Operator’s manual
Manual d’utilisation
Manual de instrucciones
GB (2-27)
FR (28-53)
ES (54-79)
Please read these instructions and make sure you understand them before using the machine.
Lire attentivement et bien assimiler le manuel d’utilisation avant d’utiliser la machine.
Lea detenidamente el manual de instrucciones y asegúrese de entender su contenido antes de utilizar la máquina.
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SYMBOL EXPLANATION
Symbols
This product is in accordance
with applicable EC directives.
WARNING: Clearing saws, brush-
cutters and trimmers can be dan-
gerous! Careless or incorrect use
can result in serious or fatal
Noise emission to the
environment according to the
European Community’s
Directive. The machine’s
emission is specified in the
Technical data section and
on label.
injury to the operator or others.
Please read the operator’s manual
carefully and make sure you
understand the instructions
before using the machine.
Always wear:
S A protective helmet where there
is a risk of falling objects
S Hearing protection
Sound pressure level at
7,5 metres.
S Approved eye protection
Max. speed of output shaft, rpm
Use unleaded or quality leaded
petrol and two--stroke oil
mixed at a ratio of 2% (1:50).
Beware of thrown objects and
ricochets.
Other symbols/decals on the machine
refer to special certification requirements
for certain markets.
The operator of the machine
shall ensure, while working,
that no persons or animals
come closer than 15 metres.
Stop the engine by pushing
and holding the stop switch
in the STOP position. CAUTION!
The stop switch automatically
returns to the start position.
In order to prevent unintentional
starting, the spark plug cap must be
removed from the spark plug when
assembling, checking and/or
performing maintenance.
Machines fitted with grass blades
can be thrown violently to the side
when the blade comes into contac
with a fixed object. The blade is
capable of amputating an arm or
leg. Always keep people and
animals at least 15 metres from
the machine.
Arrows which show limits for
handle mounting.
Regular cleaning is required.
Visual check.
Always wear approved protective
gloves.
Approved eye protection must
always be used.
Use anti--slip and stable boots.
Only use non--metallic, flexible
cutting attachments, i.e. trimmer
heads with trimmer line.
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CONTENTS
Contents
Note the following before
KEY TO SYMBOLS
starting:
Symbols . . . . . . . . . . . . . . . . . . . . . . . . . 2
CONTENTS
Please read the operator’s manual carefully.
WARNING: Under no circum-
stances may the design of the
machine be modified without the
permission of the manufacturer.
Always use genuine accessories.
Non -authorized modifications
and/or accessories can result
in serious personal injury or the
death of the operator or others.
Contents . . . . . . . . . . . . . . . . . . . . . . . . 3
Note the following before starting . . . . 3
WHAT IS WHAT?
What is what? . . . . . . . . . . . . . . . . . . . 4
GENERAL SAFETY PRECAUTIONS
Important . . . . . . . . . . . . . . . . . . . . . . . . 5
Personal protective equipment . . . . . . 5
Machine’s safety equipment . . . . . . . . 6
Cutting equipment . . . . . . . . . . . . . . . . . 8
ASSEMBLY
WARNING: A clearing saw,
brushcutter or trimmer can be
dangerous if used incorrectly or
carelessly, and can cause serious
or fatal injury to the operator or
others. It is extremely important
that you read and understand the
contents of this operator’s manual.
Fitting the handlebar . . . . . . . . . . . . . . . 10
Fitting the harness and harness clamp 10
Fitting blades and trimmer heads . . . . 11
Fitting a blade guard, grass blade and
grass cutter . . . . . . . . . . . . . . . . . . . . . . 11
Fitting the trimmer guard and
trimmer head . . . . . . . . . . . . . . . . . . . . . 12
FUEL HANDLING
Fuel safety . . . . . . . . . . . . . . . . . . . . . . . 13
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Fueling . . . . . . . . . . . . . . . . . . . . . . . . . . 14
STARTING AND STOPPING
Check before starting . . . . . . . . . . . . . . 15
Starting and stopping . . . . . . . . . . . . . . 15
WORKING TECHNIQUES
WARNING: Long -term exposure
to noise can result in permanent
hearing impairment. So always use
approved hearing protection.
Jonsered has a policy of continuous product
development and therefore reserves the right
to modify the design and appearance of
products without prior notice.
General working instructions . . . . . . . . 17
MAINTENANCE
Carburetor . . . . . . . . . . . . . . . . . . . . . . . 20
Muffler . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Spark plug . . . . . . . . . . . . . . . . . . . . . . . 21
Air filter . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Bevel gear . . . . . . . . . . . . . . . . . . . . . . . 22
Sharpening grass cutters and grass
blades . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Maintenance schedule . . . . . . . . . . . . . 23
TECHNICAL DATA
Technical data . . . . . . . . . . . . . . . . . . . . 24
EC--declaration of conformity
(Applies to Europe only) . . . . . . . . . . . . 25
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WHAT IS WHAT?
28
1
2
3
29
11
12
4
18
19
20
6
16
14
15
22
13
1
23
21
4
25
21
26
4
24
What is what?
1. Blade
16. Air filter cover
2. Grease filler cap
3. Bevel gear
17. Handle adjustment
18. Locking nut
30
4. Cutting attachment guard 19. Support flange
5. Shaft
6. Handlebar
20. Support cup
21. Drive disc
7. Throttle control
8. Stop switch
9. Throttle lock--out
10. Harness clamp
11. Cylinder cover
12. Starter handle
13. Fuel tank
22. Trimmer head
23. Socket spanner
24. Transport guard
25. Hex wrench
26. Locking pin
27. Harness
28. Start throttle button
14. Choke control
29. Adjusting the throttle wire
15. Primer bulb
30. Operator’s manual
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GENERAL SAFETY PRECAUTIONS
Important
IMPORTANT! The machine is only designed
for trimming grass, grass clearing and/or
forestry clearing.
The only accessories you can operate with
this engine unit are the cutting attachments we
recommend in the section on Technical data.
Never use the machine if you are tired, if you
have drunk alcohol, or if you are taking medi-
cation that could affect your vision, your judge-
ment or your co--ordination.
Never use the machine in extreme weather
conditions such as severe cold, very hot and/
or humid climates.
WARNING: Never allow children
to use or be in the vicinity of the
machine. As the machine is equipped
with a spring -loaded stop switch and
can be started by low speed and
force on the starter handle, even
small children under some circum-
stances can produce the force neces-
sary to start the machine. This can
mean a risk of serious personal inju-
ry. Therefore remove the spark plug
cap when the machine is not under
close supervision.
Personal protective equipment
Wear personal protective equipment. See in-
structions under the heading Personal protec-
tive equipment.
IMPORTANT! A clearing saw, brushcutter
or trimmer can be dangerous if used incor-
rectly or carelessly, and can cause serious
or fatal injury to the operator or others. It is
extremely important that you read and un-
derstand the contents of this operator’s
manual. You must use approved personal
protective equipment whenever you use the
machine. Personal protective equipment
cannot eliminate the risk of injury but it will
reduce the degree of injury if an accident
does happen. Ask your dealer for help in
choosing the right equipment.
Never use a machine that has been modified
in any way from its original specification.
Never use a machine that is faulty. Carry out
the checks, maintenance and service instruc-
tions described in this manual. Some mainte-
nance and service measures must be carried
out by trained and qualified specialists. See
instructions under the heading Maintenance.
All covers and guards must be fitted before
starting. Make sure the spark plug cap and
lead are not damaged. Otherwise you could
get an electric shock.
The machine operator must ensure that no
people or animals come closer than 15 metres
while working. When several operators are
working in the same area, the safety distance
should be at least 15 metres.
WARNING: Listen out for warn-
ing signals or shouts when you are
wearing hearing protection. Always
remove your hearing protection as
soon as the engine stops.
WARNING: This machine pro-
duces an electromagnetic field
during operation. Under some cir-
cumstances, this field may interfere
with active or passive medical
implants. To reduce the risk of
serious or fatal injury, we recom-
mend persons with medical
HELMET
A helmet should be worn if the brush being
cleared is taller than 2 metres.
implants to consult their physician
and the medical implant manufac-
turer before operating this machine.
HEARING PROTECTION
Wear hearing protection that provides
adequate noise reduction.
WARNING: Using an incorrect
cutting attachment or an incorrectly
filed blade can increase the risk of
accidents.
EYE PROTECTION
Always wear approved eye protection. If
you use a visor then you must also wear
approved protective goggles. Approved
protective goggles must comply with EN
166 in EU countries.
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GENERAL SAFETY PRECAUTIONS
GLOVES
WARNING: Never use a machine
that has faulty safety equipment!
Follow the control, maintenance
and service instructions described
in this section. If your machine fails
any of these checks contact your
service agent to get it repaired.
Gloves should be worn when necessary,
e.g., when fitting cutting attachments.
Throttle lock--out
The throttle lock--out is designed to prevent
accidental operation of the throttle control.
When you press the lock--out (A) (i.e. when
you grasp the handle) it releases the
BOOTS
Wear anti--slip and stable boots.
throttle control (B). When you release the
handle, the throttle control and the throttle
lock--out both move back to their original
positions. This movement is controlled by
two independent return springs. This ar-
rangement means that the throttle control is
automatically locked at the idle setting.
CLOTHING
Wear clothes made of a strong fabric and
avoid loose clothing that can catch on
shrubs and branches. Always wear heavy,
long pants. Do not wear jewelry, shorts
sandals or go barefoot. Secure hair so it is
above shoulder level.
FIRST AID KIT
A first aid kit should be carried by opera-
tors of clearing saws, brushcutters or trim-
mers.
Make sure the throttle control is locked at
the idle setting when the throttle lock--out is
released.
Machine’s safety equipment
This section describes the machine’s safe-
ty equipment, its purpose, and how checks
and maintenance should be carried out to
ensure that it operates correctly. See the
“What is what” section to locate where this
equipment is positioned on your machine.
The life span of the machine can be re-
duced and the risk of accidents can in-
crease if machine maintenance is not car-
ried out correctly and if service and/or re-
pairs are not carried out professionally. If
you need further information please contact
your nearest service workshop.
Press the throttle lock--out and make sure it
returns to its original position when you re-
lease it.
IMPORTANT! All servicing and repair work
on the machine requires special training. This
is especially true of the machine’s safety
equipment. If your machine fails any of the
checks described below you must contact
your service agent. When you buy any of our
products we guarantee the availability of pro-
fessional repairs and service. If the retailer
who sells your machine is not a servicing
dealer, ask him for the address of your near-
est service agent.
Check that the throttle control and throttle
lock--out move freely and that the return
springs work properly.
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GENERAL SAFETY PRECAUTIONS
See instructions under the heading Start.
Use of incorrectly wound trimmer line or an
incorrect cutting attachment increases the
level of vibration.
Start the machine and apply full throttle.
Release the throttle and check that the
cutting attachment stops and remains at a
standstill. If the cutting attachment rotates
with the throttle in the idle position then the
carburettor idle setting must be checked.
See instructions under the heading
Maintenance.
WARNING: Overexposure to
vibration can lead to circulatory
damage or nerve damage in people
who have impaired circulation.
Contact your doctor if you experi-
ence symptoms of overexposure to
vibration. Such symptoms include
numbness, loss of feeling, tingling,
pricking, pain, loss of strength,
changes in skin color or condition.
These symptoms normally appear
in the fingers, hands or wrists. The
risk increases at low temperatures.
Harness quick release
There is an easily accessible, harness
quick release fitted at the front in case of an
emergency that requires you to free your-
self from the machine and harness.
See instructions under the heading Adjust-
ing the harness.
Stop switch
Make sure the engine stops when you push
and hold the stop switch.
Cutting attachment guard
Check that the harness straps are correctly
positioned. Once the harness and machine
have been adjusted, check that the harness
quick release works correctly.
This guard is intended to prevent loose
objects from being thrown towards the
operator. The guard also protects the
operator from accidental contact with the
cutting attachment.
Muffler
The muffler is designed to reduce the noise
level and to direct the exhaust gases away
from the operator.
CAUTION! Muffler is fitted with a catalytic
convertic designed to reduce harmful ex-
haust gases.
Check that the guard is undamaged and not
cracked. Replace the guard if it has been
exposed to impact or is cracked.
Always use the recommended guard for the
cutting attachment you are using. See the
“Technical data” section.
WARNING: Never use a cutting
attachment without an approved
guard. See the section on “Technical
data”. If an incorrect or faulty guard
is fitted this can cause serious
personal injury.
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GENERAL SAFETY PRECAUTIONS
In countries that have a warm and dry
Locking nut
A locking nut is used to secure some types
of cutting attachment.
climate there is a significant risk of fire.
We therefore fit certain mufflers with a spark
arrestor mesh. Check whether the muffler
on your machine is fitted with this kind of
mesh.
Muffler bolts
Spark arrestor mesh
When fitting, tighten the nut in the opposite
direction to the direction of rotation of the
cutting attachment. To remove it, undo the
nut in the same direction as the cutting at-
tachment rotates. (CAUTION! The nut has
a left--hand thread.) Tighten the nut using
the socket spanner.
For mufflers, it is very important that you
follow the instructions on checking, main-
taining, and servicing your machine.
Never use a machine that has a faulty
muffler.
The nylon lining inside the locking nut must
not be so worn that you can turn it by
hand. The lining should offer a resistance
of at least 1.5 Nm. The nut should be re-
placed after it has been put on approx. 10
times.
Regularly check that the muffler is securely
attached to the machine.
Cutting equipment
This section describes how to choose and
maintain your cutting equipment in order to:
S Reduce the risk of blade thrust.
S Obtain maximum cutting performance.
S Extend the life of cutting equipment.
WARNING: Mufflers fitted with
catalytic converters get very hot
during use and remain so for some
time after stopping. This also applies
at idle speed. Contact can result in
burns to the skin. Remember the risk
of fire!
IMPORTANT!
Only use cutting attachments with the guards
we recommend! See the section on
“Technical data”.
Refer to the instructions for the cutting attach-
ment to check the correct way to load the
trimmer line and the correct line diameter.
Keep the teeth of the blade correctly sharp-
ened! Follow our recommendations. Also re-
fer to the instructions on the blade packaging.
Maintain the correct blade setting! Follow our
instructions and use the recommended file
gauge.
WARNING: The inside of the
muffler contain chemicals that may
be carcinogenic. Avoid contact with
these elements in the event of a
damaged muffler.
WARNING: Bear in mind that:
Engine exhaust fumes contain car-
bon monoxide, which can cause
carbon monoxide poisoning. For
this reason you should not start or
run the machine indoors, or any-
where that is poorly ventilated.
The exhaust fumes from the engine
are hot and may contain sparks
which can start a fire. Never start
the machine indoors or near com-
bustible material!
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GENERAL SAFETY PRECAUTIONS
WARNING: Always stop the en-
gine before doing any work on the
cutting attachment. This continues
to rotate even after the throttle has
been released. Ensure that the
cutting attachment has stopped
completely and disconnect the
lead from the spark plug before
you start to work on it.
Sharpening grass cutters and
grass blades
WARNING: Using an incorrect
cutting attachment or an incorrect-
ly sharpened blade increases the
risk of kickback.
S See the cutting attachment packaging for
correct sharpening instructions. Sharpen
blades and cutters using a single--cut flat file.
S Sharpen all edges equally to maintain the
balance of the blade.
Cutting equipment
Grass blades and grass cutters are in-
tended for cutting coarse grass.
WARNING: Always discard a
blade that is bent, twisted, cracked,
broken or damaged in any other
way. Never attempt to straighten
a twisted blade so that it can be re-
used. Only use original blades of
the specified type.
A trimmer head is intended for trimming
grass.
Trimmer head
General rules
IMPORTANT!
Always ensure the trimmer line is wound
tightly and evenly around the drum, other-
wise the machine will generate harmful
vibration.
Only use cutting attachments with the
guards we recommend! See the section on
Technical data.
S Only use the recommended cutting at-
tachments. See the section on “Technical
data”.
Keep the teeth of the blade correctly sharp-
ened! Follow our instructions and use the
recommended file gauge. An incorrectly
sharpened or damaged blade increases the
risk of accidents.
S Smaller machines generally require small
trimmer heads and vice versa. This is be-
cause when clearing using trimmer line
the engine must throw out the trimmer
line radially from the trimmer head and
overcome the resistance of the grass
being cleared.
S The length of the trimmer line is also im-
portant. A longer trimmer line requires
greater engine power than a shorter
trimmer line of the same diameter.
S Make sure that the cutter on the trimmer
guard is intact. This is used to cut the
trimmer line to the correct length.
S To increase the life of the trimmer line it
can be soaked in water for a couple of
days. This will make the line tougher so
that it lasts longer.
Check the cutting attachment for damage
or cracks. A damaged cutting attachment
should always be replaced.
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ASSEMBLY
NOTE: Make sure unit is assembled cor-
NOTE: Fit throttle wire in groove of lower
harness clamp before tightening screws.
S Insert two screws into the screw holes.
S Secure harness clamp by tightening
screws with a hex wrench.
rectly as shown in this manual.
Fitting the handlebar
S Remove the screw at the rear of the
throttle handle.
Adjusting the harness
S At the front of the harness is an easily
accesible quick release. Use the quick
release in any emergency situation that
requires you to free yourself from the
machine and harness.
S Slide the throttle handle onto the right
side of the handlebar (see illustration).
S Align the screw hole in the throttle han-
dle with the hole in the handlebar.
S Refit the screw in the hole in the rear of
the throttle handle.
S Screw the screw through the handle and
handlebar. Tighten the screw.
S Fit the mounting components as shown.
Spreading the load on your
shoulders
S A well--adjusted harness and machine
makes work much easier.
S Put on the harness. Adjust the harness
for the best working position. Tension the
side straps so that the weight is evenly
distributed across both shoulders.
NOTE: It may be necessary to relocate
the harness clamp on the shaft for proper
balancing of unit.
between the arrows on the shaft.
S Tighten the screws with a hex wrench.
Fitting the harness
WARNING: When using a
brushcutter, it must always be
hooked securely to the harness.
Otherwise, you will be unable to
control the brushcutter safely.
This can result in injury to yourself
or others. Never use a harness with
a defective quick release.
Proper harness and handlebar adjust-
ments must be made with the engine com-
pletely stopped before using unit.
Fitting the harness clamp
S Place the upper harness clamp over the
shaft and position the lower harness
clamp under the shaft. Align the upper
and lower clamp screw holes. Clamp
must be fitted above the arrow on the
shaft (see illustration).
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ASSEMBLY
Correct height
Adjust the harness so that the cutting at-
tachment is parallel to the ground.
Fitting a blade guard, grass
blade and grass cutter
Correct balance
Let the cutting attachment rest lightly on
the ground. If you use a grass blade, it
should balance about 10 cm above the
ground to prevent contact with stones and
the like. Adjust the position of the harness
clamp to balance the unit correctly.
S Hook the blade guard/combination guard
(A) onto the fitting on the shaft and secure
with the bolt.
CAUTION! Use the recommended blade
guard. See the Technical data section.
S Fit the drive disc (B) on the output shaft.
S Turn the blade shaft until one of the
holes in the drive disc aligns with the
corresponding hole in the gear housing.
S Insert the locking pin (C) in the hole to
lock the shaft.
S Place the blade (D), support cup (E) and
support flange (F) on the output shaft.
S Fit the nut (G). The nut must be tight-
ened to a torque of 35--50 Nm (3,5--5
kpm). Use the socket spanner in the tool
kit. Hold the shaft of the spanner as
close to the blade guard as possible. To
tighten the nut, turn the spanner in the
opposite direction to the direction of rota-
tion (CAUTION! left--hand thread).
Fitting blades and trimmer
heads
S When fitting the cutting attachment it is
extremely important that the raised section
on the drive disc/support flange engages
correctly in the centre hole of the cutting
attachment. If the cutting attachment is
fitted incorrectly it can result in serious and/
or fatal personal injury.
WARNING: Never use a cutting
attachment without an approved
guard. See the section on Techni-
cal data. If an incorrect or faulty
guard is fitted this can cause seri-
ous personal injury.
IMPORTANT!
If a grass blade is to be used, the machine
must be equipped with the correct handle-
bar, blade guard and harness.
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ASSEMBLY
Fitting the trimmer guard and
trimmer head
S Fit the correct trimmer guard (A) for use
with the trimmer head. Hook the trimmer
guard/combination guard onto the fitting
on the shaft and secure with the bolt (D).
B
C
D
A
A
S Fit the drive disc (B) on the output shaft.
S Turn the shaft until one of the holes in the
drive disc aligns with the corresponding
hole in the gear housing.
S Insert the locking pin (C) in the hole to
lock the shaft.
S Screw on the trimmer head (H) in the op-
posite direction to the direction of rota-
tion.
H
S To dismantle, follow the instructions in
the reverse order.
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FUEL HANDLING
Fuel safety
Never start the machine:
Petrol
1. If you have spilled fuel on it. Wipe off the
spillage and allow remaining fuel to evapo-
rate.
2. If you have spilled fuel on yourself or your
clothes, change your clothes. Wash any
part of your body that has come in contact
with fuel. Use soap and water.
CAUTION! Always use a good quality pet-
rol/oil mixture (at least 90 octane).
Use low--emission petrol, also known as
alkylate petrol, if it is available.
3. If the machine is leaking fuel. Check regu-
larly for leaks from the fuel cap and fuel
lines.
Transport and storage
S Store and transport the machine and fuel
so that there is no risk of any leakage or
fumes coming into contact with sparks or
naked flames, for example, from electri-
cal machinery, electric motors, electrical
relays/switches or boilers.
S When storing and transporting fuel al-
ways use approved containers intended
for this purpose.
S When storing the machine for long peri-
ods the fuel tank must be emptied. Con-
tact your local petrol station to find out
where to dispose of excess fuel.
S Ensure the machine is cleaned and that
a complete service is carried out before
long--term storage.
S The lowest octane recommended is 90.
If you run the engine on a lower octane
than 90, it can result in knocking. This
gives rise to a high engine temperature,
which can result in serious engine damage.
S When working at continuous high revs, a
higher octane rating is recommended.
Two--stroke oil
S For best results and performance, use
JONSERED two--stroke oil, which is
specially formulated for our two--stroke
engines. Mixture 1:50 (2%).
S The transport guard must always be
fitted to the cutting attachment when the
machine is being transported or in stor-
age.
S If JONSERED two--stroke oil is not avail-
able, you may use another two-stroke oil of
good quality that is intended for air cooled
engines. Contact your dealer when select-
ing an oil. Mixing ratio 1:33 (3%).
S Never use two--stroke oil intended for
water--cooled outboard engines,
sometimes referred to as outboard oil.
S Never use oil intended for four--stroke
engines.
S In order to prevent unintentional starting
of the engine, the spark plug cap must
always be removed during long--term
storage, if the machine is not under
close supervision and when performing
all service measures.
S Secure the machine during transport.
WARNING: Take care when han-
dling fuel. Bear in mind the risk of
fire, explosion and inhaling fumes.
Two -stroke oil, litre
Petrol,
litre
2% (1:50)
0,10
3% (1:33)
0,15
5
Fuel
10
15
20
0,20
0,30
CAUTION! The machine is equipped with a
two--stroke engine and must always be run
using a mixture of petrol and two-stroke
engine oil. It is important to accurately mea-
sure the amount of oil to be mixed to ensure
that the correct mixture is obtained. When
mixing small amounts of fuel, even small
inaccuracies can drastically affect the ratio
of the mixture.
0,30
0,45
0,40
0,60
WARNING: Fuel and fuel fumes
are highly inflammable and can
cause serious injury when inhaled
or allowed to come in contact with
the skin. For this reason observe
caution when handling fuel and
make sure there is adequate ven-
tilation.
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FUEL HANDLING
Mixing
Fueling
S Always mix the petrol and oil in a clean
container intended for fuel.
S Always start by filling half the amount of
the petrol to be used. Then add the entire
amount of oil. Mix (shake) the fuel mixture.
Add the remaining amount of petrol.
S Mix (shake) the fuel mixture thoroughly
before filling the machine’s fuel tank.
WARNING: Taking the following
precautions, will lessen the risk of
fire:
Do not smoke or place hot objects
near fuel.
Always shut off the engine before
refueling.
Always stop the engine and let it
cool for a few minutes before refu-
elling.
When refueling, open the fuel cap
slowly so that any excess pressure
is released gently.
Tighten the fuel cap carefully after
refueling.
Always move the machine away
from the refueling area before
starting.
S Do not mix more than one month’s sup-
ply of fuel at a time.
S If the machine is not used for some time,
the fuel tank should be emptied and
cleaned.
S Clean the area around the fuel cap.
Contamination in the tank can cause
operating problems.
S Ensure that the fuel is well mixed by shak-
ing the container before filling the tank.
WARNING: The catalytic con-
verter muffler gets very hot during
and after use. This also applies
during idling. Be aware of the fire
hazard, especially when working
near flammable substances and/or
vapors.
Min. 3 metres
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STARTING AND STOPPING
Check before starting
Starting and stopping
S Check the blade to ensure that no cracks
have formed at the bottom of the teeth or
by the centre hole. The most common rea-
son why cracks are formed is that sharp
corners have been formed at the bottom of
the teeth while sharpening or that the blade
has been used with dull teeth. Discard a
blade if cracks are found.
WARNING: The complete clutch,
clutch cover, and shaft must be
fitted before the machine is started,
otherwise parts could come loose
and cause personal injury.
Always move the machine away
from the refueling area before
starting. Place the machine on a
flat surface. Ensure the cutting at-
tachment cannot come into contact
with any object.
Make sure no unauthorized
persons are in the working area,
otherwise there is a risk of serious
personal injury. The safety
S Check that the support flange is not
cracked due to fatigue or due to being
tightened too much. Discard the support
flange if it is cracked.
distance is 15 metres.
Cold engine
Primer bulb: Press the primer bulb 10
times until fuel begins to fill the bulb. The
primer bulb need not be completely filled.
S Ensure the locking nut has not lost its cap-
tive force. The nut lock should have a
locking force of at least 1.5 Nm. The tight-
ening torque of the locking nut should be
35--50 Nm.
Choke: Move the blue engine choke lever
over to the closed position.
S Check that the trimmer head and trimmer
guard are not damaged or cracked.
Replace the trimmer head or trimmer
guard if they have been exposed to
impact or are cracked.
Starting
Hold the body of the machine on the
ground using your left hand (CAUTION!
Not with your foot!).
Firmly grip the starter rope handle with
your right hand. DO NOT squeeze
throttle trigger. Slowly pull out the cord
until you feel some resistance (the starter
pawls grip); then quickly and powerfully
pull the cord.
Never wrap the starter cord around
your hand.
Repeat pulling the cord until the engine
attempts to start. Move the blue engine
choke lever to the ½ position. Pull starter
rope until engine runs. Move the blue
engine choke lever to the opened position.
S Never use the machine without a guard
nor with a defective guard.
S All covers must be correctly fitted and un-
damaged before you start the machine.
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STARTING AND STOPPING
For throttle handles with a start
throttle lock--out:
Set the throttle to the start position by first
pressing the throttle lock--out and the
throttle trigger, then pressing the start
throttle button (A). Then release the throttle
lock--out and the throttle trigger, followed
by the start throttle button. The throttle
function is now activated. To return the en-
gine to idle, press the throttle lock--out and
throttle trigger again.
NOTE: If engine dies, return blue engine
choke lever to the closed position and
repeat starting steps.
CAUTION! Do not pull the starter cord all
the way out and do not let go of the starter
handle when the cord is fully extended.
This can damage the machine.
Stopping
Stop the engine by pushing and holding
the stop switch in the STOP position until
the engine stops.
Warm engine
With a warm engine, move the blue engine
choke lever to the ½ position. Pull starter
rope until engine runs. Move the blue
engine choke lever to the opened position.
CAUTION!
CAUTION! The stop switch automatically
returns to the start position. In order to pre-
vent unintentional starting, the spark plug
cap must be removed from the spark plug
when assembling, checking and/or per-
forming maintenance.
Do not put any part of your body in marked
area. Contact can result in burns to the
skin, or electrical shock if the spark plug
cap has been damaged. Always use
gloves. Do not use a machine with dam-
aged spark plug cap.
WARNING: When the engine is
started with the choke in the closed
position the cutting attachment will
start to rotate immediately.
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WORKING TECHNIQUES
The ABC of clearing
General working instructions
S Always use the correct equipment.
S Make sure the equipment is well adjusted.
S Follow the safety precautions.
S Organise your work carefully.
S Always use full throttle when starting to cut
with the blade.
IMPORTANT!
This section describes the basic safety pre-
cautions for working with trimmers. If you
encounter a situation where you are uncer-
tain how to proceed you should ask an ex-
pert. Contact your servicing dealer.
Avoid all usage which you consider to be
beyond your capability.
S Always use sharp blades.
S Avoid stones.
WARNING: Neither the operator
of the machine nor anyone else
may attempt to remove the cut ma-
terial while the engine is running or
the cutting equipment is rotating,
as this can result in serious injury.
Stop the engine and cutting equip-
ment before you remove material
that has wound around the blade
shaft as otherwise there is a risk of
injury. The bevel gear can get hot
during use and may remain so for a
while afterwards. You could get
burned if you touch it.
You must understand the difference between
forestry clearing, grass clearing and grass
trimming before use.
Basic safety rules
1. Look around you:
S To ensure that people, animals or other
things cannot affect your control of the
machine.
WARNING: Watch out for
thrown objects. Always wear ap-
proved eye protection. Never lean
over the cutting attachment guard.
Stones, rubbish, etc. can be thrown
up into the eyes causing blindness
or serious injury. Keep unautho-
rised persons at a distance. Chil-
dren, animals, onlookers and help-
ers should be kept outside the
safety zone of 15 metres. Stop the
machine immediately if anyone ap-
proaches. Never swing the ma-
chine around without first checking
behind you to make sure noone is
within the safety zone.
S To ensure that people, animals, etc.,
do not come into contact with the cut-
ting attachment or loose objects that
are thrown out by the cutting attach-
ment.
S CAUTION! Do not use the machine
unless you are able to call for help in
the event of an accident.
2. Do not use the machine in bad weather,
such as dense fog, heavy rain, strong
wind, intense cold, etc. Working in bad
weather is tiring and often brings added
risks, such as icy ground, unpredictable
felling direction, etc.
3. Make sure you can move and stand safely.
Check the area around you for possible ob-
stacles (roots, rocks, branches, ditches, etc.)
in case you have to move suddenly. Take
great care when working on sloping ground.
WARNING: Sometimes branches
or grass get caught between the
guard and cutting attachment.
Always stop the engine before
cleaning.
Basic working techniques
S Always slow the engine to idle speed after
each working operation. Long periods at
full throttle without any load on the engine
can lead to serious engine damage.
4. Switch off the engine before moving to
another area. Fit the transport guard before
carrying or transporting the equipment any
distance.
5. Never put the machine down with the engine
running or while the cutting attachment is
rotating.
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WORKING TECHNIQUES
Grass clearing using a grass blade
S Grass blades and grass cutters must not be
S The trimmer line can easily remove grass
and weeds up against walls, fences, trees
and borders, however it can also damage
sensitive bark on trees and bushes, and
damage fence posts.
S Reduce the risk of damaging plants by
shortening the trimmer line to 10--12 cm
and reducing the engine speed.
S When trimming you should use less than
full throttle so that the trimmer line lasts
longer and to reduce the wear on the
trimmer head.
used on woody stems.
S A grass blade is used for all types of tall or
coarse grass.
S The grass is cut down with a sideways,
swinging movement, where the movement
from right--to--left is the clearing stroke and
the movement from left--to--right is the return
stroke. Let the left--hand side of the blade
(between 8 and 12 o’clock) do the cutting.
Clearing
S The clearing technique removes all un-
wanted vegetation. Keep the trimmer
head just above the ground and tilt it. Let
the end of the trimmer line strike the
ground around trees, posts, statues and
the like. CAUTION! This technique
increases the wear on the trimmer line.
S If the blade is angled to the left when clear-
ing grass, the grass will collect in a line,
which makes it easier to collect, e.g. by
raking.
S Try to work rhythmically. Stand firmly with
your feet apart. Move forward after the re-
turn stroke and stand firmly again.
S Let the support cup rest lightly against the
ground. It is used to protect the blade from
hitting the ground.
S Reduce the risk of material wrapping
around the blade by following these in-
structions:
S The trimmer line wears quicker and must
be fed forward more often when working
against stones, brick, concrete, metal
fences, etc., than when coming into con-
tact with trees and wooden fences.
S Always work at full throttle.
S Avoid the previously cut material during
the return stroke.
S Stop the engine, unclip the harness and
place the machine on the ground before
you start to collect the cut
Cutting
material.
Grass trimming with a trimmer head
Trimming
S The trimmer is ideal for cutting grass that
is difficult to reach using a normal lawn
mower. Keep the trimmer line parallel to
the ground when cutting. Avoid pressing
the trimmer head against the ground as
this can ruin the lawn and damage the
tool.
S Hold the trimmer head just above the ground
at an angle. It is the end of the trimmer line
that does the work. Let the trimmer line work
at its own pace. Never press the trimmer
line into the area to be cut.
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WORKING TECHNIQUES
S Do not allow the trimmer head to con--
WARNING: Neither the operator
of the machine nor anyone else may
attempt to remove the cut material
while the engine is running or the
trimmer line is rotating, as this can
result in serious injury. Stop the
engine and trimmer head before you
remove material that has wound
around the drive shaft as otherwise
there is a risk of injury. The bevel
gear can get hot during use and may
remain so for a while afterwards. You
could get burned if you touch it.
stantly come into contact with the ground
during normal cutting. Constant contact
of this type can cause damage and wear
to the trimmer head.
Sweeping
S The fan effect of the rotating line can be
used for quick and easy clearing up.
Hold the trimmer line parallel to and
above the area to be swept and move
the tool to and fro.
WARNING: Watch out for thrown
objects. Always wear eye protection.
Never lean over the cutting attach-
ment guard. Stones, rubbish, etc.
can be thrown up into the eyes
causing blindness or serious injury.
Keep unauthorized persons at a dis-
tance. Children, animals, onlookers
and helpers should be kept outside
the safety zone of 15 metres. Stop
the machine immediately if anyone
approaches.
S When cutting and sweeping you should
use full throttle to obtain the best results.
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MAINTENANCE
Fine adjustment of the idle speed--T
The life span of the machine can be reduced
and the risk of accidents can increase if
machine maintenance is not carried out
correctly and if service and/or repairs are not
carried out professionally. If you need further
information, please contact your nearest
authorised service dealer.
Adjust the idle speed using the idle adjust-
ment screw--T if it is necessary to readjust.
First, turn the idle adjustment screw--T
clockwise until the cutting attachment starts
to rotate. Then, turn the screw counter-
clockwise until the cutting attachment stops.
The idle speed is correctly adjusted when
the engine will run smoothly in every posi-
tion. The idle speed should also be well
below the speed at which the cutting attach-
ment starts to rotate.
Carburetor
Your Jonsered product has been designed
and manufactured to specifications that re-
duce harmful emissions. After the engine
has used 8--10 tanks of fuel, the engine will
be run--in. To ensure that it continues to run
at peak performance and to minimize harm-
ful exhaust emissions after the run--in peri-
od, ask your servicing dealer to adjust your
carburetor.
Idle Speed
Screw--T
WARNING: The complete clutch,
clutch cover, and shaft must be
fitted before the machine is started,
otherwise parts could come loose
and cause personal injury.
Adjusting the start throttle speed
The correct start throttle speed is set by
means of an adjuster on the rear of the
handle next to the cable. Use this screw (4
mm Allen screw) to increase or decrease
the start throttle speed.
Function
S The carburetor governs the engine’s
speed via the throttle control. Air and fuel
are mixed in the carburetor.
S The T--screw regulates the throttle setting
at idle speed. If the T--screw is turned
clockwise this gives a higher idle speed;
turning it counterclockwise gives a lower
idle speed.
Basic setting
S The basic carburetor settings are ad-
justed during testing at the factory. Fine
adjustment should be carried out by a
skilled technician.
4 mm
WARNING: The cutting attach-
ment may be spinning during carbu-
retor adjustments. Wear your protec-
tive equipment and observe all safe-
ty instructions. Be sure the cutting
attachment stops turning when the
engine idles. When the unit is turned
off, make sure the cutting attach-
ments has stopped before the unit is
set down.
Proceed as follows:
1. Run the machine at idle.
2. Press the start throttle lock as described
under the heading Starting and stopping.
3. If the start throttle speed is too low (below
4000 rpm), turn adjuster screw (A) clock-
wise until the cutting attachment starts to
rotate. Then turn adjuster screw (A)
clockwise an additional 1/2 turn.
4. If the start throttle speed is too high, turn
adjuster screw (A) counterclockwise
until the cutting attachment stops. Then
turn adjuster screw (A) clockwise an
additional 1/2 turn.
CAUTION! If the cutting attachment rotates
when the engine is idling the idle adjustment
screw T should be turned counterclockwise
until the cutting attachment stops.
Rec. idle speed:
WARNING: If the idle speed can-
not be adjusted so that the cutting
attachment stops, contact your
servicing dealer. Do not use the
machine until it has been correctly
adjusted or repaired.
See “Technical data” section.
Recommended max. speed:
See “Technical data” section.
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MAINTENANCE
Unit/Maintenance Safety
WARNING: The inside of the
muffler contain chemicals that may
be carcinogenic. Avoid contact with
these elements in the event of a
damaged muffler.
Disconnect the spark plug before perform-
ing maintenance, except carburetor adjust-
ments.
Muffler
WARNING: Bear in mind that:
Engine exhaust fumes contain car-
bon monoxide, which can cause
carbon monoxide poisoning. For
this reason you should not start or
run the machine indoors, or any-
where that is poorly ventilated.
The exhaust fumes from the engine
are hot and may contain sparks
which can start a fire. Never start
the machine indoors or near com-
bustible material!
CAUTION! Muffler is fitted with a catalytic
converter designed to reduce harmful ex-
haust gases.
Spark plug
The muffler is designed to reduce the noise
level and to direct the exhaust gases away
from the operator. The exhaust gases are
hot and can contain sparks, which may
cause fire if directed against dry and com-
bustible material.
Mufflers are equipped with a special spark
arrestor mesh. The mesh should be
checked and, if necessary. cleaned by a
servicing dealer. If the mesh is damaged,
it should be replaced.
The spark plug condition is influenced by:
S Incorrect carburetor adjustment.
S An incorrect fuel mixture (too much or in-
correct type of oil).
S A dirty air filter.
These factors cause deposits on the spark
plug electrodes, which may result in operat-
ing problems and starting difficulties.
If the machine is low on power, difficult to
start or runs poorly at idle speed: always
check the spark plug first before taking
any further action.
If the spark plug is dirty, clean it and check
that the electrode gap is 0.024 inch (0.6
mm). The spark plug should be replaced
after about a month in operation or earlier if
If the mesh is frequently blocked, this can
be a sign that the performance of the cata-
lytic converter is impaired. Contact your
servicing dealer to inspect the muffler. A
blocked mesh will cause the machine to
overheat and result in damage to the cylin-
der and piston.
necessary.
Muffler bolts
0.024 inch (0.6 mm)
Spark arrestor mesh
CAUTION! Never use a machine that has
a faulty or loose muffler. Ensure the muffler
bolts are tight.
CAUTION! Always use the recommended
spark plug type! Use of the wrong spark
plug can damage the piston/cylinder.
WARNING: Mufflers fitted with
catalytic converters get very hot
during use and remain so for some
time after stopping. This also ap-
plies at idle speed. Contact can re-
sult in burns to the skin. Remember
the risk of fire!
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MAINTENANCE
Air filter
Sharpening grass cutters and
grass blades
The air filter must be regularly cleaned to
remove dust and dirt in order to avoid:
S Carburetor malfunctions
WARNING: Always stop the en-
gine before doing any work on the
cutting attachment. This continues
to rotate even after the throttle has
been released. Ensure that the cut-
ting attachment has stopped com-
pletely and disconnect the HT lead
from the spark plug before you start
to work on it.
S Starting problems
S Loss of engine power
S Unnecessary wear to engine parts
S Excessive fuel consumption
S See the cutting attachment packaging for
correct sharpening instructions.
S Sharpen blades and cutters using a
single--cut flat file.
S Sharpen all edges equally to maintain the
balance of the blade.
Clean the filter every 25 hours, or more
regularly if conditions are exceptionally
dusty.
Cleaning the air filter
Remove the air filter cover and take out the
filter. Wash it clean in warm, soapy water.
Rinse thoroughly. Ensure that the filter is dry
before refitting it.
An air filter that has been in use for a long
time cannot be cleaned completely. The
filter must therefore be replaced with a new
one at regular intervals. A damaged air
filter must always be replaced.
WARNING: Always discard a
blade that is bent, twisted, cracked,
broken or damaged in any other
way. Never attempt to straighten a
twisted blade so that it can be re-
used. Only use original blades of the
specified type.
Bevel gear
The bevel gear is filled with the right quan-
tity of grease at the factory. However, be-
fore using the machine you should check
that the bevel gear is filled three--quarters
full with grease. Use JONSRED special
grease.
The grease in the bevel gear does not nor-
mally need to be changed except if repairs
are carried out.
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MAINTENANCE
Maintenance schedule
The following is a list of the maintenance that must be performed on the machine. Most of
the items are described in the Maintenance section. The user must only carry out the main-
tenance and service work described in this Operator’s Manual. More extensive work must
be carried out by an authorised service workshop.
Daily
Weekly
Monthly
Maintenance
Maintenance
Maintenance Maintenance
Clean the outside of the machine.
X
Make sure the throttle trigger lock and the
throttle function correctly from a safety point
of view.
X
X
Check that the stop switch works correctly.
Check that the cutting attachment does not
rotate at idle.
X
X
Clean the air filter. Replace if necessary.
Check that the cutting attachment guard is
undamaged and not cracked. Replace the
cutting attachment guard if it has been
exposed to impact or is cracked.
X
X
Check that the trimmer head is undamaged
and not cracked. Replace the trimmer head
if necessary.
Check that the locking nut of the cutting
equipment is tightened correctly.
X
X
Check that nuts and screws are tight.
Check that there are no fuel leaks from the
engine, tank or fuel lines.
X
Check the starter and starter cord.
X
Clean the outside of the spark plug. Re-
move it and check the electrode gap. Adjust
the gap to 0,6 mm or replace the spark plug.
Check that the spark plug is fitted with a
suppressor.
X
X
Clean the outside of the carburetor and the
space around it.
Check that the bevel gear is filled three--
quarters full with lubricant. Fill if necessary
using special grease.
X
Check the fuel filter from contamination and
the fuel hose from cracks or other defects.
Replace if necessary.
X
X
Check all cables and connections.
Check the clutch, clutch springs and the
clutch drum for wear. Replace if necessary
by an autorized service workshop.
X
X
X
Replace the spark plug. Check that the
spark plug is fitted with a suppressor.
Clean or replace the spark arrestor mesh
on the muffler.
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TECHNICAL DATA
Technical data
BC 2128
Engine
3
Cylinder displacement, cm
Cylinder bore, mm
Stroke, mm
28
35
28,7
2800--3200
11000
8000
0,8
Yes
Yes
Idle speed, rpm
Recommended max. fast idle speed, rpm
Speed of output shaft, rpm
Max. engine output, according to ISO 8893, kW
Catalytic converter muffler
Speed--regulated ignition system
Ignition system
Spark plug
Electrode gap, mm
Champion RCJ--8Y
0,6
Fuel and lubrication system
Fuel tank capacity, liter
0,4
4,8
Weight
Weight without fuel, cutting attachment and guard, kg
Noise emissions
(see note 1)
Sound power level, measured dB(A)
109
114
Sound power level, guaranteed L dB(A)
WA
Noise levels
(see note 2)
Equivalent sound pressure level at the operators’ ear,
measured according to EN/ISO 11806 and ISO 22868,
dB(A)
Equipped with grass blade (original)
Equipped with trimmer head (original)
100
100
Vibration levels
(see Note 3)
Equivalent vibration levels (a
) at handles, measured
hv,eq
2
according to EN ISO 11806 and ISO 22867, m/s
Equipped with grass blade (original), left/right
Equipped with trimmer head (original), left/right
3,5/3,1
7,7/7,4
Note 1: Noise emissions in the environment measured as sound power (L ) in conformi-
WA
ty with EC directive 2000/14/EC. Reported sound power level for the machine has been
measured with the original cutting attachment that gives the highest level. The difference
between guaranteed and measured sound power is that the guaranteed sound power also
includes dispersion in the measurement result and the variations between different ma-
chines of the same model according to Directive 2000/14/EC.
Note 2: Reported data for equivalent sound pressure level for the machine has a typical
statistical dispersion (standard deviation) of 1 dB(A).
Note 3: Reported data for equivalent vibration level has a typical statistical dispersion
2
(standard deviation) of 1 m/s .
Model BC 2128 (M10 LH arbor shaft thread) -- Centre hole in blades/cutters, ∅ 25,4 mm
Approved accessories Type
Cutting attachment /guard, part. no.
Grass blade/grass cutter Grass 255--4 1 inch
504 00 13--03 / 545 08 17--03
(∅ 250 4--teeth)
Trimmer head
Plastic blades
T25 (∅ 2,4 -- 2,7 mm line) 537 33 83--06 / 545 08 17--03
Tri--cut 300 mm (separate 531 00 38--11 / 545 08 17--03
blades have part number
531 00 77--15)
Support cup
Fixed
--
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DECLARATION OF CONFORMITY
EC Declaration of Conformity (Only applies to Europe)
We, Husqvarna AB, SE-561 82 Huskvarna, Sweden, tel: +46--36--146500, as authorised
representative in the Community, declare that the brushcutter model Jonsered BC 2128 with
serial numbers dating from 2009 and onwards (the year is clearly stated on the rating plate,
followed by the serial number), comply with the requirements of the COUNCIL’S
DIRECTIVES:
of 17 May 2006 “relating to machinery” 2006/42/EC;
of 15 December 2004 “relating to electromagnetic compatibility” 2004/108/EC, and applicable
supplements; and
of 8 May 2000 “relating to the noise emissions in the environment” in accordance with Annex
V of 2000/14/EC. For information relating to noise emissions, see Technical data section.
The following standards have been applied: EN ISO 12100-1/A1:2009, EN ISO
12100-2/A1:2009, CISPR 12:2007, EN 11806:2008.
SMP, The Swedish Machinery Testing Institute, Fyrisborgsgatan 3 S--754 50 Uppsala,
Sweden, has performed voluntary type examination on behalf of Husqvarna AB. The
certificate(s) are numbered: SEC/09/2045.
0 9 -- 11 -- 0 1
Ronnie E. Goldman, Director of Engineering
Authorized representative for Husqvarna AB and
responsible for technical documentation
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Trimmer Head Line Loading Instructions
1
2
3
6 m
20i
3 m
10i
4
6
5
7
8
9
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Plastic Blades (Tri Cut)
1
2
3
5
4
6
8
7
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