keep the original product packaging in the event you need to ship the unit.  
We suggest the package be insured against loss or in transit damage. When  
sending your product include your name, address, phone number, dated proof  
of purchase (or copy), and a statement about the nature of problem. Warranty  
coverage is conditioned upon purchaser furnishing Alltrade with adequate written  
proof that they are the original purchaser and of the original purchase date. Parts  
returned, freight prepaid and insured, to Alltrade’s facility (see above address) will  
be inspected and, at Alltrade’s option, repaired and/or replaced free of charge if  
DAMAGE TO THE PRODUCT RESULTING FROM TAMPERING, ACCIDENT, ABUSE,  
NEGLIGENCE, FAILURE TO FOLLOW INSTRUCTIONS, UNAUTHORIZED REPAIRS  
OR ALTERATIONS, DAMAGE WHILE IN TRANSIT TO OUR SERVICE FACILITY,  
USE OF UNAPPROVED OR IMPROPER ATTACHMENTS OR ACCESSORIES,  
COMMERCIAL AND RENTAL APPLICATIONS OR OTHER CAUSES UNRELATED TO  
PROBLEMS WITH MATERIAL OR WORKMANSHIP ARE NOT COVERED BY THIS  
WARRANTY.  
Alltrade will not be liable for the following: labor charges, loss or damage resulting  
from improper operation, maintenance or repairs made by other persons;  
pre-delivery services such as assembly, oil or lubricants, and adjustment;  
maintenance services that are normally required to maintain the product.  
The use of other than genuine Alltrade Repair Parts will void warranty.  
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Warranty Disclaimers  
REPRESENTATIVE(S) HAS BEEN ADVISED OF THE POSSIBILITY OF ANY SUCH  
DAMAGES. IN NO EVENT, WHETHER AS A RESULT OF A BREACH OF CONTRACT,  
WARRANTY, TORT (INCLUDING NEGLIGENCE) OR OTHERWISE, SHALL  
ALLTRADE’S AND/OR ITS REPRESENTATIVE(S)’ LIABILITY EXCEED THE PRICE OF  
THE PRODUCT. ANY AND ALL LIABILITY CONNECTED WITH THE USE OF  
THIS PRODUCT SHALL TERMINATE UPON THE EXPIRATION OF THE WARRANTY  
PERIODS SPECIFIED ABOVE.  
EXCLUSION AND DISCLAIMER OF ALL OTHER EXPRESS WARRANTIES,  
GUARANTIES AND/OR REPRESENTATIONS. EXCEPT FOR THE LIMITED WARRANTY  
PROVIDED ABOVE, ALL OTHER EXPRESS WARRANTIES, GUARANTIES AND/OR  
REPRESENTATIONS BY ALLTRADE AND/OR ITS REPRESENTATIVE(S) REGARDING  
THE DESIGN, MANUFACTURE, PURCHASE, USE AND/OR OPERATION OF THE  
PRODUCT OR ANY COMPONENT THEREOF SOLD HEREUNDER, REGARDLESS OF  
WHETHER ANY SUCH WARRANTY, GUARANTY AND/OR REPRESENTATION,  
WRITTEN OR ORAL, ARISES BY OPERATION OF LAW AND/OR EQUITY AND/OR BY  
ANY ACT OR OMISSION OF ALLTRADE AND/OR ITS REPRESENTATIVE(S), OR THE  
BUYER, ARE HEREBY EXPRESSLY EXCLUDED AND DISCLAIMED BY ALLTRADE  
AND/OR ITS REPRESENTATIVES. PURCHASER KNOWINGLY AND WILLINGLY  
WAIVES ANY AND ALL SUCH WARRANTIES AND RIGHTS, CLAIMS AND/OR  
CAUSES OF ACTION ARISING THEREFROM OR BASED THEREON. PURCHASER’S  
SOLE AND EXCLUSIVE REMEDY IS AS STATED ABOVE.  
Limitations on Warranty Disclaimers  
Some states do not allow limitations on how long an implied warranty lasts  
and some states do not allow the exclusion or limitation of the incidental or  
consequential damages, so part or all of the above limitations or exclusions may not  
apply to you. This warranty gives you specific legal rights, and you may also have  
other rights which vary from state to state.  
If your product is not covered by this warranty, please call our Customer Service  
Department toll free at 1-800-590-3723 for general repair information and charges.  
EXCLUSION AND DISCLAIMER OF ALL IMPLIED WARRANTIES, INCLUDING THE  
IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR  
PURPOSE. NO WARRANTY, ORAL OR WRITTEN, OTHER THAN THE ABOVE  
WARRANTY IS MADE WITH REGARD TO THIS PRODUCT. ALL EXPRESS AND/OR  
IMPLIED WARRANTIES, GUARANTIES AND/OR REPRESENTATIONS BY ALLTRADE  
AND/OR ITS REPRESENTATIVE(S) REGARDING THE DESIGN, MANUFACTURE,  
PURCHASE, USE AND/OR OPERATION OF THE PRODUCT OR ANY COMPONENT  
THEREOF SOLD HEREUNDER, REGARDLESS OF WHETHER ANY SUCH WARRANTY,  
GUARANTY AND/OR REPRESENTATION, WRITTEN OR ORAL, ARISES BY  
OPERATION OF LAW AND/OR EQUITY AND/OR BY ANY ACT OR OMISSION OF  
ALLTRADE AND/OR ITS REPRESENTATIVE(S), OR THE PURCHASER, INCLUDING  
BUT NOT LIMITED TO THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE  
WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY EXPRESSLY  
EXCLUDED AND DISCLAIMED BY ALLTRADE AND/OR ITS REPRESENTATIVES.  
PURCHASER KNOWINGLY AND WILLINGLY WAIVES ANY AND ALL SUCH  
WARRANTIES AND RIGHTS, CLAIMS AND/OR CAUSES OF ACTION ARISING  
THEREFROM OR BASED THEREON. PURCHASER’S SOLE AND EXCLUSIVE  
REMEDY IS AS STATED ABOVE.  
Limitation Of Liability  
IN NO EVENT SHALL ALLTRADE AND/OR ITS REPRESENTATIVE(S) BE LIABLE FOR  
INDIRECT, INCIDENTAL, SPECIAL AND/OR CONSEQUENTIAL DAMAGES OF ANY  
KIND ARISING OUT OF OR RELATED TO, DIRECTLY OR INDIRECTLY, ANY BREACH  
OF ANY PROVISION OF ANY AGREEMENT BETWEEN ALLTRADE AND/OR ITS  
REPRESENTATIVE(S) AND PURCHASER, ANY WARRANTY HEREUNDER,  
AND/OR THE EXISTENCE, DESIGN, MANUFACTURE, PURCHASE, USE AND/OR  
OPERATION OF ANY ITEM(S) SOLD HEREUNDER EVEN IF ALLTRADE AND/OR ITS  
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