Karcher Pressure Washer 5961 6090 User Manual

K 2.93  
English  
5.961-609.0 03/05  
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MODEL OVERVIEW  
Item Description:  
10 Vario Spray wand  
1 Detergent suction tube  
11 Dirtblaster® (Rotating spray wand)  
2 ON/OFF switch  
3 High pressure outlet  
4 Water inlet with garden hose con-  
nector  
ƽ CAUTION  
Follow the maintenance instructions  
specified in the manual  
5 Transport handle  
This machine has been designed for  
6 Power cord with Ground Fault Circuit use with cleaning detergents by the ma-  
Interrupter (GFCI)  
7 Trigger gun  
8 Trigger gun safety lock  
9 High pressure hose  
nufacturer. The use of other cleaning  
detergents may affect the operation of  
the machine and void the warranty.  
For household use only !  
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IMPORTANT SAFETY INSTRUCTIONS  
! Do not use acids and solvents in this  
WARNING!  
product. These products can cause  
physical injuries to the operator and  
irreversible damage to the machine.  
! To reduce the risk of electrocution,  
When using this product basic precauti-  
ons should always be followed, inclu-  
ding the following:  
! Read all the instructions before  
keep all connections dry and off the  
ground. Do not touch plug with wet  
using the product.  
hands.  
! To reduce the risk of injury, close su-  
! The Trigger Gun Safety Lock PRE-  
pervision is neccessary when a pro-  
duct is used near children.  
! Know how to stop the product and  
VENTS the trigger from accidentally  
being engaged. This safety feature  
DOES NOT lock trigger in the ON  
bleed pressures quickly. Be thoroug-  
position.  
hly familiar with the controls.  
! Stay alert — watch what you are  
! Do not use extention cord for this  
unit.  
doing.  
ƽ WARNING  
To reduce the risc of electrocution, keep  
all connections dry and off the ground.  
Do not touch plug with wet hands.  
! Do not operate the product when fa-  
tigued or under the influence of alco-  
hol or drugs.  
! Keep operating area clear of all per-  
sons.  
Grounding Instructions  
! Do not overreach or stand on unsta-  
ble support. Keep good footing and  
balance at all times.  
This product must be grounded. If it  
should malfunction or breakdown,  
grounding provides a path of least resi-  
stance for electric current to reduce the  
risk of electric shock. This product is  
equipped with a cord having an equip-  
ment-grounding conductor and a groun-  
ding plug. The plug must be plugged  
into an appropriate outlet that is proper-  
ly installed and grounded in accordance  
with all local codes and ordinances.  
! Follow the maintenance instructions  
specified in the manual.  
! This Product Is Provided With A  
Ground Fault Circuit Interrupter (GF-  
CI) Built Into The Power Cord Plug.  
If Replacement Of The Plug Or Cord  
Is Needed, Use Only Identical Re-  
placement Parts.  
! Risk of Injection or Injury to persons  
- Do not direct discharge stream at  
persons.  
! High pressure jets can be dangerous  
if subject to misuse. The jet must not  
be directed at persons, animals,  
electrical devices, or the machine  
itself.  
ƽ DANGER  
Improper connection of the equipment-  
grounding conductor can result in a risk  
of electrocution. Check with a qualified  
electrician or service personnel if you  
are in doubt as to whether the outlet is  
properly grounded. Do not modify the  
plug provided with the product - if it will  
not fit the outlet, have a proper outlet in-  
! Wear safety goggles.  
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stalled by a qualified electrician. Do not  
use any type of adapter with this pro-  
duct.  
SAVE THESE  
INSTRUCTIONS!  
Ground Fault Circuit Interrupter  
(GFCI) Protection  
This product is supplied with a Ground  
Fault Circuit Interrupter (GFCI) built into  
the power cord plug. This device provi-  
des additional protection from the risk of  
electric shock. If power is interrupted in  
the line, the GFCI will automatically re-  
close the circuit to the load after power  
is restored. Depending on the GFCI mo-  
del, it may be necessary to manually  
operate the reset button to restore po-  
wer to the GFCI load circuit. If replace-  
ment of the plug or cord is needed use  
identical replacement parts.  
WATER SUPPLY (Cold Water Only)  
ƽ CAUTION  
Dirt in the feed water will damage the  
unit. To avoid this risk, we recommend  
fitting a water filter.  
! Water hose must be at least 5/8 inch  
in diameter.  
! Flow rate of water supply must not  
fall below 2 GPM (gallons per minu-  
te).  
! Flow rate can be determined by run-  
ning the water for one minute into an  
empty 5-gallon container.  
! The water supply temperature must  
not exceed 104°F/40°C.  
! Never use the pressure washer to  
draw in water contaminated with sol-  
vents, e.g. paint thinners, gasoline,  
oil, etc.  
! Always prevent debris from being  
drawn into the unit by using a clean  
water source.  
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OPERATING INSTRUCTIONS  
" STEP 1: Connect the high pressure " STEP 4: Connect garden hose to the  
hose to the unit’s high pressure out-  
let.  
cold water source and turn water on  
completely. Plug the power cord into  
the power outlet.  
" STEP 5: Unlock the Safety lock.  
Trigger the gun to eliminate trapped  
air, wait for a steady flow of water to  
emerge from the spray nozzle.  
" STEP 2: Insert the spray wand of  
your choice to the trigger gun. Press  
in against the spring tension and  
twist into locked position.  
" STEP 6: Turn on the high pressure  
washer (I).  
The motor starts only if the trigger  
of the gun is pulled and shuts off  
when the trigger is released.  
" STEP 3: Connect garden hose to  
unit’s water inlet.  
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GFCI INSTRUCTIONS  
" STEP 1: Plug the Ground Fault Cir-  
cuit Interrupter (GFCI) into a working  
outlet.  
" STEP 2: Press ’’TEST’’, then press  
’’RESET’’ to assure proper connec-  
tion to power.  
2
1
Note: The actual appearance of the  
GFCI may be different from this illu-  
stration.  
USING THE ACCESSORIES  
ƽ WARNING  
Dirtblaster®  
To avoid serious injury never point  
spray nozzle at yourself, other per-  
sons or animals.  
! This nozzle features a 0º pencil jet  
which rotates 360º for maximum dirt  
cutting action, effectively increasing  
cleaning performance up to 50%.  
This nozzle combines the cleaning  
performance of a 0º pencil jet with  
the surface coverage of a wide angle  
nozzle.  
Vario power nozzle  
! The Vario power spray wand allows  
you to adjust the cleaning pressure.  
To clean at maximum pressure, the  
wand must be positioned to the high  
pressure setting (Max).  
Not recommended for soft materi-  
als, siding, painted surfaces,  
decks or autos.  
For lower pressure turn the wand  
collar in the minus (Min) direction.  
To apply detergent, the wand must  
be positioned to the low pressure  
setting (Min).  
Max  
Min  
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WORKING WITH DETERGENTS  
Detergents can only be applied at  
low pressure (Min).  
" STEP 1: Install the vario power  
nozzle. Set the spray wand to the  
low pressure setting (Min).  
For best results see Cleaning Tips on  
pages 11 & 12 for specific informati-  
on on how to clean different sur-  
faces.  
Always Use Kärcher Detergent for Best  
Results  
Kärcher biodegradable detergents are  
specially formulated to protect the envi-  
ronment and your pressure washer.  
Special formula won’t clog the suction  
tube filter and will protect the internal  
parts of the pressure washer for a lon-  
ger life. For Kärcher Detergents, check  
your retailer or call our service center for  
help.  
Min  
" STEP 2: Fill the detergent reservoir  
with Kärcher detergent. Place the fil-  
ter end of detergent suction tube into  
the detergent reservoir  
The following Kärcher detergents are  
available:  
One Gallon ready to use  
! Vehicle Wash  
! All Purpose Cleaner  
! Deck Wash  
! Degreaser  
! House Wash  
" STEP 3: Turn on the pressure was-  
her (1). Pull trigger to operate unit:  
Liquid detergent is drawn into the  
unit and mixed with water. Apply de-  
tergent to work area. Do not allow  
detergent to dry on surface.  
ƽ CAUTION  
Never use:  
– Bleach, Chlorine products and other  
corrosive chemicals  
– Liquids containing solvents (i.e.,  
paint thinners, gasoline, oils)  
– Tri-sodium phosphate products  
– Ammonia products  
– Acid-based products  
These chemicals will harm the unit and  
will damage the surface being cleaned.  
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SHUTTING DOWN & CLEAN-UP  
" STEP 1: Remove detergent suction " STEP 5: Disconnect the garden  
tube from container and insert into 1  
gallon of fresh water. Siphon water  
at low pressure for one minute.  
hose from the water inlet on the unit.  
" STEP 2: Turn the switch to off (O)  
" STEP 6: Disconnect the high pres-  
sure hose from the high pressure  
outlet.  
position and unplug cord from outlet.  
" STEP 3: Turn off the water source.  
" STEP 7: Release trigger and engage  
gun safety lock.  
" STEP 4: Press trigger to release wa-  
ter pressure.  
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TAKING A BREAK ..five minutes or more  
" STEP 1: Release trigger and engage " STEP 2: Turn pressure washer to off  
gun safety lock.  
(O) position.  
WINTERIZING AND LONG-TERM STORAGE  
" 1: Disconnect all water connections.  
" 2: Turn on the machine for a few se-  
conds, until the water which had  
remained in the pump exits, turn off  
immediately.  
" 3: Do not allow high pressure hose  
to become kinked.  
" 4: Store the machine and accesso-  
ries in a room which does not reach  
freezing temperatures. DO NOT  
store near furnace or other sources  
of heat as it may dry out the pump  
seals.  
ƽ CAUTION  
Failure to follow the above directions  
will result in damage to the pump as-  
sembly and accessories.  
CARE AND MAINTENANCE INSTRUCTIONS  
Cleaning the water inlet filter  
Maintenance  
Pull out the water inlet filter with flat-  
nose pliers and rinse out in warm water.  
The unit is maintenance-free.  
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CLEANING TIPS  
Deck Cleaning  
(with or without detergent). Pre-rinse (with or without detergent). Pre-rinse  
deck and surrounding area with fresh  
cleaning surface with fresh water. If  
Cement Patios, Brick and Stone  
water. If using Kärcher Deck Wash, ap- using Kärcher Pressure Wash or De-  
ply to surface at low pressure. For best greaser, apply to surface at low pressu-  
results, limit your work area to smaller  
sections of approximately 25 square  
re. For best results, limit your work area  
to smaller sections of approximately 25  
feet. Allow Deck Wash to remain on sur- square feet. Allow Pressure Wash or  
face 1-3 minutes. Do not allow deter-  
gent to dry on surface. Rinse at high  
pressure in a long sweeping motion  
Degreaser to remain on surface 1-3 mi-  
nutes. Do not allow detergent to dry on  
surface. Rinse at high pressure in a  
keeping the spray nozzle approximately sweeping motion keeping the spray  
3-6 inches from the cleaning surface.  
Always clean from top to bottom and  
from left to right. When moving on to a  
nozzle approximately 3-6 inches from  
the cleaning surface. Always clean from  
top to bottom and from left to right. For  
new section of the cleaning surface, be removing extremely stubborn stains,  
sure to overlap the previous section to  
eliminate stop marks and ensure a more  
even cleaning result.  
use the Dirtblaster Nozzle.  
Cars, Boats & Motorcycles  
(with or without detergent). Pre-rinse  
vehicle with fresh water. If using Kär-  
House Siding  
(with or without detergent). Pre-rinse cher Touchless Vehicle Wash, apply to  
cleaning surface with fresh water. If  
surface at low pressure. For best resul-  
using Kärcher Pressure Wash, apply to ts, clean one side of vehicle at a time  
surface at low pressure (for best results, and always apply detergent from bottom  
limit your work area to sections of ap-  
proximately 6 feet and always apply de- surface. If needed, use special wash  
tergent from bottom to top). Allow  
brush attachment (not included) to re-  
to top, do not allow detergent to dry on  
Pressure Wash to remain on surface 1- move stubborn dirt. Rinse at high pres-  
3 minutes. Do not allow detergent to dry sure in a sweeping motion keeping the  
on surface, if surface appears to be  
drying, simply wet down surface with  
spray nozzle approximately 6-8 inches  
from the cleaning surface (distance  
fresh water. If needed, use special wash should increase when rinsing pin-stri-  
brush attachment (not included) to re-  
ping or other sensitive surfaces). Al-  
move stubborn dirt. Rinse at high pres- ways clean from top to bottom and from  
sure from top to bottom in an even  
sweeping motion keeping the spray  
nozzle approximately 6 inches from the  
cleaning surface.  
left to right. For best results, wipe sur-  
face dry with a chamois or soft dry cloth.  
English 11  
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Barbecue Grills, Outdoor Power  
Equipment & Gardening Tools  
Recommendations  
! Before cleaning any surface an in-  
conspicuous area should be cleaned  
to test spray pattern and distance for  
maximum cleaning results.  
! If painted surfaces are peeling or  
chipping, use extreme caution as  
pressure washer may remove the  
loose paint from the surface.  
(with or without detergent). Pre-rinse  
cleaning surface with fresh water. If  
using Kärcher Pressure Wash or De-  
greaser, apply detergent at low pressu-  
re. Allow Pressure Wash to remain on  
surface 1-3 minutes.Do not allow deter-  
gent to dry on surface. Rinse at high  
pressure keeping the spray nozzle ap-  
proximately 3-6 inches from the cle-  
aning surface. For removing extremely  
stubborn dirt, it may be necessary to  
move the spray nozzle even closer to  
the surface for greater dirt cutting ac-  
tion.  
! When using on surfaces which might  
come in contact with food, flush sur-  
faces with plenty of drinking water.  
Patio & Lawn Furniture  
(with or without detergent). Pre-rinse  
furniture and surrounding area with  
fresh water. If using Pressure Wash, ap-  
ply to surface at low pressure. Allow  
Pressure Wash to remain on surface 1-  
3 minutes. Do not allow detergent to dry  
on surface. If needed use special Wash  
Brush Attachment (not included) to re-  
move stubborn dirt. Rinse at high pres-  
sure in a sweeping motion keeping the  
spray nozzle approximately 3-6 inches  
from the cleaning surface. For best re-  
sults, clean from top to bottom and from  
left to right.  
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OPTIONAL CLEANING ACCESSORIES  
Optional cleaning accessories are available  
sembled. Fits most Karcher pressure  
washers up to 2300 PSI. (bayonet)  
Part No. 2.640-746.0  
to further enhance your cleaning capabili-  
ties: See accessories order form for product  
descriptions and ordering instructions.  
Pump Guard  
Rotating Wash Brush (bayonet)  
Specially formulated to protect your  
pressure washer from freezing, corrosi-  
on and premature wear. The Pump  
Guard also adds lubrication to valves  
and seals to prevent sticking. Highly re-  
commended for all Karcher pressure  
washers!  
For more effortless cleaning of all  
smooth surfaces (painted, glass and  
plastic) try Karcher's Rotating Wash  
Brush. Use it on your automobile, house  
siding or windows. The water pressure  
from your pressure washer causes the  
inner brushes to gently spin, making  
your cleaning job much easier. The ang-  
le of brush head is adjustable to help  
you reach difficult areas. Excellent for  
the application of detergent. A must-  
have accessory designed for Karcher  
pressure washers up to 2300 PSI.  
(bayonet)  
Part No. 9.556-999.0  
Water Pumping Kit  
Attach this accessory to your pressure  
washer to quickly pump large quantities  
of water out of a standing source, such  
as a barrel or bucket. Fits most Karcher  
pressure washers up to 2300 PSI.  
Part No. 2.637-214.0  
Part No. 2.640-743.0  
Soft Clean Washing Brush  
25 Ft. Extension /Replacement High- Made with soft bristles that will not harm  
Pressure Hose  
painted surfaces. Easily attaches direct-  
ly to the trigger gun. Ideal for stubborn  
dirt on cars, boats, patio furniture and  
other surfaces. Great for applying deter-  
gent. Fits most Karcher pressure was-  
hers up to 2300 PSI. (bayonet)  
Replacement hose fits Kärcher pressu-  
re washer with screw-on type gun con-  
nections from 2400psi to 2500psi,  
Extension Hose for all Kärcher high  
pressure washers between the original  
equipment hose and machine up to  
2500 psi.  
Part No. 2.640-740.0  
25 ft. Pipe Cleaning Kit (bayonet)  
Part No. 2.640-850.0  
Need to clean blocked pipes, drains or  
downspouts? Karcher's pipe cleaning  
kit is the answer! The pipe cleaner pro-  
pels itself forward while simultaneously  
flushing out debris. For example, insert  
the cleaning nozzle in the base of a  
downspout, pull the trigger on the pres-  
sure washer gun and watch as the  
66" Extension Wand (Four piece)  
Need to clean second story windows or  
other high areas? Increase the reach of  
your pressure washer by up to 66" with  
this extension kit. Includes 4 aluminum  
sections for variable length. 66" fully as-  
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nozzle shoots out leaves and other de-  
bris while climbing upward. Connects  
directly to the trigger gun of most Kar-  
cher pressure washers up to 2300 PSI.  
(bayonet)  
T-Racer Wide Area Surface Cleaner  
For cleaning surfaces such as patios,  
terraces and driveways without splash-  
back, there is no better solution than  
Karcher's T-Racer. It saves time by cle-  
aning a 12" wide area gently as it ho-  
vers, providing consistent, streak-free  
cleaning. When you finish cleaning the  
Part No. 2.640-747.0  
Wet Sandblasting Kit (bayonet)  
Why spend hours stripping old paint and patio and driveway, remove the wand  
rust by hand using harsh chemicals?  
Let Karcher's Wet Sandblasting Kit do  
and use the handle to clean garage  
doors and other vertical surfaces. Inclu-  
the work! Attach the kit to your pressure des two height-adjustable nozzles  
washer, add abrasive material and at-  
tack the rust and paint with our eco-fri-  
endly alternative. Fits most Karcher  
pressure washers up to 2300 PSI.  
(bayonet)  
which spin at high speed for optimum  
results. Our top selling accessory for  
Karcher pressure washers up to 2300  
PSI. (bayonet)  
Part No. 2.640-508.0  
Part No. 2.638-792.0  
Kärcher Customer Support USA  
Detergent Foamer Attachment  
Call: 1-800-537-4129 for help or visit  
Ideal for applications which require a  
thick foam. Simply fill the resevoir cup  
with liquid pressure washer detergent to  
generate a foam spray. Connects di-  
rectly to the trigger gun. Fits most Kar-  
cher pressure washers up to 2300 PSI.  
(bayonet)  
Part No. 6.964-507.0  
14 English  
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TROUBLESHOOTING  
Disconnect the machine from the power  
source before making any repair.  
ƽ CAUTION  
Symptom  
Cause  
Solution  
Motor will not start  
On/Off switch is in the “OFF”  
(O) position.  
Turn switch to the “ON” (I) posi-  
tion  
Power cord is not plugged in.d Plug in power cord.  
Electrical outlet does not supply Try a different outlet.  
adequate power.  
Tripped circuit breaker.  
Switch off pressure washer.  
The reset will be automatically,  
for that wait that the tempera-  
ture goes down.  
Unit does not reach  
high pressure.  
Diameter of garden hose is too Replace with a 5/8 inch garden  
small.  
hose.  
Water supply is restricted.  
Check garden hose for kinks,  
leaks and blockage.  
Not enough inlet water supply. Open water source full force.  
Water inlet filter is clogged.  
Remove filter and rinse out in  
warm water.  
Spray wand is on low pressure Turn spray wand to high pres-  
position. sure position.  
Output pressure va-  
ries high and low.  
Not enough inlet water supply. Turn water on full force. Check  
garden hose for kinks, leaks or  
blockage.  
Pump is sucking air.  
Check that hoses and fittings  
are air tight. Turn off machine  
and purge pump by squeezing  
trigger gun until a steady flow of  
water emerges through the  
nozzle.  
Water inlet filter is clogged.  
Remove filter and rinse out in  
warm water.  
Discharge nozzle is obstructed. Blow out or remove debris with  
a fine needle.  
Calcified gun, hose or spray  
wand.  
Run distilled vinegar through  
detergent suction tube.  
English 15  
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Symptom  
Cause  
Solution  
No detergent.  
Detergent suction tube not pro- Check connection.  
perly connected to the machi-  
ne.  
Detergent is too thick.  
Dilute detergent, for best resul-  
ts use Kärcher detergent.  
Filter on detergent suction tube Run warm water through filter  
is clogged. to remove debris.  
Damaged or clogged detergent Remove obstruction or replace  
suction tube. detergent suction tube.  
Spray wand is in high pressure Turn spray wand tip to low pres-  
position. sure position.  
Discharge nozzle is obstructed. Blow out or remove debris with  
fine needle.  
Garden hose connec- Loose fittings.  
tion leaks.  
Tighten fittings.  
Missing/worn rubber washer.  
Insert new washer.  
Spray wand leaks.  
Spray wand not properly atta-  
ched.  
Insert the spray wand into the  
trigger gun. Carefully press in  
against the spring tension and  
twist into the locked position.  
Broken o-ring or plastic insert. Call Customer Support.  
Pump is noisy.  
Pump is sucking air.  
Check that hoses and fittings  
are air tight. Turn off machine  
and purge pump by squeezing  
trigger gun until a steady flow of  
water emerges through the  
nozzle.  
Water leaks from  
pump (up to 10 drops  
per minute is permis-  
sible).  
Loose fittings.  
Check that all fittings are tight.  
Call Customer Support.  
Water seals are damaged or  
worn.  
Oil Drip.  
Oil seals are damaged or worn. Call Customer Support.  
Kärcher Customer Support USA  
Call: 1-800-537-4129 for help or visit  
If you encounter any additional difficul-  
ties not listed, please call for help.  
16 English  
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