Karcher Pressure Washer K 502 User Manual

Model K 502 M  
Part No. 1.069-935.0  
High Pressure Washer Operator Manual  
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1  
Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3  
Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . .3  
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . .4  
GFCI Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . .5  
Using the Accessories . . . . . . . . . . . . . . . . . . . . . . . . .5  
Working with Detergents . . . . . . . . . . . . . . . . . . . . . . .6  
Shut Down and Clean-Up . . . . . . . . . . . . . . . . . . . . . .7  
Taking a Break . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7  
Winterizing and Long-Term Storage . . . . . . . . . . . . . .7  
Cleaning Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-9  
Optional Cleaning Accessories . . . . . . . . . . . . . . . . . .9  
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . .10-11  
Specifications  
Operating pressure 1500 PSI  
Water volume  
Voltage  
Amp draw  
1.7 GPM  
120 V  
13 AMPS  
In USA Call:  
1-800-537-4129  
or visit our website:  
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IMPORTANT PRECAUTIONS – Read First!  
disconnect the extension cord from the  
Safety Warnings  
receptacle before disconnecting the  
product from the extension cord. If you are  
using an extension cord, it should always  
be completely unwound from the cable  
drum.  
When using this product, basic precau-  
tions should always be followed:  
• Read all the instructions before using  
the product.  
• High pressure jets can be dangerous  
if subject to misuse. The jet must not  
be directed at persons, animals,  
electrical devices, or the machine itself.  
To reduce the risk of injury, do not  
operate the machine near children.  
Ground Fault Circuit Interrupter  
(GFCI) Protection  
This unit is supplied with a portable  
Ground Fault Circuit Interrupter (GFCI).  
UL indicates that the power cord has been  
investigated for compliance with the  
applicable provisions of UL 943, Third  
Edition (Standard for Ground Fault Circuit  
Interrupters) and other applicable  
standards. If power is interrupted in the  
line, the GFCI will automatically reclose  
the circuit to the load after power is  
restored. Depending on the GFCI model,  
it may be necessary to manually operate  
the reset button to restore power to the  
GFCI load circuit.  
• Learn how to stop the machine and  
release pressure quickly. Be thoroughly  
familiar with the controls.  
• Stay alert — watch what you are doing.  
• Wear safety goggles.  
• Do not use acids,  
solvents, or any  
flammable material in this product.  
These products can cause physical  
injuries to the operator and irreversible  
damage to the machine.  
• Do not operate the product when  
fatigued or under the influence of  
alcohol or drugs.  
This Product Is  
Double Insulated  
2
In a double-insulated product, two systems  
of insulation are provided instead of  
grounding. No grounding method is  
provided on a double-insulated product,  
nor should a method for grounding be  
added to the product. Servicing a double-  
insulated product requires extreme care  
and knowledge of the system, and should  
be done only by qualified service  
• Do not stand on unstable surfaces.  
Stand with both feet balanced at all  
times.  
To reduce the risk of electrocution, keep  
all connections dry and off the ground.  
Do not touch plug with wet hands.  
• The Gun Safety Lock PREVENTS  
the trigger from accidentally being  
engaged. This safety feature DOES  
NOT lock trigger in the on position.  
personnel. Replacement parts for a  
double-insulated product must be identical  
to the parts they replace. A double-  
insulated product is marked with the  
words, “DOUBLE INSULATED.”  
Extension Cords  
Use a sufficient gauge: Up to 25 ft = 12/3  
AWG; 25 to 50 ft = 10/3 AWG. Use only  
extension cords that are intended for  
outdoor use. These extension cords are  
identified by the marking “Acceptable for  
use with outdoor appliances; store indoors  
while not in use.Use only extension cords  
having an electrical rating not less than the  
rating of the product. Do not use damaged  
extension cords. Examine extension cord  
before using and replace if damaged. Do  
not abuse extension cord and do not yank  
on any cord to disconnect. Keep cord away  
from heat and sharp edges. Always  
Caution  
Follow the maintenance instructions  
specified in the manual.  
This machine has been designed  
for use with cleaning detergent sup-  
plied or recommended by the manu-  
facturer. The use of other cleaning  
detergents may affect the operation  
of the machine and void the warran-  
ty.  
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IMPORTANT PRECAUTIONS – continued  
Water Supply  
(Cold Water Only)  
• Water hose must be at least 3/4 inch in  
diameter.  
• The water supply temperature must not  
exceed 104°F/40°C.  
• Never use the pressure washer to draw in  
water contaminated with solvents, e.g. paint  
thinners, gasoline, oil, etc.  
• Flow rate of water supply must not fall  
below 2.5 GPM (gallons per minute).  
• Flow rate can be determined by running  
the water for one minute into an empty  
5-gallon container.  
• Always prevent debris from being drawn into  
the unit by using a clean water source.  
ASSEMBLY INSTRUCTIONS  
3
Step1 Place the transport handle onto  
the mounting brackets on the sides of the  
washer and align the four holes. Hold each  
four-sided nut with one finger while inserting  
each screw and tighten with a screwdriver.  
Step2 Slide the hose caddy into the slots  
on the transport handle and snap into place.  
Step3 Pull out the locking slide from  
the right side of the trigger gun handle,  
and insert the small end of the high pres-  
sure hose into place. Push the locking  
slide back into the trigger gun to lock the  
hose in position.  
Step4 Insert the Spray Wand Extension  
into the trigger gun. Press in against the  
spring tension and twist into the lock posi-  
tion. Turn the Spray Wand Extension Collar  
clockwise until tight.  
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OPERATING INSTRUCTIONS  
Step1 Connect the high pressure hose to the  
unit’s high pressure outlet.  
Step2 Install the Vario spray wand  
into the wand extension. Push in and  
turn clockwise to lock spray wand in  
place.  
4
Step3 Connect the garden hose to the  
water inlet using the quick connect adapter and  
coupling.  
Step4 Connect garden hose to the  
cold water source and turn water on  
completely.  
Step5 Plug the power cord into the power out-  
let. Trigger the gun to eliminate trapped air, wait  
for a steady flow of water to emerge from the  
spray nozzle.  
Step6 Turn on the pressure  
washer (I). The motor starts only if the  
trigger of the gun is pulled and shuts off  
when the trigger is released.  
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GFCI INSTRUCTIONS  
Note:  
The actual  
appearance  
of the GFCI  
may be  
different from  
this  
illustration.  
Step1  
Plug the Ground  
Fault Circuit Interrupter (GFCI)  
into a working outlet.  
Step2  
Press “TEST”, then  
press “RESET” to assure proper  
connection to power.  
USING THE ACCESSORIES  
Vario spray wand  
5
The Vario spray wand allows you to adjust the cleaning pressure. To clean at maximum  
pressure, the Vario wand must be positioned to the high pressure setting (+). To apply  
detergent, the wand must be positioned to the low pressure setting (-).  
For higher pressure turn  
wand collar in the plus (+)  
direction.  
For lower pressure turn  
wand collar in the minus (-)  
direction.  
WARNING  
TO AVOID SERIOUS INJURY,  
NEVER POINT SPRAY NOZZLE  
AT YOURSELF, OTHER PER-  
SONS OR ANIMALS  
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WORKING WITH DETERGENTS  
Detergents can only be applied at low pressure (-).  
For best results see Cleaning Tips  
on pages 8 & 9 for specific  
information on how to clean  
different surfaces.  
Step1 Install the Wash brush or the Vario  
spray wand. Set the Vario spray wand to the  
low pressure setting (-) by turning the wand  
collar. The wand must be set in the low pres-  
sure (-) position to apply detergents.  
Always Use Karcher  
Detergents for Best Results.  
Karcher biodegradable detergents are  
specially formulated to protect the environ-  
ment and your pressure washer. The special  
formula won’t clog the suction tube filter  
and will protect the internal parts of the pres-  
sure washer for a longer life. For Karcher  
Detergents, check your retailer  
6
or call:  
In USA Call:  
1-800-537-4129  
or visit our website:  
Step2 Fill a container with Karcher  
detergent. Set metering valve on filter to  
desired dosage. Place the filter end of  
The following Karcher detergents are  
available:  
• Vehicle Wash  
• House Wash  
• Deck Wash  
detergent suction tube into the container.  
• Degreaser  
• All Purpose Cleaner  
Caution  
Never use:  
• Bleach, Chlorine products and other  
corrosive chemicals  
• Liquids containing solvents  
(i.e., paint thinners, gasoline, oils)  
Tri-sodium phosphate products  
• Ammonia products  
• Acid-based products  
These chemicals will harm the unit and  
will damage the surface being cleaned.  
Step3 Turn on the pressure washer.  
Pull trigger to operate unit: Liquid detergent  
is drawn into the unit and mixed with water.  
Apply detergent to work area. Do not allow  
detergent to dry on surface.  
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SHUTTING DOWN & CLEAN-UP  
Step1 Remove de-  
tergent suction tube from  
container and insert into  
1 gallon of fresh water.  
Siphon water at low pres-  
sure for one minute.  
Step2  
Step3  
Turn off the water  
source.  
Step4  
Press trigger to  
release water  
pressure.  
Turn the switch to  
off (O) position  
and unplug cord  
from outlet.  
7
Step5 Disconnect the  
garden hose from the  
water inlet on the unit.  
Step6 Disconnect the high pressure hose from the  
high pressure outlet and engage the gun safety lock.  
TAKING A BREAK... five minutes or more  
Step1  
Engage gun  
safety lock.  
Step2  
Turn pressure  
washer to off (O)  
position.  
WINTERIZING AND LONG-TERM STORAGE  
1. Disconnect all water connections.  
2. Start the machine for a few seconds, until  
the water which had remained in  
the pump exits. Turn off immediately.  
3. Do not allow high pressure hose to  
become kinked.  
4. Store the machine and accessories in  
a room which does not reach freezing  
temperatures.  
Caution: Failure to follow the above  
directions will result in damage to the  
pump assembly and accessories.  
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CLEANING TIPS  
Deck Cleaning  
Cement Patios,  
Brick and Stone  
(with or without detergent)  
Pre-rinse deck and surrounding area with  
fresh water. If using Kärcher Deck Wash,  
place detergent suction tube directly into  
cleaning solution and apply to surface at low  
pressure. For best results, limit your work  
area to smaller sections of approximately 25  
square feet. Allow Kärcher Deck Wash to  
remain on surface 1-3 minutes. Do not allow  
detergent to dry on surface. Rinse at high  
pressure in a long sweeping motion keeping  
the spray nozzle approximately 3-6 inches  
from the cleaning surface. Always clean  
from top to bottom and from left to right.  
When moving on to a new section of the  
cleaning surface, be sure to overlap the pre-  
vious section to eliminate stop marks and  
ensure a more even cleaning result.  
(with or without detergent)  
Pre-rinse cleaning surface with fresh water.  
If using Karcher All Purpose Cleaner, place  
detergent suction tube directly into cleaning  
solution and apply to surface at low pres-  
sure. For best results, limit your work area  
to smaller sections of approximately 25  
square feet. Allow Kärcher All Purpose  
Cleaner to remain on surface 1-3 minutes.  
Do not allow detergent to dry on surface.  
Rinse at high pressure in a sweeping  
motion keeping the spray nozzle approxi-  
mately 3-6 inches from the cleaning surface.  
Always clean from top to bottom and from  
left to right. For removing extremely stub-  
born stains, use Kärcher Dirtblaster® Wand.  
Cars, Boats & Motorcycles  
(with or without detergent)  
House Siding  
(with or without detergent)  
Pre-rinse vehicle with fresh water. If using  
Karcher Vehicle Wash, place detergent suc-  
tion tube directly into cleaning solution and  
apply to surface at low pressure. For best  
results, clean one side of vehicle at a time  
and always apply detergent from bottom to  
top, do not allow detergent to dry on sur-  
face. If needed, use special Wash Brush  
Attachment to remove stubborn dirt. Rinse  
at high pressure in a sweeping motion keep-  
ing the spray nozzle approximately 6-8 inch-  
es from the cleaning surface (distance  
should increase when rinsing pin-striping  
or other sensitive surfaces). Always clean  
from top to bottom and from left to right. For  
best results, wipe surface dry with a cham-  
ois or soft dry cloth.  
8
Pre-rinse cleaning surface with fresh water.  
If using Kärcher House Wash, place deter-  
gent suction tube directly into cleaning solu-  
tion and apply to surface at low pressure  
(for best results, limit your work area  
to sections of approximately 6 feet and  
always apply detergent from bottom to top).  
Allow Karcher House Wash to remain on  
surface 1-3 minutes. Do not allow detergent  
to dry on surface, if surface appears to be  
drying, simply wet down surface with fresh  
water. If needed, use special Wash Brush  
Attachment to remove stubborn dirt. Rinse  
at high pressure from top to bottom in an  
even sweeping motion keeping the spray  
nozzle approximately 6 inches from the  
cleaning surface.  
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CLEANING TIPS – continued  
Barbecue Grills, Outdoor Power  
Equipment &  
Patio & Lawn Furniture  
(with or without detergent)  
Pre-rinse furniture and surrounding area with  
fresh water. If using Kärcher All Purpose  
Cleaner, place detergent suction tube direct-  
ly into cleaning solution and apply to surface  
at low pressure. Allow Kärcher All Purpose  
Cleaner to remain on surface 1-3 minutes.  
Do not allow detergent to dry on surface. If  
needed use special Wash Brush Attachment  
to remove stubborn dirt. Rinse at high pres-  
sure in a sweeping motion keeping the spray  
nozzle approximately 3-6 inches from the  
cleaning surface. For best results, clean from  
top to bottom and from left to right.  
Gardening Tools  
(with or without detergent)  
Pre-rinse cleaning surface with fresh water. If  
using Kärcher All Purpose Cleaner or  
Degreaser, place detergent suction tube  
directly into cleaning solution and apply  
detergent at low pressure. Allow Kärcher  
detergent to remain on surface 1-3 minutes.  
Do not allow detergent to dry on surface.  
Rinse at high pressure keeping the spray  
nozzle approximately 3-6 inches from the  
cleaning surface. For removing extremely  
stubborn dirt, it may be necessary to move  
the spray nozzle even closer to the surface  
for greater dirt cutting action. To remove  
caked on mud from garbage cans, lawn  
mower blades, wheel barrels or other  
non-sensitive metal surfaces, you may  
want to use the Karcher Dirtblaster® Wand.  
Recommendations  
• Before cleaning any surface an inconspicu-  
ous area should be cleaned to test spray  
pattern and distance for maximum cleaning  
results.  
• If painted surfaces are pealing or chipping,  
use extreme caution as pressure washer  
may remove the loose paint from the  
surface.  
9
OPTIONAL CLEANING ACCESSORIES  
Optional cleaning accessories are available to further enhance your cleaning capabilities:  
See accessories order form for product descriptions and ordering instructions.  
• Wash Brush  
Telescopic Spray Wand  
• Pipe Drain Cleaner  
• House Washing Wand  
• Extension Wand  
• Dirtblaster® Wand  
• Flexible Spray Wand  
• Underbody Spray Wand  
• Detergent Foamer Attachment  
• Water Suction Hose  
• Extension Hose 25’  
• Rotating wash brush  
In USA Call:  
1-800-537-4129  
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TROUBLESHOOTING  
Disconnect the machine from the power source before making any repair.  
Symptom  
Cause  
Solution  
On/Off switch is in the  
“OFF” (O) position.  
Turn switch to the “ON” (I) position.  
Motor will not start.  
Power cord is not plugged in. Plug in power cord.  
Extension cord is too long. Replace extension cord with either  
a 25 ft. 12/3 gauge cord or a 50 ft.  
10/3 gauge cord.  
Extension cord is not  
proper gauge.Extension  
cord is damaged.  
Electrical outlet does not  
supply adequate power.  
Try a different outlet.  
Ground Fault Circuit  
Reset breaker (power supply)  
Interrupter (GFCI) tripped. or GFCI.  
Replace with a 3/4 inch  
garden hose.  
Diameter of garden hose  
is too small.  
Unit does not reach  
high pressure.  
Water supply is restricted. Check garden hose for kinks,  
leaks and blockage.  
Not enough inlet water supply. Open water source full force.  
10  
Water inlet filter is  
clogged.  
Remove filter and rinse out  
in warm water.  
Spray wand is in low  
pressure position.  
Turn spray wand to high  
pressure position.  
Wash brush is attached.  
Attach vario spray wand  
Not enough inlet water  
supply.  
Turn water on full force. Check garden  
hose for kinks, leaks or blockage.  
Output pressure  
varies high and  
low.  
Pump is sucking air.  
Check that hoses and fittings are air tight.  
Turn off machine and purge pump by  
squeezing trigger gun until a steady flow  
of water emerges through the nozzle.  
Water inlet filter is  
clogged.  
Remove filter and rinse out  
in warm water.  
Discharge nozzle  
is obstructed.  
Blow out or remove debris  
with a fine needle.  
Calcified gun, hose  
or spray wand.  
Run distilled vinegar through  
detergent suction tube.  
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TROUBLESHOOTING – continued  
Symptom  
Cause  
Solution  
Detergent suction tube not Check connection.  
properly connected to the  
machine.  
No detergent.  
Detergent is too thick.  
Dilute detergent, for best results  
use Kärcher detergent.  
Filter on detergent suction Run warm water through filter  
tube is clogged.  
to remove debris.  
Damaged or clogged  
detergent suction tube.  
Remove obstruction or  
replace detergent suction tube.  
Spray wand is in  
high pressure position.  
Turn spray wand tip to  
low pressure position.  
Discharge nozzle  
is obstructed.  
Blow out or remove debris  
with fine needle.  
Detergent container is empty. Add more detergent.  
Detergent filter valve is  
at lowest setting.  
Set detergent filter valve to a high-  
er setting.  
Loose fittings.  
Tighten fittings.  
Garden hose  
connection leaks.  
11  
Missing/worn rubber washer. Insert new washer.  
Spray wand not  
properly attached.  
Insert the spray wand of your choice into  
the the wand extension. Push in and turn  
clockwise to lock spray wand in place.  
Spray wand  
or Spray wand  
extension leaks.  
Spray wand extension  
not properly attached.  
Insert the spray wand extension into  
the trigger gun. Press in against the  
spring tension and twist into the lock  
position. Turn the spray wand exten-  
sion collar clockwise until tight..  
Broken o-ring.  
Call Kärcher customer service  
hotline and order an o-ring.  
Pump is sucking air.  
Check that hoses and fittings are  
air tight. Turn off machine and  
purge pump by squeezing trigger  
gun until a steady flow of water  
emerges through the nozzle.  
Pump is noisy.  
Loose fittings.  
Check that all fittings are tight.  
Call service center.  
Water leaks  
from pump.  
Water seals are  
damaged or worn.  
Oil seals are damaged or worn. Call service center.  
Oil Drip.  
If you encounter any additional  
difficulties not listed, please call  
our service center for help.  
In USA Call:  
1-800-537-4129  
Kärcher Customer Support USA  
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