Karcher DVR HD 650 GB User Manual

HD 650 *GB  
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English  
1. Important notice  
Unit parts  
Please fold out illustration page at the front  
Safetyfeatures  
Relief valve with pressure switch  
On reducing the flow rate with the pressure and  
flow control, the relief valve opens and part of the  
water runs back to the suction side of the pump.  
If the lever (2) is released, the pressure switch  
switches the pump off. If the lever is retracted,  
the pressure switch switches the pump on again.  
1 Handgun (with built-in pressure gauge)  
2 Lever  
3 Safety switch  
4 Spray lance  
5 High-pressure hose  
6 Handgun support  
7 Nozzle rest  
Warranty  
8 Detergent metering valve  
9 Cap for detergent reservoir  
10 Detergent reservoir  
11 Detergent suction-hose with filter  
12 Fastening screws for unit cover  
13 Pressure/flow control  
14 High-pressure outlet  
15 Water outlet with strainer  
16 Checkpoint for oil level  
17 Unit switch  
18 Hose rest  
19 Fastening screws for handle  
20 Cable/hose rest  
21 Handle  
22 Nozzle  
The warranty terms issued by our authorised  
marketing company are valid in every country.  
We remedy any fault in the cleaner free of charge  
within the warranty period providing the cause of  
the fault proves to be a material or manufacturing  
error.  
The warranty only becomes operative when  
your dealer has completed the reply card  
accompanying the sale of the unit, has stamped  
and signed it and you have then sent the reply  
card to the marketing company in your country.  
Should you wish to call upon the guarantee,  
please apply to your dealer or nearest authorised  
Customer Service centre taking along also the  
accessories and bill of sale.  
For your safety  
Before you use the cleaner for the first time, read  
these operating instructions and take special note  
of the accompanying booklet “Safety Instructions  
for High-pressure Cleaners” No. 5.951-949.  
Use of the cleaner  
Use this cleaner exclusively for  
– cleaning with high-pressure jet and detergent  
(e.g. cleaning of machines, vehicles, buildings,  
tools)  
– cleaning with high-pressure jet without detergent  
(e.g. cleaning facades, terraces, gardening  
equipment).  
For stubborn dirt we recommend the dirt blaster  
as an optional accessory.  
4
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2. Preparing the cleaner for use  
Unpackthecleaner  
Mounttheaccessories  
4
6
When unpacking the cleaner, check the  
contents of the packaging. If there has been any  
damage in transit inform the dealer.  
Do not dispose of the packaging with the  
household rubbish, hand it in at the appropriate  
collection point for recycling.  
See illustrations  
instructions.  
to  
at the end of the  
Mount handle (screws and nuts supplied).  
Engage the holder for handgun at the side of the  
handle.  
Mount nozzle on the spray lance (see markings  
on the top of the setting ring).  
Mount spray lance on the handgun.  
Check the oil level  
1
3
See illustrations  
instructions.  
to  
at the end of the  
Screw out the fastening screws on the left and  
right of the unit cover, remove unit cover.  
Cut off the tip on the cover to the oil reservoir.  
Check the oil level in the oil reservoir.  
Fasten the unit cover.  
3. Using the cleaner for the first time  
For connected loads see Technical  
Specifications.  
Electricalconnection  
Caution! The voltage specified on the model  
rating plate must correspond to the voltage  
supplied.  
Caution! Use an extension cable whose cable  
cross-section is adequate (10 m = 2.5 mm²,  
30 m = 4 mm²) and unreel it completely from  
the cable drum.  
Connect a supply hose (not supplied) to the  
water outlet (15) on the cleaner and to the water  
inlet (e.g. water tap).  
Open water inlet.  
Suctioning water from an open container  
Screw suction hose with filter (Order no.  
4.440-238) to the water outlet (15).  
• For connected loads see model rating plate/  
Technical Specifications  
Venting the unit  
To vent the unit, unscrew the nozzle and leave  
the unit running until the water exits with no air  
bubbles.  
Waterconnection/suctionfeed  
operation  
Connection to water main  
Switch off the unit and screw the nozzle back  
on.  
Caution! Pay attention to the regulations of the  
water supply company; according to DIN 1988,  
the cleaner may not be connected direct to the  
public drinking water supply. A short-term  
connection via a non-return valve (Order no.  
6.412-578) is allowed.  
5
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4. Operating the cleaner  
Kärcher cleaning agents guarantee trouble-free  
Danger! Observe the relative safety  
operation. Please seek advice or ask for our  
catalogue of information sheets on cleaning  
agents.  
regulations when using the cleaner at filling  
stations or other high-risk areas.  
Caution! Only clean engines in places which  
have appropriate oil separators (protection of  
the environment).  
Caution! Only wash animals with the low-  
pressure fan jet (see “Selecting the type of  
spray”).  
– Active cleaner  
– Universal cleaner  
– Active wash  
RM 31 ASF  
RM 55 ASF  
RM 81 ASF  
Fill detergent reservoir (10).  
Set nozzle (22) to  
.
Operating with high pressure  
The cleaner is equipped with a pressure switch.  
The motor only starts up when the lever (2) is  
retracted.  
Press safety switch (3) and retract lever (2).  
Set unit switch (17) to “I”.  
Adjust operating pressure and flow rate (+/–)  
by rotating the pressure/flow control (13)  
(infinitely variable).  
Set detergent metering valve (8) to the centre  
position. Adjust dosage with + or – as required.  
Recommended cleaning methods  
1. Spray detergent sparingly over the dry surface  
to be cleaned and let it take effect but not dry  
out.  
2. Spray off (rinse off) the loosened dirt using the  
high-pressure spray.  
Read off operating pressure on pressure gauge.  
When you have finished the operation, set  
detergent metering valve (8) to “0” and switch  
the cleaner on for about 1 minute and rinse it  
clear of detergent.  
Selecting the type of spray  
The handgun must be closed.  
Rotate the housing of the nozzle (22) until the  
desired symbol corresponds with the marking:  
Interrupting the operation  
Release lever (2), the cleaner switches off.  
Retract lever again and the cleaner switches on  
again.  
High-pressure pencil jet for  
particularly stubborn accumulation  
of grime  
Low-pressure fan jet for operating  
with detergent or cleaning with  
negligible pressure  
Switching the cleaner off  
Set unit switch (17) to “0” and pull out power  
plug.  
High-pressure fan jet for dirt  
accumulation over a large surface  
Close water inlet.  
Retract lever (2) until the cleaner is without  
pressure.  
Press safety switch (3) to secure lever against  
being activated unintentionally.  
Operating with detergent  
Caution! Unsuitable detergents can harm the  
cleaner and the object which is to be cleaned.  
Use only detergents which are released by  
Kärcher. Proportions of detergent to be used  
and accompanying instructions should be  
noted carefully. Use detergents sparingly out  
of consideration for the environment.  
Transportingthecleaner  
To transport the cleaner over relatively long  
stretches, take hold of it by the handle (21) and  
pull it along behind you.  
To transport it up steps or over ledges pick it up  
by the handle.  
Empty the detergent reservoir (10) before  
transporting it horizontally.  
Storing the cleaner  
Place the handgun (1) in the support (6).  
Reel in the high-pressure hose (5) and hang it  
over the hose rest (18).  
Coil the connecting cable round the cable/hose  
rest (20).  
6
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4. Operating the cleaner  
Protection from sub-zero temperatures  
Caution! Water which has frozen in the cleaner  
can destroy parts of it. At best store the cleaner  
in a heated room during the winter or empty it or  
rinse it thoroughly with antifreeze.  
Empty the cleaner  
– Unscrew supply hose and high-pressure hose  
from the cleaner.  
– Leave the cleaner running until the pump and  
lines have emptied (max. 1 minute).  
Putting in antifreeze  
For longer intervals between operations,  
pumping antifreeze through the cleaner is to be  
recommended. By this means also you obtain  
a sure protection against corrosion.  
5. Care and maintenance  
Everyweek  
Danger! Before undertaking any care or  
maintenance work on the cleaner, pull out the  
power plug.  
Caution! When changing the oil, dispose of any  
waste oil only at authorised collection points.  
• Check oil level in oil reservoir (16): if the oil is  
milky (water in oil), seek the help of Customer  
Service immediately.  
• Clean the strainer at the water outlet.  
• Clean the filter at the suction hose for detergent.  
Safetyinspection/maintenancecontract  
You can arrange with your dealer to have  
a regular safety inspection carried out or to have  
a maintenance contract. Please seek advice on  
this.  
Annually or after 500 operating hours  
• Change the oil  
– For oil quantity and type see Technical  
Specifications.  
– Undo fastening screws (12), remove unit  
cover, remove cover of oil reservoir.  
– Lay cleaner on its side and drain oil into  
a suitable container.  
– Fill slowly with fresh oil; air bubbles have  
to escape.  
Each time before operating the cleaner  
• Check connecting cable for damage (risk of  
getting an electric shock), have a damaged  
connecting cable replaced without delay by  
authorised Customer Service personnel or an  
electrician.  
• Check high-pressure hose for damage  
(danger of explosion), replace a damaged high-  
pressure hose without delay.  
• Check cleaner (pump) for any leaks. Three  
drops per minute are allowable and can appear  
on the underside of the cleaner. Seek the help  
of Customer Service if leaks are more serious.  
7
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6. Troubleshooting  
Danger! Before any repair work is undertaken, switch the cleaner off and pull out the power plug.  
Have electrical components checked and repaired only be authorised Customer Service personnel.  
For faults which are not identified in this chapter, or when in doubt or when expressly instructed to do  
so, consult authorised Customer Service personnel.  
Cleaner does not work  
Pump makes a knocking noise  
Check all supply lines as well as the detergent  
system for leaks.  
Evacuate air from the cleaner.  
Seek the help of Customer Service  
if necessary.  
Check mains voltage.  
Check connecting cable for damage.  
If the motor has overheated, let the cleaner cool  
down. Then switch it on again.  
Consult Customer Service if there is an  
electrical fault.  
Detergent is not being drawn in  
Set nozzle (22) to “low pressure”.  
Check detergent suction hose (11) with filter for  
leaks or obstructions and clean it if necessary.  
Clean/renew non-return valve in detergent  
suction-hose (11) connection.  
Open detergent metering valve (8) or  
check it for leaks/remove obstruction.  
Also clean venting orifice in the cap.  
Tip the cleaner backwards over the wheels.  
Empty the detergent reservoir (10) and rinse  
it out.  
Cleaner does not come up to pressure  
Set nozzle (22) to “high pressure”.  
Clean nozzle or replace with new one.  
Clean strainer at the water connection (15).  
Evacuate air from the cleaner.  
Check water inlet volume (see Technical  
Specifications).  
Check all supply lines to the pump for leaks or  
obstructions.  
Seek the help of Customer Service  
if necessary.  
Seek the help of Customer Service  
if necessary.  
Pump is leaky  
Three drops per minute are allowable and can  
appear on the underside of the cleaner. Seek  
the help of Customer Service if leaks are more  
serious.  
7. Spare parts  
You will find a list of spare parts at the end of  
these operating instructions.  
8
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8. Technical Specifications  
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9
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EU Declaration of Conformity  
We hereby declare that the equipment described below conforms to the relevant fundamental  
safety and health requirements of the appropriate EU Directives, both in its basic design and  
construction as well as in the version marketed by us.  
This declaration will cease to be valid if any modifications are made to the machine without our  
express approval.  
Product:  
Model:  
High-pressure cleaner  
1.150-xxx, 1.151-xxx, 1.214-xxx  
Relevant EU Directives:  
EU Machinery Directive (98/37/EEC)  
EU Low-Voltage Equipment Directive (73/23/EEC)  
amended by 93/68/EEC.  
EU Directive on Electromagnetic Compatibility (89/336/EEC) amended by 91/263/EEC,  
92/31/EEC, 93/68/EEC.  
Harmonised standards applied:  
DIN EN 60 335 – 1  
DIN EN 60 335 – 2 – 79  
DIN EN 61 000 – 3 – 3 : 1995  
DIN EN 55 014 – 2 : 1997  
DIN EN 61 000 – 3 – 2 : 1995 DIN EN 55 014 – 1 : 1993  
National standards applied: –  
Appropriate internal measures have been taken to ensure that series-production units conform at  
all times to the requirements of current EU Directives and relevant standards.  
The signatories are empowered to represent and act on behalf of the company management.  
Alfred Kärcher GmbH & Co.  
CleaningSystems  
Alfred-Kärcher-Str.28–40  
Alfred Kärcher Kommanditgesellschaft. Sitz Winnenden.  
Registergericht: Waiblingen, HRA 169.  
Persönlich haftende Gesellschafterin:  
P.O.Box160  
Kärcher Reinigungstechnik GmbH.  
D-71349Winnenden  
Tel.:++49719514-0  
Fax:++497195142212  
Sitz Winnenden, 2404 Registergericht Waiblingen, HRB  
Geschäftsführer:  
Dr. Bernhard Graf, Hartmut Jenner, Herbert Konhäusner,  
Georg Metz, Thomas Schöbinger  
Dr. B. Graf  
S. Reiser  
T. Schöbinger  
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1.150-112 GB  
5.044-082.0  
6.388-216.0  
5.731-040.0  
4.580-337.0  
O
I
MAX  
MIN  
6.304-099.0  
6.414-252.0  
6.389-870.0  
6.435-197.0  
2.880-296.0  
6.389-853.0  
6.389-853.0  
6.362-422.0  
4.775-296.0  
2.880-296.0  
4.760-356.0  
2.880-296.0  
4.763-212.0  
02/99  
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