Karcher Pressure Washer HD 10 25 S VEX User Manual

HD 10/25 S VEX  
5.961-066 A 2006919 10/03  
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HD 10/25 S VEX  
4
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English  
Operating Instructions HD 10/25 S VEX  
Unit components  
For your safety  
Please fold out illustration page at the front  
1 Hand-held spray gun  
2 Lever of hand-held spray gun  
3 High-pressure hose  
4 Handgun support  
Before you use the cleaner for the first time,  
read these operating instructions and take  
special note of the accompanying booklet  
"Safety Instructions for High-Pressure Clean-  
ers" No. 5.951-949.  
5 Detergent metering valve  
6 Cap for detergent reservoir  
7 Detergent reservoir  
8 Detergent suction-hose with filter  
9 Fastening screw for hood  
10 Unit switch  
Use of the cleaner  
Use this unit exclusively for  
– cleaning with high-pressure jet and deter-  
gent (e.g. cleaning of machines, vehicles,  
buildings, tools),  
11 Hood  
– cleaning with high-pressure jet without de-  
tergent (e.g. cleaning facades, terraces,  
gardening equipment).  
12 Pressure gauge  
13 High-pressure outlet  
14 Nozzle rest  
For stubborn dirt we recommend the dirt  
blaster as an optional accessory.  
15 Water connection  
16 Fine filter  
17 Oil level display  
Safety features  
18 Oil reservoir  
19 Indicator light  
20 Hose rest  
Relief valve with pressure  
switch  
On reducing the flow rate with the pressure  
and flow control, the relief valve opens and  
part of the water runs back to the suction side  
of the pump.  
21 Detergent reservoir vent  
22 Accessories box  
23 Cable holder  
24 Handle  
25 Nozzle  
If the lever of the hand-held spray gun is re-  
leased, the pressure switch switches the  
pump off. If the lever is retracted, the pressure  
switch switches the pump on again.  
26 Marking of the nozzle  
27 Spray lance  
28 Pressure/flow control  
29 Safety catch of hand-held spray gun  
The overflow valve and pressure switch have  
been set and sealed at the factory.  
Adjustments are made only by Customer  
Service.  
5
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Operating Instructions HD 10/25 S VEX  
English  
Preparing the unit for use  
Switching on the unit  
Unpack the unit  
Electrical connection  
– When unpacking the unit, check the con-  
tents of the packaging. If there has been  
any damage in transit inform the dealer.  
Caution!  
The voltage specified on the model rat-  
ing plate must correspond to the voltage sup-  
plied.  
– Do not dispose of the packaging with the  
household rubbish, hand it in at the appro-  
priate collection point for recycling.  
Caution!  
The maximum tolerable mains  
impedance at the electrical contact point (see  
Technical Data) must not be exceeded.  
Check the oil level  
Caution!  
Read the oil level displayed while unit is at  
a standstill. The oil level must be above the  
two indicators.  
Use an extension cable with a sufficient  
cable cross-section (see Technical Specifica-  
tions) and unwind it fully from the cable drum.  
Activate the oil reservoir vent  
Unscrew the fastening screw of the hood  
For connected loads see model rating plate/  
Technical Specifications.  
and remove the hood.  
Caution!  
It is essential that the unit is connected  
to the power supply by means of a plug. An in-  
separable connection to the power supply is  
prohibited. The plug is used to disconnect  
from the mains.  
Cut off the tip on the cover to the oil reser-  
voir.  
Fasten the unit cover.  
Mount the accessories  
Mount nozzle on the spray lance (see  
markings on the top of the setting ring).  
Water connection/Suction feed  
operation  
Fit the spray lance to the hand-held spray  
gun with pressure and flow control.  
Connection to water main  
Lock cable clincher into bore lateral to the  
Caution!  
handle.  
Pay attention to the regulations of the  
water supply company; according to DIN  
1988, the unit may not be connected direct to  
the public drinking water supply. A short-term  
connection via a non-return valve  
(Order no. 6.412-578) is allowed.  
Tighten the high-pressure hose according-  
ly.  
For connected loads see Technical Specifica-  
tions.  
Connect a supply hose (not supplied) to the  
water outlet on the unit and to the water in-  
let (e.g. water tap).  
Open water inlet.  
6
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English  
Operating Instructions HD 10/25 S VEX  
Suctioning water from an open container  
Selecting the type of spray  
The handgun must be closed.  
Screw suction hose with filter  
(Order no. 4.440-238) to the water outlet.  
Rotate the housing of the nozzle until the  
desired symbol corresponds with the mark-  
ing.  
Vent the unit before using.  
To evacuate air from the unit, unscrew the  
nozzle and leave the unit running until wa-  
ter exits with no air bubbles.  
Select pencil jet or fan jet by contactless  
changeover:  
Switch off the unit and screw the nozzle  
back on.  
rotate the spray lance, which is pointing  
down at an angle of approx. 45°, to the left  
or right.  
Explanation of the symbols  
Operating the unit  
High-pressure pencil jet (0°),  
for particularly stubborn accumu-  
lation of grime.  
High-pressure fan jet (25°), for  
dirt accumulation over a large  
surface.  
Danger!  
!
Observe the relative safety regulations  
when using the unit at filling stations or other  
high-risk areas.  
Caution!  
Low-pressure fan jet (CHEM)  
for operation with detergent or for  
cleaning at low pressure.  
Only clean engines in places which  
have appropriate oil separators (protection of  
the environment).  
Caution!  
Only wash animals with the low-  
pressure fan jet (see "Selecting the type of  
spray").  
Operating with high pressure  
The unit is equipped with a pressure switch.  
The motor only starts up when the lever is re-  
tracted.  
Set the unit switch to "I". The indicator light  
will go green.  
Unlock the hand-held spray gun and retract  
the lever of the gun.  
Adjust operating pressure and flow rate  
(+/–) by rotating the pressure/flow control  
(infinitely variable).  
At the lowest flow rate the waste heat from  
the motor will heat the water to approx.  
15 °C.  
7
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Operating Instructions HD 10/25 S VEX  
English  
Operating with detergent  
Interrupting the operation  
Caution!  
Release lever of the handgun, the unit  
switches off. Retract lever again and the  
unit switches on again.  
Unsuitable detergents can harm the  
cleaner and the object which is to be cleaned.  
Use only detergents which are released by  
Kärcher. Proportions of detergent to be used  
and accompanying instructions should be not-  
ed carefully. Use detergents sparingly out of  
consideration for the environment.  
Availability time  
Within the availability time, the unit starts  
when the hand-held spray gun is opened.  
The indicator light will go green.  
Kärcher cleaning agents guarantee trouble-  
free operation. Please seek advice or ask for  
our catalogue of information sheets on clean-  
ing agents.  
If the spray gun remains closed for  
30 minutes, the availability time ends.  
The indicator light will flash green.  
Fill detergent reservoir.  
Reset availability time  
Switch off the unit switch.  
Wait a moment.  
Set nozzle to  
.
Set the detergent metering valve to the  
desired concentration.  
Switch the unit back on again.  
Concentration of detergent when flow at  
maximun:  
Customer Service can change the unit to  
permanent operation.  
Position of metering  
valve  
1
3
5
7
Switching the unit off  
Set unit switch to "0" and pull out power  
plug.  
0.5 2.5 5.0 7.0  
%
%
%
%
Close water inlet.  
Retract lever until the unit is without pres-  
sure.  
Recommended cleaning methods  
Spray detergent with low pressure jet spar-  
ingly over the dry surface to be cleaned and  
let it take effect but not dry out.  
Push safety catch of the hand-held spray  
gun forward to lock the lever of the gun  
from being actuated inadvertently.  
Spray off (rinse off) the loosened dirt using  
the high-pressure spray.  
Danger!  
!
Risk of scalding due to hot water. Re-  
When you have finished the operation, set  
detergent metering valve to "0" and switch  
the unit on for about 1 minute and rinse it  
clear of detergent.  
sidual water contained in the switched off unit  
can heat up. When removing the hose from  
the water inlet, the heater water can spurt out  
and cause scalds. Do not remove the hose  
until the unit has cooled down.  
Transporting the cleaner  
To transport the cleaner over relatively long  
stretches, take hold of it by the handle and  
pull it along behind you.  
Empty the detergent reservoir before trans-  
porting it horizontally.  
8
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English  
Operating Instructions HD 10/25 S VEX  
Storing the cleaner  
Before each use  
Place the handgun in the support.  
Check connecting cable for damage (risk of  
getting an electric shock), have a damaged  
connecting cable replaced without delay by  
authorised Customer Service personnel or  
an electrician.  
Reel in the high-pressure hose and hang it  
over the hose rest.  
or  
Coil the connecting cable round the cable/  
hose rest.  
Check high-pressure hose for damage  
(danger of explosion), replace a damaged  
high-pressure hose without delay.  
Frost protection  
Check unit (pump) for any leaks.  
Three drops per minute are allowable and  
can appear on the underside of the unit.  
Seek the help of Customer Service if leaks  
are more serious.  
Caution!  
Frost will destroy a unit that is not com-  
pletely empty of water! Store the unit where it  
will be free of frost.  
If storage away from frost is not possible:  
Empty the detergent tank (see care and  
maintenance/As and when required).  
Every week  
Check oil level in oil reservoir: if the oil is  
milky (water in oil), seek the help of Cus-  
tomer Service immediately.  
Drain off the water and rinse the unit  
through with anti-freeze.  
Leave the unit to dry for max. 1 minute.  
Clean the fine filter.  
Use the standard glycol-based anti-freezes  
for cars.  
– Unpressurize unit.  
– Unscrew the fastening screw of the hood  
and remove the hood.  
Follow the handling instructions of the anti-  
freeze manufacturer.  
– Unscrew the cover with filter.  
– Clean the filter with clean water or com-  
pressed air.  
Care and maintenance  
– Reassemble in the reverse order.  
Clean the filter at the suction hose for de-  
tergent.  
Danger!  
!
Before any care and maintenance work  
on the unit draw out the mains plug.  
Annually or after 500 operating  
hours  
Caution!  
When changing the oil, dispose of any  
waste oil only at authorised collection points.  
Change the oil  
– For oil quantity and type see Technical  
Specifications.  
Safety inspection/Maintenance  
contract  
You can arrange with your dealer to have a  
regular safety inspection carried out or to  
have a maintenance contract. Please seek  
advice.  
– Undo the fastening screw, remove the  
hood, unscrew the front oil drain plug on  
the motor housing.  
– Drain oil into a suitable container.  
– Screw in the oil drain plug.  
– Fill slowly with fresh oil; air bubbles have  
to escape.  
9
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Operating Instructions HD 10/25 S VEX  
English  
Fault display  
As and when required  
Emptying and cleaning the detergent tank  
1 x flashing red:  
– High-pressure side leaking. Check high-  
pressure hose, hose connections and  
hand-held spray gun for leaks.  
– Pull out the screw cap and hose for the  
detergent tank.  
– Place the unit on its rear.  
2 x flashing red:  
– Empty and clean the detergent tank.  
– Motor too hot. Switch off the unit switch.  
Leave unit to cool down. Switch the unit  
back on again.  
Troubleshooting  
3 x flashing red:  
– Fault in the power supply. Check the  
mains connection. Check supply fuses.  
Danger!  
!
Before any repair work is undertaken,  
4 x flashing red:  
switch the unit off and pull out the power plug.  
Have electrical components checked and re-  
paired only by authorised Customer Service  
personnel.  
– Current consumption too high. Consult  
Customer Service  
For faults which are not identified in this chap-  
ter, or when in doubt or when expressly in-  
structed to do so, consult authorised  
Customer Service personnel.  
Unit does not work  
Availability time has run out. The indicator  
light will flash green. Switch the unit off and  
then on again.  
Indicator light  
Check connecting cable for damage.  
The indicator light shows the operating status  
(green) and faults (red).  
Consult Customer Service if there is an  
electrical fault.  
To reset:  
Unit does not come up to pres-  
sure  
Switch off the unit switch.  
Wait a moment.  
Set nozzle to "high pressure".  
Switch the unit back on again.  
Clean/replace nozzle.  
Operating status display  
Constant green light:  
– Unit is operational.  
1 x flashing green:  
Clean the fine filter, replace if required.  
Evacuate air from the cleaner (see Switch-  
ing on the unit).  
Check water inlet volume (see Technical  
Specifications).  
– Operational readiness expired after  
30 minutes.  
Check all supply lines to the pump for leaks  
or obstructions.  
– The unit switched off after 30 minutes of  
permanent operation (safety feature in  
the case of a burst high-pressure hose).  
Seek the help of Customer Service if nec-  
essary.  
10  
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English  
Operating Instructions HD 10/25 S VEX  
Pump is leaky  
Spare parts  
Three drops per minute are allowable and  
can appear on the underside of the unit.  
Seek the help of Customer Service if leaks  
are more serious.  
You will find a list of spare parts at the end of  
these operating instructions.  
Pump makes a knocking noise  
Check all supply lines as well as the deter-  
Warranty  
gent system for leaks.  
The warranty terms issued by our authorised  
marketing company are valid in every country.  
We remedy any fault in the unit free of charge  
within the warranty period providing the cause  
of the fault proves to be a material or manu-  
facturing error.  
Evacuate air from the cleaner (see Switch-  
ing on the unit).  
Clean the fine filter.  
Seek the help of Customer Service if nec-  
essary.  
The warranty only becomes operative when  
your dealer has completed the reply card ac-  
companying the sale of the unit, has stamped  
and signed it and you have then sent the reply  
card to the marketing company in your coun-  
try.  
Detergent is not being drawn in  
Set nozzle to "Chem".  
Check detergent suction hose with filter for  
leaks or obstructions and clean it if neces-  
sary.  
Should you wish to call upon the guarantee,  
please apply to your dealer or nearest author-  
ised Customer Service centre taking along  
also the accessories and bill of sale.  
Clean/renew non-return valve in detergent  
suction-hose connection.  
Open detergent metering valve or check it  
for leaks/remove obstruction. Also clean  
the venting orifice in the housing.  
Seek the help of Customer Service if nec-  
essary.  
11  
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Operating Instructions HD 10/25 S VEX  
English  
Technical Specifications  
HD 10/25 S VEX  
Mains connection  
Voltage  
V
380  
220  
Type of current  
Hz  
kW  
A
3~50  
7.7  
3~60  
7.5  
Connected load  
Supply fuse (delayed-action, char. C)  
Max. tolerable mains impedance  
Extension cable 10 m  
Extension cable 30 m  
Water connection  
16  
25  
(0.145 + j0.090)  
2
2
mm  
mm  
2.5  
4
2.5  
Supply temperature max.  
Supply volume min.  
°C  
60  
1200 (20)  
7.5  
l/h (l/min)  
m
Supply hose – minimum length  
Supply hose – minimum diameter  
Suction height from an open container 20 °C  
Supply pressure max.  
Performance data  
inches  
m
3/4  
0.5  
MPa (bar)  
1 (10)  
Operating pressure  
MPa (bar)  
MPa (bar)  
l/h (l/min)  
l/h (l/min)  
N
3–19 (30–190)  
20.9 (209)  
Max. operating overpressure (safety valve)  
Flow rate  
500–1038 (8.3–17.3)  
0–80 (0–1.3)  
62  
Detergent intake  
Recoil force of the handgun  
Sound emission  
Sound pressure level  
(EN 60704-1)  
dB (A)  
dB (A)  
72  
87  
Guaranteed sound pressure level  
(2000/14/EC)  
Vibrations of unit / total of vibration (ISO 5349)  
2
Handheld gun  
Spray lance  
m/s  
2.2  
2.0  
2
m/s  
Dimensions  
Length  
mm  
mm  
mm  
kg  
l
560  
500  
1090  
62  
Width  
Height  
Weight without accessories  
Reservoir capacity, detergent  
Oil quantity, pump  
Oil type, pump  
6
l
1.2  
SAE 90  
12  
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